A pipe pile release agent recovery system
By designing a release agent recycling system for pipe piles, the automated recycling and reuse of release agents has been achieved, solving the environmental and resource impact of release agent spraying and improving production efficiency and environmental friendliness.
Patent Information
- Application Number
- CN202510968072.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-14
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2045-07-14
AI Technical Summary
During the production of concrete pipe piles, the spraying of release agents causes oil mist to splash and drip, affecting the health of employees and the environment. Furthermore, the lack of a stable recycling system leads to resource waste and increased costs, which does not meet the requirements of green production.
A release agent recycling system for pipe piles was designed, including a collection tank, a recycling pool, a mixing tank, and a spraying device. The spraying is controlled by a photoelectric switch, and combined with a servo motor-driven mixing component and a filter press component, the system realizes the automated recycling and reuse of the release agent. Through timed pumping and automatic mixing functions, the system ensures the reasonable ratio and efficient mixing of the release agent.
It improved the workshop working environment, reduced the labor intensity of employees and production costs, reduced the waste of release agent, improved work efficiency and mixing uniformity, and met green production standards.
Smart Images

Figure CN120791949B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of pipe pile release agent recovery, in particular to a pipe pile release agent recovery system. BACKGROUND
[0002] In the production process of concrete pipe piles, the mold needs to be sprayed with release agent to facilitate the demolding process after the concrete is formed. Early spraying operations are completely performed by personnel, and oil mist splashes and drips, which not only affects the physical and mental health of employees, but also pollutes the working environment. Some pipe pile enterprises upgrade automatic spraying operations, but there is no stable recovery system, and the release agent drips and overflows to the surrounding work area, affecting the workshop environment, causing resource waste and increasing costs, which does not meet the current green production requirements. Therefore, we introduce a pipe pile release agent recovery system. SUMMARY
[0003] The purpose of the present application is to provide a pipe pile release agent recovery system to solve the problems raised in the background art.
[0004] To achieve the above-mentioned purpose, the present application provides the following technical scheme:
[0005] A pipe pile release agent recovery system, comprising a collection tank, a chain plate machine for transporting pipe pile molds is arranged above the collection tank, and a recovery tank and a stirring tank are sequentially connected at one end of the bottom of the collection tank;
[0006] A first filter net barrel for preliminarily filtering impurities of the release agent is arranged in the recovery tank;
[0007] A second filter net barrel for re-filtering impurities of the release agent is arranged in the stirring tank, a stirring assembly driven by a servo motor is further arranged in the stirring tank, and a filter pressing assembly driven by the stirring assembly is arranged in the second filter net barrel;
[0008] The stirring assembly comprises a rotating stirring mechanism for rotating stirring and a lifting stirring mechanism for lifting stirring;
[0009] A spraying device is connected at the other end of the bottom of the collection tank, a release agent temporary storage pressure tank of the spraying device is connected with the stirring tank, the release agent temporary storage pressure tank is used for introducing the release agent to a spraying nozzle inside the collection tank, and the release agent sprays the pipe pile mold.
[0010] Preferably, a top frame is arranged at the top of the collection tank, curtains are arranged at the front and rear lower ends of the top frame, so that the top frame and the curtains form a spraying chamber at the top of the collection tank;
[0011] The chain plate machine passes through between the top frame and the collection tank.
[0012] Preferably, a photoelectric switch is installed on the right inner wall of the top frame;
[0013] When the photoelectric switch detects that the pipe pile mold enters the spraying chamber, the photoelectric switch starts the spraying device to spray the pipe pile mold by the spray nozzle;
[0014] When the photoelectric switch detects that the pipe pile mold leaves the spraying chamber, the photoelectric switch stops the spraying device.
[0015] Preferably, a return pipe is arranged between the bottom of the collecting groove and the upper part of the side of the recovery tank;
[0016] The bottom of the first filter net barrel is 30-80 cm high from the bottom wall of the recovery tank, a submersible pump is arranged in the first filter net barrel, and the liquid outlet of the submersible pump is connected to the second filter net barrel through a first pipeline;
[0017] A liquid level sensor is further arranged on the inner wall of the recovery tank, the liquid level sensor is used for detecting the liquid level of the release agent in the recovery tank and triggering the submersible pump switch to deliver the release agent recovered in the first filter net barrel to the stirring tank.
