Method and system for producing fine iron powder and co-producing sulfuric acid from ferrous sulfate monohydrate

Through a system combining a rotary kiln and a sulfuric acid absorption tower, ferrous sulfate monohydrate is calcined at high temperature to produce iron concentrate and sulfuric acid, solving the low resource utilization and environmental problems of ferrous sulfate, a by-product of titanium dioxide in the sulfuric acid process, and achieving efficient and simplified resource conversion and environmental benefits.

CN120796691APending Publication Date: 2025-10-17JINCHANG BAILONG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202510890837.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2024-09-03
Filing Date
2025-06-30
Publication Date
2025-10-17

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Abstract

The invention discloses a method and a system for producing fine iron powder and co-producing sulfuric acid by using ferrous sulfate monohydrate, the raw material ferrous sulfate monohydrate enters a rotary kiln to rotate, heat transfer enhancement and mass transfer are also realized in the kiln, and pulverized coal is combusted by a combustor to provide heat for the rotary kiln; cold air exchanges heat with iron ore concentrate discharged from the rotary kiln in the cooler to recover heat and then enters the combustor to support combustion, and ferrous sulfate is heated, oxidized and decomposed in the rotary kiln to generate ferric oxide and sulfur trioxide flue gas; the method comprises the following steps: feeding sulfur trioxide flue gas into a sulfuric acid absorption tower, feeding sulfuric acid into the sulfuric acid absorption tower through a sulfuric acid absorption circulating pump, and absorbing the sulfur trioxide gas by the sulfuric acid in the sulfuric acid absorption tower to generate sulfuric acid. The iron resource in the sulfate process titanium dioxide byproduct low-value ferrous sulfate is used for producing high-quality fine iron powder, the sulfur resource is used for producing sulfuric acid, and the method has good economic and environment-friendly benefits.
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Citation Information

Patent Citations

  • Method for joint production of sulfuric acid and refined iron powder by mixed burning of ferrous sulfate and pyrite

    CN102502527A

  • Method for producing vitriol and iron ore concentrate using ferrous sulfate

    CN1994868A