Device for producing wind power tower tube flange by continuously casting large round billet

Through the coordinated cooperation of internal and external stabilizing structures and the assistance of hydraulic rods, the problem of poor fixing effect of traditional wind turbine tower flange lifting devices is solved, the stability and safety of the flange lifting process are improved, and the risk of shaking and falling off is avoided.

CN120756988APending Publication Date: 2025-10-10SINOHYDRO BUREAU 4 (FUQING) EQUIP ENG CO LTD
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Patent Information

Application Number
CN202510826821.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-19
Publication Date
2025-10-10

AI Technical Summary

Technical Problem

The traditional wind turbine tower flange lifting device has poor fixing effect, which causes the flange to shake, tilt or fall off easily during the lifting process, posing serious safety hazards and lacking effective safety protection measures.

Method used

The wind turbine tower flange device is produced by continuously casting large round billets with coordinated internal and external stable structures. The internal stable structure composed of the base frame, slide groove, sliding seat and internal fixed block applies supporting force from the inside of the flange in a tight fit. The external fixed block and the auxiliary plate connected to it in rotation form the external stable structure. Combined with the hydraulic rod and triangular stable assembly, all-round stable fixation and smooth lifting are achieved.

Benefits of technology

It effectively reduces the risk of flange shaking and falling off during lifting, improves lifting stability and safety, enhances the adaptability of the device in complex environments, provides double safety protection, and avoids safety accidents caused by loose connections or broken chains.

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Abstract

The invention relates to the technical field of flange production, and discloses a device for producing wind power tower flanges through continuous casting of large round billets, the device comprises a portal frame, a fixing ring and a stabilizing assembly installed on the fixing ring, an electric hoist is slidably installed on the outer wall of the portal frame, and a lifting hook is fixedly installed on the outer wall of the electric hoist; and a connecting cover is arranged between the lifting hook and the fixing ring, a bottom frame is fixedly connected to the outer wall of the fixing ring, a sliding column is fixedly connected to the outer wall of the bottom frame, a first sliding sleeve is slidably connected to the outer wall of the sliding column, and a plurality of supporting rods are installed between the first sliding sleeve and the connecting cover. The external fixing blocks and the auxiliary plates rotationally connected with the external fixing blocks form an external stable structure, the external stable structure can automatically rotate to be attached to the outer portion of the flange during hoisting, force is exerted inside and outside at the same time, shaking and inclining of the flange in the hoisting process are effectively reduced, the falling risk caused by uneven stress is avoided, and the hoisting stability is greatly improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of flange production, in particular to a device for producing wind power tower flanges by continuously casting large round billets. Background Art

[0002] At a time when the new energy industry is booming, wind power, as an important component of clean energy, has attracted much attention in the production and manufacturing of its core component, wind turbine towers. Wind turbine tower flanges are key components that connect the various sections of the tower. In the production of continuous casting large round billets, the lifting process is an essential and important step. It runs through multiple stages of flange production, from the transportation of raw materials to the transportation after processing and forming. The accuracy and stability of lifting directly affect the continuity of the production process and product quality. Regarding the above-mentioned related technologies, the inventor believes that the current traditional wind turbine tower flange lifting devices have many problems in practical applications. Most lifting devices have simple structural designs, and the flange fixing effect is poor during the lifting process. Some devices can only be simply clamped from the outside of the flange and cannot provide effective support for the flange from the inside. As a result, the flange is prone to shaking, tilting, or even falling off due to uneven force during lifting, posing serious safety hazards. At the same time, the lack of safety protection measures means that once the structure has loose or broken components, it is very likely to cause safety accidents, and it is impossible to provide reliable safety guarantees for lifting operations. Therefore, a device for continuously casting large round billets to produce wind turbine tower flanges is proposed to solve the above problems.

[0003] The above information disclosed in this background technology is only used to increase the understanding of the background technology of this application. Therefore, it may contain information that does not constitute the prior art known to ordinary technicians in this field. Summary of the Invention

[0004] In order to solve the above problems, the present invention provides a device for producing wind power tower flanges by continuously casting large round billets.

