Multistage motor stator and rotor assembly and intelligent assembling platform thereof

The anti-loosening mechanism and intelligent assembly platform solve the problems of damage and cumbersome control during the assembly of the motor stator and rotor components, achieve rapid disassembly and efficient assembly, and improve the stability and assembly quality of the motor.

CN120768073AActive Publication Date: 2025-10-10TAIZHOU TAILI ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202511026035.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-24
Publication Date
2025-10-10
Estimated Expiration
2045-07-24

AI Technical Summary

Technical Problem

The existing motor stator and rotor assemblies are prone to damage to the stator plates during assembly, have low assembly and disassembly efficiency, and require multiple laser position sensors to monitor coaxiality, which makes control cumbersome and inconvenient for operation and maintenance.

Method used

It adopts anti-loosening mechanism and intelligent assembly platform, including rotor core, stator, isolation sleeve, locking ring frame, limit ring, locking piece, frame, step-by-step conveying assembly, screwing mechanism, etc., to achieve automatic assembly and position adjustment, ensuring the coaxiality and assembly accuracy of the stator and rotor assembly.

Benefits of technology

It realizes the rapid disassembly and assembly of the stator and rotor assemblies, improves the assembly efficiency and the stability of the motor, ensures the assembly quality and concentricity, and simplifies the operation and maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of motor manufacturing, in particular to a multistage motor stator and rotor assembly and an intelligent assembling platform thereof.The stator and rotor assembly comprises a rotating shaft, the outer side of the rotating shaft is fixedly sleeved with a rotor iron core, the rotor iron core is movably sleeved with a stator, and the portion between the rotor iron core and the stator is movably sleeved with an isolation sleeve and an anti-loosening mechanism; comprising locking ring frames fixed to the two ends of a rotor core, limiting rings fixed to the two ends of a stator and locking pieces arranged between the locking ring frames and the limiting rings. According to the stator and rotor assembly, the rotor core and the stator which are inserted and preassembled can be limited through an anti-loosening mechanism; the assembling platform comprises the rack, the stator conveying part, the rotor conveying part and the screwing mechanism, the assembling platform not only can improve the concentric assembling precision of assembling of the rotor iron core and the stator, but also can automatically control the anti-loosening mechanism to complete limitation of the relative positions of the rotor iron core and the stator.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of motor manufacturing, in particular to a multi-stage motor stator-rotor assembly and an intelligent assembly platform thereof. BACKGROUND

[0002] A motor is an electromagnetic device that realizes mechanical and electrical energy conversion. The stator-rotor assembly is the core component of the motor, which is composed of a fixed part (stator) and a rotating part (rotor). The two parts cooperate with each other through the action of a magnet coil to convert electromagnetic energy into mechanical energy.

[0003] The prior art discloses a Chinese patent with publication number CN 221574962 U: a quick-release multi-stage stator-rotor assembly, which discloses a limiting shaft, a limiting hole, a limiting sheet, a limiting nut, and a screw block. By inserting the limiting shaft into the limiting hole, the connection strength between the stator sheets is enhanced by cooperating with the limiting sheet, the rotating shaft, and the connecting shaft. Then, the plurality of insertion rods are inserted into the insertion holes, and the limiting nut is threadedly connected to the side surface of the screw block to tightly connect the plurality of stator sheets.

[0004] However, the above-mentioned prior art still has certain defects, that is, in the process of fixing the stator sheet by using the tightened limiting nut, the surface of the stator sheet is easily damaged, and during disassembly, attention needs to be paid to the operation of each limiting nut, and the disassembly efficiency is low.

[0005] The prior art also discloses a Chinese patent with publication number CN 110380583 B: an electric motor stator and rotor assembling machine, which discloses a V-shaped adjustable limiting frame, a laser position sensor I installed on the V-shaped adjustable limiting frame, a stator bracket, and a laser position sensor II installed on the stator bracket. The laser position sensor is used to detect whether the rotor is leveled during the lifting of the V-shaped adjustable limiting frame and whether the stator base is leveled during the swinging of the swing arm mechanism.

[0006] However, the above-mentioned prior art still has certain defects, that is, in the process of using, a plurality of laser position sensors are needed to cooperate with the time monitoring and control of the motor stator-rotor coaxiality, the control is complicated, and it is not convenient for later operation and maintenance. SUMMARY

[0007] The present application relates to the technical field of motor manufacturing, in particular to a multi-stage motor stator-rotor assembly and an intelligent assembly platform thereof.

[0008] The purpose of the present application can be achieved by the following technical solutions: A multi-stage motor stator-rotor assembly, comprising: The rotating shaft is externally sleeved with a rotor core, the rotor core is externally movably sleeved with a stator, and a spacer sleeve is movably sleeved between the rotor core and the stator; The anti-loosening mechanism comprises locking ring frames fixed at both ends of the rotor core, limiting rings fixed at both ends of the stator, and locking pieces arranged between the locking ring frames and the limiting rings. The locking pieces comprise ring tables threadedly sleeved at both ends of the rotating shaft, clamping plates movably inserted on the ring tables, through slots formed on the clamping plates, and ring grooves formed on the inner side of the limiting rings.

