Keyboard device for keyboard instrument
By simplifying the hammer and backrest structure of the grand piano and adopting synthetic resin materials and friction component design, the complex assembly and adjustment problems of the grand piano are solved, achieving higher productivity and compact instrument design while controlling hammer rebound.
Patent Information
- Application Number
- CN202510357009.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2024-03-26
- Filing Date
- 2025-03-25
- Publication Date
- 2025-09-26
AI Technical Summary
The action and hammers of a grand piano have a complex structure, making assembly and adjustment tedious, and hammer rebound difficult to control, resulting in a larger instrument.
The keyboard device is designed to reduce the number of parts, using an integrated design of hammers and back rail joints made of synthetic resin. Combined with the friction member and back rail joint, the rebound of the hammer is controlled by the pressing action of the key.
The assembly and adjustment process is simplified, productivity and maintainability are improved, the depth dimension of the instrument is reduced, the entire instrument is more compact, and hammer rebound is effectively prevented.
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Figure CN120708573A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a keyboard device for a keyboard musical instrument, and more particularly to a keyboard device for a keyboard musical instrument having a rewind function for preventing a hammer that rotates as a key is depressed from rebounding and returning to an original position when the hammer rotates. Background Art
[0002] Generally, a grand piano, which is an acoustic piano, is provided with an action that operates in response to key depression and causes the hammers to rotate upward to perform string striking. For example, an example of such an action is disclosed in JP 2005-31284A, which has been filed by the present applicant. The action is provided for each key and includes: a wippen, which is rotatably supported and placed on the rear portion of the key; a repetition rod and a top rod, which are rotatably attached to the wippen; a repetition rod spring, which biases the repetition rod and the top rod in a predetermined direction; a repetition rod screw and an adjustment button, which respectively adjust the rotation of the repetition rod and the top rod; a back check, which is provided above the rear end portion of the key; and the like.
[0003] The hammer includes a hammer shank extending in the front-rear direction, and has a shank roller attached to a proximal end portion side, a hammer head attached to a distal end portion thereof, etc. The hammer is rotatably supported at the proximal end portion of the hammer shank.
[0004] In the above-described action, the repetition rod is provided with a top-rod guide hole that penetrates the repetition rod in the vertical direction, and the hammer is positioned near the top-rod guide hole via a shank roller. Furthermore, the top rod has an L-shaped side surface, and the distal end of the hammer's upward-pushing portion, which extends in the vertical direction, is inserted from below into the top-rod guide hole of the repetition rod, movably engaged in the front-to-back direction, and faces the shank roller. The back rail has a predetermined shape extending in the vertical direction and is attached to the top surface of the rear end portion of the key via a seat plate and a back rail wire.
[0005] In a grand piano with hammers and an action constructed as described above, when a key is depressed, the upwardly pushed linkage at the rear portion of the key rotates upward, and accordingly, the vibrator rod and the jack also move upward. First, while the shank roller slides, the vibrator rod pushes the hammer upward via the shank roller, causing the hammer to rotate upward. The shank roller is then locked against the shank rod screw, causing the jack to push the hammer upward via the shank roller. Then, when the hammer rotates to just before striking the upwardly tensioned string, the jack is released (disengaged) from the shank roller by engaging the adjustment button. This disengagement of the jack releases the hammer from the action and key, allowing it to strike the string while freely rotating. Note that when the jack is disengaged, the change in the touch weight (static load) of the key (specifically, the click sensation caused by the sharp increase in touch weight and the subsequent sharp decrease) allows the player to experience a so-called release sensation in the tactile sensation when playing the piano.
[0006] Thereafter, when the key is released and returns to approximately 1 / 3 of the keyboard depth, the repetition lever begins to operate and rotates in a predetermined direction by the spring force of the repetition lever spring, causing the shank roller to be pushed upward while sliding. As a result, the jack rotates in a predetermined direction by the spring force of the repetition lever spring and returns to its original position, allowing the next string strike to be performed even if the key has not fully returned to its position in the key-released state.
[0007] In addition, the hammer that has been rotated upward by the key depression rotates in the return direction (i.e., downward by the reaction force of the string striking). At this time, due to the key being depressed, the back stop of the rear end portion is located above the position when the key is released, and in this state, the tail portion of the hammer that has returned and rotated (specifically, the tail portion is located at the lower end portion of the hammer head) hits the back stop. Then, the hammer that contacts the back stop is locked in this position and stops without rebounding.
[0008] Citation List
[0009] Patent Literature
[0010] Patent Document 1: JP 2005-31284A Summary of the Invention
[0011] However, in a grand piano, the number of parts constituting the action and hammers is large, and a part that rotates (hereinafter referred to as a "rotating part") and a part that supports the rotating part (hereinafter referred to as a "supporting part") are connected via pins. Specifically, in the supporting part, a portion that supports the rotating part is formed in a forked shape, and in a state in which the supporting part is set inside the portion, the rotating part is rotatably connected to the supporting part by inserting a pin into a connecting hole of the two parts. As described above, in a grand piano, there are many parts of the action and hammers, and furthermore, the assembly work thereof is complicated at the time of manufacturing, which requires time and effort. In addition, in a grand piano, in order to properly operate the action and hammers, it is necessary to adjust the rotation range of each part of the action and hammers, and the adjustment work is complicated.