[0005] The present invention provides a device for continuously casting large round billets to produce wind turbine tower flanges, which adopts the following technical solutions: A device for continuously casting large round billets to produce wind power tower flanges, comprising a gantry frame, a fixing ring, and a stabilizing assembly mounted on the fixing ring; an electric hoist is slidably mounted on the outer wall of the gantry frame, a hook is fixedly mounted on the outer wall of the electric hoist, a connecting cover is provided between the hook and the fixing ring, a base frame is fixedly connected to the outer wall of the fixing ring, a sliding column is fixedly connected to the outer wall of the base frame, a sliding sleeve 1 is slidably connected to the outer wall of the sliding column, a plurality of support rods are mounted between the sliding sleeve 1 and the connecting cover, and both ends of the plurality of support rods are fixedly connected to the connecting cover and the sliding sleeve 1; The stabilizing assembly includes a plurality of external fixing blocks, the outer wall of the fixing ring is provided with a plurality of external grooves in a circumferential array, and the plurality of external fixing blocks are rotatably connected to the plurality of external grooves, the outer walls of the plurality of external fixing blocks are rotatably connected to a circular shaft, a plurality of connecting iron chains are provided between the plurality of external fixing blocks and the sliding sleeve 1, and the two ends of the plurality of connecting iron chains are respectively connected to the sliding sleeve 1 and the connecting iron chain, the outer wall of the base frame is provided with a plurality of sliding grooves in a circumferential array, and the outer walls of the plurality of sliding grooves are slidably connected to a plurality of sliding seats, the outer walls of the plurality of sliding seats are fixedly connected to the internal fixing blocks, and the sliding sleeve 1 and the plurality of sliding seats are provided with a connecting assembly Preferably, the connecting assembly includes a sliding sleeve 2, the sliding sleeve 2 is slidably connected to the outer wall of the sliding column, and the outer walls on both sides of the sliding column located between the sliding sleeve 2 and the sliding sleeve 1 are rotatably connected to a rotating rod, and the outer walls on both sides of the rotating rod are respectively rotatably connected to a driven rod 1 and a driven rod 2, one end of the driven rod 1 and the driven rod 2 are respectively rotatably connected to the sliding sleeve 1 and the sliding sleeve 2, a plurality of connecting rods are arranged between the sliding sleeve 2 and the plurality of sliding seats, and the two ends of the plurality of connecting rods are respectively hinged to the sliding sleeve 2 and the plurality of sliding seats.

[0006] Preferably, the gantry frame is located on both sides of the electric hoist and is symmetrically slidably connected to two slides, the outer walls on both sides of the outer wall of the connecting cover are fixedly connected to a connecting seat, and the two slides and the two connecting seats are respectively provided with a stabilizing rod, and the two ends of the stabilizing rod are respectively hinged to the slide and the connecting seat.

[0007] Preferably, the outer walls of the base frame on both sides of the sliding column are provided with stabilizing grooves, and the outer walls of both sides of the sliding sleeve are symmetrically fixedly connected with stabilizing blocks, the two stabilizing blocks correspond to the two stabilizing grooves, the outer walls of the two stabilizing blocks are provided with square grooves, and the base frame is provided with a safety protection component adapted to the square groove on one side of the two stabilizing grooves.

[0008] Preferably, the safety protection component includes an inner groove, and the two inner grooves are respectively opened on one side of the stable groove. The outer walls of the two inner grooves are slidably connected to a sliding plate, and the outer walls of the two sliding plates are fixedly connected to a control rod, and the control rod slides through the inner groove and extends to the outside, and the outer wall of the sliding plate away from the control rod is fixedly connected to a trapezoidal block, and the trapezoidal block is adapted to the square groove.

[0009] Preferably, the outer walls of the plurality of outer fixing blocks are rotatably connected to auxiliary plates. Preferably, the outer wall of the control rod is sleeved with a spring member, and both sides of the spring member are fixedly connected to the inner groove and the sliding plate respectively.

