A planar transformer and a processing apparatus thereof
By combining the feeding mechanism, stacking mechanism and air supply components, high-precision automated assembly of planar transformer parts is achieved, solving the problems of high cost and complex operation in the existing technology, reducing equipment cost and improving ease of operation.
Patent Information
- Application Number
- CN202511054256.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2045-07-30
AI Technical Summary
Existing planar transformer assembly equipment is costly and complex to operate, requiring high-precision robotic arms and professional operators.
The three parts of the planar transformer are positioned and stacked by a feeding mechanism and a stacking mechanism. The parts are precisely assembled by using a negative pressure adsorption and flipping mechanism. The adsorption and blowing operations are carried out by combining an air supply component, which simplifies the equipment and operation process.
It reduces equipment costs, simplifies operation procedures, improves automation, achieves high-precision assembly results, and is simple and convenient to control.
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Figure CN120767115B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of assembly equipment technology, specifically to a planar transformer and its processing equipment. Background Technology
[0002] A planar transformer is a type of transformer manufactured using printed circuit board (PCB) technology or thin-layer processes. It boasts advantages such as small size, thinness, good heat dissipation, and low leakage inductance, and is widely used in power supplies, communications, and automotive electronics. A planar transformer mainly consists of core components such as an iron core, windings, insulating materials, core fixing components, and lead terminals. Its iron core is typically made of high-frequency power ferrite material in a small-sized E-type, RM-type, or toroidal structure to reduce high-frequency losses. The windings are achieved through spiral printed lines or folded copper foil on a multi-layer PCB. The windings are connected in series or parallel through vias to form a compact planar magnetic circuit. Insulating materials isolate the winding layers from the core, ensuring electrical safety. Core fixing components (such as tape or clips) tightly bond the core to the PCB to prevent vibration or displacement. Lead terminals provide external circuit connection interfaces; some designs utilize surface mount technology to save space.
[0003] Due to the intricate structure of the internal components of existing planar transformers, which need to be mounted on a relatively thin plane, high-precision robotic arms and control systems are typically required to perform precise assembly operations. This results in high equipment costs and the need for highly skilled operators, limiting their usability. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this invention provides a planar transformer and its processing equipment, thus solving the problems.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a planar transformer and its processing equipment, comprising a feeding mechanism and a stacking mechanism. The feeding mechanism connects to the stacking mechanism to transfer three parts of the planar transformer to the stacking mechanism, whereby the stacking mechanism stacks and bonds the three parts together. Both the feeding mechanism and the stacking mechanism are inclined at their bottoms to facilitate sliding of the parts. The stacking mechanism includes:
[0006] The first positioning seat is hinged to the second positioning seat and the third positioning seat on both sides respectively. The first positioning seat, the second positioning seat and the third positioning seat are used to position the three parts of the planar transformer and to adsorb the three parts by negative pressure.
[0007] The connecting seat is fixedly connected to the bottom of the first positioning seat by screws, and also connects the second and third positioning seats.
[0008] A fixed tray is used to support the connecting seat and allow the connecting seat to slide left and right to a fixed extent under external force. The three parts are promoted to slide onto the first positioning seat, the second positioning seat and the third positioning seat by shaking. The fixed tray is also provided with a centering structure to center the connecting seat when there is no external force.
[0009] The base is fixedly connected to the bottom of the fixed tray via uprights at its four top corners.
[0010] The flipping mechanism is installed on the top of the base and has two sets, which are used to drive the second positioning seat and the third positioning seat to flip so as to complete the sequential stacking of the three parts;
[0011] An air supply assembly, connected to a first positioning seat, a second positioning seat, and a third positioning seat via pipes, is used to extract air from the first, second, and third positioning seats during the stacking stage to adsorb the three parts, and to blow out the parts after stacking is completed.