[0012] Furthermore, since the back rail provided on the rear end of the key is attached to the rear end of the key via a back rail wire inserted from above, the back rail position may be incorrect for each key, or the height at which the hammers are locked may vary. To address these issues, adjustments such as bending the back rail wire are necessary during the manufacture or maintenance of the grand piano, and this adjustment work is complex. Furthermore, in a grand piano, since the tail portions of the hammers are located behind the hammer support shafts, which serve as the fulcrums for the hammers' rotation, and the back rails are attached to the rear end of the keys, the depth dimension of the entire keyboard device increases. Therefore, in a keyboard musical instrument including a conventional keyboard device, it is difficult to make the entire instrument compact.
[0013] The present invention is made to solve the problems described above, and an object of the present invention is to provide a keyboard device for a keyboard musical instrument, which can improve productivity and maintainability by reducing the number of components and reducing the number of adjustment parts compared to a grand piano, can obtain an excellent backrest function, and can make the entire musical instrument compact by reducing the depth size of the keyboard device.
[0014] To achieve the above object, the present invention according to claim 1 includes: a key extending a predetermined length in the front-to-rear direction and capable of swinging with a fulcrum near its longitudinal center; an action unit disposed in the rear portion of the key and configured to perform a predetermined operation in conjunction with depression of the key; a hammer support disposed on the rear side of the key; and a hammer extending a predetermined length in the front-to-rear direction, rotatably supported at the rear end portion by a hammer support shaft extending in the left-right direction of the hammer support, and driven upward via the action unit in response to depression of the key, wherein the hammer has a backstop engaging portion projecting downward in front of the hammer support shaft, and the key is provided with a backstop that, when the hammer driven upward in response to depression of the key rebounds and rotates downward, stops the hammer by engaging the backstop engaging portion. According to this configuration, the action unit is disposed at the rear portion of the key, the hammer support is disposed on the rear side of the key, and the hammer extending in the front-to-rear direction is rotatably supported at its rear end portion by the hammer support shaft of the hammer support. The hammer is also provided with a back stop engaging portion that protrudes downwards in front of the hammer support shaft, and the key is provided with a back stop. As the key is pressed, the hammer driven upward via the action unit rebounds and rotates downwards (that is, towards the home position) by abutting against a stopper or the like. In this case, the hammer is stopped when the back stop engaging portion engages the back stop of the key. As described above, according to the present invention, the productivity and maintainability of the keyboard device can be improved by reducing the number of parts and reducing the number of adjustment parts compared to a grand piano. In addition, in the present invention, the rebound that occurs when the hammer rebounds and rotates to the home position can be appropriately prevented, and an excellent back stop function can be obtained. In addition, in the present invention, since the back stop is located in front of the hammer support shaft, the depth dimension of the keyboard device can be reduced compared to the keyboard device of a grand piano (wherein the back stop is arranged near the rear end of the key), thereby making the whole musical instrument compact.
[0015] The invention according to claim 2 is characterized in that, in the keyboard device for a keyboard musical instrument according to claim 1 , the hammer has a hammer body extending a predetermined length in the front-rear direction and made of synthetic resin, and the back rail engaging portion is formed integrally with the hammer body.
[0016] According to this configuration, since the hammer has a hammer body made of synthetic resin and extending a predetermined length in the front-to-rear direction, and the back rail joint portion is formed integrally with the hammer body, the number of parts can be reduced compared to the hammer of a grand piano, and the hammer can be manufactured with high precision, thereby making it possible to improve the productivity and maintainability of the keyboard device.
[0017] The invention according to claim 3 is characterized in that, in the keyboard device for a keyboard musical instrument according to claim 2 , the action unit includes a holder fixed to the key and made of synthetic resin, and the back rail is formed integrally with the holder.
[0018] According to this configuration, the action unit located at the rear of the key includes a synthetic resin retainer fixed to the key, and the back rail is integrally formed therewith. As a result, the back rail can be accurately positioned at the predetermined position of the key. This eliminates the need for back rail adjustment, and improves maintainability compared to the back rail of a grand piano.
[0019] The present invention according to claim 4 is characterized in that, in the keyboard device for a keyboard musical instrument according to any one of claims 1 to 3, when the back rail engaging portion is engaged, the back rail is configured to lock the back rail engaging portion while slidingly contacting the back rail engaging portion.
[0020] According to this configuration, when the back rail engaging portion of the hammer engages with the back rail of the key, the back rail is configured to lock the back rail engaging portion while slidingly contacting the back rail engaging portion, so that the hammer can be stably prevented from rebounding and rotating to the original position.
[0021] The invention according to claim 5 is characterized in that, in the keyboard device for a keyboard musical instrument according to claim 4, a friction member for increasing friction is provided on at least one of surfaces of the back rail engaging portion and the back rail that are in sliding contact with each other.