[0009] The application further provides an intelligent assembling platform for a multi-stage motor stator-rotor assembly, which is used for automatically assembling the stator and the rotor core of the multi-stage motor stator-rotor assembly. The rack is composed of a bearing table and columns fixed at the four corner positions of the bottom of the bearing table. The stator conveying part comprises a step-type conveying assembly installed on the rack and a plurality of brackets one fixedly installed on the step-type conveying assembly. The rotor conveying part comprises end piece one and end piece two installed on the top of the rack, and the end piece one and the end piece two are arranged on both sides of the stator conveying part. The screwing mechanism comprises a stop block one arranged on both sides of the stator conveying part, a stop block two fixedly installed on the top of the stop block one, a through slot formed on the stop block one, and a screwing assembly installed in the through slot.

[0010] As a preferred scheme of the intelligent assembling platform for the multi-stage motor stator-rotor assembly, the step-type conveying assembly comprises two conveying racks fixed on the bearing table, conveying rollers rotatably installed between the two ends of the two conveying racks, a conveying belt wound between the two conveying rollers, supports fixedly arranged on the conveying belt at positions corresponding to each bracket one, and three through holes one-to-one arranged on the two conveying racks.

[0011] As a preferred scheme of the intelligent assembling platform for the multi-stage motor stator-rotor assembly, the end piece one comprises a cylinder one fixedly installed on the top of the bearing table, a square column one fixedly connected to the extension end of the cylinder one, a supporting plate one fixedly arranged on the top end of the square column one, a straight plate fixedly arranged on the outer side of the square column one, a cylinder two fixedly arranged on the top of the straight plate, a lifting plate one fixedly connected to the extension end of the cylinder two, and a buckle plate one fixedly arranged on one end of the bottom of the lifting plate one and opposite to the supporting plate one.

[0012] As a preferred solution of the intelligent assembly platform of the multi-stage motor stator and rotor assembly described in the present invention, the end piece 1 also includes a T-shaped slide opened on the top of the supporting platform, a π-shaped slide is slidably connected inside the T-shaped slide, a bracket 2 is provided on the top of the π-shaped slide, two movable vehicles are fixedly provided on the bottom of the bracket 2 and are plugged into the square sleeve on the top of the π-shaped slide, a spring 1 is fixedly connected between the π-shaped slide and the bracket 2, and a spring 2 is fixedly connected between the π-shaped slide and the inner wall of one end of the T-shaped slide, and the bottom end of the square column 1 is fitted with the bottom end surface of the inner cavity of the T-shaped slide for movement.

[0013] As a preferred solution of the intelligent assembly platform of the multi-stage motor stator and rotor assembly described in the present invention, the end piece 1 also includes a U-shaped bar fixed in a through-type on the square column 1 and side panels fixed on the top of the supporting platform on both sides of the T-shaped slide groove, and the two side panels are provided with limiting grooves facing the U-shaped bar on opposite sides, and a limiting block is fixed on the outer side of the U-shaped bar and is slidably connected to the inside of the limiting groove, and a through groove is provided on the two square sleeves at positions corresponding to the two ends of the U-shaped bar.

[0014] As a preferred solution of the intelligent assembly platform of the multi-stage motor stator and rotor assembly of the present invention, wherein: the end piece 2 includes a cylinder 3 and a square column 2 fixed to the top of the bearing platform, the telescopic end of the cylinder 3 movably passes through the square column 2, and the cylinder 3 is located inside the through hole centrally provided on the conveying frame, and the telescopic end of the cylinder 3 is fixedly connected to an L-shaped frame movably overlapped on the top of the square column 2; A support plate 2 and a pad are fixed on the top of one end of the L-shaped frame, a cylinder 4 is fixed on the top end of the pad, a lifting plate 2 is fixed on the telescopic end of the cylinder 4, and a buckle plate 2 facing the support plate 1 is fixed on the bottom of one end of the lifting plate 2.

[0015] As a preferred solution of the intelligent assembly platform of the multi-stage motor stator and rotor assembly described in the present invention, the end piece two also includes a seat block fixed on the top of the pad, three annular evenly distributed sinking grooves are opened on the outside of the seat block, and cylinder five is fixed inside the three sinking grooves. The telescopic end of cylinder five is fixedly connected to a U-shaped plate, and a plurality of equally distributed rollers are rotatably installed on the inside of the U-shaped plate.

[0016] As a preferred solution of the intelligent assembly platform of the multi-stage motor stator and rotor assembly described in the present invention, wherein: the screwing assembly includes two round rods fixed inside the corresponding through slots, the outer sides of the two round rods are rotatably sleeved with pendulum seats, slots are opened on the opposite sides of one end of the two pendulum seats, and buckle seats are fixed on the opposite sides of one end of the two pendulum seats, cylinder six is ​​fixed on the opposite sides of one end of the two pendulum seats, the telescopic ends of cylinder six are fixedly connected to U-shaped frames, a rotating drum is rotatably installed on the inner side of the U-shaped frame, and an adjusting part is provided between the other ends of the two pendulum seats.

[0017] As a preferred scheme of the intelligent assembling platform of the multi-stage motor stator-rotor assembly, the adjusting member comprises a U-shaped seat fixed on one side of the corresponding block and an arc groove opened on the opposite side of the corresponding two swing seats, a double-extended cylinder is fixedly embedded in the middle of the U-shaped seat in a through mode, a spherical ball is fixedly connected to the two ends of the double-extended cylinder, the two spherical balls are slidingly connected to the inside of the corresponding arc groove, and a range finder is fixedly installed on the middle of the inner side of the U-shaped seat.