[0012] Preferably, the first positioning seat, the second positioning seat, and the third positioning seat all include a box body, and the bottom of the box body is covered with a bottom cover. The top of each box body is provided with a recessed positioning groove. The width of the recessed positioning groove on the side away from the feeding mechanism corresponds to the size of the part to position the part. The width of the recessed positioning groove on the side away from the feeding mechanism is widened to receive the part, and the two ends of the recessed positioning groove are connected at an angle to guide the part.
[0013] Preferably, the three sides of the sinking positioning groove positioning section are provided with negative pressure holes that connect to the inner cavity of the box, and the openings of the negative pressure holes on the three sides of the first positioning seat are also provided with air blowing holes.
[0014] Preferably, the air supply assembly includes a first negative pressure pipe fixedly connected to the bottom of the first positioning seat, and a second negative pressure pipe fixedly connected to the bottom of the second and third positioning seats. The bottom end of the first negative pressure pipe is sealed through to the bottom of the connecting seat and is sealed with a four-way connector. The two ends of the four-way connector are connected to two second negative pressure pipes, and the remaining end of the four-way connector is connected to a main negative pressure pipe. The bottom of the air blowing hole is connected to an air blowing pipe through a connecting cover, and the air blowing pipe is sealed through to the bottom of the connecting seat.
[0015] Preferably, the air supply assembly includes an air pump and an electric five-way valve fixedly connected to the top of the base. The electric five-way valve includes a valve mounted on the top of a first servo motor fixedly connected to the top of the base. The valve plate inside the valve separates the five pipe heads into three and two sections. The air pump's inlet and outlet ends are respectively connected to an air extraction pipe and an outlet pipe. The air extraction pipe, the main negative pressure pipe, the air blowing pipe, and the outlet pipe are sequentially connected to four of the valve's pipe heads. The remaining pipe head of the valve is fitted with an air filter head.
[0016] Preferably, the bottom cover of the first positioning seat has a protruding ring at the bottom corresponding to the air pipe penetration point, the top of the connecting seat has a positioning groove that matches the protruding ring, the inside of the connecting seat has a large through groove corresponding to the second negative pressure pipe penetration point, a U-shaped frame is fixedly connected to the bottom of the connecting seat and located on one side of the large through groove, and a rotating cylinder is rotatably mounted on the U-shaped frame, the second negative pressure pipe overlaps on the rotating cylinder to reduce the friction when the second positioning seat and the third positioning seat flip and pull the second negative pressure pipe.
[0017] Preferably, the centering structure includes upper magnets fixedly connected to both sides of the bottom of the connecting seat, and lower magnets fixedly connected to both sides of the top of the fixed tray. The upper magnets and lower magnets are positioned correspondingly, and the connecting seat is centered relative to the fixed tray by magnetic force.
[0018] Preferably, the flipping mechanism includes:
[0019] The output end of the second servo motor is fixedly connected to a small toothed belt pulley;
[0020] The large toothed pulley is rotatably connected to the left side of the fixed tray, and the large toothed pulley is driven by meshing with the small toothed pulley through a gear belt;
[0021] The short shaft is fixedly connected to the left side of the second and third positioning seats;
[0022] The lever has one end fixedly connected to the large toothed pulley, and the other end of the lever is sleeved on the outside of the short shaft, with a groove adapted to the short shaft at the other end of the lever.
[0023] Preferably, the feeding mechanism includes:
[0024] The three sets of feeding racks are connected to the three sets of recessed positioning slots on the left, and the left ends of the three sets of feeding racks are all fixed on the fixed trays.
[0025] The bracket is fixedly connected to the bottom of the feeding rack to support the three sets of feeding racks.
[0026] The present invention also discloses a planar transformer, including an insulating substrate, a coil and a magnetic core, wherein the coil and the magnetic core are both attached to the surface of the insulating substrate, and the magnetic core is located inside the coil. Metal wires are welded onto both the coil and the magnetic core.
[0027] The insulating substrate, coil, and magnetic core are stacked in two sets. The insulating substrate, coil, and magnetic core are wrapped with an insulating shell. Electrodes are embedded and fixed on both sides of the top of the insulating shell, and the metal wires are electrically connected to the electrodes.
