Straightening machine for ball screw machining

Through the electric linear module and the adjustment component driven by the hydraulic cylinder, combined with the micrometer and brush design, the shortcomings of the ball screw straightening machine in local straightening and detection accuracy are solved, local straightening and high-precision detection are achieved, and the cleaning ability and stability of the equipment are enhanced.

CN120715071AActive Publication Date: 2025-09-30HUAYIYANG INTELLIGENT TECH NANTONG CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202511148387.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-17
Publication Date
2025-09-30
Estimated Expiration
2045-08-17

AI Technical Summary

Technical Problem

Existing ball screw straightening machines are not effective in performing local straightening within a specific range of the screw, and the detection accuracy is greatly affected by surface impurities.

Method used

The electric linear module and hydraulic cylinder-driven adjustment components, combined with a dial indicator and brush design, can achieve local straightening and surface cleaning of the ball screw. The guide rod and connecting rod structure improves detection accuracy, and the dust collection component is used to clean dust, thereby enhancing the stability and life of the equipment.

Benefits of technology

It realizes the local straightening and multi-position detection of the ball screw, improves the detection accuracy and the cleaning effect of the equipment, reduces the interference of surface impurities on the detection, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120715071A_ABST
    Figure CN120715071A_ABST
Patent Text Reader

Abstract

The straightening machine for ball screw machining relates to the technical field of ball screw machining, and comprises a rack and an adjusting assembly, an electric linear module is arranged on the upper portion of the rack, a hydraulic cylinder is arranged in the middle of the electric linear module, a pressing head is connected to the bottom of the hydraulic cylinder, rotating seats are arranged at the two ends of the rack, and the adjusting assembly is arranged on the rotating seats. The adjusting assembly is arranged at the lower end of the middle of the rack. Before the ball screw is straightened, the double-shaft motor can be started according to requirements, the double-shaft motor drives the first double-gear shaft to roll on the rack through the driving gear, the sliding base can slide on the sliding rail, the supporting position of the supporting table is changed, straightening operation can be conducted on the local range of the ball screw according to the requirements, the straightening range is wider, and the straightening efficiency is improved. Meanwhile, the dial indicator is integrated on the electric cylinder, so that the position of the dial indicator can be controlled through the adjusting assembly, multiple positions of the lead screw can be detected, and the detection effect is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of ball screw processing, in particular to a straightening machine for ball screw processing. Background Art

[0002] Ball screws are the most commonly used transmission elements in tool machinery and precision machinery. Their main function is to convert rotational motion into linear motion, or to convert torque into axial repetitive force. They also have the characteristics of high precision, reversibility and high efficiency. Due to their very small friction resistance, ball screws are widely used in various industrial equipment and precision instruments. During the ball screw processing process, a straightening machine is required to straighten and correct the screw.

[0003] For example, patent publication number CN221581545U discloses a straightening device for ball screw production. This patent uses a sliding plate to slide into a pressure plate, so that a wedge is engaged in a slot to limit the transmission shaft and roller. This makes it easier and faster to disassemble and assemble the roller than with bolts, saving time when disassembling the roller, thereby effectively improving the efficiency of disassembly and assembly, thereby reducing the time cost of maintenance and improving production efficiency. However, in actual use, this type of straightening machine is not convenient for performing local straightening within a specific range of the screw during straightening because the support part below the screw is fixed, resulting in a relatively general overall straightening effect.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a straightening machine for ball screw processing is proposed. Summary of the Invention

[0005] The object of the present invention is to provide a straightening machine for ball screw processing to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: A straightening machine for ball screw processing, comprising a frame and an adjusting assembly, an electric linear module is provided on the upper part of the frame, a hydraulic cylinder is arranged in the middle of the electric linear module, and a pressure head is connected to the bottom of the hydraulic cylinder, a rotating seat is arranged at both ends of the frame, and the adjusting assembly is arranged at the lower end of the middle part of the frame, the adjusting assembly comprises a slide rail, a slide seat, an electric cylinder, a support table, a fixed box, a dual-axis motor, a driving gear, a first double-toothed shaft and a rack, a slide rail is fixed to the lower part of the frame, and the top of the slide rail is slidably connected to the slide seat, an electric cylinder is arranged on the top of the slide seat, and the top of the electric cylinder is connected to the support table, a fixed box is arranged on one side of the electric cylinder, and a dual-axis motor is fixed inside the fixed box, a driving gear is connected to the bottom of the dual-axis motor, and a first double-toothed shaft is meshed with one side of the driving gear, and the first double-toothed shaft is rotatably connected to the fixed box, a rack is meshed with one side of the lower part of the first double-toothed shaft, and the rack is slidably connected to the slide rail.