[0018] Preferably, the second filter net barrel extends into a second pipeline, the other end of the second pipeline is connected to the bottom of the release agent mother liquor tank, and a first delivery pump is arranged on the second pipeline.
[0019] Preferably, the bottom of the stirring tank is connected to the bottom of the release agent temporary storage pressure tank through a third pipeline, and a second delivery pump is arranged on the third pipeline.
[0020] The spraying device further comprises a spraying pipe connected to the bottom of the release agent temporary storage pressure tank and a first pneumatic valve arranged on the spraying pipe.
[0021] The spraying pipe extends into the collecting groove and is communicated with the spray nozzle.
[0022] Preferably, the release agent temporary storage pressure tank is connected with a fourth pipeline, and a second pneumatic valve is arranged on the fourth pipeline.
[0023] Preferably, a bracket for mounting a servo motor is arranged on the top of the stirring tank, and a rotating shaft extending into the stirring tank is arranged on the output end of the servo motor.
[0024] The rotating stirring mechanism comprises an inner fixed disc fixed on the rotating shaft, connecting arms arranged at equal intervals on the outer side of the inner fixed disc, an inner tooth ring fixed on the upper end of the connecting arms, and stirring plates arranged on the lower end of the connecting arms, and the stirring plates are uniformly distributed with liquid leakage grooves.
[0025] The pressure filtration assembly comprises a rotating rod arranged in the middle of the second filter net barrel, pressure filtration spiral blades arranged on the rotating rod, and a gear fixed on the bottom of the rotating rod and extending out of the second filter net barrel, and the gear is engaged in the inner wall of the inner tooth ring.
[0026] Preferably, the lifting stirring mechanism comprises a lifting stirring piece and a matching assembly fixed centrally on the bottom wall of the stirring tank.
[0027] The matching assembly is an annular seat fixed centrally on the bottom wall of the stirring tank, and arc-shaped grooves are distributed equidistantly on the upper end of the annular seat.
[0028] The lifting stirring piece comprises a plurality of groups of lifting ring seats distributed upward and downward on the shaft, a fan-shaped lifting plate fixed by the protruding arms equidistantly distributed on the outer side of the lifting ring seat, and a roller movably mounted by the support arm on the lower end of the lowermost lifting ring seat, and the roller is in contact with the upper end surface of the annular seat.
[0029] The vertically plates are used to connect and fix the lifting ring seats adjacent upward and downward.
[0030] The uppermost lifting ring seat is penetrated by the T-shaped vertical rods distributed equidistantly, and the top of the T-shaped vertical rod is fixed on the lower end of the inner fixing disc.
[0031] Compared with the prior art, the device can effectively recycle and reuse the release agent, improve the workshop working environment, reduce the labor intensity of employees, reduce the waste of release agent, reduce the production cost, meet the green production standard, adopt the timed pumping recycling and automatic stirring functions, improve the work efficiency, stabilize the reasonable proportion of the release agent, reduce the manual intervention, drive three function modules (the rotating stirring mechanism, the lifting stirring mechanism and the filter pressing assembly) by a single servo motor, shorten the mixing time, improve the mixing uniformity, and continuously extrude the impurities by the filter pressing assembly to avoid the filter screen blockage. BRIEF DESCRIPTION OF DRAWINGS
[0032] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present application;
[0033] Figure 2 It is a schematic diagram of the structure of the chain plate machine, the collecting tank and the spraying chamber;
[0034] Figure 3 It is a schematic diagram of the structure of the connection of the release agent mother liquor tank, the recycling pool, the stirring tank and the release agent temporary storage pressure tank;
[0035] Figure 4 It is a schematic diagram of the overall top view structure of the present application;
[0036] Figure 5 It is an exploded structural schematic diagram of the assembly of the servo motor, the stirring tank, the filter pressing assembly and the stirring assembly of the present application;
[0037] Figure 6 It is a schematic diagram of the structure of the connection of the filter pressing assembly and the rotating stirring mechanism of the present application;
[0038] Figure 7 Fig. 1 is a perspective view of the lifting stirring element of the present application;
[0039] Figure 8 Fig. 2 is an exploded view of the lifting stirring element and the matching assembly of the present application;
[0040] Figure 9 Fig. 3 is a perspective view of the assembly of the filter pressing assembly and the stirring assembly of the present application;
[0041] Figure 10 Fig. 4 is a first sectional view of the assembly of the servo motor, the stirring tank, the filter pressing assembly and the stirring assembly of the present application;
[0042] Figure 11 Fig. 5 is a second sectional view of the assembly of the servo motor, the stirring tank, the filter pressing assembly and the stirring assembly of the present application.
