Full-automatic flame wiring machine for electric blanket production and use method of full-automatic flame wiring machine

By introducing a flame-spraying device and a flame-combining device into the electric blanket production equipment, and combining the design of synchronous pulleys, transmission screws, and motors, the problem of difficulty in quickly changing flame nozzles and adjusting the flame-combining spacing has been solved. This has enabled the rapid disassembly and precise adjustment of the flame-spraying guide plate, thereby improving the processing efficiency and quality of electric blankets.

CN120792290APending Publication Date: 2025-10-17SUZHOU CAIYANG ELECTRIC WARMER TECH CO LTD
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Patent Information

Application Number
CN202511211265.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-28
Publication Date
2025-10-17

AI Technical Summary

Technical Problem

Existing electric blanket production equipment is not convenient for quick and easy disassembly and replacement of different flame nozzles, and it is difficult to accurately control the flame composite spacing, which affects processing efficiency and quality.

Method used

A fully automatic flame wiring machine for electric blanket production was designed. It adopts a flame-spraying device and a flame composite device. Through the combination of synchronous pulleys, transmission screws, servo motors and stepper motors, it can realize the rapid disassembly and replacement of flame-spraying guide plates and the precise adjustment of flame treatment spacing and angle.

Benefits of technology

It improves the convenience of disassembling and replacing the flame guide plate of the equipment, enhances the adaptability to different types of electric blankets, achieves the accuracy and stability of flame treatment, and improves processing efficiency and quality.

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Abstract

The invention relates to the field of flame wiring machines, in particular to a full-automatic flame wiring machine for electric blanket production and a using method thereof.The full-automatic flame wiring machine comprises a supporting bottom plate used for supporting, two sets of aluminum profile columns are symmetrically arranged on the upper end face of the supporting bottom plate, and supporting clamping bases are fixedly arranged on the upper end faces of the two sets of aluminum profile columns. According to the fire spraying device, when the fire spraying guide plate is adaptively adjusted and limited, the two pen-shaped air cylinders can be clamped and limited through the insertion clamping blocks and the alignment clamping grooves, so that the fire spraying guide plate can be quickly and conveniently disassembled, and the convenience of disassembling and replacing the fire spraying guide plate by the equipment is effectively improved; and meanwhile, the adaptability of the device to flame treatment of electric blankets of different models is improved, meanwhile, a stepping motor can be meshed with a driven gear through a driving gear, then the flame treatment angle of a flame spraying guide plate is precisely and finely adjusted, and the precision and stability of the device to flame treatment of the electric blankets are effectively improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of flame wiring equipment, in particular to a full-automatic flame wiring machine for electric blanket production and a using method thereof. BACKGROUND

[0002] The flame wiring machine is an integrated equipment combining flame surface treatment and automatic wiring function, which mainly uses gas flame such as propane and natural gas to heat the electric blanket base material (usually a composite material of textile and intermediate insulation layer) for a short time (temperature 150-250 DEG C, time 0.5-2 seconds), and clean the surface (remove oil stains and fabric lint) and activate the surface (increase the surface energy to 40-60 mN / m) through oxidation reaction, so as to provide a basis for high adhesion for subsequent wiring.

[0003] As disclosed in the patent number CN221605345U, an automatic wiring flame composite machine for electric blanket is disclosed, which comprises a cloth placing frame, a front frame and a rear frame arranged in sequence in the same direction, a circulating conveying mechanism is arranged on the front frame, the circulating conveying mechanism has a wiring mechanism thereon, and a flame composite mechanism is further arranged on one end of the circulating conveying mechanism close to the rear frame, the cloth placing frame has two independent cloth placing mechanisms, the blanket material on one of the cloth placing mechanisms is sent to the circulating conveying mechanism by the first guide assembly as the lower material of the electric blanket and sequentially passes through the wiring mechanism and the flame composite mechanism, the wiring mechanism arranges the heating wire on the surface of the lower material, the blanket material of the other cloth placing mechanism is bypassed by the second guide assembly as the upper material of the electric blanket, and the lower material and the upper material are heated and combined at the flame composite mechanism to form the electric blanket, and a cloth cutting mechanism is further arranged on the rear frame. The utility model can effectively reduce the manufacturing cost and improve the safety of processing.