[0018] The beneficial effects of the present application are as follows: 1. The anti-loosening mechanism arranged between the stator and the rotor core can position the rotor core and the stator after the plug-in pre-assembly, so that the stator-rotor assembly and the motor shell can be quickly assembled, and the coaxiality of the stator-rotor assembly during operation can be effectively ensured, thereby improving the stability of the motor. 2. The stator conveying part and the rotor conveying part can improve the concentric assembly precision of the rotor core and the stator, thereby ensuring the air gap uniformity of the motor, and improving the assembly quality and efficiency. 3. The plug-in pre-assembled rotor core and stator are further adjusted in relative position by the screwing mechanism, and the anti-loosening mechanism is automatically controlled to limit the relative position of the two. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, other drawings can also be obtained by those skilled in the art without creative effort. Figure 1 is a schematic diagram of the overall structure of the stator-rotor assembly of the present application; Figure 2 is a schematic diagram of the exploded view of the stator-rotor assembly of the present application; Figure 3 is a schematic diagram of the overall structure of the assembling platform of the present application; Figure 4 is a schematic diagram of the local structure of the assembling platform of the present application; Figure 5 is a schematic diagram of the local structure of the stator conveying part of the assembling platform of the present application; Figure 6 is a schematic diagram of the structure of the end piece one of the assembling platform of the present application from a first perspective; Figure 7 is a schematic diagram of the structure of the end piece one of the assembling platform of the present application from a second perspective; Figure 8 is a schematic diagram of the structure of the end piece two of the assembling platform of the present application; Figure 9 is the first perspective view of the screwing mechanism unit of the assembly platform of the present application; Figure 10 is the second perspective view of the screwing mechanism unit of the assembly platform of the present application; Figure 11 is the structural schematic diagram of the screwing assembly of the assembly platform of the present application.

[0020] The reference signs in the drawings are as follows: 1, rotating shaft; 2, rotor core; 3, stator; 4, isolation sleeve; 5, anti-loosening mechanism; 51, locking ring frame; 52, limiting ring; 53, ring table; 54, clamping plate; 55, slot; 56, ring groove; 6, rack; 7, stator conveying part; 71, conveying frame; 72, conveying roller; 73, conveying belt; 74, support; 75, bracket one; 8, rotor conveying part; 81, end piece one; 811, air cylinder one; 812, square column one; 813, supporting plate one; 814, straight plate; 815, air cylinder two; 816, lifting plate one; 817, clamping plate one; 818, T-shaped sliding groove; 819, π-shaped sliding seat; 8110, square sleeve; 8111, bracket two; 8112, spring one; 8113, U-shaped strip; 8114, through slot; 8115, side plate; 8116, spring two; 82, end piece two; 821, square column two; 822, air cylinder three; 823, L-shaped frame; 824, supporting plate two; 825, cushion plate; 826, air cylinder four; 827, lifting plate two; 828, clamping plate two; 829, seat block; 8210, air cylinder five; 8211, U-shaped plate; 8212, roller; 9, screwing mechanism; 91, stop block one; 92, stop block two; 93, through slot; 94, screwing assembly; 941, swing seat; 942, notch; 943, air cylinder six; 944, U-shaped frame; 945, rotating drum; 946, clamping seat; 947, U-shaped seat; 948, double-stretch air cylinder; 949, spherical ball; 9410, arc slot; 9411, range finder. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0022] The stator-rotor assembly of the present application is a core component of a motor, which mainly functions to convert electrical energy into mechanical energy through electromagnetic induction and is widely applied in various motor systems.

[0023] The intelligent assembly platform of the present invention belongs to a type of intelligent manufacturing equipment industry and is a part of motor manufacturing equipment. It is used to precisely and concentrically assemble the rotor core and stator, and automatically control the anti-loosening mechanism to limit the rotor core and stator that have been pre-assembled, thereby improving assembly quality and efficiency.

[0024] Example 1: Refer to the attached instructions Figure 1-Figure 2 This embodiment is the first embodiment of the present invention, which provides a multi-stage motor stator and rotor assembly, including a rotating shaft 1. A rotor core 2 is fixedly sleeved on the outside of the rotating shaft 1, a stator 3 is movably sleeved on the outside of the rotor core 2, and an isolation sleeve 4 is movably sleeved between the rotor core 2 and the stator 3. In order to improve the heat dissipation efficiency of the stator and rotor assembly during operation, the isolation sleeve 4 can be set to a mesh structure. At the same time, the isolation sleeve 4 can also be used to ensure the coaxiality of the stator and rotor assembly during operation, thereby improving the stability of the motor operation. Among them, the stator 3 is composed of a yoke and multiple groups of main poles and multiple groups of commutator poles that are detachably fixed to the inner side of the yoke by bolts. The main poles and the commutator poles are alternately distributed, and the main poles are connected in series and arranged so that their magnetic polarity alternates. The commutator poles improve commutation by offsetting the influence of armature reaction. In addition, a compensating winding should be provided inside the stator 3. These windings are embedded in the axial slots cut in the pole shoes of the main poles and arranged in a concentric coil pattern. The commutator poles and the compensating windings are connected in series with the armature to ensure that their magnetic effects change proportionally with the load (the above is for reference to the existing technology and will not be described in detail here). In addition, a T-slot with a sealed end is provided on the magnetic pole core of the commutator pole, and a T-bar is fixed on the outside of the isolation sleeve 4. The T-bar is slidably connected to the corresponding T-slot. The sealed end of the T-slot ensures that after the isolation sleeve 4 is inserted into the stator 3, it will not be separated during the insertion of the rotor core 2. The anti-loosening mechanism 5 includes a locking ring frame 51 fixed at both ends of the rotor core 2, a limiting ring 52 fixed at both ends of the stator 3, and a locking member arranged between the locking ring frame 51 and the limiting ring 52. The locking ring frame 51 located at both ends of the rotor core 2 can be used to clamp and limit the multiple groups of core segments that make up the rotor core, and fix them by means of a penetrating screw.