[0010] Preferably, a hanging block is fixedly connected to the top outer wall of the connecting cover, and the hanging block is connected to the hook.

[0011] In summary, this application has the following beneficial technical effects: 1. The present invention realizes all-round stable fixation of the wind turbine tower flange through the coordinated cooperation of the internal stabilizing structure and the external stabilizing structure. The internal stabilizing structure composed of the base frame, slide groove, sliding seat and internal fixing block tightly fits and applies supporting force from the inside of the flange; the external fixing block and the auxiliary plate connected in rotation form the external stabilizing structure, which can automatically rotate and fit the outside of the flange during lifting, exerting force both inside and outside at the same time. Compared with the traditional method of only external clamping, it effectively reduces the shaking and tilting of the flange during lifting, avoids the risk of falling off due to uneven force, and greatly improves the lifting stability.

[0012] 2. The present invention realizes efficient linkage between the sliding sleeve and the sliding seat through the design of the connecting component. When the sliding sleeve moves, the sliding seat is driven to slide in the slide groove through the transmission of the rotating rod, the driven rod and the connecting rod, ensuring the synchronous operation of the internal stable structure and the external stable structure. At the same time, the triangular stabilization component composed of the hydraulic rod, the stabilizing rod and the connecting cover plays a key role. The hydraulic rod assists the electric hoist to share the load, making the lifting process smooth and reducing shaking. The triangular stabilization structure utilizes the stability of the triangle. In the case of wind interference, sudden vibration, etc., it can adjust the force in time, disperse external force, and maintain the balance of the connecting cover, ensuring that the entire lifting process is safe and smooth, greatly enhancing the adaptability of the device in complex environments.

[0013] 3. The present invention provides a stabilizing groove and a stabilizing block. After the flange is firmly fixed, the stabilizing block is docked with the stabilizing groove, and the trapezoidal block is engaged with the square groove on the stabilizing block, thereby completing the fixation of the sliding sleeve 2 to prevent it from sliding, thereby avoiding safety accidents caused by the breakage of the connecting chain or the operation that affects the sliding of the sliding sleeve 2, greatly improving the safety of the device and building a solid safety line for lifting operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is an overall schematic diagram of an embodiment of the application; Figure 2 This is a schematic diagram of the fixing ring structure of the embodiment of the application; Figure 3 It is a schematic top view of part of the structure of an embodiment of the application; Figure 4 It is a partial structural cross-sectional view of an embodiment of the application; Figure 5 This is a schematic structural diagram of the sliding sleeve 2 according to an embodiment of the application; Figure 6 for Figure 4 A magnified schematic diagram of the structure in the middle.

[0015] Explanation of the accompanying reference numerals: 1. Gantry frame; 2. Electric hoist; 3. Slide; 4. Connecting seat; 5. Stabilizing rod; 6. Hook; 7. Connecting cover; 8. Fixed ring; 9. Sliding sleeve 1; 10. Support rod; 11. Sliding column; 12. Connecting chain; 13. Rotating rod; 14. Follower rod 1; 15. Follower rod 2; 16. Sliding sleeve 2; 17. Connecting rod; 18. Base frame; 19. Inner fixing block; 20. Sliding seat; 21. Slide groove; 22. Outer groove; 23. Outer fixing block; 24. Auxiliary plate; 25. Inner groove; 26. Control rod; 27. Sliding plate; 28. Trapezoidal block; 29. ​​Stabilizing groove; 30. Round shaft; 31. Stabilizing block; 32. Square groove; 33. Spring member; 34. Lifting block. DETAILED DESCRIPTION

[0016] The following is combined with Figure 1 - Figure 6 The present invention application is described in further detail.

