Dual-redundancy magnetic powder braking type cable management device

Through the dual-redundant magnetic powder brake cable management device, using the traction assembly consisting of a magnetic powder brake and a tension-reducing wheel, precise control of cable tension is achieved, solving the problems of complex structure and low control accuracy of traditional devices, and improving the deployment reliability in deep-water environments.

CN120717366APending Publication Date: 2025-09-30BEIJING RES INST OF PRECISE MECHATRONICS CONTROLS
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Patent Information

Application Number
CN202510711518.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-29
Publication Date
2025-09-30

AI Technical Summary

Technical Problem

Existing traditional cable management devices have complex structures and low cable tension control accuracy, making it difficult to achieve precise deployment in complex deep-water environments.

Method used

A dual-redundant magnetic powder brake-type cable management device is adopted, including a cable storage assembly, a traction assembly and a limit assembly. Cable tension control is achieved through the traction assembly composed of a magnetic powder brake and a tension reduction wheel. The magnetic powder brake torque is adjusted by variable current drive. The two sets of magnetic powder brake tension reduction assemblies serve as backup for each other.

Benefits of technology

The cable management device structure is simplified, the cable tension control accuracy and reliability are improved, and normal operation is ensured in the event of a single redundancy fault.

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Abstract

The invention discloses a dual-redundancy magnetic powder braking type cable management device which comprises a cable storage assembly, a traction assembly, a limiting assembly, a load, a cable and a frame. The cable storage assembly, the traction assembly and the limiting assembly are installed and fixed through the frame. One end of the cable is wound on the cable storage assembly, and the other end is connected with a load through the traction assembly and the limiting assembly; the traction assembly comprises two sets of magnetic powder braking type tension reducing assemblies of the same structure. A magnetic powder braking type tension reducing assembly comprises a magnetic powder brake, a connecting flange, a tension reducing wheel, a cable jumping preventing wheel, a control box and a fixing base. The magnetic powder brake is fixed on the fixed seat through a connecting flange; the tension reducing wheel and the magnetic powder brake are connected through a shaft key and are coaxially arranged; the anti-jumping cable wheel and the control box are arranged on the fixed seat; the magnetic powder braking type tension reducing assembly is fixedly connected with the frame through a fixing base and a bolt. The device solves the problems that an existing traditional cable management device is complex in structure and low in cable tension control precision.
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Description

Technical Field

[0001] The present invention belongs to the technical field of underwater intelligent equipment, and in particular relates to a dual-redundant magnetic powder braking type cable management device. Background Art

[0002] The Tether Management System (TMS) is a core component of an underwater winch. Its primary function is to store, brake, and release the underwater winch cable. During deployment, the TMS uses a braking system to control cable tension, ensuring the underwater winch and load maintain a suitable relative position and speed, and meeting deployment requirements at varying sea depths. Underwater winch deployment technology is particularly challenging in complex deepwater environments. Existing traditional cable management systems suffer from complex structures and low cable tension control accuracy. Summary of the Invention

[0003] The technology of the present invention solves the problem: Overcoming the shortcomings of the existing technology, providing a dual-redundant magnetic powder braking cable management device, aiming to solve the problems of complex structure and low cable tension control accuracy of existing traditional cable management devices.

[0004] In order to solve the above technical problems, the present invention discloses a dual-redundant magnetic powder brake type cable management device, comprising: a cable storage assembly, a traction assembly, a limit assembly, a load, a cable and a frame;

[0005] The cable storage assembly, traction assembly and limit assembly are respectively installed and fixed through the frame;

[0006] One end of the cable is wound around the cable storage assembly, and the other end is connected to the load after passing through the traction assembly and the limit assembly.

[0007] In the above-mentioned dual-redundant magnetic powder brake type cable management device, the traction assembly includes two sets of magnetic powder brake type tension reduction assemblies with the same structure; wherein the two sets of magnetic powder brake type tension reduction assemblies are fixed with bolts and then installed on the frame.

[0008] In the above-mentioned dual-redundant magnetic powder brake type cable management device, the magnetic powder brake type tension reduction assembly includes: a magnetic powder brake, a connecting flange, a tension reduction wheel, an anti-cable jump wheel, a control box and a fixing seat;

[0009] The magnetic powder brake is fixed on the fixing seat through the connecting flange;

[0010] The tension reducing wheel and the magnetic powder brake are connected by a shaft key and arranged coaxially;

[0011] The anti-cable jump wheel and the control box are installed on the fixed seat;

[0012] The magnetic powder brake type tension reducing assembly is fixed to the frame through a fixing seat by bolts.

[0013] In the above-mentioned dual-redundant magnetic powder brake type cable management device, the anti-cable jumping wheel is used to prevent cable jumping.

[0014] In the dual-redundant magnetic powder brake type cable management device, the control box is used to change the torque of the magnetic powder brake by adopting a variable current drive method.

