Copper material double-row slotting equipment for alloy resistor

Abstract

The invention discloses copper material double-row slotting equipment for alloy resistors, which is used for slotting copper materials and comprises a feeding compression roller mechanism, a slotting mechanism, a discharging compression roller mechanism and a winding mechanism. The grooving mechanism comprises an oil coating part, a cutter part and a scraper knife. The cutter part comprises a plurality of fine cutters; the fine cutting tool is provided with a cutting edge, the cutting edge gradually gets close to the copper material in the straight advancing direction of the copper material, the two ends of the cutting edge form a separation end and a contact end, the separation end is not in contact with the copper material, and the contact end is inserted into the copper material; the shoveling cutter is provided with a wedge-shaped shoveling cutting edge, the shoveling cutting edge forms a shoveling binding face and a shoveling inclined face, the shoveling binding face is attached to the surface of the copper material, and an inclined angle is formed between the shoveling inclined face and the surface of the copper material. According to the copper material double-row grooving equipment, the problem that in the prior art, a plurality of die cutters are arranged to conduct grooving in a shoveling mode, so that the cutters are prone to being broken is solved, and meanwhile the problem that in the prior art, a plurality of die cutters are arranged to conduct grooving in a shoveling mode, so that oil is wasted is solved.

Description

Technical Field

[0001] The invention relates to the technical field of alloy resistor production, in particular to a copper material double-row slotting device for alloy resistors. Background Art

[0002] The two pins of the alloy resistor are mainly made of copper material. In the production process of the alloy resistor, it is usually necessary to perform double-row slotting on the rolled copper material 10 (such as Figure 1 When double-row grooving the copper material 10, the industry typically places multiple die cutters in the direction of the copper material's travel. Each die cutter has a different angle with the copper material, and the contact depth between the die cutter and the copper material also varies.

[0003] like Figure 2 As shown, for example, three die cutters are sequentially arranged in the direction of travel of the copper material 10. The angle between the first die cutter 11 and the copper material 10 is 30 degrees, the angle between the second die cutter 12 and the copper material 10 is 27 degrees, and the angle between the third die cutter 13 and the copper material 10 is 24 degrees. The second die cutter 12 is 0.1 mm deeper than the first die cutter 11, and the third die cutter 13 is further 0.1 mm deeper than the second die cutter 12. In this way, continuous grooving can be achieved in the direction of travel of the copper material 10.

[0004] However, the above-mentioned mold knives all perform grooving in a "shoveling" manner against the moving direction of the copper material. During the long-term contact between the mold knives and the copper material, the mold knives are very likely to wear and break.

[0005] In addition, during the process of grooving the copper material 10, a layer of oil film needs to be coated on the surface of the copper material 10 for lubrication and heat dissipation. After each die cutter removes the waste material on the surface of the copper material 10, the oil film will be taken away accordingly. Therefore, the copper material 10 needs to be oiled twice, which will waste a lot of oil. Summary of the Invention

[0006] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a double-row grooving equipment for copper materials of alloy resistors, so as to solve the problem that the traditional method of setting up multiple mold knives to groove in a "shoveling" manner is prone to knife breakage, and at the same time solve the problem that the traditional method of setting up multiple mold knives to groove in a "shoveling" manner causes oil waste.

[0007] The object of the present invention is achieved through the following technical solutions: A double-row slotting device for copper material of alloy resistors, which continuously slots the copper material, comprises a feed roller mechanism, a slotting mechanism, a discharge roller mechanism, and a winding mechanism, which are sequentially arranged at intervals along the straight line direction of the copper material. The slotting mechanism includes an oiling portion, a cutting portion, and a scraper arranged in sequence along the straight line direction of the copper material; The oiling part is used to apply oil to the surface of the copper material; The cutting section includes a plurality of fine cutting knives, which are arranged in sequence and spaced apart in a direction perpendicular to the straight line travel of the copper material, with a gap formed between two adjacent fine cutting knives; the fine cutting tool has a cutting blade, which gradually approaches the copper material along the straight line travel direction of the copper material, and the two ends of the cutting blade form a separation end and a contact end, the separation end is non-contact with the copper material, and the contact end is inserted into the copper material; The scraping tool has a wedge-shaped scraping blade, which forms a scraping fitting surface and a scraping inclined surface. The scraping fitting surface fits the surface of the copper material, and the scraping inclined surface forms an inclined angle with the surface of the copper material.