[0022] According to this configuration, since the friction member is provided on at least one of the surfaces of the back rail engaging portion and the back rail which are in sliding contact with each other, the friction force between the back rail engaging portion and the back rail can be used to appropriately stop the hammer at a desired position. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1A and Figure 1B FIG. 1 illustrates a portion of a keyboard device of an electronic piano to which a keyboard device according to an embodiment of the present invention is applied, wherein Figure 1A is a perspective view, and Figure 1B It is a right side view;
[0024] Figure 2A is a perspective view illustrating an action unit assembled to a key and hammers placed on the action unit, and Figure 2B is an exploded perspective view illustrating the keys, action unit, and hammers;
[0025] Figure 3A and Figure 3B is a perspective view illustrating a hammer support, wherein Figure 3A is an external view of the hammer support shown in FIG, and Figure 3B is a view showing a hammer support in a partially cutaway state;
[0026] Figure 4A and Figure 4B is a view illustrating a hammer support, wherein Figure 4A is the front view, and Figure 4B is a cross-sectional view taken along line AA;
[0027] Figure 5A and Figure 5B is an enlarged perspective view illustrating the hammer and action unit, wherein Figure 5A The diagram shows a state in which the parts of the action unit are assembled, and Figure 5B The diagram shows the action unit with its components disassembled;
[0028] FIG6 is a right side view illustrating the hammer, and FIG Figure 6B is an enlarged perspective view illustrating a state before the roller bushing is attached to the hammer body;
[0029] Figure 7 is a right side view of the illustrated cage;
[0030] Figure 8 is a right side view of the illustrated tremolo rod;
[0031] Figure 9 is a right side view of the illustrated ejector pin;
[0032] Figure 10A and Figure 10B are explanatory diagrams for sequentially describing the operations of the action unit and hammers when a key is depressed, wherein Figure 10A The diagram shows the key release state, and Figure 10B The diagram shows the state in which the tremolo rod abuts against the tremolo rod stopper when the key is depressed;
[0033] Figure 11A and Figure 11B is Figure 10A and Figure 10B The following explanatory diagram, Figure 11A The diagram shows a state in which the ejector pin abuts against the ejector pin stopper, and Figure 11B The figure shows a state in which the jack is removed from the hammer protrusion;
[0034] Figure 12A and Figure 12B is Figure 11A and Figure 11B The following explanatory diagram, Figure 12A The diagram shows a state in which the hammer abuts against the hammer stopper, and Figure 12BThe diagram shows a state in which the hammer rebounds from the hammer stopper and abuts against the back rail; and
[0035] Figure 13A and Figure 13B is Figure 12A and Figure 12B The following explanatory diagram, Figure 13A The diagram shows a state in which the key pushed downward is slightly returned and the jack is wrapped around the lower side of the hammer protrusion, and Figure 13B A state in which the key returns to the original key-release state is illustrated. DETAILED DESCRIPTION
[0036] Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Figure 1A and Figure 1B FIG. 1 illustrates a portion of a keyboard device of an electronic piano (to which a keyboard device according to an embodiment of the present invention is applied) in a key-released state, wherein Figure 1A is a perspective view, and Figure 1B It is a right side view.
[0037] like Figure 1A and Figure 1B As shown in FIG, the keyboard device 1 includes a large number of keys 2 ( Figure 1A and Figure 1B only one white key is shown in the figure), which are arranged in the left-right direction of the electronic piano; a keyboard chassis 3, which supports these keys 2; a hammer support 4, which is connected to the rear end portion of the keyboard chassis 3; a hammer 5, which is provided for each key 2 and is rotatably supported by the hammer support 4; an action unit 6, which is provided at the rear end portion of the key 2 and drives the hammer 5 upward along with the depression of the key; a key switch 7, which is used to detect key depression information of the key 2; and the like.
[0038] like Figure 1A and Figure 1B As shown in FIG, the keyboard chassis 3 is formed by connecting three support rails 10 and a plurality of (eg, five) reinforcing ribs 14 ( Figure 1A and Figure 1B Only one is shown in the figure) are assembled in a parallel cross form, and the three support rails extend in the left and right directions and include a front and rear direction ( Figure 1B The front rail 11, the middle rail 12, and the rear rail 13 are arranged at predetermined intervals (in the left-right direction), and the plurality of reinforcing ribs extend in the front-to-back direction and are arranged at predetermined intervals in the left-to-right direction. The support rail 10 and the ribs 14 are formed of an iron plate formed into a predetermined shape by, for example, stamping and bending with a press, and are connected to each other by screws.
[0039] The front rail 11 includes a horizontal top plate portion 11a, a front plate portion 11b bent downward at a right angle from the front end portion of the top plate portion 11a, and a bottom plate portion 11c bent backward at a right angle from the lower end portion of the front plate portion 11b. A reed front portion 15 is fixed to the bottom surface of the top plate portion 11a by screw connection or the like. The reed front portion 15 is formed in the shape of a thick plate made of synthetic resin and extends over the entire front rail 11 in the left-right direction. On the reed front portion 15, a large number of front pins 16 are erected at the front and rear positions corresponding to the white keys 2 and the black keys (not shown), and these front pins are in a state of penetrating the top plate portion 11a of the front rail 11 and arranged in the left-right direction.
