Machine tool body plastic spraying device and using method
By designing an automated machine tool bed spraying device and utilizing longitudinal transportation and multiple spraying mechanisms, lifting and lateral movement mechanisms, the problem of low efficiency in spraying the machine tool bed is solved, efficient spraying operations on the outside and inside of the machine tool bed are achieved, and the flexibility and safety of the device are improved.
Patent Information
- Application Number
- CN202511175544.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-21
- Publication Date
- 2025-10-17
AI Technical Summary
The existing machine tool bed plastic spraying device is inefficient when performing plastic spraying operations on the exterior and interior of the machine tool bed and lacks mechanized means, resulting in low manual operation efficiency.
A machine tool bed spraying device is designed, which includes a longitudinal conveying mechanism, a first and a second spraying mechanism, a lifting mechanism, a transverse movement mechanism and an angle adjustment mechanism. It can automatically spray plastic on the outside and inside of the machine tool bed, including the top surface, transverse and longitudinal outer side surfaces, transverse and longitudinal inner side surfaces and the inner top surface.
The mechanized plastic spraying operation of the outside and inside of the machine tool bed is realized, which improves the plastic spraying efficiency, reduces manual intervention, enhances the flexibility and safety of the device, and optimizes space utilization.
Smart Images

Figure CN120790410A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of plastic spraying devices, in particular to a machine tool bed body plastic spraying device and a use method thereof. BACKGROUND
[0002] The machine tool bed body is a core support component of the machine tool, mainly used for bearing the machining components and the motion mechanism.
[0003] The material of the machine tool bed body is mainly gray cast iron, and the performance is improved through annealing process. After heat treatment, the machine tool bed body needs to be surface treated, and the surface treatment includes plastic spraying treatment. The plastic spraying treatment is a surface treatment technology that attaches solid powder coating to the surface of the metal workpiece through electrostatic adsorption and then forms a coating layer through high-temperature curing. The plastic spraying treatment can form a protective layer on the surface of the machine tool bed body to improve the corrosion resistance of the machine tool bed body and prolong the service life of the machine tool bed body.
[0004] The current plastic spraying device includes a plastic spraying chamber and a longitudinal conveying mechanism arranged on the ground. The longitudinal conveying mechanism is used to drive the machine tool bed body to enter and exit the plastic spraying chamber in the longitudinal direction. When the machine tool bed body enters the plastic spraying chamber, a worker holds a plastic spraying gun to perform plastic spraying work on the outside and the inside of the machine tool bed body. The efficiency of the plastic spraying work needs to be improved.
[0005] Therefore, how to mechanically perform plastic spraying work on the outside and the inside of the machine tool bed body and improve the efficiency of the plastic spraying work is a technical problem to be solved at present. SUMMARY
[0006] The present application is aimed at the above-mentioned deficiencies in the prior art, and provides a machine tool bed body plastic spraying device and a use method thereof. The present application can mechanically perform plastic spraying work on the outside and the inside of the machine tool bed body and improve the efficiency of the plastic spraying work.
[0007] To achieve the above-mentioned purpose, the present application provides the following technical scheme: A machine tool bed body plastic spraying device includes a plastic spraying chamber and a longitudinal conveying mechanism arranged on the ground. The longitudinal conveying mechanism is used to drive the machine tool bed body to enter and exit the plastic spraying chamber in the longitudinal direction. The ground in the plastic spraying chamber is provided with a first lifting mechanism, the first lifting mechanism is provided with a first transverse moving mechanism, and the first transverse moving mechanism is provided with a first plastic spraying mechanism. The first lifting mechanism is used to adjust the height of the first plastic spraying mechanism, and the first transverse moving mechanism is used to adjust the transverse position of the first plastic spraying mechanism. The ground in the plastic spraying chamber is also provided with a foundation pit, the foundation pit is provided with a second transverse moving mechanism, the second transverse moving mechanism is provided with a second lifting mechanism, and the second lifting mechanism is provided with a second plastic spraying mechanism. The second transverse moving mechanism is used to adjust the transverse position of the second plastic spraying mechanism, and the second lifting mechanism is used to adjust the height of the second plastic spraying mechanism.
[0008] Further, the second plastic spraying mechanism is connected with the second lifting mechanism through an angle adjusting mechanism, which is used for adjusting the angle of the second plastic spraying mechanism.
[0009] Further, the angle adjusting mechanism comprises a horizontal adjusting assembly and a pitch adjusting assembly, the horizontal adjusting assembly is arranged on the second lifting mechanism, the pitch adjusting assembly is arranged on the horizontal adjusting assembly, the second plastic spraying mechanism is arranged on the pitch adjusting assembly, the horizontal adjusting assembly is used for adjusting the orientation of the second plastic spraying mechanism in a horizontal plane, and the pitch adjusting assembly is used for adjusting the orientation of the second plastic spraying mechanism in a vertical plane.
[0010] Further, the plastic spraying chamber is further provided with a covering mechanism, the covering mechanism comprises a cover plate and an extension piece, the cover plate is horizontally and slidingly connected with the ground, the top end of the extension piece is rotationally connected with the bottom of the cover plate, and the bottom end of the extension piece is rotationally connected with the bottom of the foundation pit.
[0011] Further, the ground is provided with a cover plate groove, the foundation pit is arranged in the cover plate groove, and the cover plate is horizontally and slidingly connected with the cover plate groove.
[0012] Further, the first lifting mechanism is provided with two, and the first horizontal moving mechanism is arranged between the two first lifting mechanisms, and the two first lifting mechanisms are used for adjusting the height of the first horizontal moving mechanism together.
