Fabric design method for facet joint artificial ligament
By designing a weaving structure of high-strength weft yarns and flexible warp yarns, the problem of the unsuitability of small joint ligament repair materials in the existing technology is solved, and a high-strength and stable fabric is provided, which is suitable for the repair of shoulder joints, wrist joints, patellar ligaments and ankle joints, improving the repair effect and the long-term effectiveness of the material.
Patent Information
- Application Number
- CN202511164375.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-20
- Publication Date
- 2025-09-26
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing methods for repairing small joint ligaments have problems such as complicated steps, unsuitable materials, and easy disintegration, especially the lack of specialized materials for repairing shoulder joints, wrist joints, patellar ligaments and ankle joints.
A weaving method for artificial ligaments of small joints is designed. High-strength weft yarns and flexible warp yarns are used for weaving. Different weaving structures, including chain, warp bias, and warp pile, are combined to form a high-strength and stable fabric suitable for small joint ligament repair.
A high-strength and stable artificial ligament substrate for small joints is achieved, providing a safe and reliable repair material that adapts to the needs of cell growth and improves the repair effect and long-term effectiveness of the material.
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Figure CN120700641A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of medical devices, in particular to a weaving design method for artificial ligaments of small joints. Background Art
[0002] Facet joint ligaments mainly include ligaments in the shoulder, elbow, wrist, ankle and other parts. In the early stages, people had a shallow understanding of ligament injuries in these parts and did not pay enough attention to them. As the number of patients increases, people have a deeper understanding of facet joint ligament repair, including: Acromioclavicular joint: The incidence of acromioclavicular joint injury accounts for 9% to 12% of shoulder injuries. The common injury mechanism is direct violent impact on the acromion when the shoulder joint is in adducted position. Indirect violence when the wrist or elbow is in extended position can also lead to acromioclavicular joint injury.
[0003] Wrist Joint: Giant cell tumors of the bone are the most common bone tumors of the distal radius, but other bone tumors can also invade this area, often invading the wrist joint and affecting its function. Traditional radial hemicarpal reconstruction often uses autologous fibula, which has some drawbacks, including progressive degeneration, wrist instability, and prolonged surgery.
[0004] Knee: Patellar ligament rupture is a relatively rare type of sports injury, often caused by high-energy sports injuries or direct violence. Early misdiagnosis is common due to residual function, with a misdiagnosis rate as high as 38%. Patellar ligament ruptures that persist for more than two weeks are considered old ruptures and often require patellar ligament reconstruction or reinforcement surgery.
[0005] Ankle: The ankle is a critical weight-bearing joint in the lower limb. Its unique anatomical structure makes it highly susceptible to injury during exercise. Ankle ligament injuries, commonly known as ankle sprains, are the most common limb ligament injuries. Consequently, the diagnosis and treatment of ankle ligament injuries have received significant attention from orthopedic and sports medicine professionals worldwide. While most patients with ankle ligament injuries have a satisfactory prognosis with conservative treatment, some still require surgical intervention.
[0006] Therefore, an artificial ligament for repairing small joints is particularly necessary. The current methods for repairing small joint ligaments include sutures and titanium plate repairs for shoulder joints. This repair requires the coordinated use of plates, buckles, and wires. The clinical use steps are cumbersome, and there are also situations where the plate cuts the wire. The small joint artificial ligament uses a special braid to form a soft acromioclavicular repair ligament. For the repair of wrist ligaments, patellar ligaments, and ankle ligaments, there are currently no dedicated repair ligaments, and sutures are generally used for repair. The present invention designs a weaving design method for small joint artificial ligaments that is more suitable for clinical use, which brings convenience to doctors and good news to patients. Summary of the Invention
[0007] In order to overcome the deficiencies of the prior art, the present invention provides a method for designing the weaving of artificial ligaments for small joints.
[0008] To achieve the above-mentioned purpose, a weaving design method for artificial ligaments of small joints is designed, which includes weaving. The weaving is made by warp yarns and weft yarns. The weaving form of the warp yarns includes one or more of a chain weave, a variable warp bias weave, and a variable warp pile weave. The weaving form of the weft yarns is a weft lining weave.
[0009] The weft yarn is made of high-strength fiber yarn, made of one or more chemical fiber yarns of PE, PET, and PP, and has a fineness of 500-3000D.
[0010] The warp yarn is made of flexible knittable yarn, made of one or more textured yarns of PE, PET, and PP, with a fineness range of 50-200D.
[0011] The width of the woven cloth is 30-60cm.
[0012] The longitudinal density of the woven fabric is 15-30 rows / inch, and the transverse density is 10-20 wales / inch. The warp yarn is woven in a chain weave or a variable warp bias weave, and is fully threaded or loosely threaded according to the position of the free silk thread required for weaving. The weft yarn is woven in a full-width weft insertion weave, and the weft yarn is selected according to the minimum weave unit.
