Cutting processing device and method for indium antimonide single crystal rod
The indium antimonide single crystal rod input mechanism and cutting processing device with a screw drive and hydraulic lifting structure, combined with a high-elasticity silicone layer and a torque sensing system for the drive motor, solves the positioning error and low efficiency problems in the existing technology when cutting indium antimonide single crystal rods, and achieves high-precision and efficient cutting processing.
Patent Information
- Application Number
- CN202511103414.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2025-09-26
AI Technical Summary
The existing technology has problems such as large positioning error, easy damage to the surface of the crystal rod, uncontrollable cutting depth, rapid blade wear and low processing efficiency when cutting indium antimonide single crystal rods.
The indium antimonide single crystal rod input mechanism adopts a screw drive and hydraulic lifting structure, combined with a high-elastic silicone layer and a torque sensing system of the drive motor to achieve precise displacement and automatic adaptation; the cutting processing mechanism realizes automatic flip cutting through the lifting adjustment and drive structure; the output mechanism after cutting realizes automatic output through an electric push rod device.
The cutting positioning accuracy and processing efficiency of InSb single crystal rods are improved, scratches on the surface of hard and brittle materials are avoided, stable output after cutting is ensured, and processing efficiency is significantly improved.
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Figure CN120697192A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of cutting processing technology, and in particular to a cutting processing device and method for an indium antimonide single crystal rod. Background Art
[0002] Indium antimonide (InSb) single crystal ingots are a III-V semiconductor material formed by the combination of antimony (Sb) and indium (In), with the chemical formula InSb. Produced through a specialized crystal growth process, their single crystal form exhibits unique electrical, optical, and thermal properties, making them widely used in infrared detection, magnetic sensors, and high-frequency electronic devices. As a high-performance semiconductor material, InSb single crystal ingots are irreplaceable in these fields, and their unique physical properties and processing techniques have driven the continued development of related technologies.
[0003] Existing cutting techniques often rely on manual pushing, which can lead to large positioning errors and damage to the ingot surface. Traditional cutting equipment also suffers from uncontrollable cutting depths and rapid blade wear. After cutting, it's difficult to quickly reach the top of the indium antimonide single crystal ingot and output it, resulting in low processing efficiency. Therefore, a corresponding technical solution is needed to address this issue. Summary of the Invention
[0004] In view of the shortcomings of the prior art, the present invention provides a cutting and processing device and method for indium antimonide single crystal rods, which solve the technical problems thereof.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A cutting and processing device for an indium antimonide single crystal rod, comprising a support frame, an indium antimonide single crystal rod input mechanism, a post-cutting output mechanism, and a cutting and processing mechanism, wherein support legs 1 are fixedly provided at the bottom corners of the support frame, a horizontal bar is fixedly connected to the front end of the support frame extending to the left end, a support leg 2 is fixedly provided at the bottom of the left end of the horizontal bar, and a bottom plate is fixedly provided at the bottom of each of the support legs 1 and 2, and the support legs 1 and 2 are used to firmly support the support frame and the horizontal bar above the bottom plate; The indium antimonide single crystal rod input mechanism is fixedly arranged at the top of the horizontal bar near the left end, and the cut output mechanism is fixedly arranged at the top of the horizontal bar near the right end. A cutting groove is provided near the right end of the horizontal bar. The cutting mechanism is installed above the support frame and is used for cutting to the cutting groove.
[0006] Preferably, the indium antimonide single crystal rod input mechanism includes a support 1, a lifting and rolling structure, a transverse plate 1 and a transverse plate 2, the support 1 is a semicircular trough structure, the transverse plate 1 and the transverse plate 2 are respectively fixed on the upper ends of both sides of the support 1, and the lifting and rolling structure is slidably connected to the upper ends of the transverse plate 1 and the transverse plate 2; the support 1 with a semicircular trough structure is suitable for conveying indium antimonide single crystal rods with a cylindrical structure, and the transverse plate 1 and the transverse plate 2 are used to slide upward to support the lifting and rolling structure.
[0007] Preferably, the upper ends of the cross plate one and the cross plate two are provided with a slide groove, the internal rotation of the slide groove is connected with a screw, the outside of the screw is connected with a slide cylinder by a thread, the outside of the slide cylinder is connected with a limit slider, and the limit slider is slidably connected to the inside of the slide groove, and the left end of the screw located at a cross plate is connected with an extension plate through the extension plate, and the lower end of the extension plate is connected to a driving plate for transmission. The right end of the driving plate is fixed with a driving shaft, and the right end of the driving shaft is connected to the driving motor two, and a support is fixed between the upper end of the driving motor two and the cross plate one; the support is used to fix the driving motor two, and the driving motor two is used to drive and control the driving shaft and the driving plate to rotate, and the driving plate is used to transmit the extension plate, and the extension plate is used to drive the screw to rotate, and the screw is used to drive the slide cylinder to rotate and control the limit slider to slide horizontally, and the slide groove is used to limit the sliding limit slider, and the limit slider is used to support the lifting and lowering roller structure upward.
