A mold assisting machine for producing a breathable matcha latex pillow

Abstract

This invention discloses a molding aid machine for producing breathable matcha latex pillows, relating to the field of latex pillow production technology. It includes a base frame with a central frame in the middle. A movable frame is slidably connected to the upper surface of the base frame via a sliding groove. A pushing block is provided on one side of the inner wall of the movable frame, and placement mechanisms are provided on both sides of the upper surface of the movable frame. Through the configuration of the transmission mechanism, trimming component, limiting frame, and pushing block, during use, the mold is placed on two supports. After injection molding and foaming are completed, the drive mechanism drives the movable frame to move horizontally in a straight line. The movement of the movable frame moves the mold with the foamed material and the toothed frame. When the toothed frame moves, it drives the gears to rotate, which in turn drives the cutters to rotate. The two cutters fit into the gap between the upper and lower molds. After the mold passes the two rotating cutters, the two cutters remove the scrap material overflowing from the gap between the upper and lower molds, thereby improving cleaning efficiency.

Description

TECHNICAL FIELD

[0001] The present application relates to latex pillow production technology field, especially to a kind of ventilated matcha latex pillow production with moulding machine. BACKGROUND

[0002] Latex pillow is made of the juice of rubber tree, and has the characteristics of natural environmental protection, no pollution, no toxicity and anti-allergy. According to the principle of human engineering, it can effectively promote sleep and prevent snoring, and is suitable for asthma patients. Latex pillow can effectively reduce static electricity between human body and fiber, has good air permeability, quickly dissipates the heat generated by human body, and is durable and never deformed.

[0003] When producing latex pillow, workers inject latex liquid into the latex pillow mold, and then the latex liquid in the mold is filled with foam and then solidified to form a latex pillow.

[0004] The latex cylindrical pillow is in the shape of a cylinder. During production, the latex pillow mold is divided into upper and lower molds. Workers fill the space between the upper and lower molds with latex liquid. During the foaming process, part of the latex liquid may overflow from the joint between the upper and lower molds. Generally, the overflow is cleaned by manually opening the mold. However, manual cleaning is inefficient. In addition, after the latex cylindrical pillow is formed, there may be burrs on both sides of the latex cylindrical pillow, which need to be trimmed and cleaned manually, greatly reducing the production efficiency of the latex pillow. SUMMARY

[0005] The present application aims to solve the problem of latex cylindrical pillow production. The latex cylindrical pillow is in the shape of a cylinder. During production, the latex pillow mold is divided into upper and lower molds. Workers fill the space between the upper and lower molds with latex liquid. During the foaming process, part of the latex liquid may overflow from the joint between the upper and lower molds. Generally, the overflow is cleaned by manually opening the mold. However, manual cleaning is inefficient. In addition, after the latex cylindrical pillow is formed, there may be burrs on both sides of the latex cylindrical pillow, which need to be trimmed and cleaned manually, greatly reducing the production efficiency of the latex pillow. To solve this problem, a ventilated matcha latex pillow production with moulding machine is proposed.

[0006] To achieve the above purpose, the present application adopts the following technology: a ventilated matcha latex pillow production with moulding machine, including a chassis, a middle frame is arranged in the middle of the chassis, a moving frame is slidably connected to the upper surface of the chassis through a sliding groove, a pushing block is arranged on one side of the inner wall of the moving frame, a placing mechanism is arranged on both sides of the upper surface of the moving frame, a lifting frame penetrates the top of the middle frame, and a transmission mechanism is arranged on both sides of the moving frame.

[0007] A limiting hole is formed in the top of the front of the lifting frame, and a limiting frame is inserted into the limiting hole, wherein the limiting frame is slidably connected to the top of the middle frame.

[0008] The pruning assembly comprises a mounting frame mounted on the surface of the lifting frame on both sides, the inner bottom wall of the two mounting frames is fixedly connected with an electric push rod, the driving end of the electric push rod is rotatably connected with a rotating rod, the surface of the rotating rod is slidably connected with a sleeve, one side of the surface of the sleeve is rotatably connected with the lifting frame through a bearing, the other side of the surface of the sleeve is fixedly connected with a gear, the other end of the rotating rod is fixedly connected with a cutter and a gear plate.

[0009] As a further description of the above-mentioned technology, the transmission mechanism comprises a folding plate connected to the two sides of the moving frame, the top of the folding plate is fixedly connected with a tooth frame, the bottom of one side of the tooth frame is fixedly connected with a guide rod, the other end of the guide rod is slidably connected with the base frame through a guide groove.

