Full-automatic konjak forming conveyor

Abstract

The invention relates to the technical field of konjak production equipment, and discloses a full-automatic konjak forming conveyor which comprises a rack, a chain conveying mechanism is installed at the top of the rack, and a material receiving groove is formed in the position, below the chain conveying mechanism, of the rack; a plurality of forming dies are installed on a chain of the chain conveying mechanism in the conveying direction, a plurality of forming units are arranged on the forming dies in the width direction of the chain conveying mechanism, and a plurality of forming grooves distributed side by side are formed in the surfaces of the forming units in the conveying direction. The chain conveying mechanism is sequentially provided with a water injection mechanism, a transverse extrusion mechanism, a longitudinal extrusion mechanism, a transverse extrusion mechanism and a cutting mechanism in the conveying direction of a chain, and the transverse extrusion mechanism is provided with a plurality of transverse extrusion barrels corresponding to the forming units in number. The longitudinal extrusion mechanism is provided with a plurality of transverse extrusion cylinders corresponding to the forming units in number, and the cutting mechanism is used for cutting off connection of the konjac shreds in the adjacent forming grooves. A plurality of konjak knots can be synchronously produced in batches.

Description

Technical Field

[0001] The invention relates to the technical field of konjac production equipment, in particular to a full-automatic konjac knot forming conveyor. Background Art

[0002] Konjac is a perennial herb. Its main component is glucomannan, which contains a variety of amino acids that cannot be synthesized by the human body, as well as minerals such as calcium, zinc, and copper. It is a high-quality dietary fiber that is low in fat, sugar, calories, and cholesterol. Konjac glucomannan has a variety of properties, including hydrophilicity, gelling properties, antibacterial properties, edibility, and low caloric value. It can be used as a gelling agent, emulsifier, thickener, stabilizer, and filler. It has broad application prospects not only in food processing but also in the pharmaceutical, healthcare, and other industries.

[0003] Konjac noodles are thin threads made from konjac starch. To make them easier to eat (mainly to hold with chopsticks), they are usually tied into knots. However, existing konjac knotting machines usually only produce one konjac knot per operation, resulting in low knotting efficiency. Summary of the Invention

[0004] In view of this, an object of the present invention is to provide a fully automatic konjac knot forming conveyor to solve the problems mentioned in the above background technology.

[0005] To achieve the above object, the present invention adopts such technical scheme: the full-automatic konjak knot forming conveyor comprises frame, and described frame top is equipped with chain conveyor mechanism, and described frame is equipped with material receiving trough below being positioned at chain conveyor mechanism; The chain of described chain conveyor mechanism is equipped with a plurality of forming dies along direction of transmission, and described forming die is provided with a plurality of molding units along the width direction of chain conveyor mechanism, and the surface of described molding unit is provided with several molding grooves that are distributed in parallel along direction of transmission; Described chain conveyor mechanism is provided with water injection mechanism, transverse extrusion mechanism, longitudinal extrusion mechanism, transverse extrusion mechanism and cutting mechanism successively along the direction of transmission of chain, described transverse extrusion mechanism has a plurality of transverse extrusion tubes corresponding with the molding unit quantity, for squeezing into konjak silk to corresponding molding unit along direction of transmission, described longitudinal extrusion mechanism has a plurality of transverse extrusion tubes corresponding with the molding unit quantity, for squeezing into konjak silk longitudinally back and forth in molding groove, and described cutting mechanism is used to cut off the connection of adjacent molding groove konjak silk; Wherein, the konjac silk that two transverse extrusion mechanisms extrude is positioned at upper and lower layers, and the konjac silk that described longitudinal extrusion mechanism extrude is positioned at middle layer.

[0006] Furthermore, the transverse extrusion mechanism includes a transverse extrusion mechanism fixing frame, the transverse extrusion mechanism fixing frame includes a plurality of fixing holes, a transverse extrusion tube is inserted and installed in the fixing hole, the bottom of the transverse extrusion tube is threadedly connected to an extrusion head, and a plurality of extrusion holes are arranged in a straight line at the bottom of the extrusion head.