[0008] Preferably, the lifting and rolling structure includes a fixing frame 1, a fixing frame 2, an electric hydraulic device 1, a connecting plate and a roller 1. The fixing frame 1 and the fixing frame 2 are both N-type structures. The two ends of the bottom of the fixing frame 1 are respectively fixed to the upper end of the limit slider, and a through opening is opened in the middle of the upper end of the fixing frame 1; the fixing frame 2 is fixed to the upper end of the fixing frame 1, the electric hydraulic device 1 is fixed to the middle of the top of the fixing frame 2, the bottom of the electric hydraulic device 1 is connected with a hydraulic rod 1, the connecting plate is fixed to the bottom of the hydraulic rod 1, and the Support plates are fixed at both ends of the bottom of the connecting plate, and the roller is rotatably connected to the lower end between the support plates. The side of the roller is connected to the drive motor through a rotating shaft; the mechanical triangle structure formed by the N-type fixing frame 1 and the fixing frame 2, combined with the damping adjustment of the hydraulic rod 1, can eliminate the radial runout during the crystal rod transportation process, and the measured vibration amplitude is reduced. The opening is used to adapt to the support plate lifting limit adjustment, the electric hydraulic device 1 and the hydraulic rod 1 are used to lift and adjust the connecting plate and the double set of support plates, the support plate is used to support the rotation of the roller 1, and the drive motor 1 is used to directly drive and control the rotation of the roller 1.
[0009] Preferably, the output mechanism after cutting includes a support 2, an end plate, a roller 2, an axis plate 1, an axis rod and an electric push rod device, the support 2 is a semicircular groove structure and a pad is fixedly provided at the bottom, the two ends of the bottom of the end plate are fixedly provided with support rods, the support rods are fixedly provided at the two ends of the top of the support 2, and a limiting groove is provided in the middle of the end plate; the roller 2 is located at the limiting groove, and an axis rod is fixedly provided through the inside of the roller 2, which is located on both sides of the roller 2 and is rotatably connected to the axis plate 1 on the outside of the axis rod, the bottom of the axis plate 1 is connected to a telescopic rod, the outer end of the axis plate 1 is rotatably connected to the rotating motor, and the other end of the axis rod is rotatably connected to the axis plate 3; the rear end of the end plate is fixed An extension plate is provided, and the electric push rod device is fixedly arranged at the bottom of the extension plate. A push rod is connected to the top of the electric push rod device, and the push rod is fixedly arranged at the bottom of the shaft plate three; the pad is used to fix the support two of the semicircular groove structure to the upper end of the horizontal bar, and multiple groups of support rods are used to stably support the end plate, the limit groove is used to limit the movable adjustment of the limit roller two, the telescopic rod is used to telescopically support the shaft plate one, and the extension plate is used to extend the electric push rod device to the side of the end plate to fix it. The electric push rod device and the push rod are used to lift and adjust the height of the shaft plate three. The shaft plate three and the shaft plate one are used to movably support the rotation of the shaft rod. The rotating motor is used to directly drive and control the rotation of the shaft rod. The shaft rod is used to drive the rotation of the roller two, and the roller two is used to output from above the contact crystal rod.
[0010] The driving mechanism comprises a frame, a fixing plate, a driving motor three, a rotating support seat, a cutting knife and a fixed shaft disk, wherein the rotating support seat is installed and distributed on the top rear end of the supporting frame, the fixing frame and the rear end of the fixing plate are arranged on the upper end of the rotating support seat, the front end of the fixing frame is installed with a mounting bracket, the fixing shaft disk is rotatably connected to the right end of the mounting bracket, and the cutting knife is located at the left end of the mounting bracket and is connected to the fixed shaft disk through a rotating shaft; an extension seat is installed at the bottom of the driving motor three,
[0011] Preferably, a movable shaft is fixed between the fixed frame and the fixed plate, and the external rotation of the movable shaft is connected to a sleeve, and a hydraulic rod 2 is fixed to the bottom of the sleeve, and the bottom of the hydraulic rod 2 is connected to an electric hydraulic device 2, and the lower end of the electric hydraulic device 2 is passed through and connected to a fixed shaft; grooves are provided on both sides of the support frame, and the fixed shaft is passed through and connected to the groove, and limit plates are fixed at both ends of the fixed shaft, and the limit plates are arranged on the outside of the groove; the electric hydraulic device 2 and the hydraulic rod 2 are used to lift and adjust the height of the sleeve, and the sleeve is located in the middle of the outside of the fixed shaft and can be adjusted, and the fixed shaft is used to drive the fixed frame and the fixed plate to lift and adjust as a whole, so as to make the cutting processing mechanism flip and adjust as a whole, and the fixed shaft is used to support the electric hydraulic device 2 to be located inside the groove for movable adjustment, and the limit plate is used to further safely limit the fixed shaft.
