Intelligent temperature-control energy-saving office paper rapid drying and flattening equipment
Through intelligent temperature-controlled drying and flattening equipment, combined with heating equipment, air suspension components and heat recovery components, the problems of high energy consumption and low thermal efficiency of traditional equipment have been solved, and efficient, energy-saving and continuous production of office paper has been achieved, and the flatness of paper and thermal energy utilization efficiency have been improved.
Patent Information
- Application Number
- CN202510996263.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-18
- Publication Date
- 2025-09-26
AI Technical Summary
Traditional paper drying and flattening equipment has high energy consumption, low thermal efficiency, and uneven drying, which causes paper deformation and warping. It also lacks a continuous and intelligent temperature control and coordination mechanism, and cannot effectively recover waste heat, affecting production efficiency and costs.
The drying and flattening equipment adopts intelligent temperature control, including heating equipment, air suspension components, eddy current auxiliary components and heat recovery components. Through the coordinated optimization of multiple components, efficient drying, uniform heating, coordinated temperature control and heat energy recovery are achieved. The air suspension components are used to provide buoyancy and driving force, the eddy current auxiliary components are used to improve heat exchange efficiency, and the heat recovery components recover waste heat.
It realizes high-quality, low-energy, continuous production of office paper, improves paper flatness and thermal energy utilization efficiency, reduces energy waste, and is suitable for the continuous production of various types of office paper.
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Figure CN120702192A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of paper production supporting equipment, in particular to an intelligent temperature-controlled energy-saving office paper rapid drying and flattening device. Background Art
[0002] In the production of office paper, paper drying and flattening are key post-processing steps that directly affect the quality, flatness, and production efficiency of the paper. Traditional paper drying processes mostly use hot air drying or contact drying with drying cylinders, which suffer from high energy consumption, low thermal efficiency, and uneven drying. Especially during high-speed production, paper is prone to deformation and warping due to uneven heating, affecting the subsequent flattening effect. Existing flattening equipment mostly uses mechanical roller pressing, which lacks coordinated temperature control, making it difficult to effectively eliminate internal stress in the paper, resulting in insufficient flatness. It also cannot achieve heat recovery and utilization in the production process, resulting in energy waste.
[0003] Existing drying equipment attempts to use air flotation technology to assist in conveying paper. However, the airflow control accuracy is insufficient, making it difficult to ensure smooth paper conveyance in high-temperature environments. Furthermore, the flattening and drying processes are often performed independently, lacking a continuous, intelligent temperature control and coordination mechanism. This results in low production efficiency and high energy consumption. Furthermore, traditional equipment fails to effectively recycle the waste heat generated during the drying and flattening processes, further increasing production costs and the environmental burden. Summary of the Invention
[0004] In view of the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide an intelligent temperature-controlled and energy-saving office paper rapid drying and flattening equipment. Through multi-component collaborative optimization, intelligent temperature control and heat energy recovery, it achieves high-quality, low-energy consumption and continuous production of office paper, and has significant industrial application value.
[0005] The technical solution adopted by the present invention to achieve the above-mentioned purpose is: an intelligent temperature-controlled energy-saving office paper rapid drying and flattening equipment, including a drying component, a flattening component, and a heat recovery component arranged in sequence along the paper transmission direction.
[0006] The drying component includes a heating device, an air suspension component, and an eddy current auxiliary component. The heating device and the eddy current auxiliary component are arranged above the paper and are arranged toward one side of the paper. The eddy current auxiliary component is evenly arranged between adjacent heating devices. The air suspension component is arranged below the paper and is used for smooth transmission and drying of the paper.
[0007] The flattening assembly includes multiple groups of parallelly arranged pressure rollers, assembly brackets, and hydraulic telescopic cylinders. The assembly brackets include multiple groups arranged evenly, and each group of assembly brackets is driven by the hydraulic telescopic cylinder. The pressure rollers are rotatably installed on the assembly brackets, and the paper is arranged to bypass each group of pressure rollers in sequence.
[0008] The heat recovery component includes multiple groups of heat dissipation rollers arranged in parallel. The paper is arranged to bypass each group of heat dissipation rollers in sequence. The pressure roller and the heat dissipation roller are both equipped with heat exchange components, which are used to realize the heating operation of the pressure roller and the heat dissipation operation of the heat dissipation roller.
[0009] On the basis of the above technical solutions, in order to ensure that the above-mentioned components can be stably assembled and operated, and to ensure efficient recovery and reuse of heat energy, the following technical solutions are provided.