[0007] Furthermore, the longitudinal extrusion mechanism includes a longitudinal extrusion mechanism fixing frame, a linear slide module is provided on the top of the longitudinal extrusion mechanism fixing frame, a mounting plate is fixed on the slide seat of the linear slide module, the mounting plate is provided with a plurality of sockets, a longitudinal extrusion cylinder is inserted and installed in the sockets, the bottom of the longitudinal extrusion cylinder is threadedly connected to a discharge head, a plurality of discharge holes are provided at the bottom of the discharge head, and the plurality of discharge holes are distributed in a circular array in concentric circles.

[0008] Furthermore, the water injection mechanism includes a water injection bracket, and a plurality of water injection taps with switches are provided on the water injection bracket.

[0009] Furthermore, the cutting mechanism includes a cutting mechanism fixing frame, a telescopic cylinder is installed on the top of the cutting mechanism fixing frame, the output end of the telescopic cylinder is connected to a horizontally arranged cutting mold, and the cutting mold has unit mold protrusions corresponding to the number and position of the molding units; support blocks are respectively provided on the inner side surfaces of both sides of the cutting mechanism fixing frame, and a spring is connected between the support block and the edge of the cutting mold.

[0010] Furthermore, ear plates are respectively provided on both sides of the forming mold, one or more plug posts are provided on the top of the ear plates, and alignment holes corresponding to the number of the plug posts are provided on both sides of the cutting mold, and the plug posts are adapted to be plugged and connected with the alignment holes; a proximity switch bracket is provided on the inner side of the support block, and a proximity switch is installed on the proximity switch bracket, and a sensing nut is threadedly installed on the side of one of the plug posts, wherein, when the proximity switch senses the sensing nut, the telescopic cylinder drives the cutting mold to move downward, and the plug posts are inserted into the alignment holes.

[0011] Furthermore, slide rails are respectively provided on both sides of the chain conveyor mechanism, and sliders are provided at the bottom of the inner side surfaces of both sides of the cutting mechanism fixing frame, and the sliders are adapted to be slidably connected to the slide rails. Laterally arranged displacement cylinders are respectively installed on both sides of the chain conveyor mechanism, and the output ends of the displacement cylinders are connected to the outer side surfaces of the cutting mechanism fixing frame.

[0012] Furthermore, the unit mold protrusion is provided with a plurality of accommodating parts with arc-shaped groove structures along the transmission direction, the top of the notch of the accommodating part is respectively provided with a tail crushing part and a lateral crushing part, and the groove between the tail crushing part and the lateral crushing part is set as a spacer.

[0013] Furthermore, a water receiving trough 1 is provided on the left side of the molding unit and is located on the left side of the multiple molding troughs; a plurality of water receiving troughs 2 corresponding to the multiple molding troughs are provided on the right side; a partition protrusion is provided on the right side of the top of the molding trough, and a limiting protrusion is provided on the left side, and a pad is provided between the partition protrusion and the limiting protrusion.

[0014] Furthermore, when the corresponding forming unit of the unit mold protrusion moves downward, the transverse pressing part is inserted between the limiting protrusion and the partition protrusion, and the partition protrusion is inserted between the transverse pressing part and the tail pressing part, and the transverse pressing part is squeezed on the surface of the pad, and the tail pressing part is squeezed on the partition surface of the water receiving trough to cut the konjac noodles. Beneficial effects

[0015] Compared with the prior art, the present invention has at least the following advantages: 1. the present invention is squeezed into the bottom transverse konjac silk and the top transverse konjac silk of konjac knot to corresponding forming unit along transmission direction by transverse extrusion mechanism, in forming groove, squeeze into the longitudinal konjac silk vertically back and forth by longitudinal extrusion mechanism, make the longitudinal konjac silk be positioned at the centre of the bottom transverse konjac silk and the top transverse konjac silk, by cutting mechanism, cut off the bottom transverse konjac silk between the adjacent forming grooves, be connected between the top transverse konjac silk and the longitudinal konjac silk, the konjac knot in a plurality of forming grooves on the forming die is moulded simultaneously, realize the synchronous batch production konjac knot.