[0007] Furthermore, a detection component is connected to the other side of the electric cylinder, and the detection component includes a micrometer, a detection rod and a detection plate. A micrometer is fixed to the other side of the electric cylinder, and a detection rod is provided on the top of the micrometer, and the top of the detection rod is slidably connected to the detection plate.

[0008] Furthermore, the detection assembly also includes a guide rod, a compression spring and a limit frame. One end of the detection plate is slidably connected to the guide rod, and the outer side of the lower end of the guide rod is sleeved with a compression spring, and the end of the compression spring is connected to the limit frame.

[0009] Furthermore, the detection component also includes a guide frame and a connecting rod. The guide frames are slidably connected to the inside of the two ends of the limit frame, and the guide frames are fixedly connected to the electric cylinder. The connecting rods are rotatably connected to the two sides of the limit frame, and the connecting rods are rotatably connected to the support platform.

[0010] Furthermore, a support assembly is provided inside the support platform, and the support assembly includes a reset spring, a float needle and a rubber pad. A reset spring is provided at the lower part of the support platform, and the top of the reset spring is connected to the float needle, and the top of the float needle is provided with a rubber pad.

[0011] Furthermore, the support assembly also includes a fixing frame, a locking screw and a locking plate. One side of the support platform is connected to the fixing frame, and the internal thread of the fixing frame is connected to the locking screw. The end of the locking screw is rotatably connected to the locking plate, and the locking plate is slidably connected to the support platform.

[0012] Furthermore, fixed tubes are arranged on both sides of the upper part of the electric cylinder, and brushes are arranged on the top of the fixed tubes, and the brushes are in a cross shape. The fixed tubes are connected to the interior of the fixed box, and a filter plate is arranged inside the fixed box. A dust collection assembly is arranged at the upper end of the interior of the fixed box, and a guide plate is arranged at the bottom of the fixed box.

[0013] Furthermore, the dust collection assembly includes a second double-toothed shaft, a reversing gear, a gear ring and a synchronous sleeve. The top of the dual-shaft motor is connected to the second double-toothed shaft, and one side of the second double-toothed shaft is engaged with the reversing gear. The top of the reversing gear is engaged with the gear ring, and a synchronous sleeve is fixed inside the gear ring.

[0014] Furthermore, the dust collection assembly also includes a fan blade shaft, an adjustment sleeve and a permanent magnet. The fan blade shaft is slidably connected to the inner part of the upper end of the synchronous sleeve, and the fan blade shaft is rotatably connected to the fixed box. The outer side of the synchronous sleeve is rotatably connected to the adjustment sleeve, and a permanent magnet is placed at the bottom of the adjustment sleeve.

[0015] Furthermore, the dust collection assembly also includes a support rod, an electromagnet and a buffer pad. One end of the adjustment sleeve is slidably connected to the support rod, the electromagnet is fixed on the top of the support rod, and the buffer pad is provided at the bottom of the electromagnet.

[0016] The present invention provides a straightening machine for ball screw processing, which has the following beneficial effects: 1. Before straightening the ball screw, the present invention can start the dual-axis motor according to demand, so that it drives the first dual-tooth shaft to roll on the rack through the active gear, so that the slide seat can slide on the slide rail, thereby changing the position of the support platform when supporting, so that the local range of the ball screw can be straightened according to demand, and the straightening range is wider. At the same time, the micrometer is integrated on the electric cylinder, so that the position of the micrometer can also be controlled by adjusting the component, so that multiple positions of the screw can be detected, thereby improving the detection effect. In the detection process, the brush will fit with the ball screw, so its surface can be cleaned in advance to avoid impurities adhering to the surface and affecting the detection accuracy of the micrometer, reducing interference, and the brush is cross-shaped, which is convenient for cleaning the surface of the screw during horizontal movement or when the rotating seat drives the screw to rotate, which is beneficial to improving the cleaning effect.