[0004] Although the above-mentioned equipment can perform flame composite operation on the electric blanket, the above-mentioned equipment is not convenient for quickly and conveniently disassembling and replacing different flame nozzles according to the processing requirements of the electric blanket, and is not convenient for quickly and accurately controlling the spacing of flame composite, so a full-automatic flame wiring machine for electric blanket production and a using method thereof are needed to solve the problems in the above-mentioned background. SUMMARY

[0005] The present application relates to the technical field of flame wiring equipment, in particular to a full-automatic flame wiring machine for electric blanket production and a using method thereof.

[0006] In order to achieve the above object, the present application provides the following technical scheme: A full-automatic flame wiring machine for electric blanket production, comprising a support base plate for supporting, two groups of aluminum profile columns are symmetrically arranged on the upper end face of the support base plate, a support socket is fixedly arranged on the upper end face of each of the two groups of aluminum profile columns, a linear bearing is fixedly arranged at the center of the inner end face of the support socket, two groups of synchronous pulleys are rotatably connected to the inner end face of the support socket, the two groups of synchronous pulleys are meshed and connected through a synchronous belt, a transmission screw is arranged at the center of the lower end face of each of the two groups of synchronous pulleys, a servo motor is arranged on the upper end face of the support socket and opposite to the synchronous pulleys,

[0007] A material guiding device is arranged on the front and rear parts of the support base plate, and is used for feeding the electric blanket.

[0008] A flame combining device is threadedly connected to the lower end face of the support socket through the transmission screw, and is used for combining the electric blanket.

[0009] Preferably, the flame combining device comprises a protective shell for supporting, a fixed guide rod is fixedly arranged at the center of the upper end face of the protective shell, a threaded guide seat is symmetrically arranged on the top of the side end face of the protective shell, a limiting rotating groove is formed in the side end face of the protective shell, a flame spraying device is rotatably connected to the inner end face of the protective shell through the limiting rotating groove, a stepping motor is arranged on the side end face of the protective shell and close to the flame spraying device, and a driving gear is arranged on the output end of the stepping motor.

[0010] Preferably, the flame spraying device comprises a gas guiding cylinder, sealing rotating heads are symmetrically arranged at the center of the side end face of the gas guiding cylinder, a driven gear is fixedly arranged on the outer end face of the sealing rotating head, a positioning clamping seat is arranged on the bottom of the gas guiding cylinder, a flame spraying guide plate is fixedly connected to the inner end face of the positioning clamping seat, positioning clamping grooves are symmetrically formed in the side end face of the flame spraying guide plate, two groups of pen-shaped air cylinders are arranged on the two side faces of the positioning clamping seat, and plug-in clamping blocks are arranged on the output ends of the pen-shaped air cylinders.

[0011] Preferably, the material guiding device comprises a support guide seat, two groups of material guiding rollers are rotatably connected to the inner end face of the support guide seat, transmission gears are arranged on the side end faces of the two groups of material guiding rollers, a material guiding sliding groove is formed in the center of the inner end face of the support guide seat, and a speed reducer is arranged on the side end face of the support guide seat and opposite to one of the two groups of material guiding rollers.

[0012] Preferably, the protective shell is matched with the linear bearing through the fixed guide rod and is slidingly connected to the lower end surface of the support clamping seat, which can effectively improve the stability of the displacement of the protective shell on the bottom of the support clamping seat.

[0013] Preferably, the two groups of transmission lead screws are connected with the protective shell through the threaded guide seats, which can facilitate the subsequent transmission lead screws to be connected with the threaded guide seats, thereby accurately regulating the distance between the flame guide plate and the electric blanket during the flame treatment.