[0010] As a further description of the above-mentioned technology, the gear plate comprises a plate body connected to the rotating rod, the side surface of the plate body is arrayed with a shrinkable cylinder, the inside of the shrinkable cylinder is connected with a peg rod through a spring.

[0011] As a further description of the above-mentioned technology, the placing mechanism comprises a bracket mounted on the upper surface of the moving frame, a threaded rod is threadedly provided in the bottom of one side of the bracket, one end of the threaded rod is fixedly connected with a limiting plate.

[0012] As a further description of the above-mentioned technology, the bottom of the base frame is fixedly connected with a driving mechanism, the driving mechanism comprises a motor mounted on the bottom of the base frame, the output end of the motor is connected with a lead screw, the other end of the lead screw is rotatably connected to the bottom of the base frame through a bearing seat, wherein the lead screw is threadedly connected with the moving frame.

[0013] As a further description of the above-mentioned technology, the two sides of the middle frame are provided with moving grooves matched with the mounting frames.

[0014] As a further description of the above-mentioned technology, the inner top wall and the inner bottom wall of the tooth frame are provided with tooth grooves matched with the gears.

[0015] As a further description of the above-mentioned technology, the limiting frame comprises a sliding frame body slidably connected to the top of the middle frame, one side of the inner wall of the sliding frame body is provided with a limiting rod matched with the limiting hole.

[0016] In summary, due to the adoption of the above-mentioned technology, the beneficial effects of the present application are:

[0017] 1. Through the setting of transmission mechanism, trimming assembly, limiting frame and push block, when using, the mold is placed on the two brackets, then the mold foaming is completed, the driving mechanism drives the moving frame to move horizontally and linearly, the moving frame drives the mold with foaming and the gear frame to move, the gear frame drives the gear to rotate when moving, the gear drives the cutter to rotate, the two cutters are inlaid with the gap between the upper mold and the lower mold, when the mold passes through the two rotating cutters, the two cutters remove the overflow of the corner material between the upper mold and the lower mold, thereby improving the efficiency of cleaning the overflow of the corner material.

[0018] 2. When the moving frame drives the mold with foaming to move from the left side to the right side, the push block also moves through the lifting frame, the lifting frame is lifted upward with the movement of the push block, the lifting frame drives the trimming assembly to rise when being lifted upward, then the end of the moving frame drives the limiting frame to move when the lifting frame is lifted upward, the limiting rod is inserted into the limiting slot, then the lifting frame is lifted to the highest position of the push block, the moving frame stops moving, the limiting rod is also inserted into the limiting slot, the lifting frame is limited, the lifting frame drives the gear in the trimming assembly to rise and engage with the tooth surface of the top wall in the gear frame, and the cutter moves upward, so that the cutter is located above the lower mold, then the electric push rod on both sides pushes the cutter to move horizontally, then the driving mechanism drives the moving frame to move back, the moving frame drives the mold with the shaped pillow and the gear frame to move back, the gear frame drives the gear to rotate, the gear drives the cutter and the gear plate to rotate, with the movement of the mold with the shaped pillow, the rotating cutter trims the burrs on both sides of the pillow, then the gear plate rotates to wind and collect the trimmed burrs, thereby improving the trimming quality of the burrs. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 An overall perspective view provided by an embodiment of the present application is shown;

[0020] Figure 2 A mold opening and closing perspective view provided by an embodiment of the present application is shown;

[0021] Figure 3 An overall upside-down bottom perspective view provided by an embodiment of the present application is shown;

[0022] Figure 4 A placing mechanism perspective view provided by an embodiment of the present application is shown;

[0023] Figure 5 A trimming assembly perspective view provided by an embodiment of the present application is shown;

[0024] Figure 6 A trimming assembly partial perspective view provided by an embodiment of the present application is shown;

[0025] Figure 7A sectional view of a toothed plate according to an embodiment of the present application is shown;

[0026] Figure 8 A sectional view of a toothed plate according to an embodiment of the present application is shown Figure 7 An enlarged view at A;

[0027] Figure 9 A sectional view of a toothed plate according to an embodiment of the present application is shown Figure 2 An enlarged view at B;

[0028] Figure 10 A sectional view of a toothed plate according to an embodiment of the present application is shown Figure 2 An enlarged view at C;

[0029] Figure 11 A sectional view of a toothed plate according to an embodiment of the present application is shown Figure 6 An enlarged view at D.