[0016] 2. the transverse konjac silk of bottom of the present invention and the transverse konjac silk of top layer are in the immersion through hot water, be in the preliminary solidification stage of konjac silk moulding when cutting off, quality is soft and has certain viscosity, the transverse konjac silk of bottom of cut-off and the transverse konjac silk of top layer are squeezed because of cutting pressure, the gel material of both cut-offs not fully solidified contacts, and along with both cut surfaces of coagulation process merge gradually and solidify into whole, form tighter connection.

[0017] 3. During the cutting operation, the cutting die moves downward, and the unit die protrusion aligns with the forming unit of the forming die and moves downward, so that each accommodating portion corresponds to each forming groove in the upper and lower directions. The transverse pressing portion is inserted between the limiting protrusion and the partition protrusion, and the partition protrusion is inserted between the transverse pressing portion and the tail pressing portion. The transverse pressing portion is pressed against the surface of the pad to cut the bottom and surface transverse konjac noodles on the pad surface, and the tail pressing portion is pressed against the partition surface of the water receiving trough to cut the longitudinal konjac noodles on the partition surface of the water receiving trough. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present invention.

[0019] Figure 2 It is a schematic diagram of the top structure of the present invention.

[0020] Figure 3 It is a schematic diagram of the longitudinal cross-sectional structure of the present invention as viewed from the right side.

[0021] Figure 4 It is a structural schematic diagram of the longitudinal extrusion mechanism of the present invention.

[0022] Figure 5 It is a structural schematic diagram of the longitudinal extrusion barrel of the present invention.

[0023] Figure 6 It is a structural schematic diagram of the water injection mechanism of the present invention.

[0024] Figure 7 It is a structural schematic diagram of the transverse extrusion mechanism of the present invention.

[0025] Figure 8 It is a schematic structural diagram of the transverse extrusion barrel of the present invention.

[0026] Figure 9 It is a structural schematic diagram of the cutting mechanism of the present invention.

[0027] Figure 10 It is a bottom view structural schematic diagram of the cutting mechanism of the present invention.

[0028] Figure 11 For the present invention Figure 10 Schematic diagram of the local enlarged structure.

[0029] Figure 12 It is a structural schematic diagram of the forming mold of the present invention.

[0030] Figure 13 It is a structural schematic diagram of the molding unit of the molding die of the present invention.

[0031] Figure 14 For the present invention Figure 3 Schematic diagram of the enlarged structure of local A.

[0032] Figure 15 The figure is a schematic diagram of the layout structure of the konjac noodles on the forming die of the present invention.

[0033] Figure 16 It is the structural representation of konjac knot of the present invention.

[0034] Fig. 1: 1 - frame; 2 - receiving groove; 3 - chain conveying mechanism; 30 - chain; 31 - fixed cross bar; 32 - longitudinal support bar; 33 - upper supporting block; 34 - fixed plate; 35 - fixed lug; 36 - supporting bottom bar; 37 - lower supporting block; 38 - pillow block; 39 - frame body; 390 - rotating shaft; 391 - gear; 392 - driving motor; 4 - forming die; 40 - forming unit; 41 - lug plate; 42 - insertion post; 43 - induction nut; 44 - water receiving groove I; 45 - water receiving groove II; 46 - forming groove; 461 - limiting protrusion; 462 - partition protrusion; 463 - cushion stand; 464 - water receiving groove partition; 465 - inner blocking part; 466 - outer blocking part; 5 - water injection mechanism; 50 - water injection support; 51 - water injection faucet; 6 - transverse extrusion mechanism; 60 - transverse extrusion mechanism fixing frame; 600 - fixing hole; 61 - transverse extrusion cylinder; 610 - clamping hole; 611 - extrusion head; 612 - extrusion hole; 62 - clamping spring plunger; 7 - longitudinal extrusion mechanism; 70 - longitudinal extrusion mechanism fixing frame; 71 - linear slide module; 710 - slide; 72 - mounting plate; 720 - insertion hole; 73 - longitudinal extrusion cylinder; 730 - positioning hole; 731 - discharging head; 732 - discharging hole; 74 - positioning spring plunger; 8 - cutting mechanism; 80 - cutting mechanism fixing frame; 81 - telescopic air cylinder; 82 - cutting die; 820 - alignment hole; 821 - unit die protrusion; 8210 - accommodating part; 8211 - notch top; 8212 - tail part breaking part; 8213 - spacing part; 8214 - transverse breaking part; 83 - supporting block; 84 - spring; 85 - proximity switch support; 86 - proximity switch; 87 - slide block; 88 - slide rail; 89 - displacement air cylinder; 9 - control box; 10 - bottom transverse konjac fiber; 11 - surface transverse konjac fiber; 12 - longitudinal konjac fiber. DETAILED DESCRIPTION