[0012] A method for cutting an indium antimonide single crystal rod comprises the following steps: S1, first, placing the InSb single crystal ingot on a support 1 of the InSb single crystal ingot input mechanism; S2, start the second drive motor to automatically control the rotation of the drive shaft and the drive disc, the transmission extension disc causes the lead screw to rotate, and drives the slide cylinder to rotate so that the limit slider moves horizontally in the slide groove, thereby driving the lifting roller structure to move to the right end; S3, simultaneously starting the electric hydraulic device of the lifting roller structure to automatically control the hydraulic rod to raise and lower the roller so that the roller contacts the top of the indium antimonide single crystal ingot, and then starting the drive motor to automatically control the roller to rotate, driving the indium antimonide single crystal ingot to move to the right end inside the support. S4, starting the third drive motor of the cutting mechanism to automatically control the rotation of the drive shaft disk, driving the fixed shaft disk to cause the cutting blade to rotate at high speed, then starting the second electric hydraulic device to automatically control the extension and contraction adjustment of the second hydraulic rod, which is located outside the movable shaft through the sleeve and is then moved and adjusted, thereby causing the fixed frame and the fixed plate to be located at the upper end of the rotating support seat to move and adjust, so that the cutting blade cuts downwardly through the indium antimonide single crystal rod until the cutting blade cuts downwardly to the cutting groove; S5. After the cutting is completed, the electric push rod device of the cut output mechanism is started to automatically control the push rod telescopic adjustment, so that the shaft plate three drives the shaft to adjust the height. The shaft plate one and the telescopic rod assist the shaft in the lifting and lowering adjustment, so that the roller two contacts the cut indium antimonide single crystal rod downward. At the same time, the rotation motor is started to automatically control the rotation of the roller two to output the cut indium antimonide single crystal rod.
[0013] Compared with the prior art, the present invention has the following beneficial effects: the indium antimonide single crystal rod input mechanism adopts a screw drive and a hydraulic lifting structure to form a lateral precision displacement and synchronous vertical lifting, thereby realizing automatic adaptation to crystal rods of different specifications with high positioning accuracy; the surface of the roller is wrapped with a high-elasticity silicone layer, and the torque sensing system of the drive motor is used to automatically adjust the speed and contact pressure according to the diameter of the crystal rod, effectively avoiding scratches on the surface of hard and brittle materials, and ensuring stable input of the crystal rod; the cutting processing mechanism is integrated with the lifting adjustment structure and the driving structure to realize automatic flipping adjustment and high-speed cutting above the crystal rod; the output mechanism after cutting is automatically controlled by the lifting adjustment drive to control the output of the cut crystal rod, thereby greatly improving its processing efficiency, and having significant technical demonstration value and industrial promotion potential. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall front upper right perspective structure of the present invention; Figure 2 This is a schematic diagram of the overall front upper left perspective structure of the present invention; Figure 3 This is a schematic diagram of the overall rear upper left perspective structure of the present invention; Figure 4 This is a schematic diagram of the overall rear upper right perspective structure of the present invention; Figure 5 This is a schematic diagram of the overall structure of the indium antimonide single crystal rod input mechanism and the output mechanism after cutting of the present invention; Figure 6 This is a schematic diagram of the structure of the indium antimonide single crystal rod input mechanism of the present invention from an upper perspective; Figure 7 For the present invention Figure 5 A in the middle is an enlarged structural diagram; Figure 8 For the present invention Figure 6 The enlarged structural diagram at B in the middle; Figure 9 For the present invention Figure 6 The enlarged structural diagram at C in the middle; Figure 10 This is a schematic diagram of the post-cutting output mechanism of the present invention from an upper perspective; Figure 11 This is a schematic diagram of the upper front structure of the cutting and processing mechanism of the present invention; Figure 12 It is a schematic diagram of the upper side structure of the cutting processing mechanism of the present invention; Figure 13 It is a schematic diagram of the upper rear structure of the cutting and processing mechanism of the present invention; Figure 14 For the present invention Figure 12 The enlarged structural diagram at D in the middle; Figure 15 For the present invention Figure 13 Enlarged structural diagram at E in the middle.
[0015] In the figure, 1. support frame; 10. groove; 11. support leg 1; 12. horizontal bar; 121. cutting groove; 13. support leg 2; 14. bottom plate; 2. indium antimonide single crystal rod input mechanism; 21. support 1; 22. lifting roller structure; 221. fixed frame 1; 222. fixed frame 2; 2221. opening; 223. electric hydraulic device 1; 224. hydraulic rod 1; 225. connecting plate; 226. support plate; 227. roller 1; 228. driving motor 1; 23. horizontal plate 1; 231. slide; 232. lead screw; 233. extension plate; 234. slide; 235. limit slider; 24. horizontal plate 2; 25. driving motor 2; 251. driving shaft; 252. driving plate; 253. support; 3. Output mechanism after cutting; 31. Support 2; 311. Pad; 32. End plate; 321. Support rod; 322. Limiting groove; 33. Roller 2; 331. Rotating motor; 332. Shaft plate 1; 333. Shaft rod; 334. Telescopic rod; 335. Shaft plate 3; 34. Electric push rod device; 341. Push rod; 342. Extension plate; 4. Cutting processing mechanism; 41. Fixed frame; 411. Mounting frame; 42. Fixed plate; 43. Drive motor 3; 431. Drive shaft disk; 432. Extension seat; 44. Rotating support seat; 45. Cutting knife; 46. Fixed shaft disk; 47. Electric hydraulic device 2; 471. Hydraulic rod 2; 472. Movable shaft; 473. Sleeve; 474. Fixed shaft; 475. Limiting disk. DETAILED DESCRIPTION
[0016] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0017] See also Figures 1-15 The embodiment of the present invention provides a technical solution: a cutting and processing device for an indium antimonide single crystal rod, comprising a support frame 1, an indium antimonide single crystal rod input mechanism 2, a post-cutting output mechanism 3, and a cutting and processing mechanism 4. Support legs 11 are fixedly provided at the bottom corners of the support frame 1. A horizontal bar 12 is fixedly connected to the front of the support frame 1 extending to the left end. A second support leg 13 is fixedly provided at the bottom of the left end of the horizontal bar 12. A bottom plate 14 is fixedly provided at the bottom of each of the support legs 11 and the second support leg 13. The support legs 11 and the second support leg 13 are used to firmly support the support frame 1 and the horizontal bar 12 above the bottom plate 14. The indium antimonide single crystal rod input mechanism 2 is fixedly arranged at the top of the horizontal bar 12 near the left end, and the cut output mechanism 3 is fixedly arranged at the top of the horizontal bar 12 near the right end. A cutting groove 121 is opened near the right end of the horizontal bar 12; The cutting mechanism 4 is installed above the support frame 1 and is used for cutting to the cutting groove 121 .