[0030] Legend:

[0031] 1, chassis; 2, moving frame; 3, placing mechanism; 301, bracket; 302, threaded rod; 303, limiting plate; 4, lifting frame; 5, transmission mechanism; 501, flap; 502, tooth frame; 503, guide rod; 6, trimming assembly; 601, mounting bracket; 602, electric push rod; 603, rotating rod; 604, sleeve; 605, gear; 606, cutter; 607, toothed plate; 6701, plate body; 6702, retracting cylinder; 6703, peg; 6704, spring; 7, limiting frame; 701, sliding frame body; 702, limiting rod; 8, push block; 9, driving mechanism; 901, motor; 902, lead screw. DETAILED DESCRIPTION

[0032] The technical one kind of ventilated matcha latex pillow production with the mold machine of helping of example embodiment of the present application will be described clearly, completely below in the drawings, obviously, the described example is only a part of the embodiment of the present application, but not all the embodiment. Based on the embodiment in the present application, all other embodiments obtained by the person skilled in the art without making creative labor are within the scope of the present application.

[0033] With reference to Figures 1-11 , the present embodiment provides a ventilated matcha latex pillow production with the mold machine of helping, including chassis 1, the middle part of chassis 1 is provided with middle frame, the both sides of middle frame are provided with the mobile groove that is adapted to mounting bracket 601, the upper surface of chassis 1 is slidably connected with moving frame 2 through sliding slot, the inner wall of moving frame 2 is provided with push block 8 on one side, the upper surface of moving frame 2 is provided with placing mechanism 3 on both sides, the top of middle frame is penetrated by lifting frame 4, the both sides of moving frame 2 are provided with transmission mechanism 5;

[0034] The placing mechanism 3 comprises a bracket 301 mounted on the upper surface of the moving frame 2, and a threaded rod 302 is threaded at the bottom of one side of the bracket 301, one end of the threaded rod 302 is fixedly connected with a limiting plate 303, then the threaded rods 302 on both sides are rotated, the two limiting plates 303 are driven to move, and the two limiting plates 303 abut against both ends of the lower mold to clamp the lower mold, so that the lower mold is connected with the moving frame 2, and when the moving frame 2 moves, the mold can be driven to move;

[0035] The bottom of the base frame 1 is fixedly connected with a driving mechanism 9, the driving mechanism 9 comprises a motor 901 mounted on the bottom of the base frame 1, the output end of the motor 901 is connected with a lead screw 902, the other end of the lead screw 902 is rotatably connected to the bottom of the base frame 1 through a bearing seat, and the lead screw 902 is threadedly connected with the moving frame 2, when the two limiting plates 303 abut against both ends of the lower mold to clamp the lower mold, the motor 901 is started to drive the lead screw 902 to rotate, the moving frame 2 moves horizontally and linearly driven by the rotation of the lead screw 902, so that when the moving frame 2 moves horizontally and linearly, the mold, the gear frame 502 and the pushing block 8 are driven to move, then the gear frame 502 moves to drive the gear 605 to rotate, the cutter 606 can be cut when the gear 605 rotates, and the two cutters 606 are in close contact with the gap between the upper mold and the lower mold, and when the mold moves driven by the lead screw 902 and passes through the two rotating cutters 606, the two cutters 606 can fully remove the corner scraps overflowing from the gap between the upper mold and the lower mold.

[0036] Specifically, as shown in Figure 6 and Figure 9 A limiting hole is formed in the top of the front of the lifting frame 4, and a limiting frame 7 is inserted into the limiting hole, and the limiting frame 7 is slidingly connected to the top of the middle frame.

[0037] The limiting frame 7 comprises a sliding frame body 701 slidingly connected to the top of the middle frame, and a limiting rod 702 matched with the limiting hole is arranged on one side of the inner wall of the sliding frame body 701.

[0038] When the moving frame 2 reciprocally moves, the pushing block 8 reciprocally moves, when the pushing block 8 moves from the left side to the right side, the pushing block 8 moves to lift the lifting frame 4 upward, then when the lifting frame 4 is lifted upward, one end of the moving frame 2 drives the limiting frame 7 to move, then when the lifting frame 4 moves upward to the highest position of the pushing block 8, the sliding frame body 701 drives the limiting rod 702 to be inserted into the limiting slot, so that the lifting frame 4 is positioned and limited, and when the lifting frame 4 moves upward, the trimming assembly 6 moves upward, and the height of the cutter 606 after being lifted can be adjusted.