[0017] 2. During the detection process of the present invention, when the electric cylinder drives the support platform to move downward, the limit frame will be pulled by the connecting rod to slide along the guide frame, and the detection plate can be driven to move to the bottom of the ball screw through the guide rod. At this time, since the end of the detection plate is inclined, it has a certain guiding effect, which meets the needs of detecting screws within a certain size and improves the use range of the equipment. Afterwards, the compression spring will push the detection plate to make it close to the screw. Therefore, when the screw is bent, the detection plate will move synchronously, and the micrometer can observe the bending condition of the screw by measuring the position of the detection plate. When the electric cylinder drives the support platform to move up to support the ball screw, the connecting rod will push the limit frame, so that the detection plate can be moved away from the bottom of the ball screw, automatically avoiding it, so as to facilitate subsequent press-to-straighten operations.

[0018] 3. Before straightening, the present invention first drives the support platform to move up by the electric cylinder so that the floating needle contacts the bottom of the ball screw. At this time, under the action of the reset spring, the curvature formed by the tops of multiple floating needles can fit the curvature of the bottom of the screw, and the degree of fit is further improved by the deformation performance of the rubber pad. Then, the locking screw is rotated to make the locking plate squeeze the floating needle. At this time, since the surface of the floating needle is relatively rough, the friction between the multiple floating needles can be increased under extrusion, and the position of the floating needle after movement can be locked to ensure that the floating needle will not slide under subsequent extrusion, thereby enhancing the stability during straightening. Therefore, during subsequent straightening, since the top of the floating needle is relatively close to the bottom of the ball screw, the pressure can be evenly distributed, reducing the local pressure loss on the ball screw and avoiding secondary damage to the ball screw during straightening.

[0019] 4. In the present invention, when the electric cylinder moves to make the brush clean the bottom of the ball screw, the dual-axis motor will also drive the second dual-tooth shaft to rotate. At this time, due to the adsorption of the permanent magnet by the electromagnet, the adjustment sleeve drives the synchronous sleeve to move downward, and the gear ring will mesh with the reversing gear. The second dual-tooth shaft will drive the fan shaft to rotate through the reversing gear, gear ring, and synchronous sleeve, so that a negative pressure is formed on the upper part of the fixed box, thereby adsorbing and collecting the dust swept by the brush through the through hole at the top of the fixed tube, which is more environmentally friendly. At the same time, the impurities in the airflow are filtered by the filter plate and discharged from the bottom. At this time, the airflow is blown to the first dual-tooth shaft under the action of the guide plate. The shaft and rack can be cleaned by jet cleaning to avoid impurities adhering to their surface and aggravating wear, which is beneficial to extending the service life of the equipment. When the direction of the current is changed to make the dual-axis motor reverse, the current direction of the electromagnet is also changed. At this time, the magnetic poles of the electromagnet are reversed, and the repulsive force will push the permanent magnet to drive the adjustment sleeve upward, thereby separating the ring gear from the reversing gear. At this time, the synchronous sleeve will directly engage with the second double-toothed shaft, so that when the dual-axis motor rotates forward or reverse, the rotation direction of the fan shaft will not be changed, so that it can only perform suction operations on the top of the fixed box to maintain the normal operation of the dust collection component. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall three-dimensional front view structure of a straightening machine for ball screw processing according to the present invention; Figure 2 This is a schematic diagram of the overall three-dimensional rear view structure of a straightening machine for ball screw processing according to the present invention; Figure 3 This is a schematic diagram of the three-dimensional structure of an adjustment component of a straightening machine for ball screw processing according to the present invention; Figure 4 This is a schematic diagram of the internal structure of a fixed box of a straightening machine for ball screw processing according to the present invention; Figure 5 This is a schematic diagram of the three-dimensional structure of a detection component of a straightening machine for ball screw processing according to the present invention; Figure 6 This is a schematic diagram of the three-dimensional structure of a support assembly of a straightening machine for ball screw processing according to the present invention; Figure 7 This is a schematic diagram of the three-dimensional structure of a floating needle of a straightening machine for ball screw processing according to the present invention; Figure 8 The figure is a schematic diagram of the three-dimensional structure of the dust collection component of a straightening machine for ball screw processing according to the present invention.