[0015] In the above-mentioned dual-redundant magnetic powder brake type cable management device, the other end of the cable is connected to the load after passing through the tension-reducing wheel and the limit assembly.

[0016] In the above-mentioned dual-redundant magnetic powder brake type cable management device, tension control is achieved by setting the damping force of the traction component to brake the magnetic powder brake, and the potential energy during the load lowering process is converted into thermal energy of the tension-reducing wheel and the magnetic powder brake; the torque of the magnetic powder brake is changed by variable current drive through the control box, and then the tension of the cable at the connection end of the tension-reducing wheel and the load is adjusted, ultimately achieving the purpose of controlling the descent speed and position of the load and the underwater winch.

[0017] In the above-mentioned dual-redundant magnetic powder brake type cable management device, the two sets of magnetic powder brake type tension reduction components serve as backup for each other.

[0018] In the above-mentioned dual-redundant magnetic powder brake type cable management device, the cable storage assembly is a reel-type cable storage assembly, which is arranged horizontally to ensure that the cable outlet end is subjected to vertical force.

[0019] In the above-mentioned dual-redundant magnetic powder brake type cable management device, the limiting assembly is used to prevent the cable from rubbing against the frame.

[0020] The present invention has the following advantages:

[0021] (1) The present invention discloses a dual-redundant magnetic powder brake type cable management device, which controls the torque of the magnetic powder brake by detecting the cable tension at the output end and the input end of the traction component, so that the cable reaches the set target tension, thereby realizing refined tension control.

[0022] (2) The present invention discloses a dual-redundant magnetic powder brake type cable management device, in which a cable storage assembly and a limit assembly are arranged at both ends of the traction assembly, respectively, to ensure that the cable is released from the cable storage end according to the designed route and connected to the load, thereby avoiding the loosening of the cable during operation.

[0023] (3) The present invention discloses a dual-redundant magnetic powder brake type cable management device, in which the load-end cable first passes through two tension-reducing wheels and is then wound multiple times in a single layer on the two synchronously driven tension-reducing wheels, and the friction between the cable groove and the ultra-high molecular weight polyethylene cable is used as the lifting force of the load; through the tension-reducing effect of the traction component, the tension at the cable outlet of the traction winch will decay rapidly, reducing the initial damping when the underwater winch releases the cable, so that the cable tension between the traction mechanism and the cable storage mechanism is in a small and relatively controllable state. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 1 is a schematic structural diagram of a dual-redundant magnetic powder brake type cable management device according to an embodiment of the present invention;

[0025] Figure 2 It is a structural schematic diagram of a magnetic powder brake type tension reduction assembly in an embodiment of the present invention. DETAILED DESCRIPTION

[0026] In order to make the objectives, technical solutions and advantages of the present invention more clear, the embodiments disclosed in the present invention will be described in further detail below with reference to the accompanying drawings.

[0027] Reference Figure 1 In this embodiment, the dual-redundant magnetic powder brake cable management device includes: a cable storage assembly 1, a traction assembly 2, a position limiting assembly 3, a load 4, a cable 5, and a frame 6. The cable storage assembly 1, traction assembly 2, and position limiting assembly 3 are each mounted and secured by the frame 6. One end of the cable 5 is wound around the cable storage assembly 1, and the other end is connected to the load 4 after passing through the traction assembly 2 and position limiting assembly 3.

[0028] In this embodiment, the cable storage assembly 1 is a reel-type cable storage assembly, which is arranged transversely to ensure that the outgoing end of the cable 5 is subjected to vertical force.

[0029] In this embodiment, the limiting assembly 3 is used to prevent the cable 5 from rubbing against the frame 6 .

[0030] In this embodiment, the traction assembly 2 includes two sets of magnetic powder brake type tension reducing assemblies of the same structure. The two sets of magnetic powder brake type tension reducing assemblies are connected and fixed with bolts and then mounted on the frame 6.

[0031] like Figure 2As shown, the magnetic powder brake tension reduction assembly mainly includes: a magnetic powder brake 7, a connecting flange 8, a tension reduction pulley 9, an anti-cable jump pulley 10, a control box 11, and a fixing base 12. The magnetic powder brake 7 is fixed to the fixing base 12 via the connecting flange 8; the tension reduction pulley 9 and the magnetic powder brake 7 are connected by a shaft key and arranged coaxially; the anti-cable jump pulley 10 and the control box 11 are mounted on the fixing base 12; the anti-cable jump pulley 10 is used to prevent cable jumps; the control box 11 is used to change the torque of the magnetic powder brake 7 using a variable current drive method; the magnetic powder brake tension reduction assembly is bolted to the frame 6 via the fixing base 12; the other end of the cable 5 is connected to the load 4 after passing through the tension reduction pulley 9 and the limit assembly 3.

