Rotary tool for lug plate joint welding

By designing the rotating connecting seat and central axis structure of the rotating tooling, the problem of multiple flipping during ear plate joint welding is solved, rapid multi-angle adjustment and stable locking are achieved, and welding efficiency and quality are improved.

CN120791291APending Publication Date: 2025-10-17CHINA HARZONE IND CORP
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Patent Information

Application Number
CN202510597225.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2024-10-23
Filing Date
2025-05-09
Publication Date
2025-10-17

AI Technical Summary

Technical Problem

The existing ear plate joint parts need to be turned over and the angle adjusted multiple times during the welding process, resulting in high labor intensity and low production efficiency.

Method used

A rotating tooling consisting of a rotating connector, a base, a center axis and an ear plate seat was designed. Through the vertical connection between the rotating axis and the center axis, the ear plate joint can be quickly adjusted at multiple angles in two directions. Combined with the locking mechanism of the positioning pin, the stability and accuracy of the welding process are ensured.

Benefits of technology

It improves welding efficiency and flexibility, reduces labor intensity, ensures the stability and accuracy of the welding process, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a rotary tool for lug plate joint welding, which belongs to the technical field of welding and comprises a rotary connecting seat, a base, a central shaft and two lug plate seats. The bottom of the rotary connecting seat is rotationally connected to the upper part of the base; the central shaft is rotationally connected to the upper part of the rotary connecting seat; ear plate seats are arranged at two ends of the central shaft; the lug plate seat is used for fixing a lug plate joint to be welded; the axis of the center shaft is perpendicular to that of the rotating shaft. According to the invention, the lug plate joint can be quickly adjusted at multiple angles in two directions, so that the welding requirement of a workpiece is met, and the welding efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of welding, and particularly relates to a rotating tool for ear plate joint welding. BACKGROUND

[0002] The existing ear plate joint parts are all welded manually. However, due to the different positions of the welding parts, the parts need to be turned over, the angles of the parts need to be adjusted, and the positions of the parts need to be changed for multiple times in the welding process, thereby causing problems such as high labor intensity and low production efficiency. SUMMARY

[0003] Therefore, the application provides a rotating tool for ear plate joint welding, which can quickly adjust the ear plate joint at multiple angles in two directions, thereby improving the welding requirements of the workpiece and improving the welding efficiency.

[0004] The application is implemented through the following technical scheme:

[0005] The rotating tool for ear plate joint welding comprises a rotating connecting seat, a base, a central shaft and two ear plate seats.

[0006] The bottom of the rotating connecting seat is rotationally connected to the upper part of the base through a rotating shaft.

[0007] The central shaft is rotationally connected to the upper part of the rotating connecting seat, and the two ends of the central shaft are both provided with an ear plate seat; the ear plate seat is used for fixing the ear plate joint to be welded.

[0008] The axis of the central shaft is perpendicular to the axis of the rotating shaft.

[0009] Further, the base is in the shape of an inverted T; the upper part of the base is provided with a mounting hole a.

[0010] The rotating connecting seat is in the shape of U, the opening end of the U-shaped structure faces downward, and the two vertical parts of the U-shaped structure are rotationally connected to the mounting hole a of the base through the rotating shaft.

[0011] Further, the upper part of the base is further provided with a plurality of positioning holes a; the axis of the positioning hole a is parallel to the axis of the mounting hole a; and the plurality of positioning holes a are uniformly and spacedly arranged along the circumference of the mounting hole a.

[0012] The rotating connecting seat is provided with a positioning hole b; the axis of the positioning hole b is parallel to the axis of the positioning hole a.

[0013] When the rotating connecting seat is rotated to the position where the positioning hole b coincides with one positioning hole a, the positioning pin is inserted into the positioning hole b and the positioning hole a at the same time, thereby achieving the locking of the rotating connecting seat.

[0014] Furthermore, the two ends of the horizontal portion of the rotary connector without the vertical portion are each provided with a lug, and the two lugs are arranged opposite to each other and face upwards;

[0015] The central shaft is rotatably connected to the two supporting ears of the rotary connecting seat.