[0028] This invention provides a planar transformer and its processing equipment. Compared with the prior art, it has the following advantages:
[0029] 1. The planar transformer and its processing equipment, by positioning the three sheet-like parts of the planar transformer and stacking and bonding them by folding, not only ensures the assembly accuracy, but also eliminates the need for high-precision and costly equipment such as robotic arms and high-precision control systems, greatly reducing costs while achieving the same effect. Furthermore, the air supply component can simultaneously utilize the suction and exhaust functions, sucking the parts to prevent them from falling during flipping and blowing the parts out after stacking, making operation simple and convenient.
[0030] 2. The planar transformer and its processing equipment utilize four-way and electric five-way valves to connect and control the direction of multiple pipelines in the air supply component. This allows for the simultaneous operation of negative pressure suction and air blowing discharge with only one air pump, without interference between the two processes. The control is simple and convenient, requiring only the operation of the electric five-way valve for switching and starting / stopping.
[0031] 3. The planar transformer and its processing equipment can achieve the sequential flipping of the second and third positioning seats by driving the lever to rotate through the second servo motor. The operation is simple and convenient, and the degree of automation is high. Attached Figure Description
[0032] Figure 1 This is the general assembly drawing of the processing equipment of the present invention;
[0033] Figure 2 This is the general assembly drawing of the stacking mechanism of the present invention;
[0034] Figure 3 This is a schematic diagram of the positioning seat, connecting seat, and fixing tray of the present invention;
[0035] Figure 4 This is a schematic diagram of the positioning seat, connecting seat, and air supply assembly of the present invention;
[0036] Figure 5 This is an exploded view of the first positioning seat of the present invention from below;
[0037] Figure 6 This is a bottom perspective view of the connector of the present invention;
[0038] Figure 7 This is a perspective view of the connector of the present invention;
[0039] Figure 8 This is a perspective view of the gas supply component of the present invention;
[0040] Figure 9 This is a schematic diagram of the working state of the electric five-way valve of the present invention. Figure 1 ;
[0041] Figure 10 This is a schematic diagram of the working state of the electric five-way valve of the present invention. Figure 2 ;
[0042] Figure 11 This is the general assembly drawing of the planar transformer of the present invention;
[0043] Figure 12 This is a schematic diagram of the internal structure of the planar transformer of the present invention;
[0044] Figure 13 This is an exploded view of the internal structure of the planar transformer of the present invention.
[0045] In the diagram: 1-feeding mechanism, 11-feeding rack, 12-support;
[0046] 2-Stacking mechanism, 21-First positioning seat, 22-Second positioning seat, 23-Third positioning seat, 201-Box body, 202-Bottom cover, 203-Sunken positioning groove, 204-Negative pressure hole, 205-Air blowing hole, 206-Connecting cover, 207-Protruding ring, 24-Connecting seat, 241-Positioning circular groove, 242-Large through groove, 243-Rotating cylinder, 244-Upper magnet, 25-Fixed tray, 251-Lower magnet, 26-Base, 27-Flipping mechanism, 271-Second Servo motor, 272-small toothed pulley, 273-large toothed pulley, 274-gear belt, 275-short shaft, 276-lever, 277-slide groove, 28-air supply assembly, 281-first negative pressure pipe, 282-second negative pressure pipe, 283-four-way valve, 284-main negative pressure pipe, 285-exhaust pipe, 286-air blowing pipe, 287-air pump, 288-electric five-way valve, 2881-first servo motor, 2882-valve, 2883-valve plate, 289-air extraction pipe;
[0047] 3-Insulating substrate;
[0048] 4-coil;
[0049] 5-Magnetic core;
[0050] 6-Metal wire;
[0051] 7-Insulating outer casing;
[0052] 8-Electrode. Detailed Implementation
[0053] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0054] See Figures 1-10 This invention discloses a processing equipment for planar transformers and provides the following three technical solutions:
[0055] The first embodiment includes a feeding mechanism 1 and a stacking mechanism 2. The feeding mechanism 1 connects to the stacking mechanism 2 to transfer three parts of the planar transformer to the stacking mechanism 2 respectively. The stacking mechanism 2 then stacks and bonds the three parts together. The bottoms of both the feeding mechanism 1 and the stacking mechanism 2 are inclined to facilitate the sliding of the parts. The stacking mechanism 2 includes:
[0056] The second positioning seat 22 and the third positioning seat 23 are respectively hinged to the two sides of the first positioning seat 21. The first positioning seat 21, the second positioning seat 22 and the third positioning seat 23 are used to position the three parts of the planar transformer and to adsorb the three parts by negative pressure.