[0013] The longitudinal density of the woven fabric is 15-30 rows / inch, and the transverse density is 10-20 wales / inch. The warp yarn weaving form uses a chain weave structure or a variable warp pile structure, and is fully threaded or loosely threaded according to the position of the free silk thread required for weaving. The weft yarn weaving form uses a full-width weft insertion structure, and the weft yarn is selected according to the minimum weaving unit.
[0014] The longitudinal density of the woven fabric is 15-30 rows / inch, and the transverse density is 10-20 wales / inch. The warp yarn is woven in a chain weave or a variable warp-bias weave arranged in an axisymmetric manner, and is fully threaded or loosely threaded according to the position of the free silk threads required for weaving. The weft yarn is woven in a full-width weft insertion weave, and the weft yarn is selected according to the minimum weave unit.
[0015] The longitudinal density of the woven fabric is 15-30 rows / inch, and the transverse density is 10-20 wales / inch. The warp yarn is woven in a chain weave or a variable warp pile weave arranged in an axially symmetrical manner, and is fully threaded or loosely threaded according to the position of the free silk threads required for weaving. The weft yarn is woven in a full-width weft insertion weave, and the weft yarn is selected according to the minimum weave unit.
[0016] Compared with existing technologies, this invention can weave a base material suitable for facet joint artificial ligament products. This design method features high unidirectional tensile strength, good fabric stability, and self-locking yarns that resist unraveling. Furthermore, the pore size and porosity can be adjusted according to cell growth requirements, ensuring the safety and effectiveness of facet joint artificial ligaments. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic structural diagram of the woven fabric obtained in Example 1 of the present invention.
[0018] Figure 2 This is a diagram of the yarn laying motion of the weaving in Example 1 of the present invention.
[0019] Figure 3 This is a diagram of the yarn laying motion of the weaving in the second embodiment of the present invention.
[0020] Figure 4 This is a schematic structural diagram of the woven fabric obtained in Example 3 of the present invention.
[0021] Figure 5 This is a diagram of the yarn laying motion of weaving in embodiment 3 of the present invention.
[0022] Figure 6 This is a diagram of the yarn laying motion of the weaving in the fourth embodiment of the present invention. DETAILED DESCRIPTION
[0023] The present invention will be further described below with reference to the accompanying drawings.
[0024] The woven fabric 1 of the present invention is woven by warp yarns and weft yarns, and includes several weaving forms. The weaving form of the warp yarns includes one or more of a chain weave 2-1, a variable warp bias weave 2-2, and a variable warp pile weave 2-3, and the weft yarns are woven in a weft insert weave 3-1.
[0025] The weft yarn is made of high-strength synthetic yarns, made from one or more synthetic fibers such as PE, PET, and PP, with a fineness range of 500-3000 denier. The warp yarn is made of flexible, knittable yarn, made from one or more textured yarns such as PE, PET, and PP, with a fineness range of 50-200 denier. The resulting fabric width is 30-60 cm.
[0026] The embodiment of the present invention is as follows Figure 1 As shown, in this embodiment, the woven fabric 1 has a longitudinal density of 15-30 rows / inch and a transverse density of 10-20 wales / inch.
[0027] The yarn laying motion diagram of the weaving cloth 1 in this embodiment is as follows Figure 2As shown, the warp yarns are woven in a chain weave 2-1 and a variable warp bias weave 2-2, with full weaving or empty weaving according to the position of the free threads required for weaving. The weft yarns are woven in a full-width weft insert weave 3-1, with weft yarns selected according to the minimum weaving unit.
[0028] The woven fabric 1 obtained in this embodiment has the characteristics of high weft strength, high dimensional stability, and not easy to fall apart. According to the actual pore size requirements, the thickness, transverse density, and weft density of the yarn count can be adjusted to achieve this.
[0029] In the second embodiment of the present invention, the woven fabric 1 has a longitudinal density of 15-30 rows / inch and a transverse density of 10-20 wales / inch.
[0030] The yarn laying motion diagram of the weaving cloth 1 in this embodiment is as follows Figure 3 As shown, the weaving form of the warp yarn is a chain weave structure 2-1 and a variable warp pile structure 2-3, which is fully threaded or loosely threaded according to the position of the free silk thread required for weaving; the weft yarn is a full-width weft inlay structure 3-1, and the weft yarn is selected according to the minimum weaving unit.
[0031] The woven fabric 1 obtained in this embodiment has the characteristics of high weft strength, high dimensional stability, and not easy to fall apart. The weft yarn is firm and has good wrapping properties. According to the actual pore size requirements, the thickness, transverse density and weft density of the yarn count can be adjusted to achieve this.
[0032] The third embodiment of the present invention is as follows Figure 4 As shown, in this embodiment, the woven fabric 1 has a longitudinal density of 15-30 rows / inch and a transverse density of 10-20 wales / inch.