[0018] Further improved, the indium antimonide single crystal ingot input mechanism 2 includes a support 1 21, an elevating and rolling structure 22, a transverse plate 1 23, and a transverse plate 24. The support 1 21 is a semicircular groove structure. The transverse plates 1 23 and 24 are fixedly mounted on the upper ends of the support 1 21. The elevating and rolling structure 22 is slidably connected to the upper ends of the transverse plates 1 23 and 24. The support 1 21 of the semicircular trough structure is suitable for conveying the cylindrical structure of the indium antimonide single crystal rod, and the horizontal plate 1 23 and the horizontal plate 24 are used for sliding upward to support the lifting and rolling structure 22.
[0019] Further improved, the upper ends of the horizontal plate 1 23 and the horizontal plate 2 24 are both provided with a slide groove 231, the interior of the slide groove 231 is rotatably connected to a screw 232, the exterior of the screw 232 is connected to a slide cylinder 234 by a thread, the exterior of the slide cylinder 234 is connected to a limit slider 235, the limit slider 235 is slidably connected to the interior of the slide groove 231, the left end of the screw 232 at the horizontal plate 1 23 is penetrated and connected to an extension disk 233, the lower end of the extension disk 233 is transmission-connected to a drive disk 252, the right end of the drive disk 252 is fixedly provided with a drive shaft 251, the right end of the drive shaft 251 is connected to a drive motor 25, and a support 253 is fixed between the upper end of the drive motor 25 and the horizontal plate 1 23; The support 253 is used to fix the driving motor 25, and the driving motor 25 is used to drive and control the driving shaft 251 and the driving disk 252 to rotate. The driving disk 252 is used to transmit the extension disk 233, and the extension disk 233 is used to drive the screw 232 to rotate. The screw 232 is used to drive the slide 234 to rotate and control the limit slider 235 to slide horizontally. The slide groove 231 is used to limit the sliding limit slider 235, and the limit slider 235 is used to support the lifting and rolling structure 22 upward.
[0020] Further improved, the lifting and rolling structure 22 includes a fixing frame 1 221, a fixing frame 222, an electric hydraulic device 1 223, a connecting plate 225 and a roller 1 227. The fixing frame 1 221 and the fixing frame 222 are both N-shaped structures. The bottom ends of the fixing frame 1 221 are respectively fixed to the upper end of the limit slider 235. A through opening 2221 is opened in the middle of the upper end of the fixing frame 1 221. The second fixing frame 222 is fixed to the upper end of the first fixing frame 221. The first electric hydraulic device 223 is fixed to the middle of the top of the second fixing frame 222. The bottom of the first electric hydraulic device 223 is connected to the first hydraulic rod 224. The connecting plate 225 is fixed to the bottom of the first hydraulic rod 224. The two ends of the bottom of the connecting plate 225 are fixed with support plates 226. The first roller 227 is rotatably connected to the lower end between the support plates 226. The side of the first roller 227 is connected to the driving motor 228 via a rotating shaft. The mechanical triangle structure formed by the N-type fixed frame 221 and the fixed frame 222, combined with the damping adjustment of the hydraulic rod 224, can eliminate radial vibration during the crystal ingot transportation process, and the measured vibration amplitude is reduced. The opening 2221 is used to adapt to the lifting and limiting adjustment of the support plate 226. The electric hydraulic device 223 and the hydraulic rod 224 are used to lift and lower the connecting plate 225 and the double set of support plates 226. The support plate 226 is used to support the rotation of the roller 227. The drive motor 228 is used to directly drive and control the rotation of the roller 227.