[0008] In one embodiment, the oiling portion includes: an oil storage tank and an oiling structure; the oil storage tank and the oiling structure are connected by an oil pipe, the oil storage tank supplies oil to the oiling structure through the oil pipe, and the oiling structure is used to apply the supplied oil to the surface of the copper material.

[0009] In one embodiment, the oiling structure includes: a base and a floating head; an oiling cavity is provided on the base, the floating head is movably accommodated in the oiling cavity by a spring, an oiling groove is provided on the side wall of the floating head, the cavity wall of the oiling cavity forms a narrowing ring, and one end of the floating head has a conical surface that is pressed on the narrowing ring.

[0010] In one embodiment, the feed roller mechanism includes: a feed roller seat, a lower feed roller, an upper feed roller, and a feed roller driving unit; the lower feed roller is fixed on the feed roller seat, the upper feed roller is movably provided on the feed roller seat, and the feed roller driving unit is used to drive the upper feed roller to approach or move away from the lower feed roller.

[0011] In one embodiment, the discharging roller mechanism includes: a discharging roller seat, a lower discharging roller, an upper discharging roller, and a discharging roller driving unit; the lower discharging roller is fixed on the discharging roller seat, the upper discharging roller is movably provided on the discharging roller seat, and the discharging roller driving unit is used to drive the upper discharging roller to approach or move away from the lower discharging roller.

[0012] In one embodiment, the feed roller drive unit and the discharge roller drive unit are both cylinder drive structures.

[0013] In one embodiment, the winding mechanism includes a winding disk and a winding drive unit drivingly connected to the winding disk.

[0014] In one embodiment, there are two slotting mechanisms, and the two slotting mechanisms are arranged at intervals along a direction perpendicular to the linear travel of the copper material to perform double-row slotting on the copper material.

[0015] The double-row grooving equipment for copper materials of alloy resistors of the present invention solves the problem of knife breakage easily caused by the traditional arrangement of multiple mold knives for grooving in a "shoveling" manner, and also solves the problem of oil waste caused by the traditional arrangement of multiple mold knives for grooving in a "shoveling" manner. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 A schematic diagram of double-row grooving of copper material; Figure 2 The diagram is a diagram of three mold knives arranged in sequence in the direction of travel of the copper material; Figure 3 This is a structural diagram of a double-row slotting device for copper material used for alloy resistors according to an embodiment of the present invention; Figure 4 for Figure 3 The structural diagram of the slotting mechanism shown; Figure 5 for Figure 4 Schematic diagram of the state change of the oil-coated structure shown; Figure 6 for Figure 4 A three-dimensional schematic diagram of a cutting blade and a scraper grooving a copper material; Figure 7 for Figure 6 A schematic plan view of the cutter portion and the scraper portion shown grooving the copper material. DETAILED DESCRIPTION

[0018] To facilitate understanding of the present invention, the present invention will be described more fully below with reference to the accompanying drawings. The accompanying drawings illustrate preferred embodiments of the present invention. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present disclosure.

[0019] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used in this specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0021] like Figure 3 As shown, the present invention discloses a double-row slotting device 20 for copper material used in alloy resistors, which continuously slots a copper material 10. The double-row slotting device 20 for copper material used in alloy resistors includes a feed roller mechanism 30, a slotting mechanism 40, a discharge roller mechanism 50, and a winding mechanism 60, which are sequentially arranged along the linear direction of the copper material 10.