[0010] It also includes an installation machine cover, in which a drying chamber, a flattening chamber, and a heat dissipation chamber are arranged in sequence along the paper transmission direction. The drying component, flattening component, and heat recovery component are respectively assembled in the drying chamber, flattening chamber, and heat dissipation chamber.
[0011] The top of the drying chamber is equipped with a heat collecting cover A, the bottom side wall and the top of the flattening chamber are respectively equipped with a heat supply cover and a heat collecting cover B, and both sides of the heat dissipation chamber are respectively equipped with an air supply cover and a heat collecting cover C.
[0012] On the basis of the above technical solutions, in order to ensure that the finished paper can be stably transmitted between the drying component, the flattening component, and the heat recovery component, the following technical solutions are provided.
[0013] The installation cover is equipped with multiple groups of guide rollers, and the guide rollers are rotatably installed on the upstream and downstream sides of the drying chamber, the flattening chamber, and the heat dissipation chamber, and the paper is arranged around each group of guide rollers.
[0014] On the basis of the above technical solutions, in order to ensure that the air suspension assembly can be stably assembled in the drying chamber and provide the paper with uniform upward buoyancy and driving force for transmission to the downstream side, the following technical solutions are provided.
[0015] The air suspension component includes multiple groups arranged evenly, and the air suspension component includes an air supply pipe, an adjusting motor, and a matching worm gear and worm. The air supply pipe is rotatably installed in the drying chamber, and multiple groups of air nozzles are evenly connected to the air supply pipe. An air supply seat and a worm gear are respectively arranged at both ends of the air supply pipe. The worm gear is coaxially fixed to the air supply pipe. The air supply seat is fixedly installed to the outer wall of the drying chamber and is rotatably connected to the air supply pipe. The adjusting motor is fixedly installed to the outer wall of the drying chamber and is dynamically connected to the worm gear.
[0016] On the basis of the above technical solutions, in order to ensure that the vortex auxiliary component can effectively input spiral airflow to act on the top of the paper and can effectively absorb hot air containing moisture, the following technical solutions are provided.
[0017] The vortex auxiliary component includes a connecting seat, an air jet cylinder, an air collecting sleeve, and an air supply ring pipe. The connecting seat is fixedly installed in the drying chamber, and the air jet cylinder is fixedly installed to the bottom of the connecting seat. The air collecting sleeve and the air supply ring pipe are arranged on the periphery of the air jet cylinder. The air supply ring pipe is connected to multiple groups of air supply branches that are tangentially connected to the air jet cylinder.
[0018] On the basis of the above technical solutions, in order to ensure that the components in the vortex assist assembly can be stably assembled and effectively generate spiral airflow, the following technical solutions are provided.
[0019] The guide head arranged in the air jet is fixedly connected to the bottom axis of the connecting seat, the outer periphery of the air jet is fixedly connected to a connecting ring plate, the air supply ring pipe and the air collecting sleeve are respectively fixed to the upper and lower sides of the connecting ring plate, the bottom port of the air jet is set to a closed shape, and the outer wall of the air collecting sleeve is connected to an exhaust pipe.
[0020] On the basis of the above technical solutions, in order to ensure that the flattening assembly can be stably assembled into the flattening chamber and to achieve stable pressurization and operation of the flattening assembly, the following technical solutions are provided.
[0021] A guide shaft arranged vertically upward is fixedly connected to the top of the flattening chamber, the assembly bracket is slidably installed on the guide shaft, the hydraulic telescopic cylinder is fixedly installed to the top of the flattening chamber and the movable end is fixedly connected to the assembly bracket, a strip-shaped through groove is opened on the side wall of the flattening chamber, and the end of the pressure roller is arranged to pass through the strip-shaped through groove.
[0022] On the basis of the above technical solutions, in order to ensure that the heat exchange components can be stably installed in the pressure roller and the heat dissipation roller, and to ensure that the heat exchange components can achieve effective heat exchange between the pressure roller and the heat dissipation roller, the following technical solutions are provided.
[0023] The pressure roller and the heat dissipation roller are respectively provided with an assembly cavity A and an assembly cavity B. The ends of the pressure roller and the heat dissipation roller are respectively rotatably connected to the ventilation plates A and the ventilation plates B. The ventilation plates A are fixedly mounted on the assembly bracket, and the ventilation plates B are fixedly mounted on the outer wall of the heat dissipation chamber. The heat exchange components are both assembled in the assembly cavity A and the assembly cavity B.