[0017] A device for continuously casting large round billets to produce wind turbine tower flanges includes a gantry frame 1, a fixed ring 8, and a stabilizing component installed on the fixed ring 8. An electric hoist 2 is slidably installed on the outer wall of the gantry frame 1, and a hook 6 is fixedly installed on the outer wall of the electric hoist 2. The hook 6 is used to connect other components to realize the lifting function. The electric hoist 2 slides on the gantry frame 1, and the position of the hook 6 can be flexibly adjusted to meet the lifting requirements of the wind turbine tower flange under different working conditions. A connecting cover 7 is provided between the hook 6 and the fixed ring 8. The outer wall of the fixed ring 8 is fixedly connected to a base frame 18, and the base frame 18 provides an installation foundation for other components. The outer wall of the base frame 18 is fixedly connected to a sliding column 11, and the outer wall of the sliding column 11 is slidably connected to a sliding sleeve 9. The sliding sleeve 9 can slide along the sliding column 11. It slides up and down, and a plurality of support rods 10 are provided between the sliding sleeve 9 and the connecting cover 7. The two ends of the plurality of support rods 10 are fixedly connected to the connecting cover 7 and the sliding sleeve 9. The support rods 10 play the role of supporting and stabilizing the connecting cover 7 and the sliding sleeve 9. When the hook 6 is connected to the connecting cover 7, the electric hoist 2 drives the hook 6 to move up, so that the hook 6 drives the connecting cover 7 to move up synchronously, and then the connecting cover 7 drives the sliding sleeve 9 to move up synchronously through the plurality of support rods 10, so as to ensure the stability and fixation of the subsequent flange lifting. The gantry frame 1, electric hoist 2, hook 6, connecting cover 7, fixing ring 8, base frame 18, sliding column 11, sliding sleeve 9 and support rods 10 cooperate with each other to build a stable lifting infrastructure. The stabilizing assembly includes a plurality of external fixing blocks 23. The outer wall of the fixing ring 8 is provided with a plurality of external grooves 22 in a circumferential array, and the plurality of external fixing blocks 23 are rotatably connected to the plurality of external grooves 22 so that the external fixing blocks 23 can rotate around the connection point. The outer walls of the plurality of external fixing blocks 23 are rotatably connected to a circular shaft 30. A plurality of connecting iron chains 12 are provided between the plurality of external fixing blocks 23 and the sliding sleeve 9, and the two ends of the plurality of connecting iron chains 12 are respectively connected to the sliding sleeve 9 and the connecting iron chain 12. The outer groove 22 of the outer wall of the ring 8 is opened in a circumferential array for rotation connection, and the outer fixing block 23 is connected to the sliding sleeve 9 through the connecting iron chain 12. When the sliding sleeve 9 moves upward during lifting, the connecting iron chain 12 pulls the outer fixing block 23 to rotate around the outer groove 22, so that the outer fixing block 23 clamps and fixes the flange, providing support and fixing from the outside of the flange. The outer wall of the base frame 18 is opened with a plurality of sliding grooves 21 in a circumferential manner, and the outer walls of the plurality of sliding grooves 21 are slidably connected to a plurality of sliding seats 20. The plurality of sliding seats 20 are connected to the outer wall of the plurality of sliding seats 20. The outer walls are all fixedly connected with internal fixing blocks 19, and the base frame 18 serves as the basic supporting component, and the slide groove 21 opened on it provides a sliding track for the sliding seat 20. When the sliding sleeve 9 moves on the sliding column 11, the multiple sliding seats 20 are driven to slide in the slide groove 21 through the linkage of the connecting components. The internal fixing blocks 19 fixed on the outer wall of the sliding seat 20 can contact the flange from the inside of the flange, and the internal fixing blocks 19 can flexibly adjust their positions and fit tightly against the inner wall of the flange, exerting a stable supporting force on the flange from the inside. The sliding sleeve 9 and the multiple sliding seats 20 are provided with a connecting component, and the connecting component is used to realize the linkage between the sliding sleeve 9 and the sliding seat 20, and the internal stabilizing structure and the external stabilizing structure cooperate with each other to exert force from the inner and outer sides of the flange at the same time to form a full-scale stable fixing system. The device can effectively reduce the displacement and shaking of the flange during the lifting process through the coordinated stability of the inside and outside, greatly improving the safety and stability of the lifting, and ensuring the smooth progress of the lifting link in the process of continuous casting large round billets to produce wind turbine tower flanges.