[0022] In the present invention, the number of the slotting mechanisms 40 is two (eg Figure 6 As shown in FIG, two slotting mechanisms 40 are arranged at intervals along a direction perpendicular to the linear travel of the copper material 10, thereby performing double-row slotting on the copper material 10. Of course, in other embodiments, multiple slotting mechanisms 40 may be provided according to actual conditions, thereby performing multiple slotting on the copper material 10.

[0023] Next, the specific structure of the above-mentioned feed roller mechanism 30 is described: like Figure 3 As shown, the feed roller mechanism 30 includes a feed roller seat 31, a lower feed roller 32, an upper feed roller 33, and a feed roller drive unit 34. The lower feed roller 32 is fixed to the feed roller seat 31, and the upper feed roller 33 is movably mounted on the feed roller seat 31. The feed roller drive unit 34 is used to drive the upper feed roller 33 toward or away from the lower feed roller 32. In this embodiment, the feed roller drive unit 34 is a cylinder drive structure.

[0024] Next, the specific structure of the slotting mechanism 40 is described: like Figure 4 As shown, the slotting mechanism 40 includes an oiling portion 100 , a cutting portion 200 , and a scraper 300 , which are sequentially arranged along the linear travel direction of the copper material 10 .

[0025] like Figure 4As shown, the oiling unit 100 is used to apply oil to the surface of the copper material 10. Specifically, the oiling unit 100 includes: an oil storage tank 110 and an oiling structure 120. The oil storage tank 110 and the oiling structure 120 are connected by an oil delivery pipe 130. The oil storage tank 110 supplies oil to the oiling structure 120 through the oil delivery pipe 130, and the oiling structure 120 is used to apply the supplied oil to the surface of the copper material 10. Please refer to Figure 4 and Figure 5 Furthermore, the oiling structure 120 includes a base 121 and a floating head 122. The base 121 defines an oiling cavity 123, and the floating head 122 is movably received in the oiling cavity 123 by a spring 124. The sidewall of the floating head 122 defines an oiling groove 125. The wall of the oiling cavity 123 forms a narrowing ring 126. One end of the floating head 122 has a tapered surface 127 that presses against the narrowing ring 126.

[0026] like Figure 6 As shown, the cutting section 200 includes a plurality of fine cutting knives 210, which are arranged in sequence and spaced apart along a direction perpendicular to the straight line of the copper material 10, with a gap formed between two adjacent fine cutting knives 210; Figure 7 As shown, the fine cutting knife 210 has a cutting blade 211, which gradually approaches the copper material 10 along the straight moving direction of the copper material 10. The two ends of the cutting blade 211 form a separation end 212 and a contact end 213. The separation end 212 is non-contact with the copper material 10, and the contact end 213 is inserted into the copper material 10. like Figure 7 As shown, the scraper 300 has a wedge-shaped scraping blade 310 , which forms a scraping contact surface 311 and a scraping inclined surface 312 . The scraping contact surface 311 is in contact with the surface of the copper material 10 , and the scraping inclined surface 312 is inclined at an angle to the surface of the copper material 10 .

[0027] Next, the specific structure of the above-mentioned discharge roller mechanism 50 is described: like Figure 3 As shown, the discharge roller mechanism 50 includes a discharge roller seat 51, a lower discharge roller 52, an upper discharge roller 53, and a discharge roller drive unit 54. The lower discharge roller 52 is fixed to the discharge roller seat 51, and the upper discharge roller 53 is movably mounted on the discharge roller seat 51. The discharge roller drive unit 54 is used to drive the upper discharge roller 53 toward or away from the lower discharge roller 52. In this embodiment, the discharge roller drive unit 54 is a cylinder drive structure.

[0028] Next, the specific structure of the winding mechanism 60 is described: like Figure 3 As shown, the winding mechanism 60 includes a winding disk 61 and a winding driving portion 62 drivingly connected to the winding disk 61 .