[0014] Preferably, the driving gear is connected with the driven gear, and the flame guide plate is matched with the alignment clamping groove through the plug-in clamping block and is fixedly connected in the alignment clamping seat. When the flame guide plate is disassembled and assembled, the pen-shaped cylinder can slide through the plug-in clamping block and the alignment clamping groove, thereby quickly and conveniently disassembling and limiting the flame guide plate, improving the convenience of disassembling and replacing the flame guide plate.

[0015] Preferably, the two groups of material guide rollers are synchronously and reversely rotated through the transmission gears, which can effectively improve the stability of the subsequent material guide rollers in conveying and guiding the electric blanket.

[0016] A use method of a full-automatic flame wiring machine for electric blanket production, comprising the following steps:

[0017] S1: Pre-feeding, the required composite electric blanket raw materials can be guided into the space between the front and rear groups of material guide rollers, and the front and rear groups of material guide rollers can continuously feed the bottom of the flame guide plate;

[0018] S2: Replace the different types of flame guide plates, the plug-in clamping block can be reset and recycled by the two groups of pen-shaped cylinders, thereby releasing the limitation of the alignment clamping groove. Then, the flame guide plate is automatically discharged onto the external bearing module under the action of gravity. The worker can position the adapted flame guide plate in the alignment clamping seat, and then start the two groups of pen-shaped cylinders. At this time, the pen-shaped cylinder can lock the flame guide plate in the alignment clamping seat through the limitation of the plug-in clamping block and the alignment clamping groove.

[0019] S3: Adjust the distance and angle of the flame treatment. The two groups of transmission lead screws can be driven to rotate through the bottom synchronous pulleys and synchronous belts, and the transmission lead screws can be connected with the threaded guide seats through threads, thereby accurately adjusting the distance between the flame guide plate and the electric blanket raw materials. When adjusting the flame angle of the flame guide plate, the stepper motor can be started. The stepper motor can adjust the flame angle of the flame guide plate to the electric blanket raw materials through the engagement of the driving gear and the driven gear.

[0020] S4: The electric blanket raw material is flame treated, and the two groups of speed reducer motors can drive the two groups of guide rollers to rotate synchronously in reverse through the transmission gear synchronous belt, so that the two groups of guide rollers can guide the electric blanket raw material to the bottom of the flame guide plate, at this time the flame guide plate can flame treat the upper part of the electric blanket raw material, so as to clean the various lint garbage on the surface of the electric blanket, and activate the surface of the electric blanket.

[0021] Compared with the prior art, the beneficial effects of the present application are as follows:

[0022] 1. The present application is provided with a flame spraying device, which can be quickly and conveniently disassembled by inserting the connecting block into the positioning slot, effectively improving the convenience of disassembling and replacing the flame guide plate, and improving the adaptability of the device to different types of electric blankets. The step motor can precisely adjust the flame treatment angle of the flame guide plate through the meshing of the driving gear and the driven gear, effectively improving the precision and stability of the device for flame treatment of the electric blanket.

[0023] 2. The present application is provided with a flame composite device, which can be precisely adjusted by the screw thread connection between the two groups of transmission lead screws and the threaded guide seat, effectively improving the precision and efficiency of the device for flame treatment of the electric blanket. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed for the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0025] Figure 1 is a disassembled view of the main body of the present application;

[0026] Figure 2 is a structural schematic view of the main body of the present application;

[0027] Figure 3 is a Figure 2 is a local enlarged view of I in the present application;

[0028] Figure 4 is a disassembled view of the flame composite device of the present application;

[0029] Figure 5 is a Figure 4A local enlarged view at II;

[0030] Figure 6 A structural schematic view of the flame composite device of the present application;

[0031] Figure 7 A split view of the flame spraying device of the present application;

[0032] Figure 8 A structural schematic view of the flame spraying device of the present application;

[0033] Figure 9 A structural schematic view of the material guiding device of the present application.