[0025] Further, the locking member comprises ring tables 53 threadedly sleeved on both ends of the rotating shaft 1, clamping plates 54 movably inserted into the ring tables 53, through slots 55 formed on the clamping plates 54, and ring slots 56 formed on the inner side of the limiting ring 52, wherein the end of the ring table 53 close to the clamping plate 54 is provided in a circular table structure, and the end of the clamping plate 54 extending into the inside of the locking ring frame 51 is fixedly provided with a wedge-shaped block, the clamping plate 54 can be pushed to the inside of the ring slot 56 on the limiting ring 52 by using the ring table 53 screwed in to extrude the wedge-shaped block at the end of the clamping plate 54, thereby limiting the relative position of the rotor core 2 and the stator 3 after the rotor core 2 and the stator 3 are inserted, and the through slots 55 can ensure that the winding lead end installed on the rotor core 2 can smoothly pass through at the position of the clamping plate 54.

[0026] Embodiment 2: refer to the description attached Figure 3 This embodiment is a second embodiment of the present application, which provides an intelligent assembly platform for a multi-stage motor stator-rotor assembly, which is used for automatically assembling the stator 3 and the rotor core 2 of the multi-stage motor stator-rotor assembly, and comprises a rack 6 composed of a bearing table and columns fixedly installed at the four corners of the bottom of the bearing table, a stator conveying part 7 and a rotor conveying part 8 are both installed on the bearing table.

[0027] Further, as shown in Figure 4-Figure 5 the stator conveying part 7 is composed of a stepping conveying assembly installed on the rack 6 and a plurality of carriers I 75 fixedly installed on the stepping conveying assembly, and the plurality of carriers I 75 are equidistantly distributed along the conveying direction of the stepping conveying assembly.

[0028] Further, the stepping conveying assembly comprises two conveying frames 71 fixedly installed on the bearing table, and conveying rollers 72 rotatably installed between the two ends of the two conveying frames 71, wherein one of the conveying rollers 72 is driven to rotate by a stepping motor installed on the outer side of the conveying frame 71, the stepping motor is a mature prior art, and the specific model can be selected according to actual production, which will not be described here, and a conveying belt 73 is wound between the two conveying rollers 72, and supports 74 are fixedly installed on the outer side of the conveying belt 73 corresponding to the position of each carrier I 75, wherein three supports 74 corresponding to each carrier I 75 are provided, and the supports 74 at both ends are higher than the support 74 arranged in the middle, which can improve the stability when the stator 3 is carried, and the carrier I 75 is fixedly connected to the top of the support 74 arranged in the middle, and the top end faces of the supports 74 at both ends are flush with the outer side of the carrier I 75, which can smoothly transition the inflection point position of the carrier I 75 during conveying, and three through holes corresponding to the carriers I 75 are formed on the two conveying frames 71, wherein the arrangement of the locking member can avoid direct contact between the related parts of the locking and the stator 3 and the rotor core 2, thereby avoiding scratching the surface of the parts.

[0029] Furthermore, the bracket 75 is composed of a V-shaped arc plate and sealed end plates fixed at both ends of the V-shaped arc plate. The sealed end plates can be used to limit the stator 3 to avoid assembly failure caused by the stator 3 deviating significantly from the bracket 75 during the subsequent insertion of the rotor core 2.

[0030] It should be noted that before the rotor core 2 is assembled into the stator 3, the isolation sleeve 4 needs to be inserted into the stator 3 first. In the process of conveying the stator 3, the conveyor belt 73 is driven by a stepper motor to perform step-by-step transportation, and the stators 3 of the rotor core 2 to be assembled are placed one by one on the bracket 75 moved to the loading position by a robot. Then, when the stator 3 of the rotor core 2 to be assembled is transported to the position of the rotor conveying part 8 along the conveyor belt 73, the rotor conveying part 8 is used to insert the target rotor core 2 into the stator 3.

[0031] Refer to the instruction manual Figure 3-Figure 4 The rotor conveying part 8 is composed of an end piece 1 81 and an end piece 2 82 installed on the top of the frame 6 , and the end piece 1 81 and the end piece 2 82 are respectively placed on both sides of the stator conveying part 7 .