[0024] On the basis of the above technical solutions, in order to ensure that the heat exchange assembly can be stably installed in the assembly cavity A and the assembly cavity B and efficiently exchange heat for the pressure roller and the heat dissipation roller, the following technical solutions are provided.
[0025] The heat exchange assembly includes a heat transfer tube, a solid disk, and a hollow disk. The solid disks and the hollow disks are arranged alternately and are in contact with the inner walls of the assembly cavity A and the assembly cavity B. A heat transfer tube is fixedly connected between two adjacent groups of solid disks, and the hollow disk is fixed to the periphery of the heat transfer tube. Vent holes A are evenly opened on the side wall of the heat transfer tube, and vent holes B are evenly opened on the solid disk.
[0026] Beneficial effects of the present invention: 1. Efficient drying and uniform heating: The air suspension component provides upward buoyancy and forward driving force for the paper, ensuring smooth paper conveyance during the drying process and avoiding paper deformation or jamming caused by traditional conveying methods. The vortex assist component sprays a spiral of hot air onto the paper surface, extending the contact time between the hot air and the paper surface and improving heat exchange efficiency. It also rapidly draws in moist air and accelerates water evaporation. The precise temperature control of the heating device focuses heat on the paper fibers, achieving rapid and uniform drying and reducing energy waste.
[0027] 2. Intelligent flattening and temperature coordinated control, multiple sets of pressure rollers cooperate with hydraulic telescopic cylinders to adjust tension, continuously flattening the paper, eliminating internal stress and improving flatness. The heat exchange component inside the pressure rollers heats the paper during the flattening process, softening the fibers, enhancing the flattening effect and avoiding the rebound problem caused by traditional cold pressing.
[0028] 3. Heat recovery and energy conservation. The heat exchange component within the heat dissipation roller absorbs residual heat from the paper and recovers it through natural or circulating airflow, reducing energy consumption. The drying chamber, flattening chamber, and heat dissipation chamber are independently partitioned, and combined with a heat collection hood and air supply hood, they achieve targeted collection and reuse of hot air, reducing heat loss. The heat exchange component optimizes the airflow path, extends heat exchange time, and improves waste heat recovery efficiency.
[0029] 4. Intelligent control and stable operation. The temperature sensor monitors and adjusts the temperature in real time to ensure that the temperature of the drying and flattening process is accurately controlled to avoid overheating or underheating. The worm gear self-locking mechanism stably adjusts the air suspension angle to prevent accidental deviation of the air supply pipe and ensure the stability of paper transmission.
[0030] 5. Wide range of applications, improved paper quality. The drying and flattening equipment provided by this solution is suitable for the continuous production of various types of office paper. The processed paper has high flatness and uniform moisture content, meeting the needs of high-end printing and packaging. Compared with traditional equipment, this solution has significantly improved drying speed, flattening effect, energy consumption control, etc., which is in line with the development trend of high efficiency, energy saving and intelligentization in the modern papermaking industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a structural schematic diagram of the present invention; Figure 2A structural diagram of another perspective of the present invention; Figure 3 This is a schematic diagram of the structure of the interior of the hood installed in the present invention; Figure 4 Schematic diagram of the structure of the air suspension component; Figure 5 This is a structural diagram of the combination of the air supply pipe and the air supply seat; Figure 6 is a cross-sectional schematic diagram of an eddy current assist component; Figure 7 It is a structural diagram of the flattening component; Figure 8 Schematic diagram of the internal structure of the pressure roller and the heat dissipation roller; Figure 9 Schematic diagram of the structure of the heat exchange component.
[0032] In the figure: 11 heating device, 12 air suspension component, 121 air supply pipe, 122 regulating motor, 123 worm gear, 124 worm, 125 air nozzle, 126 air supply seat, 13 vortex auxiliary component, 131 connecting seat, 132 air nozzle, 133 air collection sleeve, 134 air supply ring pipe, 135 air supply branch pipe, 136 guide head, 137 connecting ring plate, 138 exhaust pipe, 139 annular support, 2 flattening component, 21 pressure roller, 211 assembly chamber A, 22 assembly Equipped with bracket, 23 hydraulic telescopic cylinder, 24 ventilation plate A, 31 heat dissipation roller, 311 assembly cavity B, 32 ventilation plate B, 4 heat exchange components, 41 heat transfer cylinder, 411 vent A, 42 solid plate, 421 vent B, 43 hollow plate, 5 installation machine cover, 51 drying chamber, 511 heat collecting cover A, 52 flattening chamber, 521 heating cover, 522 heat collecting cover B, 523 guide shaft, 53 heat dissipation chamber, 531 air supply cover, 532 heat collecting cover C, 54 guide roller, 6 paper. DETAILED DESCRIPTION
[0033] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0034] Example 1
[0035] See also Figure 1-Figure 3 , an intelligent temperature-controlled energy-saving office paper rapid drying and flattening equipment, including a drying component, a flattening component 2, and a heat recovery component arranged in sequence along the paper 6 transmission direction.