[0040] The middle range 12 has a horizontal middle reed placement portion 12a, with the front and rear ends of this portion bent upward at right angles. The middle reed portion 17 is secured to the middle reed placement portion 12a by screws or the like, while the middle reed portion is placed. The middle reed portion 17 is formed into a thick plate made of synthetic resin and extends left and right across the entire middle range 12. Within the middle reed portion 17, a large number of balancing pins 18 are arranged left and right at the front and rear positions corresponding to the white keys 2 and the black keys.
[0041] The rear rail 13 has an upwardly open accommodating recess 13a that engages with the lower portion of the hammer support 4 when accommodated; a cushion placement portion 13b that bends at a right angle from the upper end of the front plate portion of the accommodating recess 13a and extends horizontally forward. When the accommodating recess 13a is in place, it is attached to a cushion 19 extending in the left-right direction; and a connecting portion 13c that extends horizontally forward from the front end of the cushion placement portion 13b. Multiple attachment holes are formed in the front plate portion of the accommodating recess 13a, penetrating the accommodating recess 13a in the front-to-back direction. The lower end portion of the hammer support 4 is screwed to the rear rail 13 through these attachment holes. The accommodating recess 13a and connecting portion 13c are screwed to the rear end portion of each rib 14.
[0042] Figure 2A The action unit 6 assembled to the key 2 and the hammer 5 placed on the action unit 6 are shown, and Figure 2B The keys 2, the action units 6, and the hammers 5 are shown in an exploded manner. Figure 2AAs shown in FIG. 1 , the key 2 includes a wooden key body 21 extending a predetermined length in the front-to-rear direction and having a rectangular cross-section, and a synthetic resin key cover 22 bonded to the top and front surfaces of the front half of the key body 21. A balancing pin hole 23 penetrating the key body 21 in the up-down direction is formed near the center in the longitudinal direction of the key body 21, and the key 2 is swingably supported by a balancing pin 18 erected on the reed middle portion 17 through the balancing pin hole 23.
[0043] The balance pin hole 23 is provided with a substantially circular hole near the bottom surface of the key body 21, and the entire upper portion connected to the hole is formed into an elongated shape extending in the longitudinal direction of the key body 21. In addition, felt 23a is provided on the left and right inner surfaces of the balance pin hole 23 so as to smoothly slide relative to the balance pin 18 when the key 2 swings. The cushioning pad 20 is attached to the top surface of the key body 21 on the rear side of the balance pin hole 23, and the cushioning pad 20 prevents the front end portion of the hammer 5 from directly hitting the key 2 during maintenance, etc.
[0044] In addition, the front pin hole 24 (see Figure 1B ) is formed at a predetermined position of the front portion of the key body 21, and the front pin hole 24 engages with the front pin 16 erected on the front portion 15 of the reed, thereby preventing the key 2 from rocking in the left-right direction during the swing of the key 2.
[0045] Figures 3A to 4B The hammer support 4 is shown. Figures 3A to 4B As shown in FIG, for example, the hammer support member 4 is formed of a molded product made of synthetic resin, and is screwed to the rear rail 13 of the keyboard chassis 3 in a state in which a plurality of molded products corresponding to one octave are connected to each other in the left-right direction. The hammer support member 4 includes: a hammer support portion 31 that stands upright from the vicinity of the rear rail 13; a switch attachment portion 32 that extends obliquely forward and upward from the upper end portion of the hammer support portion; and the like. A hammer support shaft 33 for rotatably supporting each hammer 5 is provided at the upper end portion of the hammer support portion 31.
[0046] The hammer support 4 has a plurality of partition walls 34 that partition adjacent hammers 5 at predetermined intervals in the left-right direction, and the hammer support shaft 33 extends between adjacent partition walls 34 and 34 in the left-right direction. Figure 4B As illustrated in an enlarged manner in FIG, the hammer supporting shaft 33 has a so-called elliptical cross-sectional shape in which two portions, a front portion and a rear portion of a circle centered on the axial center of the hammer supporting shaft 33 , are cut away.
[0047] Specifically, the outer peripheral surface of the hammer supporting shaft 33 includes a pair of upper and lower curved surface portions 33a, 33a, and a pair of front and rear flat surface portions 33b extending between the curved surface portions 33a and 33a. In the hammer supporting shaft 33 constructed as described above, the upper and lower curved surface portions 33a are set to an arc shape having a diameter of length L1, and the distance between the front and rear flat surface portions 33b is set to a length L2 shorter than the length L1.
[0048] like Figure 1A and Figure 1B , the key switch 7 is attached to the switch attachment portion 32 of the hammer support 4. The key switch 7 includes a switch substrate 7a formed of a printed circuit board and a switch body 7b formed of a rubber switch attached to the hammer 5 side of the switch substrate 7a for each key 2.
[0049] like Figures 3A to 4B As shown in FIG, on the rear surface side of the hammer support 4, a repetition rod stopper 35 is provided obliquely below and behind the hammer support shaft 33. A repetition rod 52 (described later) of the action unit 6 abuts against the hammer support 4 when a key is depressed, and the repetition rod stopper 35 locks the repetition rod 52. Furthermore, on the rear surface side of the hammer support 4, a jack stopper 36 is provided below the repetition rod stopper 35. A jack 53 (described later) of the action unit 6 abuts against the hammer support 4 when a key is depressed. The jack stopper 36 locks the jack 53. A cushion pad 37 extending in the left-right direction is attached to the bottom surface of the jack stopper 36.
