Low-temperature corrosion-resistant wire cable and production equipment thereof

By introducing a heat dissipation inner tube and heat dissipation hole structure into the cable and setting a corrosion-resistant film and low-temperature resistant layer on the outside, the problem of heat accumulation inside the cable is solved and the low-temperature resistance and corrosion resistance of the cable are improved.

CN120809346APending Publication Date: 2025-10-17YANGZHOU HUASHENG ELECTRONICS IND
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Patent Information

Application Number
CN202510746814.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-05
Publication Date
2025-10-17

AI Technical Summary

Technical Problem

The heat generated by the cables during operation accumulates inside, causing the structure to overheat and shortening its service life.

Method used

A low-temperature, corrosion-resistant wire and cable has been designed. It adopts a heat-dissipating inner tube and heat-dissipating hole structure, and a corrosion-resistant film and a low-temperature-resistant layer are set on the outside of the cable skeleton. Special production equipment is used to accurately drill and fix the heat-dissipating holes to ensure effective heat discharge.

Benefits of technology

It effectively discharges the heat inside the cable, improves the cable's low temperature resistance and corrosion resistance, and extends the cable's service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a low-temperature corrosion-resistant wire cable and production equipment thereof, and belongs to the technical field of cables. A low-temperature corrosion-resistant electric wire and cable comprises a cable framework and a cable core, a containing groove used for storing the cable core is formed in the cable framework, a heat dissipation inner pipe is arranged at the center of the cable framework, and a plurality of heat dissipation holes communicated with the heat dissipation inner pipe are formed in the cable framework. According to the low-temperature corrosion-resistant electric wire and cable and the production equipment thereof, the heat dissipation holes are communicated with the heat dissipation inner pipe, heat generated when the cable core works can be transmitted to the air in the heat dissipation inner pipe through the cable framework, the air in the heat dissipation inner pipe can flow to the outer side through the heat dissipation holes, the heat dissipation holes penetrate to the position of the outer skin, and therefore the heat dissipation performance of the cable is improved. The heat generated when the cable core works can be transferred to the position of the outer skin (the outer skin is not provided with heat dissipation holes), and the volatilization speed of the heat of the cable core can be increased through heat exchange between the outer skin and air and materials on the outer side.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of cables, and particularly relates to a low-temperature corrosion-resistant electric wire cable and a production equipment thereof. BACKGROUND

[0002] A cable is usually a cable similar to a rope formed by twisting several or several groups of wires (at least two wires in each group), each group of wires is insulated from each other, and is often twisted around a center, and the whole is wrapped with a highly insulated covering layer, and is usually erected in the air or installed underground or underwater, and is used for telecommunications or power transmission.

[0003] The cable generates a large amount of heat during operation, which needs to be discharged in time. Although the existing cable structure is relatively complex and can significantly improve the corrosion resistance and low-temperature resistance, the heat generated during the operation of the cable is accumulated in the cable. After long-term use, the structure inside the cable is damaged due to overheating, resulting in a short service life of the cable. Therefore, the application provides a low-temperature corrosion-resistant electric wire cable and a production equipment thereof. SUMMARY

[0004] The application aims to provide a low-temperature corrosion-resistant electric wire cable and a production equipment thereof to solve the problem that the heat generated during the operation of the cable is accumulated in the cable, which causes the structure inside the cable to be damaged due to overheating after long-term use, resulting in a short service life of the cable.

[0005] To achieve the above-mentioned purpose, the application provides the following technical scheme, a low-temperature corrosion-resistant electric wire cable, comprising a cable framework and a wire core, a receiving groove for storing the wire core is arranged in the cable framework, a heat dissipation inner tube is arranged at the center position of the cable framework, and a plurality of heat dissipation holes communicating with the heat dissipation inner tube are formed in the cable framework.

[0006] A corrosion-resistant film and a low-temperature resistant layer are arranged on the outer side of the cable framework.

[0007] Preferably, the corrosion-resistant film is made of epoxy resin material, and the low-temperature resistant layer is made of a rubber tube.

[0008] A production equipment of a low-temperature corrosion-resistant electric wire cable, comprising an operating frame and a conveying device, the conveying device is used for transporting the cable framework.

[0009] A framework suction mechanism for suctioning and loosening the cable framework is arranged on the operating frame.

[0010] The operation frame is provided with a framework drilling mechanism for opening a heat dissipation hole in the cable framework, the framework drilling mechanism comprises a drilling feeding power mechanism, a drilling support, a drilling power motor and a drill rod, the drilling feeding power mechanism is installed on the operation frame, the drilling feeding power mechanism is connected with the drilling support, the drilling power motor is installed on the drilling support, and the output end of the drilling power motor is connected with the drill rod.

[0011] The operation frame is provided with a framework drilling mechanism for opening a heat dissipation hole in the cable framework, the framework drilling mechanism comprises a drilling feeding power mechanism, a drilling support, a drilling power motor and a drill rod, the drilling feeding power mechanism is installed on the operation frame, the drilling feeding power mechanism is connected with the drilling support, the drilling power motor is installed on the drilling support, and the output end of the drilling power motor is connected with the drill rod.