[0036] The drying component includes a heating device 11, an air suspension component 12, and an eddy current auxiliary component 13. The heating device 11 and the eddy current auxiliary component 13 are arranged above the paper 6 and are arranged toward one side of the paper 6. The eddy current auxiliary component 13 is evenly arranged between adjacent heating devices 11. The air suspension component 12 is arranged below the paper 6 and is used for smooth transportation and drying of the paper 6.
[0037] The flattening assembly 2 includes multiple groups of parallel arranged pressure rollers 21, assembly brackets 22, and hydraulic telescopic cylinders 23. The assembly brackets 22 include multiple groups arranged evenly. Each group of assembly brackets 22 is driven by the hydraulic telescopic cylinder 23. The pressure rollers 21 are rotatably installed on the assembly brackets 22, and the paper 6 is arranged in sequence around each group of pressure rollers 21.
[0038] The heat recovery component includes multiple groups of heat dissipation rollers 31 arranged in parallel. The paper 6 is arranged to pass around each group of heat dissipation rollers 31 in sequence. The pressure roller 21 and the heat dissipation roller 31 are both equipped with a heat exchange component 4. The heat exchange component 4 is used to realize the heating operation of the pressure roller 21 and the heat dissipation operation of the heat dissipation roller 31.
[0039] After the paper 6 has been processed through the previous production process, it enters the rapid drying and flattening equipment provided in this application. After the drying and flattening operations, it forms a qualified paper 6 roll, and then enters the subsequent packaging and transportation processes.
[0040] When the paper 6 passes through the drying assembly, the air suspension assembly 12 installed below it can provide the paper 6 with upward buoyancy and forward driving force, thereby ensuring that the paper 6 is smoothly transported at the drying assembly position and smoothly transferred to the flattening assembly 2 on the downstream side. In addition, the air suspension assembly 12 can provide hot air to efficiently dry the paper 6.
[0041] The upper heating device 11 efficiently heats the paper 6, focusing the heat on the paper surface to warm the fibers and rapidly evaporate moisture. The vortex assist assembly 13 sprays a spiral stream of hot air onto the surface of the paper 6, extending the contact time between the heat and the paper, thereby improving heat exchange efficiency and entraining any moisture-absorbing air.
[0042] The flattening assembly 2 controls the hydraulic telescopic cylinder 23 to drive the assembly bracket 22 and the pressure roller 21 mounted thereon, adjusting the height and height of the assembly bracket 22. This provides a specific range of tension for the paper 6 being conveyed thereto. The continuous action of multiple sets of pressure rollers 21 on the paper 6 allows for rapid and efficient flattening. Simultaneously, the heat exchange assembly 4 within the pressure roller 21 heats the pressure roller 21, which in turn applies heat to the paper 6. This simultaneous heating of the paper 6 during the pressurization phase further flattens the surface of the paper 6, improving its flatness.
[0043] After being dried and flattened, the paper 6 is transferred to the heat dissipation roller 31 . The residual heat on the paper 6 can be absorbed by the heat exchange component 4 provided inside the heat dissipation roller 31 to achieve the purpose of heat energy recovery and thus achieve energy saving effect.
[0044] It should also be noted that the heat delivered by the heating device 11, air suspension assembly 12, and eddy current assist assembly 13 is detected by temperature sensors and feedback-regulated to keep the temperature of the paper 6 between 80°C and 150°C during the drying phase. The temperature of the pressure roller 21 in the flattening assembly 2 is also regulated by temperature sensors, keeping the temperature between 120°C and 200°C during the flattening phase.
[0045] Example 2
[0046] See also Figure 1-Figure 3 In order to ensure that the above-mentioned components can be stably assembled and operated, and to ensure efficient recovery and reuse of heat energy, the following technical solutions are provided.
[0047] It also includes an installation cover 5, in which a drying chamber 51, a flattening chamber 52, and a heat dissipation chamber 53 are arranged in sequence along the transmission direction of the paper 6. The drying component, the flattening component 2, and the heat recovery component are respectively assembled in the drying chamber 51, the flattening chamber 52, and the heat dissipation chamber 53.