[0018] The connecting assembly includes a sliding sleeve 2 16, which is slidably sleeved on the outer wall of the sliding column 11, and the outer walls on both sides of the sliding column 11 between the sliding sleeve 2 16 and the sliding sleeve 1 9 are rotatably connected to the rotating rod 13, the rotating rod 13 can rotate around the connection point, and the outer walls on both sides of the rotating rod 13 are rotatably connected to the driven rod 14 and the driven rod 2 15, respectively. One end of the driven rod 14 and the driven rod 2 15 are rotatably connected to the sliding sleeve 1 9 and the sliding sleeve 2 16 respectively. A plurality of connecting rods 17 are provided between the sliding sleeve 2 16 and the plurality of sliding seats 20, and the two ends of the plurality of connecting rods 17 are respectively hinged to the sliding sleeve 2 16 and the plurality of sliding seats 20. When the sliding sleeve 1 9 slides up and down along the sliding column 11, it drives the driven rod 14 to rotate, and the driven rod 14 drives the driven rod 14 to rotate through the rotating rod 13. The movable rod 15 rotates, so that the sliding sleeve 16 slides on the sliding column 11. A plurality of connecting rods 17 are provided between the sliding sleeve 16 and the plurality of sliding seats 20. The two ends of the plurality of connecting rods 17 are respectively connected to the sliding sleeve 16 and the plurality of sliding seats 20 in a hinged manner. The sliding of the sliding sleeve 16 drives the plurality of sliding seats 20 to slide in the slide groove 21 through the connecting rod 17, thereby realizing the linkage between the various components, enhancing the stability and coordination of the device, and realizing the linkage between the sliding sleeve 9 and the sliding seat 20. Through this linkage mode, during lifting, the plurality of external fixing blocks 23 can fix the flange stably from the outside, and at the same time drive the plurality of sliding seats 20 to drive the internal fixing block 19 to stably fix the flange from the inside, thereby enhancing the overall stability of the flange lifting.

[0019] The gantry frame 1 is located on both sides of the electric hoist 2 and is symmetrically connected to the outer walls with two slides 3. The outer walls of the connecting cover 7 on both sides are fixedly connected to the connecting seat 4, and the two slides 3 and the two connecting seats 4 are respectively provided with a stabilizing rod 5. The two ends of the stabilizing rod 5 are respectively hinged to the slide 3 and the connecting seat 4, and a hydraulic rod is installed between the slide 3 and the electric hoist 2. The two ends of the hydraulic rod are respectively fixedly connected to the slide 3 and the electric hoist 2. When the electric hoist 2 starts to lift the hook 6 and the connecting cover 7, the hydraulic rod starts synchronously, and its internal hydraulic system generates a push force, helping the electric hoist 2 to share the load, reducing the workload of the electric hoist 2, reducing its mechanical wear, and extending the service life of the equipment. At the same time, the auxiliary rising function makes the lifting process smoother, avoids shaking caused by sudden force, and improves the safety of lifting. The hydraulic rod, stabilizer bar 5 and connecting cover 7 form a triangular stabilization component. The triangle has the characteristic of stability. This component enables the connecting cover 7 to be stably supported from three directions during movement. When the connecting cover 7 is subjected to external forces such as wind force and shaking of the hoisted workpiece, the connection cover 7 is kept balanced.