[0050] like Figure 1A and Figure 1B As illustrated in FIG, a hammer stopper 38 is provided at an upper portion of the front end of the hammer support 4 , and when the hammer 5 rotates upward, the hammer 5 abuts against the hammer support 4 from below, and the hammer stopper 38 prevents further rotation.
[0051] Figure 5A and Figure 5B The hammer 5 and the action unit 6 are shown in the figure. Figure 5A The diagram illustrates a state in which each component of the action unit is assembled, and Figure 5B The diagram shows a state in which each component of the action unit is disassembled. Figure 6A1 is a right side view of the hammer 5. As shown in these figures, the hammer 5 includes an arm-shaped hammer body 41 extending a predetermined length in the front-to-back direction, and two weight plates 42 and 42 attached to the front end portions of the left and right side surfaces of the hammer body. The hammer body 41 is made of synthetic resin, and the weight plate 42 is made of a metal material with a relatively large specific gravity (such as steel).
[0052] At the rear end of the hammer body 41, an engaging portion 43 is provided for engaging with the hammer support shaft 33 of the hammer support member 4. An arcuate axial hole 44 is formed in the engaging portion 43. The arcuate axial hole 44 penetrates the engaging portion 43 in the left-right direction and has a side surface formed in a C-shape, with the opening of the arcuate axial hole formed to expand outward. The axial hole 44 has a diameter slightly larger than the diameter (length L1) of the upper curved surface portion 33a and the lower curved surface portion 33a of the hammer support shaft 33, and the width L3 of the opening is slightly larger than the length L2 between the front flat surface portion 33b and the rear flat surface portion 33b of the hammer support shaft 33 and smaller than the length L1. The hammer 5 is attached to or detached from the hammer support shaft 33 of the hammer support member 4 through the opening of the axial hole 44 and is rotatably supported by the hammer support member 4 by fitting the axial hole 44 to the hammer support shaft 33.
[0053] In the rear portion of the hammer 5, a switch pressing portion 45 and a hammer protruding portion 46 are respectively provided above and below the right front side of the shaft hole 44. The switch pressing portion 45 has a flat top surface and presses the switch body 7b of the key switch 7 when the hammer 5 rotates upward, thereby detecting key depression information of the key 2 corresponding to the hammer 5.
[0054] On the other hand, the hammer protrusion 46 corresponds to the shank roller of the hammer of the grand piano. Figure 6B 4 is an enlarged view of a state before the roller bushing 49 is attached to the hammer body 41. Figure 6B As illustrated in FIG, the hammer protrusion 46 is formed integrally with the hammer body 41 and has a protrusion body 48 protruding downward, and a roller bushing 49 attached to the hammer body 41 in a state of covering the protrusion body 48 .
[0055] The protruding portion body 48 protrudes downward, and the side surface shape of the distal end portion is formed into an arc shape. The protruding portion body 48 is formed symmetrically, and each side surface ( Figure 6B The right side surface is shown in the figure) is provided with a groove portion 48a extending in the up-down direction and opening outward, and a locking recess portion 48b provided at an upper end portion of the groove portion 48a.
[0056] On the other hand, the roller bushing 49 is made of a predetermined elastic material (for example, thermoplastic elastomer) and is formed of a molded product having a predetermined shape. Specifically, as Figure 6B As shown in FIG. 1 , the roller bushing 49 includes: a bushing body 49a, which is upwardly open and formed so that the protruding portion body 48 of the hammer body 41 can be mounted thereon and is attached thereto; and two left and right hooks 49b and 49b, which protrude upward from the bushing body 49a and are arranged at predetermined intervals in the left-right direction. The bushing body 49a is formed so that the side surface is convexly curved downward and has a predetermined curvature, for example, substantially the same as the curvature of the stem roller of a grand piano. Each hook 49b is formed into a claw shape, with the upper end portion of the hook protruding inward.
[0057] In the hammer protruding portion 46 constructed as described above, the protruding portion body 48 of the hammer body 41 is fitted into the bushing body 49a of the roller bushing 49, and the roller bushing 49 is attached to the hammer body 41 in a state in which the hooks 49b and 49b of the roller bushing 49 are fitted into the corresponding left and right groove portions 48a and locking recess portions 48b of the protruding portion body 48. In this case, the upper end portion of each hook 49b of the roller bushing 49 is locked in the locking recess portion 48b of the protruding portion body 48 in the disconnection prevention state.
[0058] In the key-released state, the hammer protruding portion 46 is placed on a hammer placing portion 74 of a repetition rod 52 (described later) of the action unit 6 .
[0059] like Figure 5A and Figure 5B as well as Figure 6A As shown in FIG, at a predetermined position on the front portion of the hammer 5, a back rail engaging portion 47 is provided which is formed integrally with the hammer body 41, protrudes downward, and can be engaged with a back rail 62 (described later) of the action unit 6. Figure 6A As illustrated in FIG, the backstop engaging portion 47 has vertically long side surfaces, a flat front surface, and a gently curved rear surface.