[0021] In the figure: 1, frame; 2, electric linear module; 3, hydraulic cylinder; 4, pressure head; 5, rotating seat; 6, adjustment assembly; 601, slide rail; 602, slide seat; 603, electric cylinder; 604, support table; 605, fixed box; 606, dual-axis motor; 607, driving gear; 608, first double-toothed shaft; 609, rack; 7, detection assembly; 701, micrometer; 702, detection rod; 703, detection plate; 704, guide rod; 705, compression spring; 706, limit frame; 707, guide frame; 708, Connecting rod; 8. Support assembly; 801. Return spring; 802. Floating needle; 803. Rubber pad; 804. Fixed frame; 805. Locking screw; 806. Locking plate; 9. Fixed tube; 10. Brush; 11. Filter plate; 12. Dust collection assembly; 1201. Second double-tooth shaft; 1202. Reversing gear; 1203. Ring gear; 1204. Synchronous sleeve; 1205. Fan shaft; 1206. Adjusting sleeve; 1207. Permanent magnet; 1208. Support rod; 1209. Electromagnet; 1210. Buffer pad; 13. Guide plate. DETAILED DESCRIPTION

[0022] See also Figures 1 to 8 The present invention provides a technical solution: a straightening machine for ball screw processing, comprising a frame 1 and an adjustment component 6, an electric linear module 2 is provided on the upper part of the frame 1, and a hydraulic cylinder 3 is arranged in the middle of the electric linear module 2, and a pressure head 4 is connected to the bottom of the hydraulic cylinder 3, a rotating seat 5 is arranged at both ends of the frame 1, and the adjustment component 6 is arranged at the lower end of the middle part of the frame 1, and the adjustment component 6 includes a slide rail 601, a slide seat 602, an electric cylinder 603, a support table 604, a fixed box 605, a dual-axis motor 606, a driving gear 607, a first double-toothed shaft 608 and a rack 609, and the lower part of the frame 1 is fixed with a slide rail 60 1, and the top of the slide rail 601 is slidably connected to the slide 602, the top of the slide 602 is placed with an electric cylinder 603, and the top of the electric cylinder 603 is connected to the support platform 604, a fixed box 605 is placed on one side of the electric cylinder 603, and a dual-axis motor 606 is fixed inside the fixed box 605, the bottom of the dual-axis motor 606 is connected to a driving gear 607, and one side of the driving gear 607 is engaged with a first double-toothed shaft 608, and the first double-toothed shaft 608 is rotatably connected to the fixed box 605, and a rack 609 is engaged with one side of the lower part of the first double-toothed shaft 608, and the rack 609 is slidably connected to the slide rail 601.

[0023] See also Figures 1 to 6, the other side of the electric cylinder 603 is connected to the detection component 7, the detection component 7 includes a micrometer 701, a detection rod 702 and a detection plate 703, the other side of the electric cylinder 603 is fixed with a micrometer 701, and the top of the micrometer 701 is provided with a detection rod 702, and the top of the detection rod 702 is slidably connected to the detection plate 703, the detection component 7 also includes a guide rod 704, a compression spring 705 and a limit frame 706, one end of the detection plate 703 is internally slidably connected to the guide rod 704, and the outer side of the lower end of the guide rod 704 is sleeved with a compression spring 705, the end of the compression spring 705 is connected to the limit frame 706, the detection component 7 also includes a guide frame 707 and a connecting rod 708, the two ends of the limit frame 706 are internally slidably connected to the guide frame 707, and the guide frame 707 is fixedly connected to the electric cylinder 603, the two sides of the limit frame 706 are rotatably connected to the connecting rod 708, and the connecting rod 708 is rotatably connected to the support platform 604; The specific operation is as follows: first, the two ends of the ball screw are placed in the rotating seats 5 on both sides, and during the detection process, when the electric cylinder 603 drives the support platform 604 to move downward, the limit frame 706 will be pulled through the connecting rod 708 to make it slide along the guide frame 707, and the detection plate 703 can be driven to move to the bottom of the ball screw through the guide rod 704. At this time, since the end of the detection plate 703 is inclined, it has a certain guiding effect, which meets the needs of detecting screws within a certain size and improves the use range of the equipment. After that, the compression spring 705 will push the detection plate 703 to make it close to the screw, so when the bending part of the screw rotates, the detection plate 703 will move synchronously, and the micrometer 701 can observe the bending condition of the screw by measuring the position change of the detection plate 703, and can also start the dual-axis. The motor 606 drives the first double-toothed shaft 608 to roll on the rack 609 through the active gear 607, so that the slide 602 slides on the slide rail 601, which can control the position during detection so as to detect multiple positions of the screw rod. Later, when the electric cylinder 603 drives the support platform 604 to move upward to support the ball screw, the connecting rod 708 will push the limit frame 706, so that the detection plate 703 can be moved away from the bottom of the ball screw and automatically avoid it for subsequent pressing and straightening operations. In this process, the position of the support platform 604 during support can also be changed by adjusting the component 6, so that the local range of the ball screw can be straightened according to needs. After that, the electric linear module 2 controls the pressure head 4 to the specified position, and the hydraulic cylinder 3 drives the pressure head 4 to move downward to press and straighten the ball screw.