[0016] Furthermore, each lug of the rotary connector is provided with a positioning hole c, and the axis of the positioning hole c is parallel to the axis of the central axis;

[0017] The lug seat comprises an L-shaped support and a connecting rod, wherein the connecting rod is fixedly connected to the L-shaped support to form an F-shaped structure;

[0018] The end of the connecting rod away from the L-shaped support is coaxially fixedly connected to one end of the central axis;

[0019] Each of the connecting rods and the end of the central axis is coaxially sleeved with a positioning flange; the positioning flange is provided with a plurality of positioning holes d, which are evenly spaced along the axial direction of the positioning flange; the axis of the positioning hole d is parallel to the axis of the positioning flange;

[0020] When the ear plate seat rotates until the positioning hole d and the positioning hole c on the same side coincide with each other, another positioning pin is inserted into the positioning hole d and the positioning hole c at the same time to lock the ear plate seat.

[0021] Furthermore, the outer structure of the L-shaped support matches the ear plate joint to be welded.

[0022] Furthermore, the ear plate joint to be welded is fixed on the L-shaped support through a plurality of G-clips.

[0023] Beneficial effects:

[0024] (1) The present invention provides a rotary tool for welding ear plate joints, wherein the rotary connecting seat is rotatably connected to the upper part of the base via a rotary shaft, and the ear plate seat is rotatably connected to the rotary connecting seat via a central shaft, and the axis of the rotary shaft is perpendicular to the axis of the central shaft, so that the rotary tool can realize rotation in two directions, and can quickly adjust the welding angle of the ear plate joint, thereby solving the problem of manual multiple welding and flipping of the existing ear plate joints; the rotary tool not only reduces labor intensity and improves the flexibility and efficiency of welding operations, but also ensures the accuracy of the welding process and the high quality of the welded products, and has a significant positive impact on improving production efficiency and ensuring product quality.

[0025] (2) The present invention provides a rotary tool for welding ear plate joints. When the rotary connecting seat is rotated until the positioning hole b coincides with a positioning hole a, the positioning pin is simultaneously inserted into the positioning hole b and the positioning hole a to lock the rotary connecting seat. The rotary connecting seat can be fixed at a suitable angle, thereby ensuring that the ear plate joint remains stable during welding, thereby enhancing the stability and reliability of the welding process.

[0026] (3) The rotary tool for welding ear plate joint of the present application, when the ear plate seat is rotated to the position where the positioning hole d coincides with the positioning hole c on the same side, the other positioning pin is inserted into the positioning hole d and the positioning hole c at the same time, realizing the locking of the ear plate seat, so that the ear plate seat can be fixed at a suitable angle, thereby ensuring the stability of the ear plate joint during welding, further enhancing the stability and reliability of the welding process.

[0027] (4) The rotary tool for welding ear plate joint of the present application, the ear plate joint to be welded is fixed on the mounting hole d of the L-shaped support through the G-shaped clamps, avoiding the ear plate joint from falling during welding. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 is the front view of the present application;

[0029] Figure 2 is the side view of the present application;

[0030] Figure 3 is a schematic view of the rotary connecting seat rotating around the shaft;

[0031] Figure 4 is a schematic view of the ear plate seat rotating around the center;

[0032] Among them, 1 - ear plate seat, 101 - connecting rod, 102 - L-shaped support, 103 - positioning flange, 2 - center shaft, 3 - positioning pin, 4 - rotary connecting seat, 5 - rotary shaft, 6 - base, 7 - G-shaped clamp, 8 - ear plate joint. DETAILED DESCRIPTION

[0033] The present application will be described in detail below in conjunction with the drawings and examples.

[0034] The present embodiment provides a rotary tool for welding ear plate joint, as shown in Figure 1 and Figure 2 , comprising: a center shaft 2, a rotary connecting seat 4, a rotary shaft 5, a base 6, two ear plate seats 1, a positioning pin 3, and a plurality of G-shaped clamps 7.

[0035] The longitudinal section of the base 6 is in the shape of an inverted T (i.e., the vertical part of the base 6 is on top and the horizontal part is on the bottom). The upper part of the base 6 is provided with a mounting hole a and a plurality of positioning holes a, the axis of the positioning hole a is parallel to the axis of the mounting hole a, and the plurality of positioning holes a are uniformly spaced along the circumference of the mounting hole a.