[0020] The outer walls of the chassis 18 on both sides of the sliding column 11 are provided with stable grooves 29, and the outer walls of the two sides of the sliding sleeve 16 are symmetrically fixedly connected with stable blocks 31. The two stable blocks 31 correspond to the two stable grooves 29, and the outer walls of the two stable blocks 31 are provided with square grooves 32, and the chassis 18 is provided with a safety protection component adapted to the square grooves 32 on one side of the two stable grooves 29. The safety protection component includes an inner groove 25, and the two inner grooves 25 are respectively provided on one side of the stable groove 29. The outer walls of the two inner grooves 25 are slidably connected with sliding plates 27, and the outer walls of the two sliding plates 27 are fixedly connected with a control rod 26, and the control rod 26 slides through the inner groove 25 and extends to the outside. The outer wall of the sliding plate 27 away from the control rod 26 is fixedly connected with a trapezoidal block 28, and the trapezoidal block 28 and the square groove 32 are fixedly connected. The groove 32 is adapted. When the flange is fixed, when the sliding sleeve 2 16 slides to the set position, the trapezoidal block 28 is automatically inserted into the square groove 32 to form a mechanical lock, limiting the movement of the sliding sleeve 2 16, and preventing the sliding sleeve 1 9 from sliding due to the breaking of the connecting iron chain 12, which drives the sliding sleeve 2 16 to slide and cause the flange to be disengaged. The safety accident provides double protection for the operation of the device. When it is necessary to move the sliding sleeve 2 16, the operator pulls the control rod 26 to disengage the trapezoidal block 28 from the square groove 32. The operation is simple and convenient. The design of this safety protection component significantly improves the safety of the device, avoids equipment damage or casualties due to accidental sliding of components, and is particularly suitable for the lifting scenario of continuous casting large round billets to produce wind power tower flanges with extremely high safety requirements.

[0021] The outer walls of the plurality of external fixing blocks 23 are all rotatably connected with auxiliary plates 24 , which are first docked with the flange through the auxiliary plates 24 , thereby facilitating the fixing of the flange by the plurality of external fixing blocks 23 .

[0022] The outer wall of the control rod 26 is sleeved with a spring member 33, and the two sides of the spring member 33 are fixedly connected to the inner groove 25 and the sliding plate 27 respectively. When the trapezoidal block 28 is inserted into the square groove 32, the spring member 33 is in a compressed state, providing a pre-tightening force for the connection between the trapezoidal block 28 and the square groove 32, making the connection between the two tighter, effectively preventing the trapezoidal block 28 from detaching from the square groove 32 due to factors such as vibration and external force impact, further enhancing the stability and reliability of the safety protection component. When the control rod 26 is pulled to detach the trapezoidal block 28 from the square groove 32, the elastic restoring force of the spring member 33 can push the sliding plate 27 to reset, so that the safety protection component quickly returns to its initial state, which is convenient for next use, improves the convenience and efficiency of operation, and reduces the workload of the operator.

[0023] The top outer wall of the connecting cover 7 is fixedly connected with a hanging block 34, and the hanging block 34 is connected to the hook 6. The hanging block 34 and the hook 6 are connected by hooks or the like. Compared with direct connection, the connection is more convenient and quick, and the connection and separation of the hook 6 and the connecting cover 7 can be quickly realized, thereby improving the efficiency of the lifting work.

[0024] The implementation principle of a device for continuously casting large round billets to produce wind turbine tower flanges in an embodiment of the present invention is as follows: before lifting, the operator needs to perform an appearance inspection on core components such as the gantry frame 1, the electric hoist 2, the hook 6, the connecting cover 7, the fixing ring 8, and the base frame 18 to confirm that there are no cracks, deformation, and other damages; check whether the connection parts of the hydraulic rod and the stabilizer bar 5 are firm, there is no leakage in the hydraulic system pipeline, and the telescopic function of the hydraulic rod is normal; test the elastic performance of the spring part 33 in the safety protection assembly to ensure that the trapezoidal block 28 can be normally detached from and inserted into the square groove 32; check the electronic control system of the electric hoist 2 to ensure its sensitive operation and stable operation.