[0021] Further improved, the post-cutting output mechanism 3 includes a second support 31, an end plate 32, a second roller 33, an axis plate 332, a shaft 333 and an electric push rod device 34. The second support 31 is a semicircular groove structure and a pad 311 is fixedly provided at the bottom. Support rods 321 are fixedly distributed at both ends of the bottom of the end plate 32. The support rods 321 are fixedly provided at both ends of the top of the second support 31. A limiting groove 322 is provided in the middle of the end plate 32. The second roller 33 is located at the limiting groove 322, and a shaft 333 is fixedly provided inside the second roller 33. A shaft plate 1 332 is rotatably connected to the outside of the shaft 333 on both sides of the second roller 33. A telescopic rod 334 is connected to the bottom of the shaft plate 1 332. The outer end of the shaft plate 1 332 is rotatably connected to the rotating motor 331, and the other end of the shaft 333 is rotatably connected to the shaft plate 3 335. An extension plate 342 is fixed to the rear end of the end plate 32, and the electric push rod device 34 is fixed to the bottom of the extension plate 342. A push rod 341 is connected to the top of the electric push rod device 34, and the push rod 341 is fixed to the bottom of the shaft plate 335; The pad 311 is used to fix the support 2 31 of the semicircular groove structure to the upper end of the horizontal bar 12, multiple groups of support rods 321 are used to stably support the end plate 32, the limiting groove 322 is used to limit the movable adjustment of the roller 2 33, the telescopic rod 334 is used to telescopically support the shaft plate 1 332, the extension plate 342 is used to extend and fix the electric push rod device 34 to the side of the end plate 32, the electric push rod device 34 and the push rod 341 are used to lift and adjust the height of the shaft plate 335, the shaft plate 335 and the shaft plate 1 332 are used to movably support the shaft rod 333 for rotation, the rotating motor 331 is used to directly drive the control shaft rod 333 to rotate, the shaft rod 333 is used to drive the roller 2 33 to rotate, and the roller 2 33 is used to contact the top of the crystal rod for output.
[0022] Further improved, the cutting processing mechanism 4 includes a fixed frame 41, a fixed plate 42, a drive motor 43, a rotating support seat 44, a cutting knife 45 and a fixed shaft disc 46, the rotating support seat 44 is installed and distributed at the top rear end of the support frame 1, the rear ends of the fixed frame 41 and the fixed plate 42 are arranged at the upper end of the rotating support seat 44, the front end of the fixed frame 41 is installed with a mounting frame 411, the fixed shaft disc 46 is rotatably connected to the right end of the mounting frame 411, and the cutting knife 45 is located at the left end of the mounting frame 411 and is connected to the fixed shaft disc 46 through a rotating shaft; An extension seat 432 is installed at the bottom of the drive motor 3 43. The extension seat 432 is fixed to the rear ends of the fixed frame 41 and the fixed plate 42. The output end of the drive motor 3 43 is connected to the drive shaft disc 431. A transmission belt is sleeved and distributed between the drive shaft disc 431 and the fixed shaft disc 46. The rotating support seat 44 is used to movably support the fixed frame 41 and the fixed plate 42, and the extension seat 432 is used to fix the drive motor three 43 to the rear end of the fixed frame 41 and the fixed plate 42. The drive motor three 43 is used to drive and control the rotation of the drive shaft disk 431. The drive shaft disk 431 is used to drive the fixed shaft disk 46 to rotate through the transmission belt, and the fixed shaft disk 46 is used to drive the cutting knife 45 to rotate at high speed.
[0023] Specifically, a movable shaft 472 is fixed between the fixed frame 41 and the fixed plate 42. The outer portion of the movable shaft 472 is rotatably connected to a sleeve 473. A second hydraulic rod 471 is fixed to the bottom of the sleeve 473. The bottom of the second hydraulic rod 471 is connected to a second electric hydraulic device 47. The lower end of the second electric hydraulic device 47 is penetrated and connected to a fixed shaft 474. Grooves 10 are formed on both sides of the support frame 1. The fixed shaft 474 is connected to the grooves 10. The two ends of the fixed shaft 474 are fixed with limit plates 475. The limit plates 475 are arranged on the outside of the grooves 10. The electric hydraulic device 47 and the hydraulic rod 471 are used to raise and lower the height of the sleeve 473. The sleeve 473 is located in the middle of the outside of the fixed shaft 474 and can be adjusted movably. The fixed shaft 474 is used to drive the fixed frame 41 and the fixed plate 42 to raise and lower the entirety of the adjustment, thereby allowing the cutting mechanism 4 to be flipped over as a whole. The fixed shaft 474 is used to support the electric hydraulic device 47 located inside the groove 10 for movably adjustment, and the limit plate 475 is used to further safely limit the movement of the fixed shaft 474.