[0036] The rotating connector 4 is rotatably connected to the mounting hole a of the base 6 via a rotating shaft 5. Specifically, the rotating connector 4 is a U-shaped structure, comprising a horizontal portion and two vertical portions, with the open end of the U-shaped structure facing downward (i.e., the two vertical portions are at the bottom and the horizontal portion is at the top). Each vertical portion is provided with a mounting hole b, and the mounting holes b on the two vertical portions are coaxial. A positioning hole b is provided directly below the mounting hole b, and the axis of the positioning hole b is parallel to the axis of the mounting hole b.

[0037] The mounting hole b of the swivel connector 4 corresponds to the mounting hole a of the base 6, and the positioning hole b of the swivel connector 4 corresponds to the positioning hole a of the base 6. The rotating shaft 5 sequentially passes through the mounting hole b on one vertical portion of the U-shaped structure, the mounting hole a on the base 6, and the mounting hole b on the other vertical portion of the U-shaped structure, allowing the swivel connector 4 to rotate about the axis of the rotating shaft 5. When the swivel connector 4 rotates to a certain angle and the positioning holes b on its two vertical portions coincide with one of the positioning holes a, inserting the positioning pin 3 simultaneously into the positioning holes b and the positioning holes a can fix the swivel connector 4 at that angle, thereby locking the swivel connector 4 (i.e., maintaining the current rotation angle of the swivel connector 4).

[0038] The U-shaped horizontal portion of the connector 4 is provided with a lug at each end, positioned opposite each other and facing upward. Each lug is provided with a mounting hole c and a positioning hole c located directly above the mounting hole c. The two mounting holes c are coaxial, and the two positioning holes c are coaxial. The axis of the mounting hole c is parallel to the axis of the positioning hole c, and the axis of the mounting hole c is perpendicular to the axis of the mounting hole b. The central shaft 2 is coaxially mounted within the two mounting holes c of the rotatable connector 4. The central shaft 2 and the rotatable connector 4 are capable of relative rotation, allowing the central shaft 2 to rotate 360° around its axis.

[0039] The two ear plate seats 1 are symmetrically arranged at both ends of the central axis 2, and the two ear plate seats 1 can rotate with the central axis 2. The ear plate seat 1 includes: an L-shaped support 102 and a connecting rod 101, and the connecting rod 101 is fixedly connected to the L-shaped support 102 to form an F-shaped structure. The end of the connecting rod 101 away from the L-shaped support 102 is coaxially fixed to one end of the central axis 2. The ear plate joint 8 to be welded is an L-shaped structure, and the outer structure of the L-shaped support 102 matches the ear plate joint 8. The ear plate joint 8 to be welded is fixed to the L-shaped support 102 by a number of G-clips. The end of each connecting rod 101 fixed to the central axis 2 is coaxially sleeved with a positioning flange 103. The positioning flange 103 is provided with a number of positioning holes d, and the number of positioning holes d are evenly spaced along the circumference of the positioning flange 103, and the axis of the positioning hole d is parallel to the axis of the positioning flange 103.

[0040] like Figure 4As shown, when the ear plate seat 1 is provided with an ear plate seat 1 that rotates around its axis by a certain angle, the positioning holes d of the positioning flanges 103 on the same side coincide with the positioning holes c, and the positioning pins 3 are inserted into the positioning holes d and the positioning holes c at the same time, so that the ear plate seat 1 stops at the angle, realizing the locking of the ear plate seat 1. At this time, the positioning holes d of the positioning flanges 103 on the other side coincide with the positioning holes c, and the other positioning pins are inserted into the positioning holes d and the positioning holes c on the other side at the same time, realizing more stable locking.

[0041] Working principle:

[0042] The rotating tool can realize rotation in two perpendicular directions, thereby having high flexibility and adjustment ability to adapt to complex welding operations.

[0043] As Figure 3 shown, the rotating connection seat 4 of the rotating tool rotates around the axis of the rotating shaft 5; the height of the ear plate joint 8 on both sides of the ear plate seat 1 can be adjusted through the rotation of the rotating connection seat 4. Through the above height adjustment, the optimal relative position between the ear plate joint 8 and the welding tool can be ensured, thereby improving the welding quality and efficiency. The rotating position of the rotating connection seat 4 can be locked by the positioning pin 3, so that the ear plate joint 8 remains stable during welding.