[0033] The yarn laying motion diagram of the weaving cloth 1 in this embodiment is as follows Figure 5 As shown, the warp yarns are woven in a chain weave 2-1 and an axisymmetrically arranged warp bias weave 2-2, which are fully threaded or loosely threaded according to the position of the free threads required for weaving. The weft yarns are woven in a full-width weft insert weave 3-1, and the weft yarns are selected according to the minimum weave unit.
[0034] The woven fabric 1 obtained in this embodiment has the characteristics of high weft strength, higher dimensional stability, and not easy to fall apart. According to the actual pore size requirements, the thickness, transverse density and weft density of the yarn count can be adjusted to achieve this.
[0035] In the fourth embodiment of the present invention, the woven fabric 1 has a longitudinal density of 15-30 rows / inch and a transverse density of 10-20 wales / inch.
[0036] The yarn laying motion diagram of the weaving cloth 1 in this embodiment is as follows Figure 6As shown, the weaving form of the warp yarn is a chain-knitted structure 2-1 and a variable warp pile structure 2-3 arranged in an axially symmetrical manner, which is fully threaded or loosely threaded according to the position of the free silk threads required for weaving; the weft yarn is a full-width weft-inserted structure 3-1, and the weft yarn is selected according to the minimum tissue unit.
[0037] The woven fabric 1 obtained in this embodiment has the characteristics of high weft strength, higher dimensional stability, and resistance to unraveling, and also has the characteristics of strong weft yarn, good wrapping, and soft fabric feel. The thickness, crosswise density, and weft density of the yarn can be adjusted according to the actual pore size requirements.
[0038] This invention utilizes different weaving design methods to create a fabric with high weft strength, ensuring the force required by the device, providing a foundational material and guarantee for sewing artificial ligaments for facet joints. Furthermore, the resulting fabric has a stable structure, high dimensional stability, is not prone to unraveling, and features a firm weft with excellent wrapping properties, enhancing the long-term effectiveness of artificial ligaments for facet joints.
Claims
1. A method for designing a fabric for a facet joint artificial ligament, comprising weaving the fabric, characterized in that: The woven fabric (1) is woven by warp yarns and weft yarns. The weaving form of the warp yarns includes one or more of a chain weave (2-1), a variable warp bias weave (2-2), and a variable warp pile weave (2-3). The weft yarns are woven by a weft insert weave (3-1).
2. The method for designing a weaving fabric for a facet joint artificial ligament according to claim 1, wherein: The weft yarn is made of high-strength fiber yarn, made of one or more chemical fiber yarns of PE, PET, and PP, and has a fineness of 500-3000D.
3. The method for designing a weaving fabric for a facet joint artificial ligament according to claim 1, wherein: The warp yarn is made of flexible knittable yarn, made of one or more textured yarns of PE, PET, and PP, with a fineness range of 50-200D.
4. The method for designing a weaving fabric for a facet joint artificial ligament according to claim 1, wherein: The width of the woven cloth is 30-60cm.
5. The method for designing a weaving fabric for a facet joint artificial ligament according to claim 1, wherein: The woven fabric (1) has a longitudinal density of 15-30 horizontal rows / inch and a transverse density of 10-20 longitudinal lines / inch. The warp yarns are woven in a chain weave (2-1) or a variable warp bias weave (2-2), and are fully threaded or loosely threaded according to the position of the free threads required for weaving. The weft yarns are woven in a full-width weft insert weave (3-1), and the weft yarns are selected according to the minimum weave unit.
6. The method for designing a weaving fabric for a facet joint artificial ligament according to claim 1, wherein: The woven fabric (1) has a longitudinal density of 15-30 horizontal rows / inch and a transverse density of 10-20 longitudinal lines / inch. The warp yarns are woven in a chain weave (2-1) or a variable warp pile weave (2-3), and are fully threaded or loosely threaded according to the position of the free threads required for weaving. The weft yarns are woven in a full-width weft insert weave (3-1), and the weft yarns are selected according to the minimum weave unit.
7. The method for designing a fabric for a facet joint artificial ligament according to claim 1, wherein: The woven fabric (1) has a longitudinal density of 15-30 horizontal rows / inch and a transverse density of 10-20 longitudinal lines / inch. The warp yarns are woven in a chain weave (2-1) or a warp weave (2-2) with a variable axially symmetrical arrangement, and are fully threaded or unthreaded according to the position of the free threads required for weaving. The weft yarns are woven in a full-width weft insert weave (3-1), and the weft yarns are selected according to the minimum weave unit.
8. The method for designing a weaving fabric for a facet joint artificial ligament according to claim 1, wherein: The woven fabric (1) has a longitudinal density of 15-30 horizontal rows / inch and a transverse density of 10-20 longitudinal lines / inch. The warp yarns are woven in a chain-knitted structure (2-1) or a variable warp pile structure (2-3) arranged in an axisymmetric manner, and are fully threaded or loosely threaded according to the position of the free threads required for weaving. The weft yarns are woven in a full-width weft-inserted structure (3-1), and the weft yarns are selected according to the minimum weft unit.
Citation Information
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