[0043] In the figures: 1, return pipe; 2, first filter screen barrel; 3, submersible pump; 4, liquid level sensor; 5, recovery tank; 6, release agent mother liquor tank; 7, first delivery pump; 8, second pipe; 9, second filter screen barrel; 10, servo motor; 11, stirring tank; 12, second delivery pump; 13, second pneumatic valve; 14, release agent temporary storage pressure tank; 15, chain plate machine; 16, spray nozzle; 17, first pneumatic valve; 18, collection groove; 19, top frame; 20, cloth curtain; 21, pipe pile mold; 22, photoelectric switch; 23, spraying pipe; 24, third pipe; 25, fourth pipe; 26, first pipe; 27, support; 28, matching assembly; 281, annular seat; 282, arc-shaped groove; 29, lifting stirring element; 291, lifting annular seat; 292, protruding arm; 293, fan-shaped lifting plate; 294, vertical plate; 295, support arm; 296, roller; 30, rotating shaft; 31, filter pressing assembly; 311, filter pressing helical blade; 312, rotating rod; 313, gear; 32, rotating stirring mechanism; 321, inner tooth ring; 322, inner fixing disc; 323, connecting arm; 324, T-shaped vertical rod; 325, stirring plate; 326, liquid leakage passage. DETAILED DESCRIPTION
[0044] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0045] Embodiment:
[0046] Please refer to Figures 1-11 The present application provides a technical solution:
[0047] A pipe pile release agent recovery system, comprising a collection tank 18, a chain plate machine 15 above the collection tank 18 for transporting pipe pile molds 21, and the chain plate machine 15 is controlled by a PLC controller.
[0048] The pipe pile mold 21 is arranged in a semicircular shape, and two pipe pile molds 21 are fixed to form a pipe pile forming mold.
[0049] The pipe pile mold 21 is placed upside down on the upper end of the chain plate machine 15, so that the semicircular inner cavity at the bottom of the pipe pile mold 21 faces downward.
[0050] The top of the collection tank 18 is provided with a top frame 19, and the front and rear lower ends of the top frame 19 are provided with curtains 20, so that the top frame 19 and the curtains 20 form a spraying chamber located at the top of the collection tank 18;
[0051] The spraying chamber is used for the inner cavity of the pipe pile mold 21 to spray release agent in the working area. The curtains 20 are arranged at the entrance and exit of the spraying chamber to prevent the release agent from being scattered during spraying.
[0052] The chain plate machine 15 passes between the top frame 19 and the collection tank 18.
[0053] The inner wall on the right side of the top frame 19 is provided with a photoelectric switch 22, and the photoelectric switch 22 is electrically connected with the PLC controller.
[0054] When the photoelectric switch 22 detects that the pipe pile mold 21 enters the spraying chamber, the photoelectric switch 22 starts the spraying device, so that the spray nozzle 16 sprays the pipe pile mold 21;
[0055] When the photoelectric switch 22 detects that the pipe pile mold 21 leaves the spraying chamber, the photoelectric switch 22 stops the spraying device from working.
[0056] The bottom end of the collection tank 18 is sequentially communicated with a recovery tank 5 and a stirring tank 11;
[0057] The recovery tank 5 (100-300L) is arranged around the spraying chamber to collect the dripping release agent and prevent it from overflowing to other areas.
[0058] The stirring tank 11 (200-500L) is used to mix and stir the recovered release agent with fresh release agent mother liquor.