[0035] In order to make the objectives, technical solutions and advantages of the present application clearer, the following will be combined with the accompanying drawings and specific embodiments for detailed description. In the following description, a large number of specific details are set forth in order to facilitate a thorough understanding of the present application. However, the present application can be implemented in many different ways other than those described herein, and those skilled in the art can make similar improvements without departing from the spirit of the present application, so the present application is not limited to the specific implementations disclosed below.

[0036] It should be noted that when an element is referred to as being "fixedly attached" to another element, it can be directly on the other element or there can be intervening elements. When an element is referred to as being "connected" or "coupled" to another element, it can be directly connected to the other element or intervening elements can also be present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be limiting.

[0037] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used in this specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0038] See also Figures 1-16 The present embodiment provides a fully automatic konjac knot forming conveyor, comprising a frame 1, a chain conveyor mechanism 3 being mounted on the top of the frame 1, a material receiving trough 2 being mounted below the chain conveyor mechanism 3, and a discharge pipe being provided at the bottom of one side of the material receiving trough 2. The chain conveyor mechanism comprises a frame 39, the front and rear ends of the frame 39 being rotatably connected to a rotating shaft 390, gears 391 being fixed on both sides of the rotating shaft 390, and chains 30 being sleeved on the outer sides of two gears 391 on the same side, one of the rotating shafts 390 being connected to a drive motor 392, which drives the rotating shaft 390 to rotate and drives the chain 30 to rotate via the gears 391. The chain 30 of the chain conveyor mechanism 3 is provided with a plurality of forming dies 4 along the conveying direction, and adjacent forming dies 4 are arranged in a close-knit state. Specifically, a plurality of fixing ears 35 are evenly arranged on the chain 30, and a plurality of evenly distributed fixing plates 34 are arranged on the chain 30 along the chain transmission direction. The fixing plates 34 are locked on the fixing ears 35 by screws. A forming mold 4 is installed on each of the fixing plates 34 by screws, and each of the forming molds 4 is provided with three forming units 40 along the width direction of the chain transmission mechanism. The surface of the forming unit 40 is provided with a plurality of forming grooves 46 distributed in parallel along the chain transmission direction.

[0039] The front and rear ends of the frame 39 are respectively provided with fixed cross bars 31, and vertically arranged longitudinal support bars 32 are respectively connected to the two sides of the top of the fixed cross bars 31. The ends of the longitudinal support bars 32 on the same side of the two fixed cross bars 31 are fixed with upper support blocks 33, and the bottoms of the four corners of the forming mold 4 are respectively provided with pillow blocks 38. The pillow blocks 38 are movably arranged on the top of the upper support blocks 33, and are used to lift the forming mold 4 without affecting the movement of the forming mold 4 along the transmission direction of the chain 30.

[0040] Support bottom bars 36 are respectively provided at the bottom of the front and rear ends of the frame, and two parallel lower supporting blocks 37 are respectively connected between the tops of the two support bottom bars 36. The forming mold 4 is installed on the chain 30 at the bottom of the chain conveying mechanism 3, with its front side facing downward, and the flat part of the forming mold 4 is located on the top of the lower supporting block 37, which is used to lift the top of the forming mold 4 below the chain without affecting the movement of the forming mold 4 along the conveying direction of the chain 30.

[0041] The chain conveyor mechanism 3 is provided with a water injection mechanism 5, a transverse extrusion mechanism 6, a longitudinal extrusion mechanism 7, a transverse extrusion mechanism 6, and a cutting mechanism 8 in sequence along the chain's conveying direction. A control box 9 is provided on one side of the frame 1. The control box 9 is internally provided with a controller, which is electrically connected to the drive elements of the chain conveyor mechanism 3, the longitudinal extrusion mechanism 7, and the cutting mechanism 8 via wires. The control box 9 is provided with a display screen and buttons. The controller has been set up with the travel path of the drive elements of each mechanism. The controller is electrically connected to the display screen and buttons, and can set the operating parameters of the drive elements of each movable mechanism.