[0025] Thus, by starting the electric hoist 2 and controlling it to slide horizontally on the gantry frame 1, the hook 6 is moved to the top of the hanging block 34 on the connecting cover 7, and the connection between the hook 6 and the hanging block 34 is completed. Subsequently, the electric hoist 2 and the hydraulic rod are started synchronously. The electric hoist 2 provides the main lifting force, and the hydraulic rod starts the internal hydraulic system to generate auxiliary thrust. The two work together to lift the connecting cover 7, the fixing ring 8 and the base frame 18 and other components steadily. In this process, the hydraulic rod shares part of the load of the electric hoist 2, reduces its mechanical wear, and ensures the stability of the lifting. As the connecting cover 7 rises, the sliding sleeve 9 moves up synchronously along the sliding column 11, and the lifting force is increased by 10%. The linkage of the rotating rod 13, the driven rod 14, the driven rod 2 15 and the connecting rod 17 drives the sliding sleeve 2 16 to slide on the sliding column 11, and then drives multiple sliding seats 20 to slide in the sliding groove 21 of the base frame 18. The inner fixing block 19 on the outer wall of the sliding seat 20 gradually fits the inner wall of the flange, exerting a stable supporting force on the flange from the inside, limiting the radial movement and shaking of the flange. The movement of the sliding sleeve 1 9 drives the outer fixing block 23 to rotate around the outer groove 22 through the connecting iron chain 12, and the auxiliary plate 24 on the outer fixing block 23 rotates to fit the outer surface of the flange, providing support and fixation for the flange from the outside to prevent the flange from tilting or flipping. In the process, the triangular stabilizing assembly composed of the hydraulic rod, the stabilizing rod 5 and the connecting cover 7 plays a key role. When the connecting cover 7 is disturbed by external forces such as wind and workpiece shaking, the hydraulic rod and the stabilizing rod 5 automatically adjust the angle and the size of the supporting force according to the force conditions, disperse the external force, maintain the balance and stability of the connecting cover 7, and ensure that the lifting operation is safe and efficient. During the lifting process, when the sliding sleeve 16 slides to the set position, the stabilizing block 31 on the sliding sleeve 16 is connected to the stabilizing groove 29, and the trapezoidal block 28 is automatically inserted into the square groove 32 of the stabilizing block 31, and the sliding sleeve 16 is mechanically locked. This locking action can prevent the hydraulic Unexpected factors such as system failure and abnormal connection components may cause the sliding sleeve 2 16 to slide, thereby avoiding instability of the entire lifting system caused by the loss of control of the sliding sleeve 2 16, and even serious safety accidents such as workpiece falling. When the flange drops to the specified position, the operator pulls the control rod 26 to overcome the elastic force of the spring member 33, so that the sliding plate 27 moves, and the trapezoidal block 28 disengages from the square groove 32, releasing the lock on the sliding sleeve 2 16 and preparing for the next lifting. Subsequently, the hook 6 is separated from the lifting block 34, and the electric hoist 2 and the hydraulic rod are turned off to complete the lifting operation. This operation ensures that the safety protection components can be recycled and continuously guarantees the safety of lifting.

Claims

1. A device for continuously casting large round billets to produce wind turbine tower flanges, comprising a gantry frame (1), a fixing ring (8), and a stabilizing component mounted on the fixing ring (8), characterized in that: An electric hoist (2) is slidably mounted on the outer wall of the gantry frame (1), and a hook (6) is fixedly mounted on the outer wall of the electric hoist (2), a connecting cover (7) is provided between the hook (6) and the fixing ring (8), the outer wall of the fixing ring (8) is fixedly connected to a base frame (18), and the outer wall of the base frame (18) is fixedly connected to a sliding column (11), the outer wall of the sliding column (11) is slidably connected to a sliding sleeve (9), and a plurality of support rods (10) are provided and mounted between the sliding sleeve (9) and the connecting cover (7), and both ends of the plurality of support rods (10) are fixedly connected to the connecting cover (7) and the sliding sleeve (9); The stabilizing assembly includes a plurality of external fixing blocks (23), the outer wall of the fixing ring (8) is provided with a plurality of external grooves (22) in a circumferential array, and the plurality of external fixing blocks (23) are rotatably connected to the plurality of external grooves (22), the outer walls of the plurality of external fixing blocks (23) are rotatably connected to a circular shaft (30), a plurality of connecting iron chains (12) are provided between the plurality of external fixing blocks (23) and the sliding sleeve (9), and the two ends of the plurality of connecting iron chains (12) are respectively connected to the sliding sleeve (9) and the connecting iron chain (12), the outer wall of the base frame (18) is provided with a plurality of sliding grooves (21) in a circumferential array, and the outer walls of the plurality of sliding grooves (21) are slidably connected to a plurality of sliding seats (20), the outer walls of the plurality of sliding seats (20) are all fixedly connected to the internal fixing blocks (19), and the sliding sleeve (9) and the plurality of sliding seats (20) are provided with a connecting assembly.