[0060] Next, the action unit 6 will be described. Figure 5A and Figure 5B As illustrated in FIG, the action unit 6 includes: a holder 51, which is fixed to the rear end portion of the key 2; a repetition rod 52 and a top rod 53, which are rotatably attached to the holder; and a repetition rod spring 54 and a top rod spring 55, which bias the repetition rod and the top rod to rotate in a predetermined direction, both of which are coil springs.
[0061] Figure 7 The figure shows a right side view of the retainer 51. Figure 5A and Figure 5B as well as Figure 7 As shown in FIG. , the holder 51 is made of synthetic resin and is formed of a molded product having a predetermined shape and extending in the front-to-back direction. The holder 51 includes: a key attachment portion 61 provided at the front portion and fixed to the rear end portion of the key 2; a back rail 62 provided above the key attachment portion; a repetition rod support shaft 63 provided at the upper end portion near the center in the front-to-back direction and rotatably supporting the repetition rod 52; and a jack support shaft 64 provided at the rear end portion and rotatably supporting the jack 53.
[0062] The key attachment portion 61 has a side surface formed into a U shape by an upper wall 61a, a rear wall 61b, and a lower wall 61c, and the left end portions of these walls are connected by a left side wall 61d. Therefore, when the holder 51 is attached to the rear end portion of the key 2, the upper wall 61a, the rear wall 61b, the lower wall 61c, and the left side wall 61d are firmly fixed by adhesion in a state of contact with the top surface, the rear surface, the bottom surface, and the left side surface at the rear end portion of the key 2.
[0063] The back rail 62 has a predetermined length in the vertical direction and is formed in a gentle arc shape when the back rail engaging portion 47 is tilted forward and upward. When the back rail engaging portion 47 is engaged, the back rail 62 is configured to lock the back rail engaging portion 47 while slidingly contacting the back rail engaging portion 47 of the hammer 5. A friction member (such as synthetic leather) may be attached to at least one of the surfaces of the back rail 62 and the back rail engaging portion 47 that are in sliding contact with each other to increase friction.
[0064] The repetition rod support shaft 63 and the jack support shaft 64 are both formed in a cylindrical shape protruding rightward by a predetermined length and having a predetermined diameter. The repetition rod support shaft 63 is formed at a predetermined position higher than the jack support shaft 64.
[0065] The holder 51 is provided with a repetition rod spring locking portion 65 that locks the upper end portion of the repetition rod spring 54 at a predetermined position located between the back rail 62 and the repetition rod support shaft 63, and in front of the repetition rod support shaft 63. Furthermore, the holder 51 is provided with a jack spring locking portion 66 that locks the upper end portion of the jack spring 55 at a predetermined position located between the repetition rod support shaft 63 and the jack support shaft 64, and in front of the jack support shaft 64. In addition, a slightly downwardly protruding convex portion 67 is provided in the rear portion of the bottom surface of the holder 51, and in the key-released state, the holder 51 is placed on the cushion pad 19 on the back rail 13 via the convex portion 67.
[0066] Figure 8 The figure shows a right side view of the repetition rod 52. Figure 5A and Figure 5Bas well as Figure 8 As shown in FIG, the repetition rod 52 is made of synthetic resin and is formed of a molded product having a predetermined shape and formed to extend in the front-to-back direction. The repetition rod 52 includes: a fitting hole 71 that penetrates the repetition rod 52 in the left-to-right direction and is rotatably fitted to the repetition rod support shaft 63 of the holder 51; a front arm 72 that extends forward from the vicinity of the fitting hole 71; and a hammer placement arm 73 that is formed to extend rearward from the vicinity of the fitting hole 71, on which the hammer 5 is placed and with which the jack 53 is engaged.
[0067] The hammer placement arm 73 of the repetition lever 52 includes: a hammer placement portion 74 having a side surface shape extending obliquely rearward and upward by a predetermined length from the fitting hole 71; and an extension portion 75 extending obliquely rearward and downward from the rear end portion of the hammer placement portion 74 and further extending rearward. Furthermore, a jack guide hole 73 a is formed in the hammer placement arm 73, penetrating the hammer placement arm 73 in the vertical direction and extending in the front-rear direction across the hammer placement portion 74 and the extension portion 75. The rear end portion of the extension portion 75 is formed so as to slightly protrude upward, and a cushioning pad 76 is attached to its top surface.
[0068] Figure 9 The figure shows a right side view of the ejector pin 53. Figure 5A and Figure 5B as well as Figure 9 As shown in FIG, the jack 53 is made of synthetic resin and is formed as a molded product having a predetermined shape. The jack 53ba includes: a fitting hole 81 that penetrates the jack 53 in the left-right direction and is rotatably mounted to the jack support shaft 64 of the holder 51; a front arm 82 that extends forward from the vicinity of the fitting hole 81; a hammer-pushing portion 83 that extends upward from the vicinity of the fitting hole 81 by a predetermined length; and a rear arm 84 that extends rearward from the vicinity of the fitting hole 81.