[0034] In the figure: 1 - support base plate, 2 - flame composite device, 3 - material guiding device, 4 - synchronous belt, 5 - servo motor, 6 - aluminum profile column, 7 - support holder, 8 - synchronous belt wheel, 9 - linear bearing, 10 - transmission screw rod, 21 - protective shell, 22 - flame spraying device, 23 - driving gear, 24 - stepping motor, 25 - limit rotating groove, 26 - threaded guide base, 27 - fixed guide rod, 221 - driven gear, 222 - sealing rotating head, 223 - pen-shaped air cylinder, 224 - plug-in clamping block, 225 - flame guiding plate, 226 - alignment clamping groove, 227 - alignment holder, 228 - air guiding cylinder, 31 - material guiding roller, 32 - support guide base, 33 - speed reducer motor, 34 - material guiding chute, 35 - transmission gear. DETAILED DESCRIPTION

[0035] In order to make the personnel in the art better understand the scheme of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person of ordinary skill in the art without making creative labor should belong to the scope of protection of the present application.

[0036] It should be noted that the terms "first", "second", and the like in the specification and claims of the present application and the above-described drawings are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not have to be limited to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0037] The present application will be further described below in combination with the drawings.

[0038] Embodiment 1

[0039] Please refer to Figures 1-9 , the application provides an embodiment: a full-automatic flame wiring machine for electric blanket production, comprising a support bottom plate 1 for supporting, two groups of aluminum profile columns 6 are symmetrically arranged on the upper end face of the support bottom plate 1, the upper end face of the two groups of aluminum profile columns 6 is fixedly provided with a support card seat 7, the inner end face center of the support card seat 7 is fixedly provided with a linear bearing 9, two groups of synchronous pulleys 8 are rotatably connected to the inner end face of the support card seat 7, and the two groups of synchronous pulleys 8 are meshed and connected through a synchronous belt 4, the lower end face center of the two groups of synchronous pulleys 8 is provided with a transmission screw rod 10, the upper end face of the support card seat 7 is provided with a servo motor 5 opposite to the synchronous pulley 8,

[0040] The material guiding device 3 is provided with two groups, and the two groups of material guiding devices 3 are arranged on the front and rear of the support bottom plate 1 respectively, and the material guiding device 3 is used for feeding the electric blanket;

[0041] The flame composite device 2 is threadedly connected to the lower end face of the support card seat 7 through the transmission screw rod 10, and the flame composite device 2 is used for composite of the electric blanket.

[0042] The flame composite device 2 comprises a protective shell 21 for supporting, a fixed guide rod 27 is fixedly arranged at the center of the upper end face of the protective shell 21, and a threaded guide base 26 is symmetrically arranged at the top of the side end face of the protective shell 21, a limiting rotating groove 25 is formed in the side end face of the protective shell 21, a flame spraying device 22 is rotatably connected to the inner end face of the protective shell 21 through the limiting rotating groove 25, a stepping motor 24 is arranged on the side end face of the protective shell 21 close to the flame spraying device 22, and a driving gear 23 is arranged on the output end of the stepping motor 24.

[0043] The flame spraying device 22 comprises a gas guiding cylinder 228, a sealing rotating head 222 is symmetrically arranged at the center of the side end face of the gas guiding cylinder 228, a driven gear 221 is fixedly arranged on the outer end face of the sealing rotating head 222, a positioning card seat 227 is arranged at the bottom of the gas guiding cylinder 228, a flame spraying guide plate 225 is fixedly connected to the inner end face of the positioning card seat 227, a positioning clamping groove 226 is symmetrically formed in the side end face of the flame spraying guide plate 225, two groups of pen-shaped air cylinders 223 are arranged on the two sides of the positioning card seat 227, and plug-in clamping blocks 224 are arranged on the output ends of the pen-shaped air cylinders 223.

[0044] The material guiding device 3 comprises a supporting guide base 32, the inner end surface of the supporting guide base 32 is rotationally connected with two groups of material guiding rollers 31, the side end surfaces of the two groups of material guiding rollers 31 are provided with transmission gears 35, the center of the inner end surface of the supporting guide base 32 is provided with a material guiding chute 34, and the side end surface of the supporting guide base 32 is provided with a speed reducer 33 opposite to one of the two groups of material guiding rollers 31.