[0039] Specifically, as shown in Figure 2 , Figure 3 and Figure 4As shown, the transmission mechanism 5 comprises a fold plate 501 connected to both sides of the moving frame 2, the top of the fold plate 501 is fixedly connected with a tooth frame 502, the bottom of one side of the tooth frame 502 is fixedly connected with a guide rod 503, the other end of the guide rod 503 is slidingly connected with the base frame 1 through a guide groove, and the inner top wall and the inner bottom wall of the tooth frame 502 are both provided with a tooth groove matched with the gear 605.

[0040] When the tooth frame 502 moves with the moving frame 2, the tooth frame 502 drives the sleeve 604 to rotate, and then the sleeve 604 is slidingly connected with the rotating rod 603, so that when the sleeve 604 rotates, the rotating rod 603, the cutter 606 and the toothed plate 607 are driven to rotate. Since the inner top wall and the inner bottom wall of the tooth frame 502 are both provided with a tooth groove matched with the gear 605, when the lifting frame 4 drives the gear 605 to rise and stop, the top of the gear 605 is in contact with the tooth groove above the tooth frame 502, so that when the tooth frame 502 moves back, the gear 605 can also be driven to rotate, so that the cutter 606 after rising can also rotate.

[0041] Specifically, as shown in Figure 2 、 Figure 3 、 Figure 5 、 Figure 6 and Figure 7 , the trimming assembly 6 comprises a mounting frame 601 mounted on the surface of both sides of the lifting frame 4, the inner bottom wall of the two mounting frames 601 is fixedly connected with an electric push rod 602, the driving end of the electric push rod 602 is rotatably connected with a rotating rod 603, the surface of the rotating rod 603 is slidingly connected with a sleeve 604, one side of the surface of the sleeve 604 is rotatably connected with the lifting frame 4 through a bearing, the other side of the surface of the sleeve 604 is fixedly connected with a gear 605, the other end of the rotating rod 603 is fixedly connected with a cutter 606 and a toothed plate 607, and the two cutters 606 are in close contact with the gap between the upper mold and the lower mold. Therefore, when the moving frame 2 drives the mold to move from left to right, after the mold passes through the two rotating cutters 606, the two cutters 606 remove the excess material between the upper mold and the lower mold. After the lifting frame 4 drives the cutter 606 to adjust the height, the electric push rod 602 drives the cutter 606 to move horizontally, so that the distance between the two cutters 606 is adjusted horizontally, and the lower edges of the two cutters 606 are aligned with the edges of the formed latex pillow, so that when the lower mold drives the formed latex pillow to move back, the two cutters 606 can accurately cut off the excess edges of the formed latex pillow.

[0042] The toothed plate 607 comprises a plate body 6701 connected with the rotating rod 603, the side surface of the plate body 6701 is arrayed with a contraction cylinder 6702, and the inside of the contraction cylinder 6702 is connected with a spike rod 6703 through a spring 6704.

[0043] When the rotary cutter 606 removes the shaped rubber pillow's excess edge, the plate body 6701 rotates with the cutter 606, and the rotating pin rod 6703 pierces the removed excess edge and rolls it up for collection. The spring 6704 between the pin rod 6703 and the contraction cylinder 6702 can contract the pin rod 6703 when it is rolling the excess edge, preventing the tip of the pin rod 6703 from being damaged.

[0044] Working principle: First, place the mold on the two brackets 301, then rotate the threaded rods 302 on both sides, which move the two limit plates 303 to clamp the lower mold, then inject the latex liquid into the mold through the upper mold inlet, then the latex liquid foams in the mold, when the foaming is finished, the motor 901 drives the lead screw 902 to rotate, which drives the moving frame 2 to move horizontally and linearly, which also drives the gear frame 502 and the push block 8 to move, the gear frame 502 drives the gear 605 to rotate, which drives the rotary rod 603 to rotate, which drives the cutter 606 and the gear plate 607 to rotate, the two cutters 606 fit the gap between the upper and lower molds, when the lead screw 902 drives the mold to move through the two rotary cutters 606, the cutters 606 can fully remove the excess material from the gap between the upper and lower molds, when the two rotary cutters 606 complete the removal of the excess material, the push block 8 moves from left to right, then passes through the lifting frame 4, and then the push block 8 moves to lift the lifting frame 4 upward, then the moving frame 2 moves the limit frame 7, and the lifting frame 4 moves to the highest point of the push block 8, and the sliding frame 701 also drives the limit rod 702 to insert into the limit slot, which can position the lifting frame 4, and the lifting frame 4 drives the trimming assembly 6 to rise, which makes the gear 605 contact the gear slot in the top wall of the gear frame 502, then the electric push rod 602 pushes the cutter 606 to move horizontally, which aligns the cutter 606 with the edge of the shaped rubber pillow.