[0048] The top of the drying chamber 51 is equipped with a heat collecting cover A511, the bottom side wall and top of the flattening chamber 52 are equipped with a heat supply cover 521 and a heat collecting cover B522 respectively, and the two sides of the heat dissipation chamber 53 are equipped with an air supply cover 531 and a heat collecting cover C532 respectively.
[0049] The arrangement of the drying chamber 51, the flattening chamber 52 and the heat dissipation chamber 53 can ensure the independence of the assembly and operation environment of the drying component, the flattening component 2 and the heat recovery component, and reduce the mutual interference of the components during operation.
[0050] The heat collection hood A511 in the drying chamber 51 extracts moisture and hot air from the drying chamber and recycles the heat energy. The heat supply hood 521 supplies hot air to the flattening chamber 52, thereby ensuring that the ambient temperature during the flattening of the paper 6 is maintained within the set temperature range. The heat collection hood B522 collects the hot air and residual heat after being heated by the paper 6. The air supply hood 531 in the heat dissipation chamber 53 is used to supply natural air to the heat dissipation chamber 53 to dissipate heat from the paper 6, while the heat collection hood C532 collects the heated air for recycling.
[0051] In order to ensure that the finished paper 6 can be stably transported between the drying component, the flattening component 2, and the heat recovery component, the following technical solution is provided.
[0052] The installation cover 5 is equipped with multiple sets of guide rollers 54. The upstream and downstream sides of the drying chamber 51, the flattening chamber 52 and the heat dissipation chamber 53 are all rotatably installed with guide rollers 54, and the paper 6 is arranged around each set of guide rollers 54.
[0053] The setting of the guide roller 54 can ensure that the paper 6 transmitted from the upstream side is introduced into the drying chamber 51, and is stably transmitted between the drying component, the flattening component 2, and the heat recovery component, and finally led out from the downstream side of the heat dissipation chamber 53 for rewinding.
[0054] Example 3
[0055] See also Figure 3-Figure 6 In order to ensure that the air suspension assembly 12 can be stably assembled in the drying chamber 51 and provide the paper 6 with uniform upward buoyancy and driving force for transmission to the downstream side, the following technical solutions are provided.
[0056] The air suspension component 12 includes multiple groups arranged evenly, and the air suspension component 12 includes an air supply pipe 121, an adjusting motor 122, and a matching combination of a worm gear 123 and a worm 124. The air supply pipe 121 is rotatably installed in the drying chamber 51. Multiple groups of air nozzles 125 are evenly connected to the air supply pipe 121. An air supply seat 126 and a worm gear 123 are respectively arranged at both ends of the air supply pipe 121. The worm gear 123 is coaxially fixed to the air supply pipe 121. The air supply seat 126 is fixedly installed to the outer wall of the drying chamber 51 and is rotationally connected to the air supply pipe 121. The adjusting motor 122 is fixedly installed to the outer wall of the drying chamber 51 and is dynamically connected to the worm 124.
[0057] Since the air supply pipe 121 remains rotatably installed, it is rotatably connected to the air supply pipe 121 through the fixed air supply seat 126. During the rotation of the air supply pipe 121, it can always ensure that the hot air is stably transmitted to the air supply pipe 121 through the air supply seat 126, and finally discharged outward through the air nozzle 125 provided thereon.
[0058] By adjusting the motor 122 to drive the worm 124 and worm gear 123, the air supply pipe 121 rotates, thereby forming a certain inclination angle between the air nozzle 125 and the paper 6. The vertical component of the high-speed airflow blown by the air nozzle 125 can steadily lift the paper 6, while the horizontal component can provide driving force for the paper 6 to be transported forward. By independently adjusting each group of air suspension components 12, it can be ensured that the paper 6 conveyed in the drying chamber 51 is always in a horizontal state.
[0059] The combination of the worm wheel 123 and the worm 124 has a one-way self-locking characteristic. When the adjustment motor 122 and the worm 124 are in a stationary state, the worm wheel 123 can be limited and locked to prevent the air supply pipe 121 from rotating ineffectively and interfering with the smooth transmission of the paper 6.
[0060] In order to ensure that the vortex auxiliary component 13 can effectively input the spiral airflow to act on the paper 6 and can effectively absorb the hot air containing moisture, the following technical solution is provided.
[0061] The vortex auxiliary component 13 includes a connecting seat 131, a jet cylinder 132, an air collecting sleeve 133, and an air supply ring pipe 134. The connecting seat 131 is fixedly installed in the drying chamber 51, and the jet cylinder 132 is fixedly installed to the bottom of the connecting seat 131. The air collecting sleeve 133 and the air supply ring pipe 134 are both arranged on the periphery of the jet cylinder 132. The air supply ring pipe 134 is connected to multiple groups of air supply branches 135 that are tangentially connected to the jet cylinder 132.