[0045] The protective shell 21 is adapted to the linear bearing 9 through the fixing guide rod 27 and is slidingly connected to the lower end surface of the supporting clamping base 7, which can effectively improve the stability of the displacement of the protective shell 21 on the bottom of the supporting clamping base 7.

[0046] The two groups of transmission lead screws 10 are threadedly connected with the protective shell 21 through the threaded guide bases 26, which can facilitate the subsequent transmission lead screws 10 to be threadedly connected with the threaded guide bases 26, thereby accurately regulating and controlling the flame treatment distance of the flame guide plate 225 to the electric blanket.

[0047] The driving gear 23 is meshingly connected with the driven gear 221, the flame guide plate 225 is fixedly connected in the counterposition clamping base 227 through the insertion clamping block 224 and the counterposition clamping groove 226, and when the flame guide plate 225 is disassembled and assembled, the pen-shaped cylinder 223 can slide through the insertion clamping block 224 and the counterposition clamping groove 226, thereby quickly and conveniently disassembling and limiting the flame guide plate 225, and the convenience of disassembling and replacing the flame guide plate 225 is improved.

[0048] The two groups of material guiding rollers 31 are synchronously and reversely rotated through the transmission gears 35, which can effectively improve the stability of the subsequent material guiding rollers 31 in conveying and guiding the electric blanket.

[0049] A use method of a full-automatic flame wiring machine for electric blanket production, comprising the following steps:

[0050] S1: pre-feeding, the required composite electric blanket raw materials can be guided into the space between the front and rear two groups of material guiding rollers 31, and the front and rear two groups of material guiding rollers 31 can continuously feed the bottom of the flame guide plate 225;

[0051] S2: replacing the flame guide plate 225 of different models, the insertion clamping block 224 can be reset and recycled through the two groups of pen-shaped cylinders 223, thereby releasing the limitation of the counterposition clamping groove 226, then the flame guide plate 225 is automatically fed to the external bearing module under the action of gravity, the worker can position the adapted flame guide plate 225 in the counterposition clamping base 227, then the two groups of pen-shaped cylinders 223 are started, at this time, the pen-shaped cylinder 223 can lock the flame guide plate 225 in the counterposition clamping base 227 through the limitation of the insertion clamping block 224 and the counterposition clamping groove 226;

[0052] S3: The distance and angle of the flame treatment are regulated, the servo motor 5 can drive the two groups of transmission lead screws 10 through the bottom synchronous pulley 8 and synchronous belt 4, the two groups of transmission lead screws 10 can be connected with the threaded guide base 26 through the thread, and then the distance between the flame guide plate 225 and the electric blanket raw material is accurately adjusted, when the flame angle of the flame guide plate 225 is regulated, the stepping motor 24 can be started, the stepping motor 24 can be engaged with the driving gear 23 and the driven gear 221, and then the flame angle of the flame guide plate 225 to the electric blanket raw material is accurately adjusted.

[0053] S4: The electric blanket raw material is treated by flame, the front and rear groups of reduction motors 33 can drive the two groups of material guide rollers 31 to rotate in opposite directions synchronously through the transmission gears 35, so that the two groups of material guide rollers 31 can guide the electric blanket raw material to the bottom of the flame guide plate 225, at this time the flame guide plate 225 can treat the upper part of the electric blanket raw material by flame, so as to clean the various fluff garbage on the surface of the electric blanket, and activate the surface of the electric blanket.