[0024] See also Figures 4 to 8, a support assembly 8 is provided inside the support platform 604, and the support assembly 8 includes a reset spring 801, a floating needle 802 and a rubber pad 803. The lower part of the support platform 604 is provided with a reset spring 801, and the top of the reset spring 801 is connected to the floating needle 802, and the top of the floating needle 802 is provided with a rubber pad 803. The support assembly 8 also includes a fixing frame 804, a locking screw 805 and a locking plate 806. One side of the support platform 604 is connected to the fixing frame 804, and the internal thread of the fixing frame 804 is connected to the locking screw 8 05, the end of the locking screw 805 is rotatably connected to the locking plate 806, and the locking plate 806 is slidably connected to the support platform 604, fixed tubes 9 are arranged on both sides of the upper part of the electric cylinder 603, and a brush 10 is arranged on the top of the fixed tube 9, and the brush 10 is in a cross shape, the fixed tube 9 is connected to the interior of the fixed box 605, and a filter plate 11 is arranged inside the fixed box 605, a dust collection component 12 is arranged on the upper end of the interior of the fixed box 605, and a guide plate 13 is arranged at the bottom of the fixed box 605, and the dust collection component 12 includes the first The second double-toothed shaft 1201, the reversing gear 1202, the gear ring 1203 and the synchronous sleeve 1204 are connected to the top of the dual-axis motor 606. The reversing gear 1202 is meshed on one side of the second double-toothed shaft 1201. The top of the reversing gear 1202 is meshed with the gear ring 1203, and the synchronous sleeve 1204 is fixed inside the gear ring 1203. The dust collection component 12 also includes a fan shaft 1205, an adjustment sleeve 1206 and a permanent magnet 1207. The upper end of the synchronous sleeve 1204 is internally slidably connected to the fan shaft. The blade shaft 1205 is rotatably connected to the fixed box 605. The outer side of the synchronization sleeve 1204 is rotatably connected to the adjustment sleeve 1206, and a permanent magnet 1207 is placed at the bottom of the adjustment sleeve 1206. The dust collection assembly 12 also includes a support rod 1208, an electromagnet 1209 and a buffer pad 1210. One end of the adjustment sleeve 1206 is slidably connected to the support rod 1208, and the top of the support rod 1208 is fixed with an electromagnet 1209, and the bottom of the electromagnet 1209 is provided with a buffer pad 1210. The specific operation is as follows: before straightening, the electric cylinder 603 is first used to drive the support platform 604 to move upward, and the floating needle 802 will contact the bottom of the ball screw. At this time, under the action of the return spring 801, the arc formed on the top of the multiple floating needles 802 can fit with the arc of the bottom of the screw, and the deformation performance of the rubber pad 803 is used to further improve the fit. Then, the locking screw 805 is rotated to make the locking plate 806 squeeze the floating needle 802. At this time, since the surface of the floating needle 802 is relatively rough, the friction between the multiple floating needles 802 can be increased under extrusion, and the position of the floating needle 802 after moving can be locked to ensure that the floating needle 802 will not slide under subsequent extrusion, thereby To enhance the stability during straightening, the top of the floating needle 802 fits closely with the bottom of the ball screw, which can evenly distribute the pressure and reduce the local pressure loss on the ball screw. In the subsequent detection process, the brush 10 fits closely with the ball screw, so its surface can be cleaned in advance to avoid impurities adhering to the surface and affecting the detection accuracy of the micrometer and reduce interference. At the same time, the brush 10 is in a cross shape, which is convenient for cleaning the surface of the screw during horizontal movement or when the rotating seat 5 drives the screw to rotate, which is beneficial to improve the cleaning effect. During this process, the dual-axis motor 606 also drives the second double-toothed shaft 1201 to rotate. At this time, due to the electromagnet 12 09 adsorbs the permanent magnet 1207, so that the adjusting sleeve 1206 drives the synchronous sleeve 1204 to move downward, and the ring gear 1203 will mesh with the reversing gear 1202. The second double-toothed shaft 1201 will drive the fan shaft 1205 to rotate through the reversing gear 1202, the ring gear 1203, and the synchronous sleeve 1204, so that a negative pressure is formed on the upper part of the fixed box 605, thereby adsorbing and collecting the dust swept by the brush 10 through the through hole on the top of the fixed tube 9, which is more environmentally friendly. At the same time, the impurities in the airflow are filtered by the filter plate 11 and discharged from the bottom. At this time, under the action of the guide plate 13, the airflow is blown to the first double-toothed shaft 608 and the rack 609, which can be sprayed Air cleaning can prevent impurities from adhering to its surface and aggravating wear, which is beneficial to extending the service life of the equipment. Subsequently, when the current direction is changed to reverse the dual-axis motor 606, the current direction of the electromagnet 1209 is also changed. At this time, the magnetic poles of the electromagnet 1209 are reversed, and the repulsive force will push the permanent magnet 1207, causing it to drive the adjustment sleeve 1206 to move upward, thereby separating the ring gear 1203 from the reversing gear 1202. At this time, the synchronous sleeve 1204 will directly engage with the second double-toothed shaft 1201, so that when the dual-axis motor 606 rotates forward or reverse, the rotation direction of the fan shaft 1205 will not be changed, so that it can only perform suction operations on the top of the fixed box 605.