[0013] Further, the longitudinal conveying mechanism comprises longitudinal guide rails, a conveying vehicle and a longitudinal power assembly, the longitudinal guide rails are arranged side by side in two, the longitudinal guide rails are arranged on the ground, the longitudinal power assembly is used for driving the conveying vehicle to walk along the longitudinal guide rails, and the machine tool bed body is arranged on the conveying vehicle.
[0014] A use method of a machine tool bed body plastic spraying device, based on the machine tool bed body plastic spraying device, when spraying the machine tool bed body, the method comprises the following steps: (1) the longitudinal conveying mechanism conveys the machine tool bed body to be sprayed into the plastic spraying chamber; (2) the first lifting mechanism drives the first plastic spraying mechanism to reach a target height, the first horizontal moving mechanism drives the first plastic spraying mechanism to move to a target horizontal position, the longitudinal conveying mechanism drives the machine tool bed body to move to a target longitudinal position, and the first plastic spraying mechanism sprays the top surface of the machine tool bed body; (3) the second lifting mechanism drives the second plastic spraying mechanism to be raised from the foundation pit to a target height, the second horizontal moving mechanism drives the second plastic spraying mechanism to move to a target horizontal position, the longitudinal conveying mechanism drives the machine tool bed body to move to a target longitudinal position, the angle adjusting mechanism adjusts the second plastic spraying mechanism to a target angle, and the second plastic spraying mechanism sprays the horizontal outer side surface, the longitudinal outer side surface, the horizontal inner side surface, the longitudinal inner side surface and the inner top surface of the machine tool bed body; (4) After the plastic spraying operation is completed, the first lifting mechanism, the first horizontal moving mechanism, the second lifting mechanism, the second horizontal moving mechanism and the angle adjusting mechanism are all reset to the initial positions, and the longitudinal conveying mechanism moves the machine tool bed out of the plastic spraying chamber.
[0015] Compared with the prior art, the beneficial effects of the present application are as follows: 1. The first plastic spraying mechanism can perform plastic spraying operation on the top surface of the machine tool bed. The second plastic spraying mechanism can perform plastic spraying operation on the lateral outer surface, the longitudinal outer surface, the lateral inner surface, the longitudinal inner surface and the inner top surface of the machine tool bed. This enables the device to perform mechanized plastic spraying operation on the outside and inside of the machine tool bed, without the need for manual plastic spraying, which is beneficial to improving the efficiency of plastic spraying operation.
[0016] 2. The first lifting mechanism and the first horizontal moving mechanism can adjust the height and the horizontal position of the first plastic spraying mechanism, so that the first plastic spraying mechanism can adapt to different heights and different widths of the machine tool bed. The second lifting mechanism and the second horizontal moving mechanism can adjust the height and the horizontal position of the second plastic spraying mechanism, so that the second plastic spraying mechanism can adapt to different internal heights and different internal widths of the machine tool bed. The longitudinal moving mechanism can adjust the longitudinal position of the machine tool bed, so that the first plastic spraying mechanism and the second plastic spraying mechanism can adapt to different lengths of the machine tool bed. This improves the flexibility of use of the device.
[0017] 3. By adjusting the plastic spraying direction of the second plastic spraying mechanism using the angle adjusting mechanism, the plastic spraying range of the second plastic spraying mechanism can be expanded, and the flexibility of use of the second plastic spraying mechanism can be improved.
[0018] 4. The cover mechanism can shield the foundation pit and protect the second lifting mechanism, the second horizontal moving mechanism and the second plastic spraying mechanism inside the foundation pit, which is beneficial to improving safety.
[0019] 5. Because the telescopic member in the cover mechanism is located inside the foundation pit, it does not need to occupy space above the ground, which is beneficial to improving space utilization. Moreover, it can also avoid collision between the telescopic member and ground equipment, which can improve the protection effect of the telescopic member and improve the safety of use.
[0020] 6. By setting the cover plate groove, the cover plate can be hidden in the cover plate groove, avoiding the cover plate protruding from the ground, which is beneficial to further improving space utilization.
[0021] 7. By setting two first lifting mechanisms, the stability of the first horizontal moving mechanism during lifting can be improved. Moreover, when the height of the first horizontal moving mechanism is lowered, the first horizontal moving mechanism can be conveniently maintained and repaired. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a kind of machine tool bed plastic spraying device Figure 1 ; Figure 2 A perspective view of a machine tool body spraying device Figure 2 Figure 3 A perspective view of a machine tool body spraying device without a spraying chamber Figure 4 A perspective view of a machine tool body spraying device without a spraying chamber and a machine tool body Figure 5 A perspective view of a longitudinal conveying mechanism installed on the ground Figure 6 An assembled perspective view of a first lifting mechanism, a first transverse moving mechanism and a first spraying mechanism Figure 7 An enlarged view of A in Figure 6 An enlarged view of B in Figure 8 An enlarged view of C in Figure 6 An enlarged view of D in Figure 9 A perspective view of a second transverse moving mechanism Figure 10 A perspective view of a second lifting mechanism Figure 1 An assembled perspective view of a second lifting mechanism Figure 11 Figure 2 An assembled perspective view of a second lifting mechanism Figure 12 An assembled perspective view of an angle adjusting mechanism and a second spraying mechanism Figure 13 An assembled perspective view of a second transverse moving mechanism, a second lifting mechanism, an angle adjusting mechanism and a second spraying mechanism Figure 14 A perspective view of a covering mechanism Figure 15 A perspective view of a machine tool body Figure 1 An assembled perspective view of a machine tool body Figure 16 Figure 2 A perspective view of a machine tool body
[0023] BRIEF DESCRIPTION OF DRAWINGS 1 - ground, 11 - foundation pit, 12 - cover groove, 13 - sliding groove, 2 - spraying chamber, 3 - longitudinal conveying mechanism, 31 - longitudinal guide rail, 32 - conveying trolley, 33 - longitudinal rack, 34 - longitudinal motor, 35 - longitudinal gear, 4 - machine tool body, 41 - outer left side surface, 42 - outer right side surface, 43 - outer front side surface, 44 - outer rear side surface, 45 - inner left side surface, 46 - inner right side surface, 47 - inner front side surface, 48 - inner rear side surface, 5 - first lifting mechanism, 51 - column, 52 - first lifting rack, 53 - first lifting seat, 54 - first lifting motor, 55 - first lifting gear, 6 - first horizontal moving mechanism, 61 - crossbeam, 62 - first horizontal moving rack, 63 - first horizontal moving seat, 64 - first horizontal moving motor, 7 - first plastic spraying mechanism, 71 - first plastic spraying gun, 8 - second horizontal moving mechanism, 81 - second horizontal moving rack, 82 - second horizontal moving seat, 83 - second horizontal moving motor, 84 - second horizontal moving gear, 9 - second lifting mechanism, 91 - second lifting seat, 92 - lifting nut, 93 - lifting screw, 94 - second lifting motor, 10 - angle adjusting mechanism, 101 - first rotating motor, 102 - first rotating seat, 103 - second rotating motor, 104 - second rotating seat, 20 - second plastic spraying mechanism, 201 - second plastic spraying gun, 30 - covering mechanism, 301 - cover plate, 302 - telescopic part. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0025] Embodiment 1 Referring to Figure 1 and Figure 2 , a machine tool bed spraying device comprises a spraying chamber 2 and a longitudinal conveying mechanism 3 installed on the ground 1. The longitudinal conveying mechanism 3 is used to drive the machine tool bed 4 to enter and exit the spraying chamber 2 along the longitudinal direction.