[0032] In this embodiment, the dual-redundant magnetic powder brake type cable management device can realize tension control by setting the damping force of the traction component 2 to brake the magnetic powder brake 7, and convert the potential energy of the load 4 during the lowering process into thermal energy of the tension reduction wheel 9 and the magnetic powder brake 7; the torque of the magnetic powder brake 7 is changed by variable current drive through the control box 11, and then the tension of the cable at the connection end of the tension reduction wheel 9 and the load 4 is adjusted, and finally the purpose of controlling the descent speed and position of the load 4 and the underwater winch is achieved.

[0033] In this embodiment, the two sets of magnetic powder brake type tension reduction assemblies in the traction assembly 2 serve as backup for each other, that is, if any one of the two sets of magnetic powder brake type tension reduction assemblies fails, the remaining intact magnetic powder brake type tension reduction assembly can ensure that the traction assembly 2 completes the tension reduction function, thereby realizing the normal deployment of the load 4 and the underwater winch, thereby improving the reliability of cable tension control.

[0034] In summary, the present invention discloses a dual-redundant magnetic powder brake type cable management device, which can simplify the system configuration of the cable management device and improve the cable tension control accuracy; when a single redundant magnetic powder brake fails, the remaining intact magnetic powder brake can normally complete the cable tension control action, thereby improving the reliability of cable tension control.

[0035] Although the present invention has been disclosed above in terms of preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art may make possible changes and modifications to the technical solutions of the present invention by using the methods and technical contents disclosed above without departing from the spirit and scope of the present invention. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solutions of the present invention shall fall within the scope of protection of the technical solutions of the present invention.

[0036] The contents not described in detail in the specification of the present invention belong to the common knowledge of professionals in this field.

Claims

1. A dual-redundant magnetic powder brake type cable management device, characterized in that: include: Cable storage assembly (1), traction assembly (2), limiting assembly (3), load (4), cable (5) and frame (6); The cable storage assembly (1), the traction assembly (2) and the limit assembly (3) are respectively installed and fixed through the frame (6); One end of the cable (5) is wound around the cable storage assembly (1), and the other end is connected to the load (4) after passing through the traction assembly (2) and the limit assembly (3).

2. The dual-redundant magnetic powder brake type cable management device according to claim 1, characterized in that: The traction assembly (2) comprises two sets of magnetic powder brake type tension reduction assemblies with the same structure; wherein the two sets of magnetic powder brake type tension reduction assemblies are connected and fixed with bolts and then installed on the frame (6).

3. The dual-redundant magnetic powder brake type cable management device according to claim 2, characterized in that: A magnetic powder brake type tension reduction assembly comprises: a magnetic powder brake (7), a connecting flange (8), a tension reduction wheel (9), an anti-cable jump wheel (10), a control box (11) and a fixing seat (12); The magnetic powder brake (7) is fixed on the fixing seat (12) via the connecting flange (8); The tension reducing wheel (9) and the magnetic powder brake (7) are connected via a shaft key and are coaxially arranged; The anti-cable jumping wheel (10) and the control box (11) are installed on the fixing seat (12); The magnetic powder brake type tension reducing assembly is fixed to the frame (6) through a fixing seat (12) by bolt connection.

4. The dual-redundant magnetic powder brake type cable management device according to claim 3, characterized in that: The anti-cable jumping wheel (10) is used to prevent the cable from jumping.

5. The dual-redundant magnetic powder brake type cable management device according to claim 3, characterized in that: The control box (11) is used for changing the torque of the magnetic powder brake (7) by adopting a variable current driving mode.

6. The dual-redundant magnetic powder brake type cable management device according to claim 3, characterized in that: The other end of the cable (5) is connected to the load (4) via the tension reducing wheel (9) and the limiting assembly (3).

7. The dual-redundant magnetic powder brake type cable management device according to claim 3, characterized in that: By setting the damping force of the magnetic powder brake (7) of the traction component (2), tension control is achieved, and the potential energy of the load (4) during the lowering process is converted into heat energy of the tension-reducing wheel (9) and the magnetic powder brake (7); the torque of the magnetic powder brake (7) is changed by a variable current drive method through a control box (11), thereby adjusting the tension of the cable at the connection end between the tension-reducing wheel (9) and the load (4), and finally achieving the purpose of controlling the descending speed and position of the load (4) and the underwater winch.

8. The dual-redundant magnetic powder brake type cable management device according to claim 2, characterized in that: The two sets of magnetic powder brake type tension reduction components serve as backup for each other.

9. The dual-redundant magnetic powder brake type cable management device according to claim 1, characterized in that: The cable storage assembly (1) is a reel-type cable storage assembly, which is arranged transversely to ensure that the outgoing end of the cable (5) is vertically stressed.

10. The dual-redundant magnetic powder brake type cable management device according to claim 1, characterized in that: The limiting assembly (3) is used to prevent the cable (5) from rubbing against the frame (6).