[0025] In summary, when using this straightening machine for ball screw processing, first, the two ends of the ball screw are placed in the rotating seats 5 on both sides. Secondly, the electric cylinder 603 drives the support platform 604 to move upward, so that the floating needle 802 contacts the bottom of the ball screw. At this time, under the action of the reset spring 801, the curvature formed on the top of multiple floating needles 802 can fit the curvature of the bottom of the screw, and the deformation performance of the rubber pad 803 is used to further improve the fit. Then, the locking screw 805 is rotated to make the locking plate 806 squeeze the floating needle 802. At this time, since the surface of the floating needle 802 is relatively rough, the friction between the multiple floating needles 802 can be increased under extrusion, and the position of the floating needle 802 after movement can be locked to ensure that the floating needle 802 will not slide under subsequent extrusion. Therefore, during the subsequent straightening, since the top of the floating needle 802 is relatively close to the bottom of the ball screw, the pressure can be evenly distributed, reducing the local pressure loss on the ball screw. Then, when the electric cylinder 603 drives the support platform 604 to move downward, it will pull the limit frame 706 through the connecting rod 708 to make it slide along the guide frame 707, and the guide rod 704 can drive the detection plate 703 to move to the bottom of the ball screw. At this time, since the end of the detection plate 703 is inclined, it has a certain guiding effect, which meets the requirements of detecting the screw within a certain size. After that, the compression spring 705 will push the detection plate 703 to make it close to the screw. Therefore, when the bent part of the screw rotates, the detection plate 703 will move synchronously, and the micrometer 701 will measure the position change of the detection plate 703 The bending condition of the screw rod can be observed, and then the dual-axis motor 606 is started to drive the first dual-tooth shaft 608 to roll on the rack 609 through the active gear 607, so that the slide 602 slides on the slide rail 601, and the position during detection can be controlled to detect multiple positions of the screw rod. In the detection process, the brush 10 will fit with the ball screw, and its surface can be cleaned in advance. In the process of movement, the dual-axis motor 606 will also drive the second dual-tooth shaft 1201 to rotate. At this time, due to the electromagnet 1209 adsorbing the permanent magnet 1207, the adjusting sleeve 1206 drives the synchronous sleeve 1204 to move downward, and the gear ring 1203 will mesh with the reversing gear 1202, and the second dual-tooth shaft 1201 will pass through the reversing gear 1 202, the ring gear 1203, and the synchronous sleeve 1204 drive the blade shaft 1205 to rotate, which can form a negative pressure on the upper part of the fixed box 605, thereby adsorbing and collecting the dust swept by the brush 10 through the through hole on the top of the fixed tube 9. At the same time, the impurities in the airflow are filtered by the filter plate 11 and discharged from the bottom. At this time, under the action of the guide plate 13, the airflow is blown to the first double-toothed shaft 608 and the rack 609, which can be jet-cleaned. Subsequently, when the current direction is changed to reverse the dual-axis motor 606, the current direction of the electromagnet 1209 is also changed. At this time, the magnetic poles of the electromagnet 1209 are reversed, and the repulsive force will push the permanent magnet 1207, causing it to drive the adjusting sleeve 1206 to move upward, thereby separating the ring gear 1203 from the reversing gear 1202.At this time, the synchronous sleeve 1204 will directly engage with the second double-toothed shaft 1201, so that when the dual-axis motor 606 rotates forward or reverse, the rotation direction of the fan shaft 1205 will not be changed. Finally, when the electric cylinder 603 drives the support platform 604 to move upward to support the ball screw, the connecting rod 708 will push the limit frame 706, so that the detection plate 703 can be moved away from the bottom of the ball screw and automatically avoid it. In this process, the position of the support platform 604 can also be changed by adjusting the component 6, so that the local range of the ball screw can be straightened according to needs. Afterwards, the electric linear module 2 controls the pressure head 4 to the specified position, and the hydraulic cylinder 3 drives the pressure head 4 to move downward to press the ball screw for straightening.