[0062] The connecting seat 131 can ensure that the jet cylinder 132 is stably installed thereon, and the high-pressure hot air provided by the air supply ring pipe 134 can be tangentially transported to the jet cylinder 132 through the air supply branch pipe 135, and then spirally transported downward under the limiting and guiding effects of the jet cylinder 132, thereby generating a spiral airflow acting on the upper surface of the paper 6, and the air collecting hood is arranged on the periphery of the jet cylinder 132, and cooperates with the jet cylinder 132 to form an air collecting chamber. After being connected to the vacuum pump, the air flow with moisture in the drying chamber 51 can be sucked into it and discharged for unified collection.
[0063] In order to ensure that the components of the vortex assist assembly 13 can be stably assembled and effectively generate spiral airflow, the following technical solutions are provided.
[0064] A guide head 136 arranged in the jet tube 132 is fixedly connected to the bottom axis of the connecting seat 131, and a connecting ring plate 137 is fixedly connected to the periphery of the jet tube 132. The air supply ring pipe 134 and the air collecting sleeve 133 are respectively fixed to the upper and lower sides of the connecting ring plate 137. The bottom port of the jet tube 132 is set to a closed shape, and the outer wall of the air collecting sleeve 133 is connected to the exhaust pipe 138.
[0065] The guide head 136 can cooperate with the closing section at the bottom of the jet tube 132 to guide the spiral airflow to ensure the stable output of the spiral airflow. The setting of the connecting ring plate 137 can ensure the stable installation of the air supply ring pipe 134 and the air collecting hood. The air supply ring pipe 134 is fixed to the connecting ring plate 137 through the annular support 139. The exhaust pipe 138 in each group of vortex auxiliary components 13 is integrated and connected to the exhaust pump, thereby ensuring that the airflow with moisture can be effectively retracted.
[0066] The heating device 11 may be an irradiation lamp or a laser array to efficiently heat the paper 6 .
[0067] Example 4
[0068] See also Figure 3 、 Figure 7In order to ensure that the flattening assembly 2 can be stably assembled into the flattening chamber 52 and realize stable pressurization and operation of the flattening assembly 2, the following technical solutions are provided.
[0069] A guide shaft 523 arranged vertically upward is fixed to the top of the flattening chamber 52, and the assembly bracket 22 is slidably installed on the guide shaft 523. The hydraulic telescopic cylinder 23 is fixedly installed to the top of the flattening chamber 52 and the movable end is fixedly connected to the assembly bracket 22. A strip-shaped through groove is opened on the side wall of the flattening chamber 52, and the end of the pressure roller 21 is arranged to pass through the strip-shaped through groove.
[0070] The setting of the guide shaft 523 can ensure that the assembly bracket 22 can be stably raised and lowered in the vertical direction. The assembly bracket 22 and the matching pressure roller 21 can be driven to rise and fall in the vertical direction through the telescopic movement of the hydraulic telescopic cylinder 23, and the pressure roller 21 can provide a certain tensioning effect on the paper 6.
[0071] The provision of the strip-shaped through groove can avoid spatial motion interference between the lifting and lowering adjustment pressure roller 21 and the mounting hood 5 , thereby ensuring that the pressure roller 21 can be stably assembled on the assembly bracket 22 .
[0072] Example 5
[0073] See also Figure 3 、 Figure 8-Figure 9 In order to ensure that the heat exchange component 4 can be stably installed in the pressure roller 21 and the heat dissipation roller 31, and to ensure that the heat exchange component 4 can achieve effective heat exchange between the pressure roller 21 and the heat dissipation roller 31, the following technical solutions are provided.
[0074] The pressure roller 21 and the heat dissipation roller 31 are respectively provided with an assembly cavity A211 and an assembly cavity B311. The ends of the pressure roller 21 and the heat dissipation roller 31 are rotatably connected to the ventilation plate A24 and the ventilation plate B32 respectively. The ventilation plate A24 is fixedly mounted on the assembly bracket 22, and the ventilation plate B32 is fixedly mounted on the outer wall of the heat dissipation chamber 53. The assembly cavity A211 and the assembly cavity B311 are both equipped with a heat exchange component 4.