[0032] Furthermore, if Figure 6-Figure 7 As shown, the end piece 81 includes a cylinder 811 fixed on the top of the supporting platform, the telescopic end of the cylinder 811 is fixedly connected to a square column 812, the top of the square column 812 is fixedly provided with a supporting plate 813, the outer side of the square column 812 is fixedly provided with a straight plate 814, the top of the straight plate 814 is fixedly provided with a cylinder 2 815, the telescopic end of the cylinder 2 815 is fixedly connected to a lifting plate 1 816, and the bottom of one end of the lifting plate 1 816 is fixedly provided with a buckle plate 817 facing the supporting plate 1 813, wherein the supporting plate 1 813 and the buckle plate 817 are fixedly provided. The plates 817 are all configured as V-shaped structures, and notches equal in width to the gusset plate 817 are opened in the middle of both ends of the support plate 813. At the same time, a sealing plate is added to the end of the support plate 813 away from the end piece 82. The cylinder 815 can be used to push the lifting plate 816 downward to allow the gusset plate 817 to be fastened with the support plate 813, thereby fastening the corresponding ends of the rotating shaft 1. The sealing plate can ensure that the rotor core 2 is inserted into place during the process of using the cylinder 811 to push the square column 812 to transport the rotor core 2. The end piece 1 81 further includes a T-shaped slot 818 opened on the top of the supporting platform, and a π-shaped slide 819 is slidably connected inside the T-shaped slot 818. A V-shaped bracket 2 8111 is provided on the top of the π-shaped slide 819. Two movable vehicles are fixedly provided at the bottom of the bracket 2 8111, and the square sleeve 8110 on the top of the π-shaped slide 819 is plugged into the bottom of the π-shaped slide 819. A spring 1 8112 is fixedly connected between the π-shaped slide 819 and the bracket 2 8111. In the process of elastic deformation of the spring 1 8112, the two vertical sections of the π-shaped slide 819 are always kept straight. Inserted into the corresponding square sleeve 8110, a spring 2 8116 is fixedly connected between the π-shaped slide 819 and the inner wall of one end of the T-shaped slide 818. The setting of the spring 2 8116 can ensure that each time the rotor core 2 is pushed, the support plate 1 813 can be reset to the initial position (that is, the side of the square column 1 812 connected to the cylinder 1 811 is in contact with the inner wall of the corresponding end of the T-shaped slide 818, the same below), ensuring that the loading process of the next round of the rotor core 2 is stable, and the bottom end of the square column 1 812 is in contact with the bottom end surface of the T-shaped slide cavity for movement; The end piece 81 also includes a U-shaped bar 8113 fixed on the square column 812 in a through-type manner and side plates 8115 fixed on the top of the supporting platform on both sides of the T-shaped slide groove 818. The two side plates 8115 are provided with a limiting groove facing the U-shaped bar 8113 on the opposite sides. A limiting block slidably connected to the inside of the limiting groove is fixed on the outside of the U-shaped bar 8113. The limiting groove and the limiting block can be used in conjunction with each other to assist in limiting the movement of the square column 812 to ensure that the rotor core 2 is pushed in a straight line. The two square sleeves 811 0, there are through grooves 8114 at the positions corresponding to the two ends of the U-shaped bar 8113, wherein the through groove 8114 is set as a parallelogram structure, and the two ends of the U-shaped bar 8113 are set as inclined structures, and the inclined surface at the end of the U-shaped bar 8113 has the same slope as the inclined surface on the through groove 8114. In addition, when the square column 812 is in the initial position, the high end of the inclined surface on the U-shaped bar 8113 is inserted into the corresponding through groove 8114 and fits with the low end of the inclined surface at the lower end of the through groove 8114.

[0033] Furthermore, if Figure 8 As shown, the second end piece 82 includes a third cylinder 822 and a second square column 821 fixed to the top of the supporting platform. The telescopic end of the third cylinder 822 movably passes through the second square column 821, and the third cylinder 822 is located inside the through hole centrally provided on the conveying frame 71. The telescopic end of the third cylinder 822 is fixedly connected to an L-shaped frame 823 movably overlapped on the top of the second square column 821. The second square column 821 can be used to provide auxiliary support for the corresponding end of the L-shaped frame 823, thereby improving the stability of the L-shaped frame 823 in carrying the rotor core 2. The top of one end of the L-shaped frame 823 is fixed with a supporting plate 2 824 and a pad 825, and one end of the top of the pad 825 is fixed with a cylinder 4 826, and the telescopic end of the cylinder 4 826 is fixedly connected to the lifting plate 2 827, and the bottom of one end of the lifting plate 2 827 is fixed with a gusset plate 2 828 facing the supporting plate 1 813, wherein the supporting plate 2 824 and the gusset plate 2 828 are also both configured as a V-shaped structure, and the middle part of both ends of the supporting plate 2 824 is also provided with a notch groove equal to the width of the gusset plate 2 828, and the cylinder 4 826 can be used to push the lifting plate 2 827 downward to complete the buckling of the gusset plate 2 828 and the supporting plate 2 824, thereby fastening the corresponding ends of the rotating shaft 1; The second end piece 82 also includes a seat block 829 fixed on the top of the pad 825. The outer side of the seat block 829 is provided with three annular evenly distributed sink grooves. The inside of the three sink grooves is fixed with a cylinder 5 8210. The telescopic end of the cylinder 5 8210 is fixedly connected to a U-shaped plate 8211. The inside of the U-shaped plate 8211 is rotatably mounted with multiple rollers 8212 distributed at equal distances. Among them, the central axis of the annular track surrounded by the three sink grooves and the second gusset plate 828 and the second support plate are connected. When 824 is fastened together and the buckle plate 1 817 and the support plate 1 813 are fastened together to clamp the rotating shaft 1, the central axis is arranged horizontally and collinearly. The synchronously extended U-shaped plate 8211 can be used to support the inner wall of the stator 3 to ensure the coaxiality of the rotor core 2 and the stator 3 during plug-in assembly. The setting of the roller 8212 can prevent the U-shaped plate 8211 from directly contacting the inner wall of the stator 3 and reduce the friction resistance encountered by the U-shaped plate 8211 during the process of withdrawing from the interior of the stator 3.