[0029] Next, the working principle of the above-mentioned copper material double-row slotting device 20 for alloy resistors is described: The copper material 10 passes through the feed roller mechanism 30, the slotting mechanism 40, the discharge roller mechanism 50, and the winding mechanism 60 in sequence. The slotting mechanism 40 continuously slots the copper material 10. The feed roller mechanism 30 and the discharge roller mechanism 50 are respectively provided on both sides of the slotting mechanism 40. The feed roller mechanism 30 and the discharge roller mechanism 50 tighten the copper material 10, so that the slotting mechanism 40 can stably and continuously slot the copper material 10. like Figure 3 As shown, the feed roller driving unit 34 drives the upper feed roller 33 toward the lower feed roller 32, so that the copper material 10 can be clamped by the upper feed roller 33 and the lower feed roller 32. Similarly, the discharge roller driving unit 54 drives the upper discharge roller 53 toward the lower discharge roller 52, so that the copper material 10 can be clamped by the upper discharge roller 53 and the lower discharge roller 52. As a result, the copper material 10 can be in a taut state, which is convenient for the slotting mechanism 40 to slot it stably. like Figure 5 As shown, when the copper material 10 passes through the oiling portion 100, due to the certain thickness of the copper material 10, the floating head 122 is lifted by the copper material 10, and the conical surface 127 of the floating head 122 is no longer pressed on the narrowing ring 126. A gap is formed between the conical surface 127 and the narrowing ring 126. Under the action of pressure, the oil in the oil storage tank 110 sequentially passes through the oil groove 125 on the side wall of the floating head 122, the gap between the conical surface 127 and the narrowing ring 126, and finally flows out to the surface of the copper material 10. It can be understood that after the grooving of the copper material 10 is completed, the copper material 10 completely leaves the floating head 122. The floating head 122 is reset under the elastic restoring force of the spring 124, and the conical surface 127 is pressed against the narrowing ring 126 again, thereby blocking the gap and preventing the oil from flowing out. After the copper material 10 is oiled, an oil film is formed on its surface. The oil film has good lubrication and heat dissipation effects, making it easier for the cutter part 200 and the scraper 300 to groove it. When the copper material 10 reaches the cutting part 200, a plurality of fine cutting knives 210 are arranged in sequence and spaced apart in a direction perpendicular to the straight line of the copper material 10, and a gap is formed between two adjacent fine cutting knives 210. In this way, the copper material 10 will be partially cut, thereby forming a "fin slot" 101 structure (such as Figure 6 As shown); it can be understood that if a plurality of fine cutting knives 210 are not provided and arranged in sequence, but the cutting knives are formed into a whole without intervals, cutting cannot be achieved; like Figure 7As shown, the two ends of the cutting blade 211 form a separation end 212 and a contact end 213. The separation end 212 is non-contacting with the copper material 10, and the contact end 213 is inserted into the copper material 10. It can be understood that the cutting blade 211 partially removes the copper material 10 in a "scraping" manner. The advantage of this "scraping" manner is that the cutting blade 211 can be adjusted to a specified depth to remove the copper material 10 at one time, and the problem of blade breakage is not likely to occur. There is no need to set up multiple mold knives for processing as described in the background art. like Figure 7 As shown, the copper material 10 reaches the scraper 300, and the scraping contact surface 311 is tightly attached to the surface of the copper material 10, and the scraping inclined surface 312 scrapes away the waste remaining in the above-mentioned "fin groove" 101. It can be understood that scraping is necessary to remove the waste remaining in the "fin groove" completely; During the process of the scraping blade 310 scraping the copper material 10, the remaining waste forms a "fin groove" structure, and a gap is formed between adjacent waste materials. The oil film on the surface of the copper material 10 can also better enter this gap, and the resistance encountered by the scraping blade 310 is also greatly reduced. The scraping blade 310 can be directly set to the specified depth and remove the remaining waste materials at one time. Here, it should be noted that, as described in the background technology, a technical solution of using multiple mold knives to scrape from shallow to deep, after each mold knife scrapes the surface of the copper material once, the oil film on its surface will be taken away by the waste material, and it will need to be oiled a second time, which will waste a lot of oil; the present invention is different. The copper material is cut off by the cutting part 200 to obtain a "fin groove", so that part of the oil will flow into the "fin groove" without the need for secondary oiling, and the scraping blade 310 will then scrape the remaining waste material at one time.