[0069] The hammer push-up portion 83 extends obliquely upward and forward while being tilted forward at a predetermined angle relative to the front arm 82 and the rear arm 84, which extend substantially horizontally in the front-rear direction. Furthermore, the upper end portion of the hammer push-up portion 83 is formed to have a smaller width in the front-rear direction than the lower portion thereof. Furthermore, the rear arm 84 is formed so that the rear end portion thereof slightly protrudes upward.
[0070] In the jack 53, plate-like reinforcing ribs 85a, 85b, and 85c are respectively provided between the front arm 82 and the hammer push-up portion 83, between the hammer push-up portion 83 and the rear arm 84, and between the rear arm 84 and the front arm 82. The strength of the jack 53 is increased by the reinforcing ribs 85a to 85c and the like.
[0071] In the action unit 6 formed as described above, Figure 5A As shown in FIG, the hammer push-up portion 83 of the jack 53 is engaged in a state of being inserted into the jack guide hole 73a of the repetition rod 52 from below. Figure 5A As shown in FIG, the front arm 72 of the repetition rod 52 is biased downward by the repetition rod spring 54, and the front arm 82 of the jack 53 is biased downward by the jack spring 55. As a result, the repetition rod 52 and the jack 53 are respectively rotated about the repetition rod support shaft 63 and the jack support shaft 64. Figure 5A In the holder 51 of the action unit 6 , thin plate-like cushions 91 and 92 are attached to the underside of the front arm 72 of the repetition rod 52 and the underside of the front arm 82 of the jack 53 .
[0072] Next, we will refer to 10A to 13B The operations of the action unit 6 and the hammer 5 when the key 2 is depressed will be described.
[0073] Figure 10A The keyboard device 1 is shown in the key-released state. In the key-released state, the hammers 5 are placed on the hammer placement portions 74 of the repetition lever 52 via the hammer protrusions 46, and the upper end portions of the hammer-pushing portions 83 of the jack 53 face the hammer protrusions 46 with a certain gap. In the key-released state, a gap is provided between the back rail engaging portions 47 of the hammers 5 and the back rail 62 of the holder 51.
[0074] When the front end portion of the key 2 is pushed downward from the key release state, the key 2 swings forward and downward about the balance pin 18, and the rear end portion of the key 2 moves upward. Therefore, the action unit 6 also moves upward integrally with the rear end portion of the key 2, and the hammer 5 is pushed upward by the repetition rod 52 via the hammer protrusion 46. As a result, the hammer 5 rotates upward about the hammer support shaft 33 (at Figure 10A and Figure 10B (clockwise in the middle).
[0075] Next, when the key depression progresses and the action unit 6 moves upward, the rear end portion of the repetition rod 52 abuts against the repetition rod stopper 35 of the hammer support 4 from below via the cushion 76, as shown in FIG. Figure 10B As a result, when the rear end portion of the repetition rod 52 is locked, the upper end portion of the hammer pushing-up portion 83 of the jack 53 abuts against the hammer protruding portion 46 from below. As a result, the hammer 5 is pushed upward by the hammer pushing-up portion 83 of the jack 53 and further rotated upward.
[0076] Next, when the key depression further proceeds and the action unit 6 moves further upward, the rear end portion of the rear arm 84 of the jack 53 abuts against the jack stopper 36 (cushion 37) from below, as shown in FIG. Figure 11AAs a result, the push rod support shaft 64 moves upward in a state where the rear end portion of the rear arm 84 is locked, so that the push rod 53 moves along the push rod support shaft 64 around the push rod support shaft 64. Figure 11A The result is that Figure 11B , the upper end portion of the hammer pushing-up portion 83 of the jack 53 moves rearward and comes out of the hammer protruding portion 46 of the hammer 5. By this disengagement of the jack 53, the hammer 5 is separated from the action unit 6 and the key 2, and further rotates upward in a free rotation state.
[0077] Note that when the jack 53 is disengaged, a click feeling is generated due to a sharp increase and decrease in the touch weight of the key 2, whereby a sense of release is obtained in the touch of the player who depresses the key.
[0078] Figure 12A The diagram shows a state in which the hammer 5, which has been rotated upward, abuts against the hammer stopper 38 located at the upper portion of the front end of the hammer support 4. In this state, the front portion of the hammer body 41 of the hammer 5 abuts against the hammer stopper 38 from below, preventing further rotation of the hammer 5. In this state, the switch pressing portion 45 of the hammer 5 presses the switch body 7b of the key switch 7 from below to turn on the key switch 7, thereby detecting key depression information of the key 2 corresponding to the rotation speed of the hammer 5, etc., and outputting it to the sound generation control device (not shown). In addition, the tone generation control device outputs piano sounds from the speaker (not shown) of the electronic piano based on the key depression information.
[0079] Figure 12B The diagram shows a state immediately after the hammer 5 abuts against the hammer stopper 38, specifically, a state in which the hammer 5 rebounds from the hammer stopper 38 and rotates downward (counterclockwise) toward the original position before the key is depressed, and the back stop engaging portion 47 of the hammer 5 is locked to the back stop 62 of the holder 51. In this case, when the back stop engaging portion 47 is locked while being in sliding contact with the back stop 62, the hammer 5 is stopped by being prevented from rotating further downward, and the occurrence of rebound or vibration of the hammer 5 is prevented. In this case, the load due to the rebound of the hammer 5 is transmitted to the key 2. As a result, the player can clearly feel the stopping feeling of the key 2 when the key 2 is depressed.