[0034] It should be noted that, in the process of inserting the rotor core 2 into the stator 3, first, the rotor core 2 to be assembled needs to be placed on the second bracket 8111 by a manipulator, and the corresponding end of the rotating shaft 1 is supported by the first support plate 813 in the initial position. At this time, under the action of the first spring 8112, the rotating shaft 1 is kept horizontal, and the rotating shaft 1 and the rotor core 2 are respectively connected to the first support plate 813 and the second bracket 8111. Then, the L-shaped frame 823 in the initial state is pulled by the third cylinder 822 (see Figure 8 As shown in the figure, the first end piece 81 is moved in the direction of the first end piece 81, so that the second support plate 824 passes through the stator 3 at the corresponding position and moves to the bottom of the corresponding end of the rotating shaft 1. In this state, the two ends of the rotating shaft 1 are respectively connected to the first support plate 813 and the second support plate 824. Then, the corresponding lifting plate is driven downward by the second cylinder 815 and the fourth cylinder 826, so that the corresponding buckle plate passes through the notch on the corresponding support plate to complete the buckle engagement. Subsequently, the three cylinders 8210 are simultaneously controlled to synchronously push the corresponding U-shaped plates 8211 to move in opposite directions until the rollers 8212 installed on the U-shaped plates 8211 are in contact with the inner wall of the stator 3. During this process, the three synchronously extended U-shaped plates 8211 can be used to complete the position correction of the stator 3, ensuring that the central axis of the stator 3 and the central axis of the rotating shaft 1 are arranged horizontally and collinearly. During this period, the stator 3 after the correction does not leave the area corresponding to the sealing end plate. The sealing end plate can be used to limit the stator 3 to ensure that the stator 3 does not deviate during the insertion of the rotor core 2. After completing the correction of the relative position of the stator 3, the cylinder 1 811 is used to push the square column 1 812 to move toward the end piece 2 82. At the same time, the cylinder 3 822 will push the L-shaped frame 823 to move away from the end piece 1 81. During this period, the push feed amount of the two keeps changing synchronously. In the process of using the cylinder 1 811 to push the square column 1 812 to move toward the end piece 2 82, the two ends of the U-shaped bar 8113 will continue to be inserted into the corresponding passage groove 8114. Then, as the U-shaped bar 8113 is pushed forward, the U-shaped bar 8113 will push the square sleeve 8110 to move downward and compress the spring 1 8112, so that the bracket 2 8111 is separated from the rotor core 2, ensuring that the rotor core 2 extends to the outside of the locking ring frame 51 in the process of being pushed toward the end piece 2 82. The clamping plate 54 can smoothly pass over the area where the bracket 2 8111 is located, completing the pre-assembly of the plug-in between the rotor core 2 and the stator 3.

[0035] Example 3: Refer to the attached instructions Figure 1 and Figure 9-10 - Figure 11 This embodiment is the third embodiment of the present invention. What is different from the second embodiment is that it also includes a screwing mechanism 9 composed of a stopper 91 disposed on both sides of the stator conveying part 7, a stopper 92 fixed on the top of the stopper 91, a through slot 93 opened on the stopper 91, and a screwing assembly 94 installed inside the through slot 93. Among them, the ends of the opposite sides of the two stoppers 91 and the two stoppers 92 close to the pre-insertion assembly station of the rotor core 2 and the stator 3 are both set as inclined structures, so as to adjust the relative positions of the rotor core 2 and the stator 3 through the corresponding inclined surfaces, ensuring that the clamping plate 54 on the locking ring frame 51 is aligned with the annular groove 56 on the limit ring 522. The stopper 91, the stopper 92, the through slot 93 and the screwing assembly 94 on the same side together constitute a screwing mechanism unit.

[0036] Furthermore, the screw assembly 94 includes two round rods fixed inside the corresponding through slots 93, and the outer sides of the two round rods are rotatably sleeved with a swing seat 941, wherein the swing seat 941 is set to a broken line structure, and is intended to be set Figure 11The state shown is the initial state, so that the clamping ends of the two pendulum seats 941 in the initial state are set in a flared shape to ensure that the rotating shaft 1 can smoothly enter the clamping area of ​​the two pendulum seats 941, and slots 942 are provided on the opposite sides of one end of the two pendulum seats 941, and buckle seats 946 are fixed on the opposite sides of one end of the two pendulum seats 941, and cylinder six 943 is fixed on the opposite sides of one end of the two pendulum seats 941, and the telescopic ends of cylinder six 943 are fixedly connected to U-shaped frames 944, and a rotating drum 945 is rotatably installed on the inner side of the U-shaped frame 944, and the rotating drum 945 is driven to rotate by a motor installed on the outer side of the corresponding U-shaped frame 944, and an adjusting part is provided between the other ends of the two pendulum seats 941.