[0075] The setting of the ventilation plate A24 and the ventilation plate B32 can stably connect the pipes for inputting and outputting air, thereby ensuring that the gas can always effectively pass through the pressure roller 21 and the heat dissipation roller 31 when the pressure roller 21 and the heat dissipation roller 31 are in operation, thereby realizing efficient heat exchange of the pressure roller 21 and the heat dissipation roller 31 with the heat exchange component 4 assembled therein.
[0076] For the pressure roller 21, high-temperature hot air flows into its assembly cavity A211, efficiently heating the outer wall of the pressure roller 21 through heat transfer from the matching heat exchange assembly 4. For the heat dissipation roller 31, natural air flows into its assembly cavity B311. Through heat transfer from the matching heat exchange assembly 4, residual heat from the paper 6 is transferred to the natural air through the heat dissipation roller 31 and the heat exchange assembly 4, and then discharged to the outside.
[0077] On the basis of the above technical solutions, in order to ensure that the heat exchange component 4 can be stably installed in the assembly cavity A211 and the assembly cavity B311 and efficiently exchange heat for the pressure roller 21 and the heat dissipation roller 31, the following technical solutions are provided.
[0078] The heat exchange component 4 includes a heat transfer tube 41, a solid disk 42, and a hollow disk 43. The solid disk 42 and the hollow disk 43 are arranged alternately and are in contact with the inner walls of the assembly cavity A211 and the assembly cavity B311. A heat transfer tube 41 is fixedly connected between two adjacent groups of solid disks 42, and the hollow disk 43 is fixedly connected to the outer periphery of the heat transfer tube 41. Ventilation holes A411 are evenly opened on the side wall of the heat transfer tube 41, and ventilation holes B421 are evenly opened on the solid disk 42.
[0079] The two ends of the heat transfer tube 41 are kept in contact with the ends of the assembly cavity A211 and the assembly cavity B311. When the gas is transmitted from one end of the assembly cavity A211 or the assembly cavity B311 to the other end, it first enters the heat transfer tube 41 and flows to the outside of the heat transfer tube 41 through the vent A411, and then re-enters the heat transfer tube 41 through the vent B421 and the subsequent vent B421. According to this principle, the flow route and duration of the gas in the assembly cavity A211 and the assembly cavity B311 can be effectively extended, thereby fully contacting and efficiently exchanging heat with the various components of the heat exchange component 4 and the pressure roller 21 or the heat dissipation roller 31.
[0080] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0081] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. An intelligent temperature-controlled energy-saving office paper rapid drying and flattening device, characterized by: It comprises a drying component, a flattening component (2), and a heat recovery component arranged in sequence along the transmission direction of the paper (6). The drying component comprises a heating device (11), an air suspension component (12), and an eddy current auxiliary component (13). The heating device (11) and the eddy current auxiliary component (13) are arranged above the paper (6) and are both arranged toward one side of the paper (6). The eddy current auxiliary component (13) is evenly arranged between adjacent heating devices (11). The air suspension component (12) is arranged below the paper (6) and is used for smoothly conveying and drying the paper (6). The flattening assembly (2) includes a plurality of groups of parallel-arranged pressure rollers (21), assembly brackets (22), and hydraulic telescopic cylinders (23). The assembly brackets (22) include a plurality of evenly arranged groups. Each group of assembly brackets (22) is driven by the hydraulic telescopic cylinder (23). The pressure rollers (21) are rotatably mounted on the assembly brackets (22). The paper (6) is arranged to bypass each group of pressure rollers (21) in sequence. The heat recovery component comprises a plurality of groups of heat dissipation rollers (31) arranged in parallel, the paper (6) is arranged to pass through each group of heat dissipation rollers (31) in sequence, and the pressure roller (21) and the heat dissipation roller (31) are both equipped with a heat exchange component (4), and the heat exchange component (4) is used to realize the heating operation of the pressure roller (21) and the heat dissipation operation of the heat dissipation roller (31).
2. The intelligent temperature-controlled energy-saving office paper rapid drying and flattening device according to claim 1, characterized in that: The apparatus further comprises an installation cover (5), wherein a drying chamber (51), a flattening chamber (52), and a heat dissipation chamber (53) are sequentially arranged in the installation cover (5) along the paper (6) transmission direction, and the drying component, the flattening component (2), and the heat recovery component are respectively assembled in the drying chamber (51), the flattening chamber (52), and the heat dissipation chamber (53); The top of the drying chamber (51) is equipped with a heat collecting cover A (511), the bottom side wall and the top of the flattening chamber (52) are respectively equipped with a heat supply cover (521) and a heat collecting cover B (522), and the two sides of the heat dissipation chamber (53) are respectively equipped with an air supply cover (531) and a heat collecting cover C (532).