[0057] The connecting seat 24 is fixedly connected to the bottom of the first positioning seat 21 by screws, and also connects the second positioning seat 22 and the third positioning seat 23.
[0058] The fixed tray 25 is used to support the connecting seat 24 and allow the connecting seat 24 to slide left and right with a fixed range under external force. The three parts are promoted to slide onto the first positioning seat 21, the second positioning seat 22 and the third positioning seat 23 in a shaking manner. The fixed tray 25 is also provided with a centering structure to center the connecting seat 24 without external force.
[0059] The base 26 has its top four corners fixedly connected to the bottom of the fixed tray 25 via uprights;
[0060] The flipping mechanism 27 is installed on the top of the base 26 and is provided in two sets, which are used to drive the second positioning seat 22 and the third positioning seat 23 to flip so as to complete the sequential stacking of the three parts.
[0061] The air supply assembly 28 is connected to the first positioning seat 21, the second positioning seat 22 and the third positioning seat 23 through pipes. It is used to extract air from the first positioning seat 21, the second positioning seat 22 and the third positioning seat 23 during the stacking stage to adsorb the three parts, and to blow out the parts after the stacking is completed.
[0062] By positioning the three sheet-like parts of the planar transformer and stacking and bonding them by folding, the assembly accuracy is guaranteed, and there is no need to use precision and high-cost equipment such as robotic arms and high-precision control systems, which greatly reduces the cost and achieves the same effect. In addition, the air supply component 28 can use the suction and exhaust functions at the same time. It can hold the parts in place to prevent them from falling when flipping, and can also blow the parts out after stacking. The operation is simple and convenient.
[0063] The second embodiment differs from the first embodiment in that: the first positioning seat 21, the second positioning seat 22, and the third positioning seat 23 all include a box body 201, and the bottom of the box body 201 is covered with a bottom cover 202. The top of the box body 201 is provided with a recessed positioning groove 203. The width of the recessed positioning groove 203 on the side away from the feeding mechanism 1 corresponds to the size of the part to position the part. The width of the recessed positioning groove 203 on the side away from the feeding mechanism 1 is widened to receive the part. The two sections of the recessed positioning groove 203 are connected at an angle to guide the part. The three sides of the positioning section of the recessed positioning groove 203 are provided with negative pressure holes 204 that communicate with the inner cavity of the box body 201. The openings of the negative pressure holes 204 on the three sides of the first positioning seat 21 are also provided with air blowing holes 205.
[0064] The air supply assembly 28 includes a first negative pressure pipe 281 fixedly connected to the bottom of the first positioning seat 21, and a second negative pressure pipe 282 fixedly connected to the bottom of the second positioning seat 22 and the third positioning seat 23. The bottom end of the first negative pressure pipe 281 is sealed through to the bottom of the connecting seat 24 and is sealed with a four-way connector 283. Both ends of the four-way connector 283 are connected to the two second negative pressure pipes 282. The remaining end of the four-way connector 283 is connected to the main negative pressure pipe 284. The bottom of the air blowing hole 205 is connected to the air blowing pipe 286 through the connecting cover 206. The air blowing pipe 286 is sealed through to the bottom of the connecting seat 24.