[0037] Furthermore, the adjusting part includes a U-shaped seat 947 fixed on one side of the corresponding stop block 91 and an arc groove 9410 opened on the opposite side of the corresponding two swing seats 941. The middle part of the U-shaped seat 947 is fixedly embedded with a double-extension cylinder 948 in a through-type manner. The two telescopic ends of the double-extension cylinder 948 are fixedly connected with balls 949. The two balls 949 are slidably connected to the corresponding arc groove 9410. The groove diameter width of the arc groove 9410 is smaller than the ball diameter of the ball 949. While ensuring that the ball 949 rotates inside the corresponding arc groove 9410, it can perform stable linear motion along the corresponding arc groove 9410. A rangefinder 9411 is fixedly installed in the middle of the inner side of the U-shaped seat 947.

[0038] It should be noted that, in the process of adjusting the end of the clamping plate 54 on the locking ring frame 51 extending to the outside thereof to be inserted into the annular groove 56 on the corresponding limiting ring 52, when the rotor core 2 and the stator 3 that have been pre-assembled and plugged in are transported to the screwing station by the conveyor belt 73, as the conveying process of the conveyor belt 73 proceeds, the two ends of the rotating shaft 1 will be guided by the inclined surfaces on the corresponding stopper 91 during the conveying process to complete the fine adjustment of the position of the rotor core 2. At the same time, the two ends of the stator 3 will be guided by the inclined surfaces on the corresponding stopper 2 92 during the conveying process to complete the fine adjustment of the position of the stator 3, ensuring that the rotor core 2 and the stator 3 that have been pre-assembled and plugged in are finely adjusted before entering the screwing station, that is, the end of the clamping plate 54 on the locking ring frame 51 that extends to the outside thereof is aligned with the annular groove 56 on the corresponding limiting ring 52. After the pre-assembled rotor core 2 and stator 3 are plugged in and enter the screwing station, two double-extension cylinders 948 will be used to simultaneously push the two balls 949 at the corresponding positions to move in opposite directions, so that one end of the arc groove 9410 of the corresponding two pendulum seats 941 will expand with the round rod at the corresponding position as the central axis, so that the clamping ends of the corresponding two pendulum seats 941 will engage with each other, and the buckle seats 946 on the opposite sides of the corresponding two pendulum seats 941 will complete the support and fixation of the end of the rotating shaft 1, and then, through the corresponding two pendulum seats 941 on the opposite sides of the buckle seats 946, the two pendulum seats 941 will be tightened. Cylinder six 943 pushes the two U-shaped frames 944 to move toward each other, so that the two rotating cylinders 945 are tightly against the outside of the ring platform 53 that is threadedly sleeved on the outside of the rotating shaft 1, and then the motor is started to control the two rotating cylinders 945 to rotate. The rotating rotating cylinder 945 is used to drive the ring platform 53 to rotate, so that the ring platform 53 is screwed in along the rotating shaft 1, and the corresponding end of the clamping plate 54 is pushed outward and inserted into the corresponding ring groove 56 to complete the screwing. In this state, the rotor core 2 and the stator 3 will remain in a state of not being loose, thereby facilitating the subsequent assembly with the motor housing.

[0039] In the above technical solution, the multiple cylinders mentioned all use single-acting cylinders with model DSA25N200; the double-extension cylinder 948 mentioned uses a double-extension rod type ESFD standard cylinder; the rangefinder 9411 mentioned uses an MRD2 series industrial-grade laser ranging sensor, and its specific model is selected according to actual production needs.

[0040] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the invention as claimed.

Claims

1. A multi-stage motor stator and rotor assembly, characterized in that: include: A rotating shaft (1), wherein a rotor core (2) is fixedly sleeved on the outside of the rotating shaft (1), a stator (3) is movably sleeved on the outside of the rotor core (2), and an isolation sleeve (4) is movably sleeved between the rotor core (2) and the stator (3); An anti-loosening mechanism (5) comprises a locking ring frame (51) fixed to both ends of the rotor core (2), a limiting ring (52) fixed to both ends of the stator (3), and a locking member arranged between the locking ring frame (51) and the limiting ring (52); The locking member comprises a ring platform (53) threadedly sleeved on both ends of the outer side of the rotating shaft (1), a clamping plate (54) movably plugged into the ring platform (53), a through groove (55) formed on the clamping plate (54), and an annular groove (56) formed on the inner side of the limiting ring (52).

2. An intelligent assembly platform for a multi-stage motor stator and rotor assembly, which is used to automatically assemble the stator (3) and rotor core (2) of the multi-stage motor stator and rotor assembly according to claim 1, characterized in that: include: The frame (6) is composed of a bearing platform and columns fixed at the four corners of the bottom of the bearing platform; The stator conveying part (7) includes a step-by-step conveying assembly mounted on the frame (6) and a plurality of brackets (75) fixedly mounted on the step-by-step conveying assembly; The rotor conveying part (8) comprises an end piece 1 (81) and an end piece 2 (82) mounted on the top of the frame (6), wherein the end piece 1 (81) and the end piece 2 (82) are respectively disposed on both sides of the stator conveying part (7); The screwing mechanism (9) comprises a first stopper (91) disposed on both sides of the stator conveying portion (7), a second stopper (92) fixed on the top of the first stopper (91), a through slot (93) formed on the first stopper (91), and a screwing assembly (94) installed in the through slot (93).

3. The intelligent assembly platform for a multi-stage motor stator and rotor assembly according to claim 2, characterized in that: The step-by-step conveying assembly includes two conveying frames (71) fixed on the supporting platform, a conveying roller (72) is rotatably installed between the two ends of the two conveying frames (71), a conveying belt (73) is wound between the two conveying rollers (72), a bracket (74) is fixed at the position of each bracket (75) on the outside of the conveying belt (73), and three through holes are opened on the two conveying frames (71) in a one-to-one corresponding manner.