[0026] The embodiments of the present invention are presented for purposes of illustration and description and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are chosen and described in order to better illustrate the principles of the invention and its practical application and to enable those skilled in the art to understand the invention and design various embodiments with various modifications as suited for specific applications.

Claims

1. A straightening machine for ball screw processing, characterized in that: The invention comprises a frame (1) and an adjustment component (6), wherein an electric linear module (2) is provided on the upper part of the frame (1), and a hydraulic cylinder (3) is provided in the middle part of the electric linear module (2), and a pressure head (4) is connected to the bottom of the hydraulic cylinder (3), and a rotating seat (5) is provided at both ends of the frame (1), and the adjustment component (6) is provided at the lower end of the middle part of the frame (1), and the adjustment component (6) comprises a slide rail (601), a slide seat (602), an electric cylinder (603), a support table (604), a fixed box (605), a double-axis motor (606), a driving gear (607), a first double-toothed shaft (608) and a rack (609), and the lower part of the frame (1) is fixed with a slide rail (601), and the slide rail (601) is fixed to the lower part of the frame (1), and the slide rail (601) is fixed to the lower part of the frame (1). 01) is slidably connected to a slide seat (602), an electric cylinder (603) is arranged on the top of the slide seat (602), and the top of the electric cylinder (603) is connected to a support platform (604), a fixed box (605) is arranged on one side of the electric cylinder (603), and a dual-axis motor (606) is fixed inside the fixed box (605), the bottom of the dual-axis motor (606) is connected to a driving gear (607), and one side of the driving gear (607) is meshed with a first double-toothed shaft (608), and the first double-toothed shaft (608) is rotatably connected to the fixed box (605), and a rack (609) is meshed on one side of the lower part of the first double-toothed shaft (608), and the rack (609) is slidably connected to the slide rail (601).