[0080] Figure 13A The diagram shows a state in which the depressed key 2 is slightly returned (for example, 1 / 3 of the keyboard depth) due to the release of the key. Figure 12B When you release key 2 in the state shown in Figure 13AAs shown in FIG, the front end portion of the key 2 moves upward, while the rear end portion thereof moves downward, and accordingly, the action unit 6 moves downward integrally with the rear end portion of the key 2. In this case, the back stop 62 moves obliquely backward and downward, so that the hammer 5 is released from the engagement achieved by the back stop 62 and released from the stopped state. In addition, the front arm 72 of the repetition lever 52 is pushed downward by the biasing force of the repetition lever spring 54, so that the repetition lever rotates counterclockwise ( Figure 13A Similarly, the front arm 82 of the ejector 53 is pushed downward by the biasing force of the ejector spring 55, causing the ejector to rotate counterclockwise around the ejector support shaft 64 ( Figure 13A As a result, Figure 13A As shown in the figure, the upper end portion of the hammer push-up portion 83 of the top rod 53 is wrapped around the lower side of the hammer protrusion 46 of the hammer 5, and as a result, the hammer 5 can be driven by the string action unit 6 even if the key 2 does not completely return to the position in the key release state.
[0081] When key 2 is fully released, as Figure 13B As illustrated in FIG, the keys 2, hammers 5, and the repetition rods 52 and jacks 53 of the action unit 6 return to their original positions in the key-release state.
[0082] As described above in detail, according to the present embodiment, the keyboard device 1 including the keys 2, action unit 6, and hammers 5 described above can achieve operations similar to those of a grand piano, making it possible to obtain a touch and playing quality equivalent to that of a grand piano when playing. In addition, in the action unit 6 of the keyboard device 1, since the number of components can be reduced and the number of adjustment parts can be reduced compared to the action of a grand piano, the productivity and maintainability of the keyboard device 1 can be improved.
[0083] Further, in the keyboard device 1, when the hammer 5 rotates to the original position together with the release of the key 2, the back stop engaging portion 47 of the hammer 5 is locked to the back stop 62 of the action unit 6, so that the rebound of the hammer 5 can be appropriately prevented to obtain an excellent back stop function.
[0084] In addition, in the keyboard device 1, since the back rail engaging portion 47 and the back rail 62 are located in front of the hammer support shaft 33, the depth dimension of the keyboard device 1 can be reduced compared with the keyboard device of a grand piano (in which the back rail is set near the rear end of the key), thereby making the entire electronic piano compact.
[0085] Note that the present invention is not limited to the embodiment described above, but can be implemented in various modes. For example, in this embodiment, the case where the present invention is applied to a keyboard device of an electronic piano has been described, but the present invention is not limited thereto, and the present invention can also be applied to a keyboard device in which, instead of the key switches 7, strings similar to those of a grand piano are stretched over the hammers 5 and the strings are struck by the hammers 5.
[0086] In this embodiment, the back rail 62 is formed integrally with the holder 51 , but the present invention is not limited thereto, and a back rail having a predetermined shape may be directly attached to the key 2 .
[0087] The detailed configurations of the keyboard device 1 , keys 2 , hammers 5 , and action units 6 described in the embodiments are merely examples and may be appropriately changed within the scope of the gist of the present invention.
Claims
1. A keyboard device for a keyboard musical instrument, the keyboard device comprising: a piano key extending in the front-rear direction by a predetermined length and capable of swinging with a vicinity of the center in the length direction as a fulcrum; an action unit provided in a rear portion of the key and configured to perform a predetermined operation in conjunction with depression of the key; a hammer support provided on the rear side of the key; as well as a hammer extending a predetermined length in the front-rear direction, rotatably supported at a rear end portion by a hammer support shaft extending in the left-right direction of the hammer support, and driven upward via the action unit in accordance with depression of the key, wherein The hammer has a back stop engaging portion protruding downward in front of the hammer supporting shaft, and The key is provided with a back stop that stops the hammer by engaging with the back stop engaging portion when the hammer driven upward as the key is depressed rebounds and rotates downward.
2. The keyboard device for a keyboard musical instrument according to claim 1, wherein The hammer has a hammer body extending a predetermined length in the front-rear direction and made of synthetic resin, and The back rail engaging portion is formed integrally with the hammer body.
3. The keyboard device for a keyboard musical instrument according to claim 2, wherein The action unit includes a holder fixed to the key and made of synthetic resin, and The back rail is formed integrally with the retainer.
4. The keyboard device for a keyboard musical instrument according to any one of claims 1 to 3, wherein: When the back gear engaging portion is engaged, the back gear is configured to lock the back gear engaging portion while slidingly contacting the back gear engaging portion.
5. The keyboard device for a keyboard musical instrument according to claim 4, wherein A friction member for increasing frictional force is provided on at least one of surfaces of the back rail engaging portion and the back rail that are in sliding contact with each other.
Citation Information
Patent Citations
Piano back check
JP2005031284A