[0026] Figure 3 and Figure 4 In the above, the door of the spraying chamber 2 is not drawn, but the side of the door of the spraying chamber 2 is hinged in the door hole of the spraying chamber 2 by a hinge.
[0027] Referring to Figure 3 and Figure 4 , the first lifting mechanism 5 is installed on the ground 1 in the spraying chamber 2, the first horizontal moving mechanism 6 is installed on the first lifting mechanism 5, and the first plastic spraying mechanism 7 is installed on the first horizontal moving mechanism 6. The first lifting mechanism 5 is used to adjust the height of the first plastic spraying mechanism 7, and the first horizontal moving mechanism 6 is used to adjust the horizontal position of the first plastic spraying mechanism 7.
[0028] Referring to Figure 12 andFigure 13 The ground 1 in the plastic spraying chamber 2 is also provided with a foundation pit 11, the second horizontal moving mechanism 8 is installed in the foundation pit 11, and the second lifting mechanism 9 is installed on the second horizontal moving mechanism 8. Figure 15 and Figure 16 The angle adjusting mechanism 10 is installed on the second lifting mechanism 9, and the second plastic spraying mechanism 20 is installed on the angle adjusting mechanism 10. The second horizontal moving mechanism 8 is used to adjust the horizontal position of the second plastic spraying mechanism 20, the second lifting mechanism 9 is used to adjust the height of the second plastic spraying mechanism 20, and the angle adjusting mechanism 10 is used to adjust the angle of the second plastic spraying mechanism 20.
[0029] Embodiment 2: A method for using a machine tool bed spraying device based on the machine tool bed spraying device of embodiment 1, when spraying the machine tool bed 4, comprising the following steps: (1) Open the door of the plastic spraying chamber 2, use the crown block to place the machine tool bed 4 to be sprayed on the longitudinal conveying mechanism 3, the longitudinal conveying mechanism 3 conveys the machine tool bed 4 to be sprayed into the plastic spraying chamber 2, and then closes the door of the plastic spraying chamber 2.
[0030] (2) The first lifting mechanism 5 drives the first plastic spraying mechanism 7 to reach the target height, the first horizontal moving mechanism 6 drives the first plastic spraying mechanism 7 to move to the target horizontal position, the longitudinal conveying mechanism 3 drives the machine tool bed 4 to move to the target longitudinal position, and the first plastic spraying mechanism 7 sprays the top surface of the machine tool bed 4.
[0031] When the spraying range of the first plastic spraying mechanism 7 cannot cover the horizontal width of the machine tool bed 4, the first horizontal moving mechanism 6 needs to drive the first plastic spraying mechanism 7 to move horizontally, so as to expand the spraying range of the first plastic spraying mechanism 7, so as to cover the horizontal width of the machine tool bed 4.
[0032] When the spraying range of the first plastic spraying mechanism 7 cannot cover the longitudinal length of the machine tool bed 4, the longitudinal conveying mechanism 3 needs to drive the machine tool bed 4 to move longitudinally, so that the spraying range of the first plastic spraying mechanism 7 can cover the longitudinal length of the machine tool bed 4.
[0033] When the spraying range of the first plastic spraying mechanism 7 cannot cover both the horizontal width of the machine tool bed 4 and the longitudinal length of the machine tool bed 4, not only the first horizontal moving mechanism 6 needs to drive the first plastic spraying mechanism 7 to move horizontally, but also the longitudinal conveying mechanism 3 needs to drive the machine tool bed 4 to move longitudinally, so that the spraying range of the first plastic spraying mechanism 7 can cover the horizontal width and the longitudinal length of the machine tool bed 4.
[0034] (3) The second lifting mechanism 9 drives the second plastic spraying mechanism 20 to rise upward from inside the foundation pit 11 to a target height, the second transverse moving mechanism 8 drives the second plastic spraying mechanism 20 to move to a target transverse position, the longitudinal conveying mechanism 3 drives the machine tool body 4 to move to a target longitudinal position, the angle adjusting mechanism 10 adjusts the second plastic spraying mechanism 20 to a target angle, and the second plastic spraying mechanism 20 performs a plastic spraying operation on the transverse outer side surface, the longitudinal outer side surface, the transverse inner side surface, the longitudinal inner side surface and the inner top surface of the machine tool body 4.