2. A ball screw straightening machine according to claim 1, characterized in that: The other side of the electric cylinder (603) is connected to a detection assembly (7), the detection assembly (7) comprising a dial gauge (701), a detection rod (702) and a detection plate (703), the other side of the electric cylinder (603) is fixed with a dial gauge (701), a detection rod (702) is provided on the top of the dial gauge (701), and the top of the detection rod (702) is slidably connected to the detection plate (703).

3. A ball screw straightening machine according to claim 2, characterized in that: The detection assembly (7) further comprises a guide rod (704), a compression spring (705) and a limit frame (706); one end of the detection plate (703) is internally slidably connected to the guide rod (704); the lower end of the guide rod (704) is sleeved with a compression spring (705) on the outer side; and the end of the compression spring (705) is connected to the limit frame (706).

4. A ball screw straightening machine according to claim 3, characterized in that: The detection assembly (7) further comprises a guide frame (707) and a connecting rod (708); the guide frames (707) are slidably connected to the inside of the two ends of the limit frame (706); the guide frames (707) are fixedly connected to the electric cylinder (603); the connecting rods (708) are rotatably connected to the two sides of the limit frame (706); and the connecting rods (708) are rotatably connected to the support platform (604).

5. The straightening machine for ball screw processing according to claim 1, characterized in that: A support assembly (8) is provided inside the support platform (604), and the support assembly (8) includes a return spring (801), a floating needle (802) and a rubber pad (803). The lower part of the support platform (604) is provided with a return spring (801), and the top of the return spring (801) is connected to the floating needle (802), and the top of the floating needle (802) is provided with a rubber pad (803).

6. A ball screw straightening machine according to claim 5, characterized in that: The support assembly (8) further comprises a fixing frame (804), a locking screw (805) and a locking plate (806); one side of the support platform (604) is connected to the fixing frame (804), and the internal thread of the fixing frame (804) is connected to the locking screw (805); the end of the locking screw (805) is rotatably connected to the locking plate (806), and the locking plate (806) is slidably connected to the support platform (604).

7. A ball screw straightening machine according to claim 1, characterized in that: Fixed tubes (9) are arranged on both sides of the upper portion of the electric cylinder (603), and a brush (10) is arranged on the top of the fixed tube (9), and the brush (10) is in a cross shape. The fixed tube (9) is connected to the interior of the fixed box (605), and a filter plate (11) is arranged inside the fixed box (605). A dust collection assembly (12) is arranged at the upper end of the interior of the fixed box (605), and a guide plate (13) is arranged at the bottom of the fixed box (605).

8. A ball screw straightening machine according to claim 7, characterized in that: The dust collection assembly (12) comprises a second double-toothed shaft (1201), a reversing gear (1202), a gear ring (1203) and a synchronous sleeve (1204); the top of the double-shaft motor (606) is connected to the second double-toothed shaft (1201), and one side of the second double-toothed shaft (1201) is meshed with the reversing gear (1202); the top of the reversing gear (1202) is meshed with the gear ring (1203), and the synchronous sleeve (1204) is fixed inside the gear ring (1203).

9. A ball screw straightening machine according to claim 8, characterized in that: The dust collection assembly (12) further comprises a fan shaft (1205), an adjustment sleeve (1206) and a permanent magnet (1207); the fan shaft (1205) is slidably connected to the interior of the upper end of the synchronous sleeve (1204), and the fan shaft (1205) is rotationally connected to the fixed box (605); the outer side of the synchronous sleeve (1204) is rotationally connected to the adjustment sleeve (1206), and the permanent magnet (1207) is arranged at the bottom of the adjustment sleeve (1206).

10. A ball screw straightening machine according to claim 9, characterized in that: The dust collection assembly (12) further comprises a support rod (1208), an electromagnet (1209) and a buffer pad (1210); one end of the adjustment sleeve (1206) is internally slidably connected to the support rod (1208); the electromagnet (1209) is fixed to the top of the support rod (1208); and the buffer pad (1210) is provided at the bottom of the electromagnet (1209).

Citation Information

Patent Citations

  • Roller screw rod self-positioning machining straightening device

    CN118577655A

  • Full-automatic movable gantry type straightening and twisting all-in-one machine

    CN119346676A

  • Full-automatic detection and dynamic correction screw rod device based on screw rod motor

    CN120079728A

  • Lead screw straightening device

    CN220901495U