[0059] The bottom of the collection tank 18 and the upper part of the side of the recovery tank 5 are connected by a reflux pipe 1;
[0060] The bottom of the first filter screen barrel 2 is 30-80 cm away from the bottom wall of the recovery tank 5, and the first filter screen barrel 2 (100-200L) is used to filter the recovered release agent and remove impurities. The first filter screen barrel 2 is provided with a submersible pump 3, and the submersible pump 3 is electrically connected with the PLC controller;
[0061] The liquid outlet of the submersible pump 3 is connected to the second filter bucket 9 through the first pipeline 26;
[0062] The inner wall of the recovery tank 5 is also provided with a liquid level sensor 4, which is electrically connected to the PLC controller.
[0063] The liquid level sensor 4 is used to detect the liquid level of the release agent in the recovery tank 5, and trigger the submersible pump 3 switch through the PLC controller to transport the release agent recovered in the first filter bucket 2 to the stirring tank 11.
[0064] The second filter bucket 9 extends into the second pipeline 8, the other end of the second pipeline 8 is connected to the bottom of the release agent mother liquor tank 6, and the first conveying pump 7 is arranged on the second pipeline 8, and the first conveying pump 7 is electrically connected to the PLC controller.
[0065] The first filter bucket 2 for preliminary impurity filtration of the release agent is arranged in the recovery tank 5.
[0066] The second filter bucket 9 for re-impurity filtration of the release agent is arranged in the stirring tank 11, and the stirring assembly driven by the servo motor 10 is also arranged in the stirring tank 11, and the pressure filtration assembly 31 driven by the stirring assembly is arranged in the second filter bucket 9.
[0067] The stirring assembly includes a rotating stirring mechanism 32 for rotating stirring and a lifting stirring mechanism for lifting stirring.
[0068] The stirring tank 11 is provided with a bracket 27 for mounting the servo motor 10, the servo motor 10 is electrically connected to the PLC controller, and the output end of the servo motor 10 is provided with a rotating shaft 30 extending into the stirring tank 11.
[0069] The rotating stirring mechanism 32 includes an inner fixed disc 322 fixed on the rotating shaft 30, a connecting arm 323 arranged at equal intervals outside the inner fixed disc 322, an inner tooth ring 321 fixed on the upper end of the connecting arm 323, and a stirring plate 325 arranged on the lower end of the connecting arm 323, and the stirring plate 325 is uniformly distributed with liquid leakage grooves 326.
[0070] The pressure filtration assembly 31 includes a rotating rod 312 arranged in the middle of the second filter bucket 9, a pressure filtration spiral blade 311 arranged on the rotating rod 312, and a gear 313 fixed on the bottom of the rotating rod 312 and extending out of the second filter bucket 9, and the gear 313 is engaged with the inner wall of the inner tooth ring 321.
[0071] The lifting stirring mechanism includes a lifting stirring piece 29 and a matching assembly 28 fixed centrally on the bottom wall of the stirring tank 11.
[0072] The matching assembly 28 is an annular seat 281 fixed centrally on the bottom wall of the stirring tank 11, and arc grooves 282 are arranged at equal intervals on the upper end of the annular seat 281.
[0073] Lifting stirring part 29 includes several groups of lifting ring seat 291 distributed up and down on the shaft 30, the fan-shaped lifting plate 293 fixed by the protruding arm 292 with equal interval distribution outside the lifting ring seat 291, and the roller 296 movably installed by the support arm 295 at the lower end of the lowermost lifting ring seat 291, the fan-shaped lifting plate 293 is located between the adjacent stirring plate 325;
[0074] The roller 296 is in contact with the upper end surface of the annular seat 281;
[0075] The vertical plate 294 is used to connect and fix between the adjacent lifting ring seat 291 up and down;
[0076] The uppermost lifting ring seat 291 is penetrated by the T-shaped vertical rod 324 with equal interval distribution, and the T-shaped vertical rod 324 is fixed at the lower end of the inner fixed disc 322.
[0077] The servo motor 10 is fixed on the top of the stirring tank 11 by the support 27, and the output end of the shaft 30 extends into the tank, and is connected with the rotating stirring mechanism 32 and the lifting stirring mechanism:
[0078] The rotating stirring mechanism 32 is directly fixed on the shaft 30 and rotates synchronously with the shaft;
[0079] The lifting stirring mechanism converts the rotary motion into lifting motion through the cooperation of the roller 296 and the annular seat 281;
[0080] The filter pressing assembly 31 is indirectly driven by the rotating stirring mechanism through the meshing of the gear 313 and the inner tooth ring 321.