[0035] Referring to Figure 14 and Figure 14 , the transverse outer side surface of the machine tool body 4 includes an outer left side surface 41 and an outer right side surface 42; the longitudinal outer side surface of the machine tool body 4 includes an outer front side surface 43 and an outer rear side surface 44; the transverse inner side surface of the machine tool body 4 includes an inner left side surface 45 and an inner right side surface 46; and the longitudinal inner side surface of the machine tool body 4 includes an inner front side surface 47 and an inner rear side surface 48.
[0036] Specifically: When performing a plastic spraying operation on the outer front side surface 43 of the machine tool body 4, the longitudinal conveying mechanism 3 stops the machine tool body 4 to the front side of the foundation pit 11, the second lifting mechanism 9 drives the second plastic spraying mechanism 20 to rise upward from inside the foundation pit 11 to a target height, the second transverse moving mechanism 8 drives the second plastic spraying mechanism 20 to move to a target transverse position, and the angle adjusting mechanism 10 adjusts the second plastic spraying mechanism 20 to face the outer front side surface 43 of the machine tool body 4. The second plastic spraying mechanism 20 performs a plastic spraying operation on the outer front side surface 43 of the machine tool body 4. When the spraying range of the second plastic spraying mechanism 20 is not enough to cover the width of the outer front side surface 43, the second transverse moving mechanism 8 drives the second plastic spraying mechanism 20 to move in the transverse direction, so that the spraying range of the second plastic spraying mechanism 20 covers the width of the outer front side surface 43.
[0037] When performing a plastic spraying operation on the outer rear side surface 44 of the machine tool body 4, the longitudinal conveying mechanism 3 stops the machine tool body 4 to the rear side of the foundation pit 11, the second lifting mechanism 9 drives the second plastic spraying mechanism 20 to rise upward from inside the foundation pit 11 to a target height, the second transverse moving mechanism 8 drives the second plastic spraying mechanism 20 to move to a target transverse position, and the angle adjusting mechanism 10 adjusts the second plastic spraying mechanism 20 to face the outer rear side surface 44 of the machine tool body 4. The second plastic spraying mechanism 20 performs a plastic spraying operation on the outer rear side surface 44 of the machine tool body 4. When the spraying range of the second plastic spraying mechanism 20 is not enough to cover the width of the outer rear side surface 44, the second transverse moving mechanism 8 drives the second plastic spraying mechanism 20 to move in the transverse direction, so that the spraying range of the second plastic spraying mechanism 20 covers the width of the outer rear side surface 44.
[0038] When performing the plastic spraying work on the outer left side surface 41 of the machine tool body 4, the second traverse mechanism 8 drives the second plastic spraying mechanism 20 to move laterally to the left side of the machine tool body 4, the second lifting mechanism 9 drives the second plastic spraying mechanism 20 to be raised upward from the pit 11 to a target height, the angle adjusting mechanism 10 adjusts the second plastic spraying mechanism 20 to be directed toward the outer left side surface 41 of the machine tool body 4, and the second plastic spraying mechanism 20 performs the plastic spraying work on the outer left side surface 41 of the machine tool body 4. When the plastic spraying range of the second plastic spraying mechanism 20 is not enough to cover the length of the outer left side surface 41, the longitudinal conveying mechanism 3 drives the machine tool body 4 to move in the longitudinal direction so that the plastic spraying range of the second plastic spraying mechanism 20 can cover the length of the outer left side surface 41.
[0039] When performing the plastic spraying work on the outer right side surface 42 of the machine tool body 4, the second traverse mechanism 8 drives the second plastic spraying mechanism 20 to move laterally to the right side of the machine tool body 4, the second lifting mechanism 9 drives the second plastic spraying mechanism 20 to be raised upward from the pit 11 to a target height, the angle adjusting mechanism 10 adjusts the second plastic spraying mechanism 20 to be directed toward the outer right side surface 42 of the machine tool body 4, and the second plastic spraying mechanism 20 performs the plastic spraying work on the outer right side surface 42 of the machine tool body 4. When the plastic spraying range of the second plastic spraying mechanism 20 is not enough to cover the length of the outer right side surface 42, the longitudinal conveying mechanism 3 drives the machine tool body 4 to move in the longitudinal direction so that the plastic spraying range of the second plastic spraying mechanism 20 can cover the length of the outer right side surface 42.
[0040] When performing the plastic spraying work on the inner front side surface 47 of the machine tool body 4, the longitudinal conveying mechanism 3 drives the machine tool body 4 to move above the pit 11, the second lifting mechanism 9 drives the second plastic spraying mechanism 20 to be raised upward from the pit 11 to a target height, the second traverse mechanism 8 drives the second plastic spraying mechanism 20 to move laterally to a target lateral position, the angle adjusting mechanism 10 adjusts the second plastic spraying mechanism 20 to be directed toward the inner front side surface 47 of the machine tool body 4, and the second plastic spraying mechanism 20 performs the plastic spraying work on the inner front side surface 47 of the machine tool body 4. When the plastic spraying range of the second plastic spraying mechanism 20 is not enough to cover the width of the inner front side surface 47 of the machine tool body 4, the second traverse mechanism 8 drives the second plastic spraying mechanism 20 to move laterally so that the plastic spraying range of the second plastic spraying mechanism 20 can cover the width of the inner front side surface 47 of the machine tool body 4.