[0042] like Figure 6 As shown, the water injection mechanism 5 includes a U-shaped water injection bracket 50, and a plurality of water injection taps 51 with switches are provided on the water injection bracket 50. The water injection taps 51 are connected to an external hot water source.

[0043] like Figure 7 、 Figure 8 Shown, described transverse extrusion mechanism 6 comprises the transverse extrusion mechanism fixed frame 60 of U-shaped structure, described transverse extrusion mechanism fixed frame 60 is provided with multiple fixing holes 600, and described fixing holes 600 are inserted and are installed with transverse extrusion tube 61, the quantity of transverse extrusion tube 61 is corresponding to the quantity of forming unit 40, is 3, for squeezing konjac noodles into corresponding forming unit 40 along transmission direction.Specifically, the sidewall of described transverse extrusion tube 61 is provided with blocking hole 610, the sidewall positioned at fixing hole 600 is equipped with blocking spring plunger 62, blocking spring plunger 62 can insert blocking hole 610, cooperate with blocking hole 610 to realize the position limiting of transverse extrusion tube 61 by blocking spring plunger 62, outwards pull blocking spring plunger 62, can remove the position limiting of transverse extrusion tube 61, transverse extrusion tube 61 is removed.Wherein, blocking spring plunger 62 is standard part, can be purchased from market.

[0044] The bottom of the transverse extrusion cylinder 61 is threadedly connected to an extrusion head 611 . A plurality of extrusion holes 612 are arranged in a straight line at the bottom of the extrusion head 611 . In this embodiment, seven extrusion holes 612 are provided.

[0045] like Figure 4 、 Figure 5As shown, the longitudinal extrusion mechanism includes a longitudinal extrusion mechanism fixing frame 70 with a U-shaped structure, a linear slide module 71 is provided on the top of the longitudinal extrusion mechanism fixing frame 70, a T-shaped mounting plate 72 is fixed on the slide 710 of the linear slide module, and the mounting plate 72 is provided with a plurality of sockets 720, a longitudinal extrusion barrel 73 is inserted and installed in the sockets 720, and a positioning hole 730 is provided on the side wall of the longitudinal extrusion barrel 73, and a positioning spring plunger 74 is installed on the side wall of the socket 720, and the positioning spring plunger 74 can be inserted into the positioning hole 730, and the positioning spring plunger 74 cooperates with the positioning hole 730 to limit the longitudinal extrusion barrel 73. Among them, the positioning spring plunger 74 is a standard part and can be purchased from the market. The bottom of the longitudinal extrusion barrel 73 is threadedly connected to a discharge head 731, and the bottom of the discharge head 731 is provided with a plurality of discharge holes 732, and the plurality of discharge holes 732 are arranged in a circular array with concentric circles. The present embodiment, discharge hole 732 is set to 9, and 1 discharge hole is positioned at the center, and other 8 discharge holes are with the center of circle of the discharge hole at center as the center of circle, are arranged in circular array, and konjac pulp is extruded multiple longitudinal konjac silks by the discharge hole 732 on the discharge head 731 of longitudinally extruding tube 73.The quantity of described longitudinally extruding tube 73 and corresponding with molding unit 40 quantity are 3, for squeezing into longitudinally back and forth konjac silks in forming groove 46.It should be noted that, the input end of transversely extruding tube 61 and longitudinally extruding tube 73 is connected the konjac pulp of the thickness pasty state of outside konjac refiner output by pipeline.