[0081] Working principle of the rotating stirring mechanism 32:
[0082] The core of the rotating stirring mechanism 32 is the inner fixed disc 322 and the stirring plate 325:
[0083] Rotary drive: the servo motor 10 drives the shaft 30 to rotate, the inner fixed disc 322 rotates synchronously with the shaft, and the inner tooth ring 321 and the stirring plate 325 are driven to revolve around the shaft through the connecting arm 323.
[0084] Stirring action: the stirring plate 325 performs circumferential stirring on the release agent during rotation, so that vortex flow is generated; the liquid flow channel 326 on the stirring plate 325 forms up and down convection during stirring, enhancing the mixing effect.
[0085] Working principle of the lifting stirring mechanism:
[0086] The lifting stirring mechanism converts the rotary motion into vertical lifting through the mechanical structure of the roller-arc groove:
[0087] Structural cooperation: the lifting ring seat 291 is connected with the inner fixed disc 322 through the T-shaped vertical rod 324, and can slide up and down along the rotating shaft 30; the lowest lifting ring seat 291 is connected with the roller 296 through the supporting arm 295, and the roller 296 is in contact with the arc-shaped groove 282 of the annular seat 281.
[0088] Motion conversion: when the rotating shaft 30 rotates, the lifting ring seat 291 rotates synchronously with the inner fixed disc 322, and the roller 296 rolls in the arc-shaped groove 282; the ups and downs of the arc-shaped groove 282 force the roller 296 to drive the entire lifting stirring part 29 to make periodic lifting motion; the adjacent lifting ring seats 291 are connected through the vertical plate 294 to ensure synchronous lifting.
[0089] Stirring effect:
[0090] The fan-shaped lifting plate 293 performs axial stirring on the release agent during the lifting process, breaks the horizontal vortex flow, and forms three-dimensional mixing;
[0091] The lifting motion makes the bottom sediment be lifted, improving the uniformity of solid-liquid mixing.
[0092] Linkage working principle of filter pressing assembly:
[0093] The filter pressing assembly 31 realizes independent screw filter pressing through gear transmission 313:
[0094] Power transmission: when the inner tooth ring 321 rotates with the rotating stirring mechanism, it drives the gear 313 meshing with it to rotate; the gear 313 is fixed at the bottom of the rotating rod 312, which drives the rotating rod 312 and the filter pressing spiral blade 311 to rotate.
[0095] Filter pressing process:
[0096] When the filter pressing spiral blade 311 rotates, it performs axial extrusion on the release agent in the second filter screen barrel 9; liquid seeps out through the mesh holes of the second filter screen barrel 9, and solid impurities are intercepted and gathered to the bottom of the barrel; the propelling action of the spiral blade makes the impurities be compressed, improving the solid-liquid separation efficiency.
[0097] Synergistic working process:
[0098] Starting stage:
[0099] The servo motor 10 is started, the rotating shaft 30 drives the rotating stirring mechanism 32 to rotate, and at the same time, through the linkage of the lifting stirring mechanism and the filter pressing assembly, the three actions of "circumferential stirring + axial lifting + spiral filter pressing" are realized.
[0100] Mixing stage:
[0101] The stirring plate 325 and the fan-shaped lifting plate 293 work together to make the recovered release agent and the new mother liquor fully mixed;
[0102] The filter assembly continuously filters impurities to ensure the purity of the mixed solution.
[0103] The other end of the bottom of the collecting tank 18 is communicated with a spraying device, and the demolding agent temporary storage pressure tank 14 of the spraying device is communicated with the stirring tank 11.
[0104] The bottom of the stirring tank 11 is connected to the bottom of the demolding agent temporary storage pressure tank 14 through a third pipeline 24, and a second conveying pump 12 is arranged on the third pipeline 24, and the second conveying pump 12 is electrically connected with the PLC controller.
[0105] The demolding agent temporary storage pressure tank 14 is used to introduce the demolding agent into the spray nozzle 16 inside the collecting tank 18, and the demolding agent sprays the pipe pile mold 21.