[0041] When the inner rear side 48 of the machine tool body 4 is subjected to the plastic spraying, the longitudinal conveying mechanism 3 drives the machine tool body 4 to move above the foundation pit 11, the second lifting mechanism 9 drives the second plastic spraying mechanism 20 to be raised upward from the inside of the foundation pit 11 to a target height, the second transverse moving mechanism 8 drives the second plastic spraying mechanism 20 to move along the transverse direction to a target transverse position, the angle adjusting mechanism 10 adjusts the second plastic spraying mechanism 20 to face the inner rear side 48 of the machine tool body 4, and the second plastic spraying mechanism 20 performs the plastic spraying on the inner rear side 48 of the machine tool body 4. When the plastic spraying range of the second plastic spraying mechanism 20 is not enough to cover the width of the inner rear side 48 of the machine tool body 4, the second transverse moving mechanism 8 drives the second plastic spraying mechanism 20 to move along the transverse direction, so that the plastic spraying range of the second plastic spraying mechanism 20 covers the width of the inner rear side 48 of the machine tool body 4.
[0042] When the inner left side 45 of the machine tool body 4 is subjected to the plastic spraying, the longitudinal conveying mechanism 3 drives the machine tool body 4 to move above the foundation pit 11, the second lifting mechanism 9 drives the second plastic spraying mechanism 20 to be raised upward from the inside of the foundation pit 11 to a target height, the second transverse moving mechanism 8 drives the second plastic spraying mechanism 20 to move along the transverse direction to a target transverse position, the angle adjusting mechanism 10 adjusts the second plastic spraying mechanism 20 to face the inner left side 45 of the machine tool body 4, and the second plastic spraying mechanism 20 performs the plastic spraying on the inner left side 45 of the machine tool body 4. When the plastic spraying range of the second plastic spraying mechanism 20 is not enough to cover the length of the inner left side 45 of the machine tool body 4, the longitudinal conveying mechanism 3 drives the machine tool body 4 to move along the longitudinal direction, so that the plastic spraying range of the second plastic spraying mechanism 20 covers the length of the inner left side 45 of the machine tool body 4.
[0043] When the inner right side 46 of the machine tool body 4 is subjected to the plastic spraying, the longitudinal conveying mechanism 3 drives the machine tool body 4 to move above the foundation pit 11, the second lifting mechanism 9 drives the second plastic spraying mechanism 20 to be raised upward from the inside of the foundation pit 11 to a target height, the second transverse moving mechanism 8 drives the second plastic spraying mechanism 20 to move along the transverse direction to a target transverse position, the angle adjusting mechanism 10 adjusts the second plastic spraying mechanism 20 to face the inner right side 46 of the machine tool body 4, and the second plastic spraying mechanism 20 performs the plastic spraying on the inner right side 46 of the machine tool body 4. When the plastic spraying range of the second plastic spraying mechanism 20 is not enough to cover the length of the inner right side 46 of the machine tool body 4, the longitudinal conveying mechanism 3 drives the machine tool body 4 to move along the longitudinal direction, so that the plastic spraying range of the second plastic spraying mechanism 20 covers the length of the inner right side 46 of the machine tool body 4.
[0044] When the inner top surface of the machine tool body 4 is subjected to the plastic spraying operation, the longitudinal conveying mechanism 3 drives the machine tool body 4 to move above the foundation pit 11, the second lifting mechanism 9 drives the second plastic spraying mechanism 20 to be lifted upward from the inside of the foundation pit 11 to the target height, the second transverse moving mechanism 8 drives the second plastic spraying mechanism 20 to move in the transverse direction to the target transverse position, the angle adjusting mechanism 10 adjusts the second plastic spraying mechanism 20 to face the inner top surface of the machine tool body 4, and the second plastic spraying mechanism 20 is subjected to the plastic spraying operation on the inner top surface of the machine tool body 4. When the plastic spraying range of the first plastic spraying mechanism 7 cannot cover the transverse width of the inner top surface, the first transverse moving mechanism 6 is required to drive the first plastic spraying mechanism 7 to move in the transverse direction, so as to expand the plastic spraying range of the first plastic spraying mechanism 7, so as to cover the transverse width of the inner top surface. When the plastic spraying range of the first plastic spraying mechanism 7 cannot cover the longitudinal length of the inner top surface, the longitudinal conveying mechanism 3 is required to drive the machine tool body 4 to move in the longitudinal direction, so that the plastic spraying range of the first plastic spraying mechanism 7 can cover the longitudinal length of the inner top surface.
[0045] (4) After the plastic spraying operation is completed, the first lifting mechanism 5, the first transverse moving mechanism 6, the second lifting mechanism 9, the second transverse moving mechanism 8 and the angle adjusting mechanism 10 are reset to the initial positions, the door of the plastic spraying chamber 2 is opened, the longitudinal conveying mechanism 3 moves the machine tool body 4 subjected to the plastic spraying out of the plastic spraying chamber 2, and the machine tool body 4 subjected to the plastic spraying is lifted to the storage area of the factory building by using the overhead crane.
[0046] Through the above use method of the embodiment 2, it can be known that the machine tool body plastic spraying device has the following advantages: Firstly, the first plastic spraying mechanism 7 can perform the plastic spraying operation on the top surface of the machine tool body 4. The second plastic spraying mechanism 20 can perform the plastic spraying operation on the transverse outer side surface, the longitudinal outer side surface, the transverse inner side surface, the longitudinal inner side surface and the inner top surface of the machine tool body 4. Therefore, the device can perform the mechanized plastic spraying operation on the outside and the inside of the machine tool body 4, without manual plastic spraying by workers, which is beneficial to improve the efficiency of the plastic spraying operation.