[0030] The present invention is a double-row grooving device for copper materials of alloy resistors, which particularly optimizes the structure of the grooving mechanism 40 to solve the problem of knife breakage easily caused by the traditional arrangement of multiple mold knives for grooving in a "shoveling" manner, and also solves the problem of oil waste caused by the traditional arrangement of multiple mold knives for grooving in a "shoveling" manner.

[0031] The above-described embodiments merely illustrate several implementations of the present invention, and while their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the patent for this invention shall be determined by the appended claims.

Claims

1. A double-row slotting device for copper material used for alloy resistors, which continuously slots the copper material, characterized in that: It includes a feeding roller mechanism, a slotting mechanism, a discharging roller mechanism, and a winding mechanism which are sequentially arranged along the straight moving direction of the copper material; The slotting mechanism includes an oiling portion, a cutting portion, and a scraper arranged in sequence along the straight line direction of the copper material; The oiling part is used to apply oil to the surface of the copper material; The cutting section includes a plurality of fine cutting knives, which are arranged in sequence and spaced apart in a direction perpendicular to the straight line travel of the copper material, with a gap formed between two adjacent fine cutting knives; the fine cutting tool has a cutting blade, which gradually approaches the copper material along the straight line travel direction of the copper material, and the two ends of the cutting blade form a separation end and a contact end, the separation end is non-contact with the copper material, and the contact end is inserted into the copper material; The scraping tool has a wedge-shaped scraping blade, which forms a scraping fitting surface and a scraping inclined surface. The scraping fitting surface fits the surface of the copper material, and the scraping inclined surface forms an inclined angle with the surface of the copper material.

2. The double-row slotting equipment for copper material used for alloy resistors according to claim 1, characterized in that: The oiling part includes: an oil storage tank and an oiling structure; the oil storage tank and the oiling structure are connected by an oil pipeline, and the oil storage tank supplies oil to the oiling structure through the oil pipeline, and the oiling structure is used to apply the supplied oil to the surface of the copper material.

3. The double-row slotting equipment for copper material used for alloy resistors according to claim 2, characterized in that: The oiling structure includes: a base and a floating head; an oiling cavity is provided on the base, the floating head is movably accommodated in the oiling cavity by a spring, an oil groove is provided on the side wall of the floating head, the cavity wall of the oiling cavity forms a narrowing ring, and one end of the floating head has a conical surface that is pressed on the narrowing ring.

4. The double-row slotting equipment for copper material used for alloy resistors according to claim 1, characterized in that: The feed roller mechanism includes: a feed roller seat, a lower feed roller, an upper feed roller, and a feed roller driving unit; the lower feed roller is fixed on the feed roller seat, the upper feed roller is movably arranged on the feed roller seat, and the feed roller driving unit is used to drive the upper feed roller to move closer to or away from the lower feed roller.

5. The double-row slotting equipment for copper material used for alloy resistors according to claim 4, characterized in that: The discharging roller mechanism includes: a discharging roller seat, a lower discharging roller, an upper discharging roller, and a discharging roller driving unit; the lower discharging roller is fixed on the discharging roller seat, the upper discharging roller is movably arranged on the discharging roller seat, and the discharging roller driving unit is used to drive the upper discharging roller to move closer to or away from the lower discharging roller.

6. The double-row slotting equipment for copper material used for alloy resistors according to claim 5, characterized in that: The feed roller drive unit and the discharge roller drive unit are both cylinder drive structures.

7. The double-row slotting equipment for copper material used for alloy resistors according to claim 1, characterized in that: The winding mechanism includes a winding disk and a winding drive portion drivingly connected to the winding disk.

8. The double-row slotting equipment for copper material used for alloy resistors according to claim 1, characterized in that: There are two slotting mechanisms, which are arranged at intervals along a direction perpendicular to the linear travel of the copper material to perform double-row slotting on the copper material.

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