[0054] Working principle: before use, the worker can seal the external gas pipe with the sealing turn head 222, and then provide gas for the inside of the gas guide cylinder 228 through the sealing turn head 222. At the same time, the inside of the gas guide cylinder 228 is provided with an ignition module, which is convenient for subsequent ignition operation. The worker can guide the composite electric blanket raw material between the front and rear two groups of material guide rollers 31, and then the worker can match the appropriate fire guide plate 225 according to the model of the electric blanket. When the fire guide plate 225 is replaced, the user can start the two groups of pen-shaped cylinders 223, so that the pen-shaped cylinders 223 can drive the plug-in clamping block 224 to reset and recycle, thereby releasing the limiting of the positioning clamping groove 226. Then the fire guide plate 225 is automatically discharged to the external bearing module under the action of gravity. The worker can position the appropriate fire guide plate 225 in the positioning clamping seat 227, and then start the two groups of pen-shaped cylinders 223. At this time, the pen-shaped cylinders 223 can lock the fire guide plate 225 in the positioning clamping seat 227 through the limiting of the plug-in clamping block 224 and the positioning clamping groove 226. Then the worker can accurately control the distance and angle of the fire guide plate 225 burning the outside of the electric blanket. When adjusting, the worker can start the servo motor 5, which can drive the two groups of transmission lead screws 10 to rotate through the synchronous belt pulley 8 and the synchronous belt 4 at the bottom. The two groups of transmission lead screws 10 can accurately adjust the distance between the fire guide plate 225 and the electric blanket raw material through the threaded connection with the threaded guide seat 26. Then when adjusting the fire angle of the fire guide plate 225, the worker can start the stepper motor 24, which can accurately fine-tune the fire angle of the fire guide plate 225 to the electric blanket raw material through the meshing of the driving gear 23 and the driven gear 221. When the electric blanket raw material is subjected to flame composite, the front and rear two groups of speed reducer motors 33 can drive the two groups of material guide rollers 31 to rotate synchronously and reversely through the transmission gear 35, so that the two groups of material guide rollers 31 can guide the electric blanket raw material to the bottom of the fire guide plate 225. At this time, the fire guide plate 225 can process the upper part of the electric blanket raw material by flame, so as to clean the various fluff garbage on the surface of the electric blanket, activate the surface of the electric blanket, and facilitate to improve the adhesion of subsequent wiring.

[0055] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A fully automatic flame wiring machine for producing electric blankets, comprising a supporting base plate (1) for supporting, two groups of aluminum profile columns (6) are symmetrically arranged on the upper end surface of the supporting base plate (1), the upper end surfaces of the two groups of aluminum profile columns (6) are fixedly provided with a supporting base (7), the center of the inner end surface of the supporting base (7) is fixedly provided with a linear bearing (9), two groups of synchronous pulleys (8) are rotatably clamped on the inner end surface of the supporting base (7), and the two groups of synchronous pulleys (8) are meshed and connected through a synchronous belt (4), a transmission screw (10) is arranged at the center of the lower end surface of the two groups of synchronous pulleys (8), and a servo motor (5) is arranged at the upper end surface of the supporting base (7) directly opposite to the synchronous pulley (8), characterized in that: A material guiding device (3), wherein two groups of the material guiding devices (3) are provided, and the two groups of the material guiding devices (3) are respectively arranged at the front and rear of the supporting base plate (1), and the material guiding devices (3) are used to load the electric blanket; A flame compounding device (2) is provided, wherein the flame compounding device (2) is threadedly connected to the lower end surface of the support base (7) via the transmission screw (10), and the flame compounding device (2) is used for compounding the electric blanket.

2. The fully automatic flame wiring machine for producing electric blankets according to claim 1, characterized in that: The flame composite device (2) includes a protective shell (21) for supporting, a fixed guide rod (27) is fixedly provided at the center of the upper end surface of the protective shell (21), and a threaded guide seat (26) is symmetrically provided at the top of the side end surface of the protective shell (21), a limited rotation groove (25) is provided on the side end surface of the protective shell (21), and the inner end surface of the protective shell (21) is rotatably connected to the flame spraying device (22) through the limited rotation groove (25), a stepping motor (24) is provided on the side end surface of the protective shell (21) near the flame spraying device (22), and a driving gear (23) is provided at the output end of the stepping motor (24).

3. The fully automatic flame wiring machine for producing electric blankets according to claim 2, characterized in that: The flame spraying device (22) comprises an air guide cylinder (228), a sealing rotary head (222) is symmetrically arranged at the center of the side end surface of the air guide cylinder (228), and a driven gear (221) is fixedly arranged on the outer end surface of the sealing rotary head (222), a positioning card seat (227) is arranged at the bottom of the air guide cylinder (228), and a flame spraying guide plate (225) is fixedly clamped on the inner end surface of the positioning card seat (227), and a positioning card slot (226) is symmetrically opened at the middle of the side end surface of the flame spraying guide plate (225), two groups of pen-shaped cylinders (223) are arranged on both sides of the positioning card seat (227), and a plug-in card block (224) is arranged at the output end of the pen-shaped cylinder (223).