3. The intelligent temperature-controlled energy-saving office paper rapid drying and flattening device according to claim 2, characterized in that: The mounting cover (5) is equipped with a plurality of guide rollers (54). The guide rollers (54) are rotatably mounted on the upstream and downstream sides of the drying chamber (51), the flattening chamber (52), and the heat dissipation chamber (53). The paper (6) is arranged around each group of guide rollers (54).
4. The intelligent temperature-controlled energy-saving office paper rapid drying and flattening device according to claim 2, characterized in that: The air suspension assembly (12) includes multiple groups arranged evenly, and the air suspension assembly (12) includes an air supply pipe (121), an adjustment motor (122), and a matching combination of a worm gear (123) and a worm (124). The air supply pipe (121) is rotatably installed in the drying chamber (51). Multiple groups of air nozzles (125) are evenly connected to the air supply pipe (121). An air supply seat (126) and a worm gear (123) are respectively arranged at both ends of the air supply pipe (121). The worm gear (123) and the air supply pipe (121) are coaxially fixedly connected. The air supply seat (126) is fixedly installed on the outer wall of the drying chamber (51) and is rotatably connected to the air supply pipe (121). The adjustment motor (122) is fixedly installed on the outer wall of the drying chamber (51) and is dynamically connected to the worm gear (124).
5. The intelligent temperature-controlled energy-saving office paper rapid drying and flattening device according to claim 2, characterized in that: The vortex auxiliary component (13) includes a connecting seat (131), an air jet cylinder (132), an air collecting sleeve (133), and an air supply ring pipe (134). The connecting seat (131) is fixedly installed in the drying chamber (51), and the air jet cylinder (132) is fixedly installed to the bottom of the connecting seat (131). The air collecting sleeve (133) and the air supply ring pipe (134) are arranged on the periphery of the air jet cylinder (132). The air supply ring pipe (134) is connected to a plurality of air supply branches (135) that are tangentially connected to the air jet cylinder (132).
6. The intelligent temperature-controlled energy-saving office paper rapid drying and flattening device according to claim 5, characterized in that: A guide head (136) arranged in the air jet cylinder (132) is fixedly connected to the bottom axis of the connecting seat (131), a connecting ring plate (137) is fixedly connected to the periphery of the air jet cylinder (132), the air supply ring pipe (134) and the air collecting sleeve (133) are respectively fixed to the upper and lower sides of the connecting ring plate (137), the bottom port of the air jet cylinder (132) is arranged to be closed, and the outer wall of the air collecting sleeve (133) is connected to the exhaust pipe (138).
7. The intelligent temperature-controlled energy-saving office paper rapid drying and flattening device according to claim 2, characterized in that: A guide shaft (523) arranged vertically upward is fixedly connected to the top of the flattening chamber (52), the assembly bracket (22) is slidably mounted on the guide shaft (523), the hydraulic telescopic cylinder (23) is fixedly mounted to the top of the flattening chamber (52) and the movable end is fixedly connected to the assembly bracket (22), a strip-shaped through groove is opened on the side wall of the flattening chamber (52), and the end of the pressure roller (21) is arranged to pass through the strip-shaped through groove.
8. The intelligent temperature-controlled energy-saving office paper rapid drying and flattening device according to claim 2, characterized in that: The pressure roller (21) and the heat dissipation roller (31) are respectively provided with an assembly cavity A (211) and an assembly cavity B (311). The ends of the pressure roller (21) and the heat dissipation roller (31) are rotatably connected to a vent plate A (24) and a vent plate B (32). The vent plate A (24) is fixedly mounted on the assembly bracket (22), and the vent plate B (32) is fixedly mounted on the outer wall of the heat dissipation chamber (53). The heat exchange assembly (4) is mounted in both the assembly cavity A (211) and the assembly cavity B (311).
9. The intelligent temperature-controlled energy-saving office paper rapid drying and flattening device according to claim 8, characterized in that: The heat exchange assembly (4) includes a heat transfer tube (41), a solid disk (42), and a hollow disk (43). The solid disks (42) and the hollow disks (43) are arranged alternately and are in contact with the inner walls of the assembly cavity A (211) and the assembly cavity B (311). A heat transfer tube (41) is fixedly connected between two adjacent groups of solid disks (42). The hollow disk (43) is fixedly connected to the periphery of the heat transfer tube (41). Ventilation holes A (411) are evenly opened on the side wall of the heat transfer tube (41), and vent holes B (421) are evenly opened on the solid disk (42).