[0047] Secondly, the first lifting mechanism 5 and the first transverse moving mechanism 6 can adjust the height and the transverse position of the first plastic spraying mechanism 7, so that the first plastic spraying mechanism 7 can adapt to different heights and different widths of the machine tool body 4. The second lifting mechanism 9 and the second transverse moving mechanism 8 can adjust the height and the transverse position of the second plastic spraying mechanism 20, so that the second plastic spraying mechanism 20 can adapt to different internal heights and different internal widths of the machine tool body 4. The longitudinal moving mechanism can adjust the longitudinal position of the machine tool body 4, so that the first plastic spraying mechanism 7 and the second plastic spraying mechanism 20 can adapt to different lengths of the machine tool body 4. Therefore, the use flexibility of the device is improved.
[0048] Thirdly, by using the angle adjusting mechanism 10 to adjust the plastic spraying direction of the second plastic spraying mechanism 20, the plastic spraying range of the second plastic spraying mechanism 20 can be expanded, and the use flexibility of the second plastic spraying mechanism 20 is improved.
[0049] Embodiment 3: This embodiment 3 is further improved on the basis of embodiment 2: Referring to Figure 4 The spraying chamber 2 is also provided with a covering mechanism 30, which comprises a cover plate 301 and an extension piece 302. The cover plate 301 is horizontally slidably connected with the ground 1. The extension piece 302 can be an oil cylinder, an air cylinder or an electric cylinder. The top end of the extension piece 302 is rotatably connected with the bottom of the cover plate 301, and the bottom end of the extension piece 302 is rotatably connected with the bottom of the foundation pit 11.
[0050] In the use method of embodiment 2, in step (1), the covering mechanism 30 is also needed to open the foundation pit 11. In step (4), the covering mechanism 30 is also needed to cover the foundation pit 11 again. Specifically, when the extension piece 302 is extended, the extension piece 302 pushes the cover plate 301 to horizontally slide and cover the foundation pit 11; when the extension piece 302 is shortened, the extension piece 302 pulls the cover plate 301 to reversely horizontally slide and open the foundation pit 11. Figure 5 The state of the extension piece 302 being shortened, Figure 4 The state of the extension piece 302 being shortened and the cover plate 301 opening the foundation pit 11.
[0051] The setting of the covering mechanism 30 can cover the foundation pit 11 and protect the second lifting mechanism 9, the second transverse moving mechanism 8 and the second spraying mechanism 20 in the foundation pit 11, which is beneficial to improve the safety.
[0052] Because the extension piece 302 in the covering mechanism 30 is located inside the foundation pit 11, it does not need to occupy the space above the ground 1, which is beneficial to improve the space utilization rate; and it can also avoid the collision of the ground 1 equipment with the extension piece 302, which can improve the protection effect of the extension piece 302 and improve the use safety.
[0053] Further, referring to Figure 5 The cover plate groove 12 is provided on the ground 1, the groove bottom of the cover plate groove 12 is provided with the foundation pit 11, the transverse groove walls (including the left groove wall and the right groove wall) of the cover plate groove 12 are both provided with sliding grooves 13, referring to Figure 5 The transverse two ends of the cover plate 301 are both inserted into the sliding grooves 13, the cover plate 301 is horizontally slidably matched with the sliding grooves 13 along the longitudinal direction, and the top surface of the cover plate 301 is flush with the ground 1.
[0054] By setting the cover plate groove 12, the cover plate 301 can be hidden in the cover plate groove 12, avoiding the cover plate 301 protruding from the ground 1, which is beneficial to further improve the space utilization rate.
[0055] Embodiment 4: The embodiment 4 gives the specific structure of the longitudinal conveying mechanism 3, the first lifting mechanism 5, the first transverse moving mechanism 6, the first plastic spraying mechanism 7, the second transverse moving mechanism 8, the second lifting mechanism 9, the second plastic spraying mechanism 20 and the angle adjusting mechanism 10 in the embodiment 1.
[0056] Referring to Figure 6 , the longitudinal conveying mechanism 3 comprises a longitudinal guide rail 31, a conveying trolley 32 and a longitudinal power assembly. The longitudinal guide rail 31 is provided in two parallel rows, and is fixedly installed on the ground 1. The conveying trolley 32 is used for carrying the machine tool bed 4. The longitudinal power assembly is used for driving the conveying trolley 32 to move along the longitudinal guide rail 31.
[0057] Referring to Figure 8 , the longitudinal power assembly comprises a longitudinal rack 33, a longitudinal motor 34 and a longitudinal gear 35. The longitudinal rack 33 is fixedly installed on the ground 1. The longitudinal motor 34 is a servo motor, and is fixedly installed on the side of the conveying trolley 32. The longitudinal gear 35 is fixedly installed on the output shaft of the longitudinal motor 34. When the longitudinal motor 34 is started, the output shaft of the longitudinal motor 34 drives the longitudinal gear 35 to rotate, and the longitudinal gear 35 drives the conveying trolley 32 to move along the longitudinal guide rail 31.
[0058] Referring to Figure 7 , the first lifting mechanism 5 is provided in two, and the first transverse moving mechanism 6 is arranged between the two first lifting mechanisms 5. The two first lifting mechanisms 5 together adjust the height of the first transverse moving mechanism 6. By providing the two first lifting mechanisms 5, the stability of the first transverse moving mechanism 6 during lifting can be improved. Moreover, when the height of the first transverse moving mechanism 6 is lowered, the first transverse moving mechanism 6 can be conveniently overhauled and maintained.
[0059] Referring to Figure 7 , the first lifting mechanism 5 comprises a stand 51, a first lifting rack 52, a first lifting seat 53, a first lifting motor 54 and a first lifting gear 55. The stand 51 is fixedly installed on the ground 1 in the plastic spraying chamber 2. The first lifting rack 52 is fixedly installed on the stand 51. The first lifting seat 53 is in sliding connection with the stand 51 in the vertical direction. The first lifting motor 54 is fixedly installed on the first lifting seat 53. The first lifting motor 54 is a servo motor. The first lifting gear 55 is fixedly installed on the output shaft of the first lifting motor 54. The first lifting gear 55 is in engagement with the first lifting rack 52. When the first lifting motor 54 is started, the output shaft of the first lifting motor 54 drives the first lifting gear 55 to rotate, and the first lifting gear 55 drives the first lifting seat 53 to lift in the vertical direction.