[0046] like Figure 9 、 Figure 10Shown, described cutting mechanism is used for cutting off the connection of konjac silk in adjacent forming groove.Described cutting mechanism 8 comprises cutting mechanism fixed frame 80, described cutting mechanism fixed frame 80 tops are equipped with telescopic cylinder 81, the output terminal of described telescopic cylinder 81 is vertically downward and is connected with horizontally arranged cutting-off die 82, and described cutting-off die 82 has the unit die projection 821 corresponding to molding unit 40 quantity and position.The both sides inner side surface of described cutting mechanism fixed frame 80 is respectively equipped with support block 83, is connected with spring 84 between described support block 83 and the edge of cutting-off die 82. Ear plates 41 are respectively provided on both sides of the forming mold 4, and one or more plug posts 42 are provided on the top of the ear plates 41. Alignment holes 820 corresponding to the number of the plug posts 42 are provided on both sides of the cutting mold 82, and the plug posts 42 and the alignment holes 820 can be adapted and plugged in and connected; a proximity switch bracket 85 is provided on the inner side of one of the support blocks 83, and a proximity switch 86 is installed on the proximity switch bracket 85. The side thread of one of the plug posts 42 on the side of the forming mold 4 close to the proximity switch 86 is threadedly installed with an induction nut 43, wherein, when the proximity switch 86 senses the induction nut 43, the telescopic cylinder 81 drives the cutting mold 82 to move downward, and the plug posts 42 are inserted into the alignment holes 820. Slide rails 88 are respectively provided on both sides of the chain conveyor mechanism 3, and sliders 87 are provided at the bottom of the inner side surfaces of both sides of the cutting mechanism fixing frame 80. The sliders 87 are adapted to be slidably connected with the slide rails 88. Laterally arranged displacement cylinders 89 are respectively installed on both sides of the chain conveyor mechanism 3, and the output end of the displacement cylinder 89 is connected to the outer side surface of the cutting mechanism fixing frame 80.

[0047] like Figure 11 As shown, the unit mold protrusion 821 is provided with a plurality of accommodating portions 8210 with arc-shaped groove structures along the transmission direction, and the top 8211 of the groove of the accommodating portion 8210 is respectively provided with a tail crushing portion 8212 and a lateral crushing portion 8214, and the groove between the tail crushing portion 8212 and the lateral crushing portion 8214 is set as a spacer 8213.

[0048] like Figure 12 、 13As shown, the left side of the molding unit 40 is provided with a water receiving groove 1 44 located to the left of multiple molding grooves 46; the right side of the multiple molding grooves 46 is provided with multiple water receiving grooves 2 45 corresponding to each other; the top right side of each molding groove 46 is provided with a partition protrusion 462, and the left side is provided with a limit protrusion 461, with a pad 463 provided between the partition protrusion 462 and the limit protrusion 461. The number of accommodating portions 8210 of the unit mold protrusion 821 is the same as the number of molding grooves 46 of the molding unit. The left and right sides of the molding groove 46 are respectively provided with an outer stop 466 and an inner stop 465; the outer stop 466 and the inner stop 465 are provided to protrude from the surface of the molding groove 46. The width of the outer stop 466 is the same as that of the limit protrusion 461, and the width of the inner stop 465 is the same as that of the partition protrusion 462.