2. The device for producing wind turbine tower flanges by continuous casting large round billets according to claim 1, characterized in that: The connecting assembly includes a sliding sleeve 2 (16), the sliding sleeve 2 (16) is slidably sleeved on the outer wall of the sliding column (11), and the outer walls on both sides of the sliding column (11) located between the sliding sleeve 2 (16) and the sliding sleeve 1 (9) are rotatably connected to the rotating rod (13), and the outer walls on both sides of the rotating rod (13) are rotatably connected to the driven rod 1 (14) and the driven rod 2 (15), respectively, one end of the driven rod 1 (14) and the driven rod 2 (15) are rotatably connected to the sliding sleeve 1 (9) and the sliding sleeve 2 (16), respectively, a plurality of connecting rods (17) are provided between the sliding sleeve 2 (16) and the plurality of sliding seats (20), and the two ends of the plurality of connecting rods (17) are respectively hinged to the sliding sleeve 2 (16) and the plurality of sliding seats (20).

3. The device for producing wind turbine tower flanges by continuously casting large round billets according to claim 1, characterized in that: The gantry frame (1) is located on both sides of the outer wall of the electric hoist (2) and is symmetrically slidably connected to two slides (3). The outer walls on both sides of the outer wall of the connection cover (7) are fixedly connected to the connecting seat (4), and the two slides (3) and the two connecting seats (4) are respectively provided with a stabilizing rod (5), and the two ends of the stabilizing rod (5) are respectively hinged to the slide (3) and the connecting seat (4).

4. The device for producing wind turbine tower flanges by continuously casting large round billets according to claim 2, characterized in that: The outer walls of the base frame (18) on both sides of the sliding column (11) are provided with stabilizing grooves (29), and the outer walls of the two sides of the sliding sleeve (16) are symmetrically fixedly connected with stabilizing blocks (31), the two stabilizing blocks (31) correspond to the two stabilizing grooves (29), the outer walls of the two stabilizing blocks (31) are provided with square grooves (32), and the base frame (18) is provided with a safety protection component adapted to the square grooves (32) on one side of the two stabilizing grooves (29).

5. The device for producing wind turbine tower flanges by continuously casting large round billets according to claim 4, characterized in that: The safety protection component includes an inner groove (25), two inner grooves (25) are respectively opened on one side of the stable groove (29), the outer walls of the two inner grooves (25) are slidably connected to a sliding plate (27), the outer walls of the two sliding plates (27) are fixedly connected to a control rod (26), and the control rod (26) slides through the inner groove (25) and extends to the outside, the outer wall of the sliding plate (27) away from the control rod (26) is fixedly connected to a trapezoidal block (28), and the trapezoidal block (28) is adapted to the square groove (32).

6. The device for producing wind turbine tower flanges by continuously casting large round billets according to claim 1, characterized in that: The outer walls of the plurality of external fixing blocks (23) are all rotatably connected to auxiliary plates (24).

7. The device for producing wind turbine tower flanges by continuously casting large round billets according to claim 5, characterized in that: A spring member (33) is sleeved on the outer wall of the control rod (26), and two sides of the spring member (33) are fixedly connected to the inner groove (25) and the sliding plate (27) respectively.

8. The device for producing wind turbine tower flanges by continuously casting large round billets according to claim 1, characterized in that: A hanging block (34) is fixedly connected to the top outer wall of the connection cover (7), and the hanging block (34) is connected to the hanging hook (6).