[0065] The air supply assembly 28 also includes an air pump 287 and an electric five-way valve 288 fixedly connected to the top of the base 26. The electric five-way valve 288 includes a valve 2882 mounted on the top of the first servo motor 2881 fixedly connected to the top of the base 26. The valve plate 2883 inside the valve 2882 separates the five pipe heads into three and two. The air pump 287's inlet and outlet ends are respectively connected to the suction pipe 289 and the exhaust pipe 285. The suction pipe 289, the main negative pressure pipe 284, the blowing pipe 286, and the exhaust pipe 285 are sequentially connected to four of the pipe heads of the valve 2882. The remaining pipe head of the valve 2882 is equipped with an air filter head.
[0066] The bottom cover 202 of the first positioning seat 21 has a protruding ring 207 at the bottom corresponding to the passage of the air pipe 286. The top of the connecting seat 24 has a positioning groove 241 that matches the protruding ring 207. The inside of the connecting seat 24 has a large through groove 242 corresponding to the passage of the second negative pressure pipe 282. A U-shaped frame is fixedly connected to the bottom of the connecting seat 24 and to one side of the large through groove 242. A rotating cylinder 243 is rotatably mounted on the U-shaped frame. The second negative pressure pipe 282 overlaps the rotating cylinder 243 to reduce the friction when the second positioning seat 22 and the third positioning seat 23 flip and pull the second negative pressure pipe 282.
[0067] The centering structure includes upper magnets 244 fixedly connected to both sides of the bottom of the connecting seat 24, and lower magnets 251 fixedly connected to both sides of the top of the fixed tray 25. The upper magnets 244 and lower magnets 251 are positioned correspondingly, and the connecting seat 24 is centered relative to the fixed tray 25 by magnetic force.
[0068] Air pump 287 draws in air through suction pipe 289 and exhausts air through exhaust pipe 285. Suction pipe 289 draws air from electric five-way valve 288, and then uses main negative pressure pipe 284 to draw in air from four-way valve 283. Subsequently, the first negative pressure pipe 281 and the second negative pressure pipe 282 draw in air from the first positioning seat 21, the second positioning seat 22, and the third positioning seat 23, thus attracting the insulating substrate 3, coil 4, and magnetic core 5. After they are stacked, air pump 287 is stopped to eliminate the suction force, and then the second positioning seat 285 is controlled. 2 or the third positioning seat 23 rotates. After it has fully rotated, the air pump 287 is started until the stacking is completed. Then, the electric five-way valve 288 is switched to connect the suction pipe 289 with the main negative pressure pipe 284 and the filter head. This will draw out most of the outside air, making the suction force of the negative pressure hole 204 on the first positioning seat 21 small. The exhaust pipe 285 is connected with the blowing pipe 286, which will generate a blowing force from the blowing hole 205 to blow the parts to the left for collection. Then, the subsequent welding of the metal wire 6 and the assembly of the insulating shell 7 are carried out.
[0069] Figure 9 and Figure 10 The middle arrow indicates the direction of airflow.
[0070] The feeding mechanism 1 includes:
[0071] The three sets of feeding racks 11 are respectively connected to the three sets of sinking positioning grooves 203 on their left ends, and the left ends of the three sets of feeding racks 11 are all fixed on the fixed trays 25.
[0072] The bracket 12 is fixedly connected to the bottom of the feeding rack 11 to support the three sets of feeding racks 11.
[0073] The magnetic core 5, insulating substrate 3 and coil 4 are transported to three sets of loading racks 11 by conveyor belt or other equipment, and then slid into three sets of sinking positioning grooves 203. The surface of the insulating substrate 3 is coated with glue or double-sided tape is pasted on it.
[0074] The multiple pipelines of the air supply component 28 are connected and directionally controlled by a four-way valve 283 and an electric five-way valve 288, so that only one air pump 287 is needed to simultaneously realize negative pressure suction and air blowing discharge operations, and the two do not interfere with each other. The electric five-way valve 288 can be switched and started and stopped, making the control simple and convenient.