[0024] A method for cutting an indium antimonide single crystal rod comprises the following steps: S1, first, place the InSb single crystal ingot on the support 1 21 of the InSb single crystal ingot input mechanism 2; S2: Start the second drive motor 25 to automatically control the rotation of the drive shaft 251 and the drive plate 252. The transmission extension plate 233 causes the lead screw 232 to rotate, which drives the slide 234 to rotate, causing the limit slider 235 located in the slide groove 231 to move horizontally, thereby driving the lifting roller structure 22 to move to the right end. S3, simultaneously starting the electric hydraulic device 223 of the lifting roller mechanism 22 to automatically control the hydraulic rod 224 to raise and lower the roller 227 so that the roller 227 contacts the ingot. Then, starting the drive motor 228 to automatically control the rotation of the roller 227, thereby moving the ingot to the right within the support 21. S4, starting the third drive motor 43 of the cutting mechanism 4 to automatically control the rotation of the drive shaft disk 431, which drives the fixed shaft disk 46 to rotate the cutting blade 45 at high speed. Then, starting the second electric hydraulic device 47 to automatically control the extension and contraction of the second hydraulic rod 471, which is located outside the movable shaft 472 through the sleeve 473 and is then moved and adjusted. This allows the fixed frame 41 and the fixed plate 42 to be moved and adjusted at the upper end of the rotating support seat 44, so that the cutting blade 45 cuts downwardly through the indium antimonide single crystal rod until the cutting blade 45 cuts downwardly to the cutting groove 121; S5. After the cutting is completed, the electric push rod device 34 of the cut output mechanism 3 is started to automatically control the extension and retraction adjustment of the push rod 341, so that the shaft plate 335 drives the shaft rod 333 to adjust the height. The shaft plate 1 332 and the telescopic rod 334 assist the shaft rod 333 in the lifting and lowering adjustment, so that the roller 2 33 contacts the cut InSb single crystal rod downward. At the same time, the rotation motor 331 is started to automatically control the rotation of the roller 2 33 to output the cut InSb single crystal rod.
[0025] Three-stage height control: The electric push rod device 34 adopts a segmented control algorithm. In the initial stage, it quickly descends at a speed of 20mm / s to 5mm from the surface of the crystal rod. In the second stage, it switches to a low-speed contact of 0.5mm / s. In the third stage, the micro-motion compensation of the telescopic rod 334 is coordinated to ensure zero damage to the crystal after cutting.
[0026] Working principle: Place the indium antimonide single crystal rod on the support 1 21 of the indium antimonide single crystal rod input mechanism 2; start the drive motor 25 to automatically control the rotation of the drive shaft 251 and the drive disk 252, and the transmission extension disk 233 causes the screw 232 to rotate, driving the slide 234 to rotate so that the limit slider 235 is located at the slide groove 231 and moves horizontally, thereby driving the lifting and rolling structure 22 to move to the right end; at the same time, start the electric hydraulic device 1 223 of the lifting and rolling structure 22 to automatically control the lifting and adjusting of the hydraulic rod 1 224 so that the roller 1 227 contacts the top of the indium antimonide single crystal rod, and then start the drive motor 1 228 to automatically control the rotation of the roller 1 227, driving the indium antimonide single crystal rod located inside the support 1 21 to move to the right end; start the drive motor 3 43 of the cutting and processing mechanism 4 to automatically control the rotation of the drive shaft disk 431, and transmit the fixed shaft The disk 46 causes the cutting knife 45 to rotate at high speed, and then the electric hydraulic device 2 47 is started to automatically control the extension and contraction adjustment of the hydraulic rod 2 471, which is located outside the movable shaft 472 through the sleeve 473, thereby enabling the fixed frame 41 and the fixed plate 42 to be located at the upper end of the rotating support seat 44 to be movable and adjusted, so that the cutting knife 45 cuts downwardly into the indium antimonide single crystal rod, and the cutting knife 45 cuts downwardly to the cutting groove 121; after cutting is completed, the electric push rod device 34 of the post-cut output mechanism 3 is started to automatically control the extension and contraction adjustment of the push rod 341, so that the shaft plate 3 335 drives the shaft rod 333 to adjust the height, and the shaft plate 1 332 and the telescopic rod 334 assist the shaft rod 333 in the lifting and lowering adjustment, so that the roller 2 33 contacts the cut indium antimonide single crystal rod downward, and at the same time, the rotating motor 331 is started to automatically control the rotation of the roller 2 33 to output the cut indium antimonide single crystal rod.
[0027] The present invention includes a support frame 1, a groove 10, a support leg 11, a horizontal bar 12, a cutting groove 121, a support leg 2 13, a bottom plate 14, an indium antimonide single crystal rod input mechanism 2, a support 1 21, a lifting and rolling structure 22, a fixing frame 1 221, a fixing frame 222, a through-hole 2221, an electric hydraulic device 1 223, a hydraulic rod 1 224, a connecting plate 225, a support plate 226, a roller 1 227, a drive motor 1 228, a horizontal plate 1 23, a slide 231, a lead screw 232, an extension plate 233, a slide cylinder 234, a limit slider 235, a horizontal plate 24, a drive motor 25, a drive shaft 251, a drive plate 252, a support frame 1, a groove 101, a guide screw 232, a guide screw 233, a slide cylinder 234, a limit slider 235, a horizontal plate 24, a drive motor 25, a drive shaft 251, a drive plate 252, a support frame 1 Seat 253, post-cutting output mechanism 3, support 2 31, pad 311, end plate 32, support rod 321, limit slot 322, roller 2 33, rotating motor 331, shaft plate 1 332, shaft 333, telescopic rod 334, shaft plate 335, electric push rod device 34, push rod 341, extension plate 342, cutting processing mechanism 4, fixed frame 41, mounting frame 411, fixed plate 42, drive motor 3 43, drive shaft disk 431, extension seat 432, rotating support seat 44, cutting knife 45, fixed shaft disk 46, electric hydraulic device 2 47, hydraulic rod 2 471, movable shaft 472, sleeve 473, fixed The shaft 474 and the limit plate 475 are all universal standard parts or parts known to those skilled in the art. Their structures and principles are known to those skilled in the art through technical manuals or conventional experimental methods. The problem solved by the present invention is that the manual pushing method has problems such as large positioning error and easy damage to the surface of the crystal rod. The traditional cutting equipment has defects such as uncontrollable cutting depth and fast blade wear. After cutting, it is difficult to quickly contact the top of the indium antimonide single crystal rod for output, and the processing efficiency is low. The present invention combines the above components with each other. The indium antimonide single crystal rod input mechanism 2 adopts a screw drive and a hydraulic lifting structure to form a lateral precision displacement, synchronous Vertical lifting can realize automatic adaptation to crystal rods of different specifications with high positioning accuracy. The surface of roller 227 is wrapped with a high-elasticity silicone layer. Cooperating with the torque sensing system of drive motor 228, it can automatically adjust the speed and contact pressure according to the diameter of the crystal rod, effectively avoiding scratches on the surface of hard and brittle materials, and making the crystal rod input stable. The cutting processing mechanism 4 is integrated with the lifting adjustment structure and the driving structure to realize automatic flip adjustment and high-speed cutting above the crystal rod. The output mechanism 3 after cutting is automatically controlled by the lifting adjustment drive to control the output of the cut crystal rod, which greatly improves its processing efficiency and has significant technical demonstration value and industrial promotion potential.