[0060] Referring to Figure 7The first horizontal moving mechanism 6 comprises a crossbeam 61, a first horizontal moving rack 62, a first horizontal moving seat 63, a first horizontal moving motor 64 and a first horizontal moving gear. The first horizontal moving rack 62 is fixedly installed on the crossbeam 61, the first horizontal moving seat 63 is slidably connected with the crossbeam 61 in the horizontal direction, the first horizontal moving motor 64 is fixedly installed on the first horizontal moving seat 63, the first horizontal moving motor 64 is a servo motor, the output shaft of the first horizontal moving motor 64 is fixedly installed with the first horizontal moving gear, and the first horizontal moving gear is engaged with the first horizontal moving rack 62. When the first horizontal moving motor 64 is started, the output shaft of the first horizontal moving motor 64 drives the first horizontal moving gear to rotate, and the first horizontal moving gear drives the first horizontal moving seat 63 to move in the horizontal direction.
[0061] Referring to Figure 8 The first plastic spraying mechanism 7 comprises a plurality of first plastic spraying guns 71, and the first plastic spraying guns 71 are fixedly installed on the first horizontal moving seat 63.
[0062] Referring to Figure 7 and Figure 9 When the first horizontal moving seat 63 drives the first plastic spraying guns 71 to move in the horizontal direction, the horizontal position of the first plastic spraying guns 71 can be adjusted.
[0063] Referring to Figure 10 When the first horizontal moving seat 63 drives the first plastic spraying guns 71 to move in the horizontal direction, the horizontal position of the first plastic spraying guns 71 can be adjusted.
[0064] Referring to Figure 11 The second horizontal moving mechanism 8 comprises a second horizontal moving rack 81, a second horizontal moving seat 82, a second horizontal moving motor 83 and a second horizontal moving gear 84. The second horizontal moving rack 81 is fixedly installed on the side wall of the foundation pit 11, the second horizontal moving seat 82 is slidably connected with the side wall of the foundation pit 11 in the horizontal direction, the second horizontal moving motor 83 is fixedly installed on the second horizontal moving seat 82, the second horizontal moving motor 83 is a servo motor, the output shaft of the second horizontal moving motor 83 is fixedly installed with the second horizontal moving gear 84, and the second horizontal moving gear 84 is engaged with the second horizontal moving rack 81. When the second horizontal moving motor 83 is started, the output shaft of the second horizontal moving motor 83 drives the second horizontal moving gear 84 to rotate, and the second horizontal moving gear 84 drives the second horizontal moving seat 82 to move in the horizontal direction.
[0065] Referring to Figure 13 , Figure 12 and Figure 13The second lifting mechanism 9 comprises a second lifting seat 91, a lifting nut 92, a lifting screw 93 and a second lifting motor 94. The second lifting seat 91 is vertically slidably connected with the second transverse moving seat 82 in the vertical direction. The lifting nut 92 is also fixedly installed on the second transverse moving seat 82. The upper and lower ends of the lifting screw 93 are rotatably connected with the second lifting seat 91 through bearings. The second lifting motor 94 is fixedly installed on the second lifting seat 91. The second lifting motor 94 is a servo motor. The output shaft of the second lifting motor 94 is fixedly connected with the lower end of the lifting screw 93. The lifting screw 93 is in threaded connection with the lifting nut 92. When the second lifting motor 94 is started, the output shaft of the second lifting motor 94 drives the lifting screw 93 to rotate. The lifting nut 92 in threaded connection with the lifting screw 93 drives the second lifting seat 91 to lift.
[0066] Referring to Figure 12 and Figure 13 , the angle adjusting mechanism 10 comprises a horizontal adjusting assembly and a pitching adjusting assembly. The horizontal adjusting assembly is used for adjusting the orientation of the second plastic spraying mechanism 20 in the horizontal plane. The pitching adjusting assembly is used for adjusting the orientation of the second plastic spraying mechanism 20 in the vertical plane.
[0067] Referring to Figure 12 and Figure 13 , the horizontal adjusting assembly comprises a first rotating motor 101 and a first rotating seat 102. The first rotating motor 101 is a servo motor. The first rotating motor 101 is fixedly installed on the second lifting seat 91. The first rotating seat 102 is fixedly installed on the output shaft of the first rotating motor 101. The first rotating motor 101 is used for driving the first rotating seat 102 to rotate in the horizontal plane.
[0068] Referring to Figure 12 and Figure 13 , the pitching adjusting assembly comprises a second rotating motor 103 and a second rotating seat 104. The second rotating motor 103 is also a servo motor. The second rotating motor 103 is fixedly installed on the first rotating seat 102. The second rotating seat 104 is fixedly installed on the output shaft of the second rotating motor 103. The second rotating seat 104 is rotatably connected with the first rotating seat 102. The second rotating motor 103 is used for driving the second rotating seat 104 to rotate in the vertical plane.
[0069] Referring to Figure 12 and Figure 12 , the second plastic spraying mechanism 20 comprises a plurality of second plastic spraying guns 201. The second plastic spraying guns 201 are fixedly installed on the second rotating seat 104.
[0070] Referring to Figure 13When the first rotating motor 101 drives the first rotating base 102 to rotate in the horizontal plane, the first rotating base 102 drives the second rotating motor 103 and the second rotating base 104 to rotate in the horizontal plane, and the second rotating base 104 drives the second plastic spraying gun 201 to rotate in the horizontal plane, so that the orientation of the second plastic spraying gun 201 in the horizontal plane is adjusted.