[0075] The third embodiment differs from the first embodiment mainly in that the flipping mechanism 27 includes:
[0076] The second servo motor 271 has a small toothed pulley 272 fixedly connected to its output end.
[0077] The large toothed pulley 273 is rotatably connected to the left side of the fixed tray 25, and the large toothed pulley 273 is driven by meshing with the small toothed pulley 272 through the gear belt 274;
[0078] The short shaft 275 is fixedly connected to the left side of the second positioning seat 22 and the third positioning seat 23;
[0079] The lever 276 has one end fixedly connected to the large toothed pulley 273, and the other end of the lever 276 is sleeved on the short shaft 275. The other end of the lever 276 has a groove 277 that is adapted to the short shaft 275.
[0080] After the second servo motor 271 drives the small toothed pulley 272 to rotate, it drives the large toothed pulley 273 to rotate through the gear belt 274, which in turn drives the large toothed pulley 273 and the lever 276 to rotate. The lever 276 pushes the short shaft 275 to make the second positioning seat 22 or the third positioning seat 23 flip, thereby causing the parts on it to flip and stack.
[0081] By driving the lever 276 to rotate via the second servo motor 271, the second positioning seat 22 and the third positioning seat 23 can be flipped sequentially. The operation is simple and convenient, and the degree of automation is high.
[0082] See Figures 11-13 The present invention discloses a planar transformer, including an insulating substrate 3, a coil 4 and a magnetic core 5. The coil 4 and the magnetic core 5 are both attached to the surface of the insulating substrate 3, and the magnetic core 5 is located inside the coil 4. Metal wires 6 are welded on both the coil 4 and the magnetic core 5. The insulating substrate 3 is transferred to the first positioning seat 21, and the magnetic core 5 and the coil 4 are transferred to the second positioning seat 22 and the third positioning seat 23, respectively.
[0083] The insulating substrate 3, coil 4 and magnetic core 5 are stacked together in two sets. The insulating substrate 3, coil 4 and magnetic core 5 are wrapped with an insulating shell 7. Electrodes 8 are embedded and fixed on both sides of the top of the insulating shell 7, and the metal wire 6 is electrically connected to the electrode 8.
[0084] Furthermore, all content not described in detail in this specification is existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used.
[0085] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0086] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A processing device for a planar transformer, comprising a feeding mechanism and a stacking mechanism, wherein the feeding mechanism connects to the stacking mechanism for transferring three parts of the planar transformer to the stacking mechanism respectively, and the stacking mechanism stacks and bonds the three parts, characterized in that: Both the feeding mechanism and the stacking mechanism are inclined at their bottoms to facilitate the sliding of parts. The stacking mechanism includes: The first positioning seat is hinged to the second positioning seat and the third positioning seat on both sides respectively. The first positioning seat, the second positioning seat and the third positioning seat are used to position the three parts of the planar transformer and to adsorb the three parts by negative pressure. The connecting seat is fixedly connected to the bottom of the first positioning seat by screws, and also connects the second and third positioning seats. A fixed tray is used to support the connecting seat and allow the connecting seat to slide left and right to a fixed extent under external force. The three parts are promoted to slide onto the first positioning seat, the second positioning seat and the third positioning seat by shaking. The fixed tray is also provided with a centering structure to center the connecting seat when there is no external force. The base is fixedly connected to the bottom of the fixed tray via uprights at its four top corners. The flipping mechanism is installed on the top of the base and has two sets, which are used to drive the second positioning seat and the third positioning seat to flip so as to complete the sequential stacking of the three parts; An air supply assembly, connected to a first positioning seat, a second positioning seat, and a third positioning seat via pipes, is used to extract air from the first, second, and third positioning seats during the stacking stage to adsorb the three parts, and to blow out the parts after stacking is completed.