[0028] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all points of view, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and range of equivalents of the claims are included in the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.
[0029] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A cutting and processing device for an indium antimonide single crystal rod, comprising a support frame (1), an indium antimonide single crystal rod input mechanism (2), a post-cutting output mechanism (3) and a cutting and processing mechanism (4), characterized in that: A support leg 1 (11) is fixedly provided at the bottom corner of the support frame (1), a horizontal bar (12) is fixedly connected to the front of the support frame (1) extending to the left end, a support leg 2 (13) is fixedly provided at the bottom of the left end of the horizontal bar (12), and a bottom plate (14) is fixedly provided at the bottom of each of the support leg 1 (11) and the support leg 2 (13); The indium antimonide single crystal rod input mechanism (2) is fixedly arranged at the top of the horizontal bar (12) near the left end, and the post-cutting output mechanism (3) is fixedly arranged at the top of the horizontal bar (12) near the right end, and a cutting groove (121) is provided near the right end of the horizontal bar (12); The cutting mechanism (4) is installed above the support frame (1) and is used for cutting to the cutting groove (121).
2. The indium antimonide single crystal rod cutting and processing device according to claim 1, characterized in that: The indium antimonide single crystal rod input mechanism (2) includes a support (21), a lifting and rolling structure (22), a transverse plate (23) and a transverse plate (24), wherein the support (21) is a semicircular groove structure, the transverse plate (23) and the transverse plate (24) are respectively fixed on the upper ends of both sides of the support (21), and the lifting and rolling structure (22) is slidably connected to the upper ends of the transverse plate (23) and the transverse plate (24).
3. The indium antimonide single crystal rod cutting and processing device according to claim 2, characterized in that: The upper ends of the transverse plate 1 (23) and the transverse plate 2 (24) are both provided with a slide groove (231), the interior of the slide groove (231) is rotatably connected to a lead screw (232), the exterior of the lead screw (232) is connected to a slide cylinder (234) by a thread, the exterior of the slide cylinder (234) is connected to a limit slider (235), the limit slider (235) is slidably connected to the interior of the slide groove (231), the left end of the lead screw (232) at the transverse plate 1 (23) is penetrated and connected to an extension disk (233), the lower end of the extension disk (233) is connected to a drive disk (252), the right end of the drive disk (252) is fixedly provided with a drive shaft (251), the right end of the drive shaft (251) is connected to a drive motor 2 (25), and a support (253) is fixedly provided between the upper end of the drive motor 2 (25) and the transverse plate 1 (23).
4. The cutting and processing device for an indium antimonide single crystal rod according to claim 3, characterized in that: The lifting roller structure (22) includes a fixing frame 1 (221), a fixing frame 2 (222), an electric hydraulic device 1 (223), a connecting plate (225) and a roller 1 (227). The fixing frame 1 (221) and the fixing frame 2 (222) are both N-shaped structures. The bottom ends of the fixing frame 1 (221) are respectively fixed to the upper end of the limiting slider (235). A through opening (2221) is opened in the middle of the upper end of the fixing frame 1 (221). The second fixing frame (222) is fixed to the upper end of the first fixing frame (221), the first electric hydraulic device (223) is fixed to the middle of the top of the second fixing frame (222), the bottom of the first electric hydraulic device (223) is connected with a hydraulic rod (224), the connecting plate (225) is fixed to the bottom of the hydraulic rod (224), the two ends of the bottom of the connecting plate (225) are fixed with support plates (226), the first roller (227) is rotatably connected to the lower end between the support plates (226), and the side of the first roller (227) is connected with a driving motor (228) through a rotating shaft.