4. The fully automatic flame wiring machine for producing electric blankets according to claim 3, characterized in that: The material guiding device (3) comprises a supporting guide seat (32), the inner end surface of the supporting guide seat (32) is rotatably connected to two groups of material guiding rollers (31), and the side end surfaces of the two groups of material guiding rollers (31) are both provided with transmission gears (35). A material guiding chute (34) is provided at the center of the inner end surface of the supporting guide seat (32), and a reduction motor (33) is provided at the side end surface of the supporting guide seat (32) facing one of the groups of material guiding rollers (31).

5. The fully automatic flame wiring machine for producing electric blankets according to claim 4, characterized in that: The protective shell (21) is adapted to the linear bearing (9) through the fixed guide rod (27) and then slidably engaged with the lower end surface of the support base (7).

6. The fully automatic flame wiring machine for producing electric blankets according to claim 4, characterized in that: Both sets of transmission screw rods (10) are threadedly connected to the protective housing (21) through the threaded guide seat (26).

7. The fully automatic flame wiring machine for producing electric blankets according to claim 4, characterized in that: The driving gear (23) is meshedly connected with the driven gear (221), and the flame-spraying guide plate (225) is adapted to the alignment slot (226) through the plug-in card block (224) and is then fixedly engaged inside the alignment card seat (227).

8. The fully automatic flame wiring machine for producing electric blankets according to claim 4, characterized in that: The two groups of guide rollers (31) rotate synchronously in opposite directions via the transmission gear (35).

9. The method for using a fully automatic flame wiring machine for producing electric blankets according to claim 8, characterized in that: The following steps are involved: S1: Pre-loading, the required composite electric blanket raw materials can be introduced between the front and rear two sets of guide rollers (31), and the front and rear two sets of guide rollers (31) can continuously load the bottom of the flame guide plate (225); S2: different types of flame-spraying guide plates (225) are adapted and replaced. The two sets of pen-shaped cylinders (223) can be used to drive the plug-in card block (224) to reset and recycle, thereby releasing the limit of the alignment card slot (226). Then, the flame-spraying guide plate (225) is automatically unloaded onto the external bearing module under the action of gravity. The staff can position the adapted flame-spraying guide plate (225) inside the alignment card seat (227), and then start the two sets of pen-shaped cylinders (223). At this time, the pen-shaped cylinders (223) can lock the flame-spraying guide plate (225) inside the alignment card seat (227) through the limit of the plug-in card block (224) and the alignment card slot (226); S3: The spacing and angle of the flame treatment are regulated. The servo motor (5) can synchronously drive the two sets of transmission screws (10) to rotate through the synchronous pulley (8) and the synchronous belt (4) at the bottom. The two sets of transmission screws (10) can be connected with the threaded guide seat (26) through the thread, thereby accurately regulating the spacing between the flame spraying guide plate (225) and the electric blanket raw material. When regulating the flame spraying angle of the flame spraying guide plate (225), the stepper motor (24) can be started. The stepper motor (24) can mesh with the driving gear (23) and the driven gear (221), thereby accurately fine-tuning the flame spraying angle of the flame spraying guide plate (225) on the electric blanket raw material. S4: The electric blanket raw material is flame treated. The front and rear two groups of reduction motors (33) can synchronously drive the two groups of guide rollers (31) to rotate in opposite directions through the transmission gear (35), so that the two groups of guide rollers (31) can drive the electric blanket raw material to the bottom of the flame guide plate (225). At this time, the flame guide plate (225) can flame treat the upper part of the electric blanket raw material, thereby cleaning various fluff and garbage on the surface of the electric blanket and activating the surface of the electric blanket.

Citation Information

Patent Citations

  • Automatic wiring flame laminating machine for electric blanket

    CN221605345U