[0106] The spraying device further comprises a spraying pipe 23 connected to the bottom of the demolding agent temporary storage pressure tank 14 and a first pneumatic valve 17 arranged on the spraying pipe 23, and the first pneumatic valve 17 is electrically connected with the PLC controller.
[0107] The spraying pipe 23 extends into the inside of the collecting tank 18 and is communicated with the spray nozzle 16.
[0108] The demolding agent temporary storage pressure tank 14 is connected with a fourth pipeline 25, and a second pneumatic valve 13 is arranged on the fourth pipeline 25, and the second pneumatic valve 13 and the air pump are electrically connected with the PLC controller. The PLC controller controls the second pneumatic valve 13 to be opened, the PLC controller controls the air pump to work to introduce high-pressure air into the demolding agent temporary storage pressure tank 14, so that the demolding agent in the demolding agent temporary storage pressure tank 14 enters the spraying pipe 23 under the pressure of the air pressure.
[0109] Specifically, in use, the pipe pile mold 21 is conveyed into the demolding agent spraying chamber by the chain plate machine 15, the photoelectric switch 22 senses and starts the spraying device, the demolding agent in the demolding agent temporary storage pressure tank 14 enters the spraying pipe 23 through the air pressure, and is sprayed out at high speed through the spray nozzle 16, and is sprayed in the inner cavity of the mold;
[0110] When the pipe pile mold 21 leaves the spraying chamber, the photoelectric switch 22 is closed, the demolding agent stops spraying, and the demolding agent spraying operation is completed.
[0111] During spraying, the splashed demolding agent and the excess demolding agent in the inner cavity of the bottom of the pipe pile mold 21 will drip and gather into the collecting tank 18 arranged below the spraying chamber, and the collecting tank 18 is arranged obliquely to facilitate the self-flow of the demolding agent, and then the demolding agent is uniformly recycled into the recycling pool 5.
[0112] The first filter screen barrel 2 (the filter hole is 100-200 meshes) is arranged in the recycling pool 5, wherein the bottom of the first filter screen barrel 2 is 30-80 cm away from the bottom wall of the recycling pool 5, so that the gathered demolding agent can be precipitated and preliminarily isolated from impurities.
[0113] When the liquid level sensor 4 detects that the amount of the release agent to be recycled in the recycling tank 5 reaches a certain amount, it sends a signal to the PLC controller, which triggers the submersible pump 3 switch again to deliver the recycled release agent in the recycling tank 5 to the mixing tank 11;
[0114] The second filter basket 9 (filter hole 100-200 mesh) is arranged at the top of the inside of the mixing tank 11 to isolate the condensate and floating matter in the second filter basket 9;
[0115] The timing start servo motor 10 is used to stir the release agent in the mixing tank 11 to mix the release agent and water uniformly.
[0116] When the release agent in the temporary storage pressure tank 14 is used up, the PLC controller starts the first delivery pump 7 to pump the fresh release agent in the release agent mother liquor tank 6 to the mixing tank 11, and starts the servo motor 10. After the release agent is stirred uniformly by the stirring assembly, clean water is added according to the proportioning requirement, and the mixture is stirred again.
[0117] After the mixture of the release agent and water is detected to be qualified, the PLC controller controls the second delivery pump 12 to work to pump the stirred release agent to the release agent temporary storage pressure tank 14 for standby. Thus, the next cycle is entered.
[0118] The recycled release agent cannot be used as fresh release agent mother liquor for water mixing and stirring, and needs to be reduced in the water mixing proportion. It can be used only after passing the workshop inspection.