2. The processing equipment for a planar transformer according to claim 1, characterized in that: The first positioning seat, the second positioning seat and the third positioning seat all include a box body, and the bottom of the box body is covered with a bottom cover. The top of the box body is provided with a recessed positioning groove. The width of the recessed positioning groove on the side away from the feeding mechanism corresponds to the size of the part to position the part. The width of the recessed positioning groove on the side away from the feeding mechanism is widened to receive the part, and the two ends of the recessed positioning groove are connected at an angle to guide the part.
3. The processing equipment for a planar transformer according to claim 2, characterized in that: The three sides of the sinking positioning groove positioning section are provided with negative pressure holes that connect to the inner cavity of the box, and the openings of the negative pressure holes on the three sides of the first positioning seat are also provided with air blowing holes.
4. The processing equipment for a planar transformer according to claim 3, characterized in that: The air supply assembly includes a first negative pressure pipe fixedly connected to the bottom of the first positioning seat, and a second negative pressure pipe fixedly connected to the bottom of the second and third positioning seats. The bottom end of the first negative pressure pipe is sealed through to the bottom of the connecting seat and is sealed with a four-way connector. The two ends of the four-way connector are connected to two second negative pressure pipes, and the remaining end of the four-way connector is connected to the main negative pressure pipe. The bottom of the air blowing hole is connected to an air blowing pipe through a connecting cover, and the air blowing pipe is sealed through to the bottom of the connecting seat.
5. The processing equipment for a planar transformer according to claim 4, characterized in that: The air supply assembly includes an air pump and an electric five-way valve fixedly connected to the top of the base. The electric five-way valve includes a valve mounted on the top of a first servo motor fixedly connected to the top of the base. The valve plate inside the valve separates the five pipe heads into three and two sections. The air pump's inlet and outlet ends are respectively connected to an air extraction pipe and an outlet pipe. The air extraction pipe, the main negative pressure pipe, the air blowing pipe, and the outlet pipe are sequentially connected to four of the valve's pipe heads. The remaining pipe head of the valve is fitted with an air filter head.
6. The processing equipment for a planar transformer according to claim 2, characterized in that: The bottom cover of the first positioning seat has a protruding ring at the bottom corresponding to the passage of the air blowing pipe. The top of the connecting seat has a positioning groove that matches the protruding ring. The interior of the connecting seat has a large through groove corresponding to the passage of the second negative pressure pipe. A U-shaped frame is fixedly connected to the bottom of the connecting seat and to one side of the large through groove. A rotating cylinder is rotatably mounted on the U-shaped frame. The second negative pressure pipe overlaps the rotating cylinder to reduce the friction when the second positioning seat and the third positioning seat flip and pull the second negative pressure pipe.
7. The processing equipment for a planar transformer according to claim 1, characterized in that: The centering structure includes upper magnets fixedly connected to both sides of the bottom of the connecting seat, and lower magnets fixedly connected to both sides of the top of the fixed tray. The upper and lower magnets are positioned correspondingly, and the connecting seat is centered relative to the fixed tray by magnetic force.
8. The processing equipment for a planar transformer according to claim 1, characterized in that: The flipping mechanism includes: The output end of the second servo motor is fixedly connected to a small toothed belt pulley; The large toothed pulley is rotatably connected to the left side of the fixed tray, and the large toothed pulley is driven by meshing with the small toothed pulley through a gear belt; The short shaft is fixedly connected to the left side of the second and third positioning seats; The lever has one end fixedly connected to the large toothed pulley, and the other end of the lever is sleeved on the outside of the short shaft, with a groove adapted to the short shaft at the other end of the lever.
9. The processing equipment for a planar transformer according to claim 1, characterized in that: The feeding mechanism includes: The three sets of feeding racks are connected to the three sets of recessed positioning slots on the left, and the left ends of the three sets of feeding racks are all fixed on the fixed trays. The bracket is fixedly connected to the bottom of the feeding rack to support the three sets of feeding racks.
Citation Information
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Planar transformer assembling equipment
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