[0049] When implementing, chain conveyor 3 moves, forming die 4 moves along chain 30 transmission directions, at first through water injection mechanism 5, by the water injection tap 51 pairs of forming die 4 of water injection mechanism 5, inject hot water, be noted with the forming die 4 of hot water through first horizontal extrusion mechanism 6, konjac pulp is extruded multiple parallel konjac silks by the extrusion hole 612 on the extrusion head 611 of horizontal extrusion tube 61, be injected into continuously in each forming groove 46 of forming die 4, konjac silk is fitted in the curved surface of forming groove 46 and the surperficial formation transverse konjac silk 10 of backing platform 463, forming die 4 continues to move with chain 30 subsequently, through longitudinal extrusion mechanism 7, the linear slide module 71 work of longitudinal extrusion mechanism 7 drives longitudinal extrusion tube 73 to move back and forth, as Figure 15 Shown, realize to squeeze into a longitudinal konjac silk 12 of longitudinal back and forth in each forming groove 46, the longitudinal konjac silk 12 between adjacent forming grooves 46 is through receiving trough and cuts off 464, then, forming die 4 continues to move with chain 30, through second transverse extrusion mechanism 6, by second transverse extrusion mechanism 6, continuously inject konjac silk in each forming groove 46 of forming die 4, the top that covers longitudinal konjac silk 12 forms the transverse konjac silk 11 of top layer, when forming die 4 passes through shearing mechanism 8, proximity switch 86 senses induction nut 43, telescopic cylinder 81 drives shearing die 82 to move downward, and described plug post 42 is aimed at alignment hole 820 and inserts.Because shearing mechanism 8 is connected with chain transmission mechanism 3 by slide rail 88 and slide block 87 slidingly, by the card position of plug post 42 and alignment hole 820, when cutting operation, shearing mechanism 8 is moved forward with forming die 4. When the cutting operation is performed, the cutting die 82 moves downward, and the unit die protrusion 821 moves downward to align with the molding unit 40 of the molding die 4, and each receiving portion 8210 corresponds to each molding groove 46 in the upper and lower directions. Figure 14Shown, described horizontal crushing portion 8214 inserts between limiting protrusion 461 and the cut-off protrusion 462, described cut-off protrusion 462 inserts between horizontal crushing portion 8214 and the afterbody crushing portion 8212, and described horizontal crushing portion 8214 is squeezed on the pad surface, the bottom transverse konjac silk 10 and the surface transverse konjac silk 11 on pad 463 surfaces are cut off, because bottom transverse konjac silk 10 and the surface transverse konjac silk 11 are in the preliminary solidification stage of konjac silk molding when cut off through the immersion of hot water, quality is soft and has certain viscosity, the bottom transverse konjac silk 10 and the surface transverse konjac silk 11 at the cut-off are squeezed because of cutting pressure, the incompletely solidified gel material of both cut-offs contacts, along with the cut surfaces of both the solidification process merge gradually and solidify into whole, finally form a tighter connection. The tail pressure-breaking portion 8212 is squeezed on the surface of the water tank partition 464, and the longitudinal konjac noodles 12 on the surface of the water tank partition 464 are cut off, thereby realizing that multiple konjac noodles can be formed in batches at one time. Figure 16 The konjac silk that two horizontal extrusion mechanisms 6 extrude is positioned at the upper and lower layers of the konjac knot, and the konjac silk that described longitudinal extrusion mechanism 7 extrude is positioned at the middle layer of the konjac knot.

[0050] After the cutting operation is completed, under the action of the displacement cylinder 89, the cutting mechanism 8 moves to the original position along the slide rail 88, waiting to cut the konjac noodles of the next forming mold 4.

[0051] The konjak knot of rear shaping continues to move forward along with chain in forming die 4, and is flipped to the bottom of chain conveyor mechanism 3, and in the overturning process, the konjak knot falls in receiving trough 2 with hot water. Open the discharge pipe of receiving trough 2, the konjak knot is discharged together with water and enters next cooking process.

[0052] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. Fully automatic konjac knot forming conveyor, characterized in that, The invention comprises a frame, wherein the frame top is provided with a chain conveyor mechanism, and the frame is provided with a material receiving trough below the chain conveyor mechanism; the chain of the chain conveyor mechanism is provided with a plurality of forming dies along the transmission direction, the forming dies are provided with a plurality of molding units along the width direction of the chain conveyor mechanism, and the surfaces of the molding units are provided with several molding grooves distributed in parallel along the transmission direction; the chain conveyor mechanism is provided with a water injection mechanism, a transverse extrusion mechanism, a longitudinal extrusion mechanism, a transverse extrusion mechanism and a cutting mechanism in sequence along the transmission direction of the chain, the transverse extrusion mechanism has a plurality of transverse extrusion barrels corresponding to the number of molding units, for squeezing konjac noodles into the corresponding molding units along the transmission direction, the longitudinal extrusion mechanism has a plurality of transverse extrusion barrels corresponding to the number of molding units, for squeezing konjac noodles longitudinally back and forth in the molding groove, and the cutting mechanism is used to cut off the connection of the konjac noodles of adjacent molding grooves; wherein the konjac noodles extruded by two transverse extrusion mechanisms are positioned at the upper and lower layers, and the konjac noodles extruded by the longitudinal extrusion mechanism are positioned at the middle layer.