[0119] Although the embodiments of the present application have been shown and described, it is understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A pipe pile release agent recovery system, comprising a collection tank, characterized in that: The collection trough is equipped with a chain conveyor for transporting pipe pile molds above it, and a recycling tank and a mixing tank are connected in sequence at one end of the bottom of the collection trough. The recycling pool is equipped with a first filter screen barrel for preliminary impurity filtration of the release agent. The mixing tank is equipped with a second filter screen barrel for further impurity filtration of the release agent. The mixing tank is also equipped with a stirring assembly driven by a servo motor, and the second filter screen barrel is equipped with a filter press assembly driven by the stirring assembly. The stirring assembly includes a rotary stirring mechanism for rotating stirring and a lifting stirring mechanism for lifting stirring. The bottom of the collection tank is connected to a spraying device at the other end. The release agent temporary storage pressure tank of the spraying device is connected to the mixing tank. The release agent temporary storage pressure tank is used to introduce release agent into the spray nozzle inside the collection tank and spray the release agent onto the pipe pile mold. The top of the mixing tank is provided with a bracket for mounting a servo motor, and the output end of the servo motor is provided with a rotating shaft that extends into the mixing tank; The rotating stirring mechanism includes an inner fixed plate fixed on a rotating shaft, connecting arms evenly spaced on the outer side of the inner fixed plate, an inner toothed ring fixed at the upper end of the connecting arm, and a stirring plate at the lower end of the connecting arm. The stirring plate has leakage channels evenly distributed on it. The filter press assembly includes a rotating rod disposed in the middle of the second filter screen barrel, filter press spiral blades disposed on the rotating rod, and a gear fixed after the bottom of the rotating rod extends out of the second filter screen barrel, the gear meshing with the inner wall of the inner gear ring; The lifting and stirring mechanism includes a lifting and stirring component and a matching assembly that is centrally fixed on the bottom wall of the stirring tank. The matching component is an annular seat fixed in the center on the bottom wall of the mixing tank, and the upper end of the annular seat has arc-shaped grooves distributed at equal intervals. The lifting and stirring component includes several sets of vertically distributed lifting ring seats sleeved on the rotating shaft, a fan-blade lifting plate fixed by protruding arms distributed at equal intervals on the outer side of the lifting ring seats, and a roller movably installed at the lower end of the lowest lifting ring seat by a support arm, wherein the roller contacts the upper surface of the ring seat. The upper and lower adjacent lifting ring seats are connected and fixed by vertical plates; The uppermost lifting ring seat is permeated with T-shaped vertical rods that are evenly spaced, and the top of the T-shaped vertical rods is fixed to the lower end of the inner fixed plate.
2. The pipe pile release agent recovery system according to claim 1, characterized in that: The top of the collection tank is provided with a top frame, and the lower front and rear ends of the top frame are provided with cloth curtains, so that the top frame and cloth curtains form a spraying chamber located at the top of the collection tank. The chain conveyor passes between the top frame and the collection trough.
3. The pipe pile release agent recovery system according to claim 2, characterized in that: A photoelectric switch is installed on the inner right wall of the top frame; When the photoelectric switch detects that the pipe pile mold has entered the spraying chamber, the photoelectric switch activates the spraying device, causing the spray nozzle to spray the pipe pile mold. When the photoelectric switch detects that the pipe pile mold has left the spraying chamber, the photoelectric switch stops the spraying device from working.
4. The pipe pile release agent recovery system according to claim 1, characterized in that: The bottom of the collection tank and the upper side of the recycling pool are connected by a return pipe; The bottom of the first filter screen barrel is 30-80cm above the bottom wall of the recycling tank. A submersible pump is installed inside the first filter screen barrel, and the outlet of the submersible pump is connected to the second filter screen barrel through the first pipe. The inner wall of the recycling tank is also equipped with a liquid level sensor, which is used to detect the liquid level of the release agent in the recycling tank and trigger the submersible pump switch to transport the release agent recovered in the first filter screen bucket to the mixing tank.
5. The pipe pile release agent recovery system according to claim 1, characterized in that: The second filter screen extends into the second pipe, and the other end of the second pipe is connected to the bottom of the release agent mother liquor tank. The second pipe is equipped with a first delivery pump.
6. The pipe pile release agent recovery system according to claim 1, characterized in that: The bottom of the mixing tank is connected to the bottom of the release agent temporary pressure tank via a third pipe, and a second delivery pump is installed on the third pipe; The spraying device also includes a spraying pipe connected to the bottom of the release agent storage pressure tank and a first pneumatic valve installed on the spraying pipe; The spray tube extends into the collection tank and then connects to the spray nozzle.
7. A pipe pile release agent recovery system according to claim 1, characterized in that: The release agent temporary storage pressure tank is connected to a fourth pipe, and a second pneumatic valve is installed on the fourth pipe.
Citation Information
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Release agent recovery method and recovery device
CN106041019A
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