4. The intelligent assembly platform for a multi-stage motor stator and rotor assembly according to claim 2, characterized in that: The end piece 1 (81) includes a cylinder 1 (811) fixed on the top of the supporting platform, the telescopic end of the cylinder 1 (811) is fixedly connected to a square column 1 (812), the top of the square column 1 (812) is fixedly provided with a supporting plate 1 (813), the outer side of the square column 1 (812) is fixedly provided with a straight plate (814), the top of the straight plate (814) is fixedly provided with a cylinder 2 (815), the telescopic end of the cylinder 2 (815) is fixedly connected to a lifting plate 1 (816), and the bottom of one end of the lifting plate 1 (816) is fixedly provided with a buckle plate 1 (817) facing the supporting plate 1 (813).

5. The intelligent assembly platform for multi-stage motor stator and rotor assemblies according to claim 4, characterized in that: The end piece 1 (81) further comprises a T-shaped slide (818) opened on the top of the supporting platform, a π-shaped slide (819) is slidably connected inside the T-shaped slide (818), a bracket 2 (8111) is provided on the top of the π-shaped slide (819), two movable vehicles are fixedly provided on the bottom of the bracket 2 (8111) and are plugged into a square sleeve (8110) on the top of the π-shaped slide (819), a spring 1 (8112) is fixedly connected between the π-shaped slide (819) and the bracket 2 (8111), and a spring 2 (8116) is fixedly connected between the π-shaped slide (819) and the inner wall of one end of the T-shaped slide (818), and the bottom end of the square column 1 (812) moves by fitting against the bottom end surface of the inner cavity of the T-shaped slide.

6. The intelligent assembly platform for multi-stage motor stator and rotor assemblies according to claim 5, characterized in that: The end piece (81) further comprises a U-shaped bar (8113) fixed in a through-type manner on the square column (812) and side panels (8115) fixed on the top of the supporting platform and located on both sides of the T-shaped slide groove (818), and the two side panels (8115) are provided with limiting grooves opposite to the U-shaped bar (8113) on opposite sides, and a limiting block slidably connected to the inside of the limiting groove is fixed on the outside of the U-shaped bar (8113), and a through groove (8114) is provided on the two square sleeves (8110) at positions corresponding to the two ends of the U-shaped bar (8113).

7. The intelligent assembly platform for a multi-stage motor stator and rotor assembly according to claim 3, characterized in that: The end piece 2 (82) includes a cylinder 3 (822) fixed on the top of the supporting platform and a square column 2 (821), the telescopic end of the cylinder 3 (822) movably passes through the square column 2 (821), and the cylinder 3 (822) is located inside a through hole centrally provided on the conveying frame (71), and the telescopic end of the cylinder 3 (822) is fixedly connected to an L-shaped frame (823) movably overlapped on the top of the square column 2 (821); The top of one end of the L-shaped frame (823) is fixed with a supporting plate 2 (824) and a pad (825), and the top end of the pad (825) is fixed with a cylinder 4 (826), and the telescopic end of the cylinder 4 (826) is fixedly connected with a lifting plate 2 (827), and the bottom of one end of the lifting plate 2 (827) is fixed with a lifting plate 2 (827) facing the supporting plate 1 (813).

8. The intelligent assembly platform for multi-stage motor stator and rotor assemblies according to claim 7, characterized in that: The second end piece (82) further comprises a seat block (829) fixed on the top of the pad (825), the outer side of the seat block (829) is provided with three annular evenly distributed sink grooves, the inside of each of the three sink grooves is fixedly provided with a cylinder five (8210), the telescopic end of the cylinder five (8210) is fixedly connected to a U-shaped plate (8211), and a plurality of equally spaced rollers (8212) are rotatably mounted on the inner side of the U-shaped plate (8211).

9. The intelligent assembly platform for a multi-stage motor stator and rotor assembly according to claim 2, characterized in that: The screwing assembly (94) includes two round rods fixed inside the corresponding through slots (93), and the outer sides of the two round rods are rotatably sleeved with a swing seat (941), and the opposite sides of one end of the two swing seats (941) are provided with a slot (942), and the opposite sides of one end of the two swing seats (941) are fixed with a buckle seat (946), and the opposite sides of one end of the two swing seats (941) are fixed with a cylinder six (943), and the telescopic ends of the cylinder six (943) are fixedly connected to a U-shaped frame (944), and a rotating drum (945) is rotatably installed inside the U-shaped frame (944). An adjusting member is provided between the other ends of the two swing seats (941).

10. The intelligent assembly platform for multi-stage motor stator and rotor assemblies according to claim 9, characterized in that: The adjusting member comprises a U-shaped seat (947) fixed on one side of a corresponding stopper (91) and an arc groove (9410) provided on the opposite side of the corresponding two swing seats (941). A double-extension cylinder (948) is fixedly embedded in the middle of the U-shaped seat (947) in a through-type manner. Both telescopic ends of the double-extension cylinder (948) are fixedly connected to balls (949). The two balls (949) are slidably connected to the inside of the corresponding arc groove (9410). A rangefinder (9411) is fixedly installed in the middle of the inner side of the U-shaped seat (947).

Citation Information

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