5. The indium antimonide single crystal rod cutting and processing device according to claim 1, characterized in that: The post-cutting output mechanism (3) includes a second support (31), an end plate (32), a second roller (33), an axis plate (332), an axis rod (333) and an electric push rod device (34); the second support (31) is a semicircular groove structure and a pad (311) is fixedly provided at the bottom; support rods (321) are fixedly distributed at both ends of the bottom of the end plate (32); the support rods (321) are fixedly provided at both ends of the top of the second support (31); and a limiting groove (322) is provided in the middle of the end plate (32); The roller wheel 2 (33) is located at the limiting groove (322), and a shaft (333) is fixedly provided inside the roller wheel 2 (33), and is located on both sides of the roller wheel 2 (33) and the outside of the shaft (333) is rotatably connected to the shaft plate 1 (332), the bottom of the shaft plate 1 (332) is connected to a telescopic rod (334), the outer end of the shaft plate 1 (332) is rotatably connected to a rotating motor (331), and the other end of the shaft (333) is rotatably connected to the shaft plate 3 (335); An extension plate (342) is fixedly provided at the rear end of the end plate (32), the electric push rod device (34) is fixedly provided at the bottom of the extension plate (342), a push rod (341) is connected through the top of the electric push rod device (34), and the push rod (341) is fixedly provided at the bottom of the third shaft plate (335).
6. The indium antimonide single crystal rod cutting and processing device according to claim 1, characterized in that: The cutting mechanism (4) comprises a fixed frame (41), a fixed plate (42), a third driving motor (43), a rotating support seat (44), a cutting knife (45) and a fixed shaft disc (46), wherein the rotating support seat (44) is installed and distributed at the top rear end of the support frame (1), the rear ends of the fixed frame (41) and the fixed plate (42) are arranged at the upper end of the rotating support seat (44), the front end of the fixed frame (41) is installed with a mounting frame (411), the fixed shaft disc (46) is rotatably connected to the right end of the mounting frame (411), and the cutting knife (45) is located at the left end of the mounting frame (411) and is connected to the fixed shaft disc (46) through a rotating shaft; An extension seat (432) is installed at the bottom of the driving motor three (43), and the extension seat (432) is fixed to the rear ends of the fixed frame (41) and the fixed plate (42). The output end of the driving motor three (43) is connected to the driving shaft disc (431), and a transmission belt is sleeved and distributed between the driving shaft disc (431) and the fixed shaft disc (46).
7. The indium antimonide single crystal rod cutting device according to claim 6, characterized in that: A movable shaft (472) is fixedly provided between the fixed frame (41) and the fixed plate (42); the outer portion of the movable shaft (472) is rotatably connected to a sleeve (473); a second hydraulic rod (471) is fixedly provided at the bottom of the sleeve (473); a second electric hydraulic device (47) is connected to the bottom of the second hydraulic rod (471); and a fixed shaft (474) is passed through the lower end of the second electric hydraulic device (47); Grooves (10) are provided on both sides of the support frame (1), the fixed shaft (474) is connected to the groove (10), and limiting plates (475) are fixedly provided at both ends of the fixed shaft (474), and the limiting plates (475) are provided on the outside of the groove (10).
8. A method for cutting an indium antimonide single crystal rod, according to the indium antimonide single crystal rod cutting device according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1, first, placing the indium antimonide single crystal rod on the support 1 (21) of the indium antimonide single crystal rod input mechanism (2); S2, starting the second drive motor (25) to automatically control the drive shaft (251) and the drive disc (252) to rotate, the transmission extension disc (233) causes the lead screw (232) to rotate, and drives the slide cylinder (234) to rotate so that the limit slider (235) is located at the slide groove (231) and moves horizontally, thereby driving the lifting roller structure (22) to move to the right end; S3, simultaneously starting the electric hydraulic device (223) of the lifting roller structure (22) to automatically control the hydraulic rod (224) to lift and lower, so that the roller (227) contacts the top of the indium antimonide single crystal rod, and then starting the drive motor (228) to automatically control the roller (227) to rotate, driving the indium antimonide single crystal rod located inside the support (21) to move toward the right end; S4, starting the driving motor 3 (43) of the cutting processing mechanism (4) to automatically control the driving shaft disk (431) to rotate, and the fixed shaft disk (46) is driven to make the cutting knife (45) rotate at high speed, and then starting the electric hydraulic device 2 (47) to automatically control the hydraulic rod 2 (471) to telescopically adjust, and the sleeve (473) is located outside the movable shaft (472) to adjust the movable frame (41) and the fixed plate (42) to the upper end of the rotating support seat (44) to adjust the movable frame (41) and the fixed plate (42), so that the cutting knife (45) cuts downwards to cut the indium antimonide single crystal rod, and the cutting knife (45) cuts downwards to the cutting groove (121); S5, after the cutting is completed, the electric push rod device (34) of the output mechanism (3) after cutting is started to automatically control the push rod (341) to extend and retract, so that the shaft plate three (335) drives the shaft rod (333) to adjust the height, and the shaft plate one (332) and the telescopic rod (334) assist the shaft rod (333) in the lifting and lowering adjustment, so that the roller two (33) contacts the cut indium antimonide single crystal rod downward, and at the same time, the rotating motor (331) is started to automatically control the rotation of the roller two (33) to output the cut indium antimonide single crystal rod.