[0071] Referring to Figure 13 When the second rotating motor 103 drives the second rotating base 104 to rotate in the vertical plane, the second rotating base 104 drives the second plastic spraying gun 201 to rotate in the vertical plane, so that the orientation of the second plastic spraying gun 201 in the vertical plane is adjusted.
[0072] Referring to When the second horizontal moving base 82 drives the second lifting base 91 to move horizontally, the second lifting base 91 drives the first rotating base 102 to move horizontally, the first rotating base 102 drives the second rotating base 104 to move horizontally, and the second rotating base 104 drives the second plastic spraying gun 201 to move horizontally, so that the horizontal position of the second plastic spraying gun 201 is adjusted.
[0073] Referring to When the second lifting base 91 drives the first rotating base 102 to move vertically, the first rotating base 102 drives the second rotating base 104 to move vertically, and the second rotating base 104 drives the second plastic spraying gun 201 to move vertically, so that the vertical height of the second plastic spraying gun 201 is adjusted.
[0074] Obviously, various modifications and changes can be made to the present application without departing from the spirit and scope of the present application. Accordingly, it is intended that all such modifications and changes be included within the scope of the present application as defined by the following claims and their equivalents.
Claims
1. A machine tool bed spraying device, comprising a spraying room and a longitudinal conveying mechanism arranged on the ground, wherein the longitudinal conveying mechanism is used to drive the machine tool bed in and out of the spraying room in the longitudinal direction, characterized in that: A first lifting mechanism is provided on the ground in the spraying room, a first transverse movement mechanism is provided on the first lifting mechanism, a first spraying mechanism is provided on the first transverse movement mechanism, the first lifting mechanism is used to adjust the height of the first spraying mechanism, and the first transverse movement mechanism is used to adjust the lateral position of the first spraying mechanism; A foundation pit is also provided on the ground inside the spray-molding room, in which a second transverse movement mechanism is provided, on which a second lifting mechanism is provided, and on which a second spray-molding mechanism is provided. The second transverse movement mechanism is used to adjust the transverse position of the second spray-molding mechanism, and the second lifting mechanism is used to adjust the height of the second spray-molding mechanism.
2. A machine tool bed plastic spraying device according to claim 1, characterized in that: The second spraying mechanism is connected to the second lifting mechanism via an angle adjustment mechanism, and the angle adjustment mechanism is used to adjust the angle of the second spraying mechanism.
3. A machine tool bed plastic spraying device according to claim 2, characterized in that: The angle adjustment mechanism includes a horizontal adjustment component and a pitch adjustment component. The horizontal adjustment component is arranged on the second lifting mechanism, and the pitch adjustment component is arranged on the horizontal adjustment component. The second spray-molding mechanism is provided on the pitch adjustment component. The horizontal adjustment component is used to adjust the orientation of the second spray-molding mechanism in the horizontal plane, and the pitch adjustment component is used to adjust the orientation of the second spray-molding mechanism in the vertical plane.
4. A machine tool bed plastic spraying device according to claim 2, characterized in that: The spraying room is also provided with a covering mechanism, which includes a cover plate and a telescopic member. The cover plate is horizontally slidably connected to the ground, the top end of the telescopic member is rotatably connected to the bottom of the cover plate, and the bottom end of the telescopic member is rotatably connected to the bottom of the foundation pit.
5. A machine tool bed plastic spraying device according to claim 4, characterized in that: A cover plate groove is provided on the ground, the foundation pit is provided in the cover plate groove, and the cover plate is horizontally slidably connected to the cover plate groove.
6. The plastic spraying device for a machine tool bed according to claim 2, characterized in that: There are two first lifting mechanisms, and the first transverse movement mechanism is arranged between the two first lifting mechanisms. The two first lifting mechanisms adjust the height of the first transverse movement mechanism together.
7. The plastic spraying device for a machine tool bed according to claim 2, characterized in that: The longitudinal conveying mechanism includes a longitudinal guide rail, a conveying vehicle and a longitudinal power assembly. Two longitudinal guide rails are arranged side by side and are arranged on the ground. The longitudinal power assembly is used to drive the conveying vehicle to move along the longitudinal guide rail. The machine tool bed is placed on the conveying vehicle.
8. A method for using a machine tool bed spraying device, characterized in that: A machine tool bed plastic spraying device according to any one of claims 2 to 7, comprising the following steps when spraying plastic on the machine tool bed: (1) The longitudinal conveying mechanism conveys the machine tool bed to be sprayed into the spraying room; (2) The first lifting mechanism drives the first spraying mechanism to reach the target height, the first transverse movement mechanism drives the first spraying mechanism to move to the target transverse position, the longitudinal conveying mechanism drives the machine tool bed to move to the target longitudinal position, and the first spraying mechanism sprays the top surface of the machine tool bed; (3) The second lifting mechanism drives the second spraying mechanism to rise from the foundation pit to the target height, the second transverse movement mechanism drives the second spraying mechanism to move to the target transverse position, the longitudinal conveying mechanism drives the machine tool bed to move to the target longitudinal position, the angle adjustment mechanism adjusts the second spraying mechanism to the target angle, and the second spraying mechanism sprays the transverse outer side surface, longitudinal outer side surface, transverse inner side surface, longitudinal inner side surface and inner top surface of the machine tool bed; (4) After the spraying operation is completed, the first lifting mechanism, the first transverse movement mechanism, the second lifting mechanism, the second transverse movement mechanism and the angle adjustment mechanism are all reset to their initial positions, and the longitudinal conveying mechanism moves the machine tool bed out of the spraying room.