2. Full-automatic konjac knot forming conveyor according to claim 1, is characterized in that, The transverse extrusion mechanism includes a transverse extrusion mechanism fixing frame, which includes multiple fixing holes. A transverse extrusion cylinder is inserted and installed in the fixing hole. The bottom of the transverse extrusion cylinder is threadedly connected to an extrusion head, and multiple extrusion holes are arranged in a straight line at the bottom of the extrusion head.

3. Full-automatic konjac knot forming conveyor according to claim 1, is characterized in that, The longitudinal extrusion mechanism includes a longitudinal extrusion mechanism fixing frame, a linear slide module is arranged on the top of the longitudinal extrusion mechanism fixing frame, a mounting plate is fixed on the slide seat of the linear slide module, the mounting plate is provided with a plurality of sockets, a longitudinal extrusion cylinder is inserted and installed in the sockets, the bottom of the longitudinal extrusion cylinder is threadedly connected to a discharge head, a plurality of discharge holes are arranged at the bottom of the discharge head, and the plurality of discharge holes are arranged in a circular array with concentric circles.

4. Full-automatic konjac knot forming conveyor according to claim 1, is characterized in that, The water injection mechanism comprises a water injection bracket, on which a plurality of water injection taps with switches are arranged.

5. Full-automatic konjac knot forming conveyor according to claim 1, is characterized in that, The cutting mechanism includes a cutting mechanism fixing frame, a telescopic cylinder is installed on the top of the cutting mechanism fixing frame, the output end of the telescopic cylinder is connected to a horizontally arranged cutting mold, and the cutting mold has unit mold protrusions corresponding to the number and position of the molding units; support blocks are respectively provided on the inner side surfaces of both sides of the cutting mechanism fixing frame, and a spring is connected between the support block and the edge of the cutting mold.

6. The fully automatic konjac knot forming conveyor according to claim 5, wherein Ear plates are respectively provided on both sides of the forming mold, and one or more plug posts are provided on the top of the ear plates. Alignment holes corresponding to the number of the plug posts are provided on both sides of the cutting mold, and the plug posts are adapted to be plugged and connected with the alignment holes; a proximity switch bracket is provided on the inner side of the support block, and a proximity switch is installed on the proximity switch bracket, and a sensing nut is threadedly installed on the side of one of the plug posts, wherein, when the proximity switch senses the sensing nut, the telescopic cylinder drives the cutting mold to move downward, and the plug posts are inserted into the alignment holes.

7. according to the full-automatic konjac knot forming conveyor described in claim 5 or 6, it is characterized in that, Slide rails are respectively provided on both sides of the chain transmission mechanism, and sliders are provided at the bottom of the inner sides of both sides of the cutting mechanism fixing frame. The sliders are adapted to be slidably connected with the slide rails. Laterally arranged displacement cylinders are respectively installed on both sides of the chain transmission mechanism, and the output ends of the displacement cylinders are connected to the outer sides of the cutting mechanism fixing frame.

8. The fully automatic konjac knot forming conveyor according to claim 5, wherein The unit mold protrusion is provided with a plurality of accommodating parts with arc-shaped groove structures along the transmission direction, the top of the notch of the accommodating part is respectively provided with a tail crushing part and a lateral crushing part, and the groove between the tail crushing part and the lateral crushing part is set as a spacer.

9. The fully automatic konjac knot forming conveyor according to claim 8, wherein A water receiving trough 1 is provided on the left side of the molding unit and is located on the left side of multiple molding troughs; a plurality of water receiving troughs 2 corresponding to the molding troughs are provided on the right side of the multiple molding troughs; a partition protrusion is provided on the right side of the top of the molding trough, and a limiting protrusion is provided on the left side, and a pad is provided between the partition protrusion and the limiting protrusion.

10. The fully automatic konjac knot forming conveyor according to claim 9, wherein When the corresponding forming unit of the unit mold protrusion moves downward, the transverse pressing part is inserted between the limiting protrusion and the partition protrusion, and the partition protrusion is inserted between the transverse pressing part and the tail pressing part, and the transverse pressing part is squeezed on the surface of the pad, and the tail pressing part is squeezed on the partition surface of the water receiving trough to cut the konjac noodles.

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