[0045] Then when the corner material spilling out of the gap is removed, the worker opens the upper mold, then the lead screw 902 drives the lower mold and the shaped cylindrical latex pillow in the lower mold to move back, then the moving back lower mold moves the gear frame 502 back, the back moving gear frame 502 drives the gear 605 to reverse, then the reversed gear 605 rotates to drive the cutter 606 and the plate body 6701 to rotate, with the movement of the lower mold, the rotating cutter 606 removes the formed latex pillow edge, at the same time, the plate body 6701 rotates to drive the pin rod 6703 to rotate, then the rotating pin rod 6703 pins the removed edge, and the edge is rolled and collected, and the spring 6704 between the shrinkable cylinder 6702 and the pin rod 6703 can protect the pin rod 6703 from being damaged when the pin rod 6703 rolls the edge, thereby improving the production efficiency of the latex pillow.

[0046] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change within the technical range disclosed by the present application according to the technical concept of the present application, which should be covered within the protection scope of the present application.

Claims

1. A mold assisting machine for producing a breathable matcha latex pillow, comprising a chassis (1), characterized in that, The middle part of the chassis (1) is provided with a middle frame, the upper surface of the chassis (1) is slidably connected with a moving frame (2) through a sliding groove, one side of the inner wall of the moving frame (2) is provided with a pushing block (8), both sides of the upper surface of the moving frame (2) are provided with a placing mechanism (3), the top of the middle frame penetrates a lifting frame (4), and both sides of the moving frame (2) are provided with a transmission mechanism (5). The top of the front surface of the lifting frame (4) is provided with a limiting hole, and the limiting hole is inserted with a limiting frame (7) in the inside. The pruning assembly (6) comprises mounting frames (601) mounted on both sides of the lifting frame (4), the inner bottom wall of the two mounting frames (601) is fixedly connected with an electric push rod (602), the driving end of the electric push rod (602) is rotatably connected with a rotating rod (603), the surface of the rotating rod (603) is slidably connected with a sleeve (604), one side of the surface of the sleeve (604) is rotatably connected with the lifting frame (4) through a bearing, the other side of the surface of the sleeve (604) is fixedly connected with a gear (605), and the other end of the rotating rod (603) is fixedly connected with a cutter (606) and a gear plate (607). The transmission mechanism (5) comprises a folding plate (501) connected with both sides of the moving frame (2), the top of the folding plate (501) is fixedly connected with a toothed frame (502), the bottom of one side of the toothed frame (502) is fixedly connected with a guide rod (503), and the other end of the guide rod (503) is slidably connected with the chassis (1) through a guide groove. The inner top wall and the inner bottom wall of the toothed frame (502) are both provided with a tooth groove matched with the gear (605).

2. The mold assisting machine for producing the breathable tea-infused latex pillow according to claim 1, characterized in that, The gear plate (607) comprises a plate body (6701) connected with the rotating rod (603), the side surface of the plate body (6701) is arrayed with a contraction cylinder (6702), and the inside of the contraction cylinder (6702) is connected with a pin rod (6703) through a spring (6704).

3. The mold assisting machine for producing the breathable tea-infused latex pillow according to claim 1, characterized in that, The placing mechanism (3) comprises a bracket (301) mounted on the upper surface of the moving frame (2), and the bottom of one side of the bracket (301) is threadedly provided with a threaded rod (302).

4. The mold assisting machine for producing the breathable tea-infused latex pillow according to claim 1, characterized in that, The bottom of the chassis (1) is fixedly connected with a driving mechanism (9), the driving mechanism (9) comprises a motor (901) mounted on the bottom of the chassis (1), the output end of the motor (901) is connected with a lead screw (902), and the other end of the lead screw (902) is rotatably connected to the bottom of the chassis (1) through a bearing seat, wherein the lead screw (902) is threadedly connected with the moving frame (2).

5. The mold assisting machine for producing the breathable tea-infused latex pillow according to claim 1, characterized in that, Both sides of the middle frame are provided with moving grooves matched with the mounting frames (601).

6. The mold assisting machine for producing the breathable tea-infused latex pillow according to claim 1, wherein, The limiting frame (7) comprises a sliding frame body (701) slidably connected with the top of the middle frame, and the inner wall of the sliding frame body (701) is provided with a limiting rod (702) matched with the limiting hole.

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