[0044] As Figure 4 shown, the ear plate seat 1 of the rotating tool rotates 360° around the axis of the center shaft 2; the position of the ear plate joint 8 can be adjusted in all directions through the rotation of the ear plate seat 1, thereby meeting the needs of different welding positions, and further making the ear plate joint 8 can adapt to various different welding positions. The rotating position of the ear plate seat 1 can be locked by the positioning pin 3, so that the ear plate joint 8 remains stable during welding, further enhancing the stability and reliability of the welding process.

[0045] The rotating tool, through its precise adjustment mechanism and stable locking system, enables the ear plate joint 8 to rotate in two mutually perpendicular directions, not only improves the flexibility and efficiency of the welding operation, but also ensures the accuracy of the welding process and the high quality of the welded product. This design has a significant positive impact on improving production efficiency and ensuring product quality.

[0046] In summary, the above is only a preferred embodiment of the present application, and is not used to limit the protection scope of the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A rotary tool for welding ear plate joints, characterized in that: include: Rotating connecting seat (4), base (6), central shaft (2) and two ear plate seats (1); The bottom of the rotary connection seat (4) is rotatably connected to the upper part of the base (6) via a rotary shaft (5); The central shaft (2) is rotatably connected to the upper portion of the rotary connection seat (4), and both ends of the central shaft (2) are provided with ear plate seats (1); the ear plate seats (1) are used to fix the ear plate joint (8) to be welded; The axis of the central shaft (2) is perpendicular to the axis of the rotating shaft (5).

2. A rotary fixture for welding lug joints according to claim 1, characterized in that: The base (6) is in an inverted T-shape; a mounting hole a is provided on the upper portion of the base (6); The rotary connection seat (4) is a U-shaped structure, with the open end of the U-shaped structure facing downward, and the two vertical parts of the U-shaped structure are rotatably connected to the mounting hole a of the base (6) through the rotating shaft (5).

3. A rotary tool for welding lug joints as claimed in claim 2, characterized in that: The upper portion of the base (6) is further provided with a plurality of positioning holes a, the axes of the positioning holes a being parallel to the axis of the mounting hole a, and the plurality of positioning holes a being evenly spaced along the circumference of the mounting hole a; The rotary connection seat (4) is provided with a positioning hole b, the axis of the positioning hole b is parallel to the axis of the positioning hole a; When the rotary connection seat (4) rotates until the positioning hole b coincides with a positioning hole a, the positioning pin (3) is simultaneously inserted into the positioning hole b and the positioning hole a, thereby locking the rotary connection seat (4).

4. A rotary tool for welding lug joints as claimed in claim 2 or 3, characterized in that: The two ends of the horizontal portion of the rotary connection seat (4) not provided with a vertical portion are each provided with a support ear, and the two support ears are arranged opposite to each other and face upward; The central shaft (2) is rotatably connected to two lugs of the rotary connection seat (4).

5. A rotary tool for welding lug plate joints as claimed in claim 4, characterized in that: Each lug of the rotary connection seat (4) is provided with a positioning hole c, and the axis of the positioning hole c is parallel to the axis of the central axis (2); The ear plate seat (1) comprises: an L-shaped support (102) and a connecting rod (101), wherein the connecting rod (101) is fixedly connected to the L-shaped support (102) to form an F-shaped structure; The end of the connecting rod (101) away from the L-shaped support (102) is coaxially fixedly connected to one end of the central axis (2); Each connecting rod (101) and the end of the central axis (2) are coaxially sleeved with a positioning flange (103); a plurality of positioning holes d are provided on the positioning flange (103), and the plurality of positioning holes d are evenly spaced along the axial direction of the positioning flange (103); the axis of the positioning hole d is parallel to the axis of the positioning flange (103); When the ear plate seat (1) rotates until the positioning hole d and the positioning hole c on the same side coincide with each other, another positioning pin (3) is inserted into the positioning hole d and the positioning hole c at the same time, thereby locking the ear plate seat (1).

6. A rotary tool for welding lug joints as claimed in claim 2 or 3, characterized in that: The outer shape and structure of the L-shaped support (102) matches the lug joint (8) to be welded.

7. A rotary tool for welding lug plate joints as claimed in claim 6, characterized in that: The ear plate joint (8) to be welded is fixed on the L-shaped support (102) through a plurality of G-shaped clamps (7).