[0012] Preferably, the conveying device is provided with two, and the two conveying devices are respectively located on the two sides of the operation frame.

[0013] Preferably, the framework adsorption mechanism is provided with three, and the three framework adsorption mechanisms are all arranged above the cable framework, one of which is located directly above the cable framework, and the other two are respectively located on the upper and lower sides of the cable framework.

[0014] Preferably, the framework adsorption mechanism comprises a framework adsorption support, a mounting frame and a suction cup, the framework adsorption support is installed on the operation frame, two mounting frames symmetrically distributed with the center line of the framework adsorption support are installed on the lower side of each framework adsorption support, the suction cup is inserted into the mounting frame, the mounting frame is provided with an air pump, the air pump is used for supplying and exhausting air to the suction cup, and the framework adsorption support is provided with an alignment hole.

[0015] Preferably, the drilling feeding power mechanism is provided with two, and the two drilling feeding power mechanisms are symmetrically distributed with the center line of the operation frame.

[0016] Preferably, the operation frame is provided with a debris adsorption mechanism.

[0017] Preferably, the debris adsorption mechanism comprises an adsorption feeding power mechanism, a debris adsorption support, a suction pipe and a power pump, the adsorption feeding power mechanism is installed on the operation frame, the output end of the adsorption feeding power mechanism is connected with the debris adsorption support, the power pump and the suction pipe are both installed on the debris adsorption support, and the power pump is in communication with the suction pipe.

[0018] Preferably, the small gear and the output shaft of the turnover driving motor are connected through a flat key and a key groove.

[0019] Beneficial effects:

[0020] 1. The present invention provides a low-temperature, corrosion-resistant wire and cable and its production equipment. The heat dissipation holes are connected to the heat dissipation inner tube. The heat generated by the wire core when working will be transferred to the air in the heat dissipation inner tube through the cable skeleton, and the air in the heat dissipation inner tube can flow to the outside through the heat dissipation holes. The heat dissipation holes penetrate to the position of the outer skin, and can transfer the heat generated by the wire core when working to the position of the outer skin (no heat dissipation holes are provided on the outer skin). Heat exchange is carried out between the outer skin and the air and materials on the outside, which can accelerate the volatilization rate of the heat in the wire core and avoid excessive temperature of the cable.

[0021] 2. The present invention provides a low-temperature, corrosion-resistant wire and cable and its production equipment. The air pump is started to vent the suction cup, and the gas between the suction cup and the cable skeleton is exhausted. Accordingly, the cable skeleton is sucked by the suction cup, and the suction cup is set on the installation frame, and the installation frame is located on the skeleton adsorption bracket. In this way, the position of the cable skeleton can be fixed to the operating frame provided with the skeleton adsorption bracket. At this time, the heat dissipation holes are drilled, which can avoid the cable skeleton from flipping during drilling and improve the processing accuracy of the heat dissipation holes. When the drilling power motor is started, it can drive the drill rod to rotate. Starting the drilling feed power mechanism can drive the drilling bracket to move up and down. When the drilling bracket moves, it can drive the rotating drill rod to move downward, thereby opening heat dissipation holes on the cable skeleton. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Fig. 1 This is a schematic structural diagram of the low-temperature corrosion-resistant wire and cable of the present invention;

[0023] Fig. 2 This is a schematic diagram of the internal structure of the low-temperature corrosion-resistant wire and cable of the present invention;

[0024] Fig. 3 This is a structural schematic diagram of the production equipment of low-temperature corrosion-resistant wires and cables of the present invention;

[0025] Fig. 4 This is the second structural schematic diagram of the production equipment of the low-temperature corrosion-resistant wire and cable of the present invention;

[0026] Fig. 5 The third structural diagram of the production equipment of the low-temperature corrosion-resistant wire and cable of the present invention;

[0027] Fig. 6 This is a schematic diagram of the internal structure of the production equipment for low-temperature corrosion-resistant wires and cables of the present invention.

[0028] Description of reference numerals:

[0029] 1, cable skeleton; 2, core; 3, heat dissipation inner tube; 4, corrosion-resistant film; 5, low-temperature-resistant layer; 6, outer skin; 7, operation frame; 8, conveying device; 9, skeleton adsorption mechanism; 901, skeleton adsorption support; 902, mounting frame; 903, suction cup; 904, calibration hole; 10, skeleton drilling mechanism; 1001, drilling feed power mechanism; 1002, drilling support; 1003, drilling power motor; 1004, drill rod; 11, debris adsorption mechanism; 1101, adsorption feed power mechanism; 1102, debris adsorption support; 1103, suction pipe; 1104, power pump; 12, large gear; 13, small gear; 14, turnover drive motor. DETAILED DESCRIPTION

[0030] The specific embodiments of the present application are described in detail below, but it should be understood that the protection scope of the present application is not limited by the specific embodiments.

[0031] As shown in Figs. 1-2 The low-temperature corrosion-resistant wire and cable provided by the embodiment of the present application includes a cable skeleton 1 and a core 2. The cable skeleton 1 is provided with receiving grooves for storing the core 2. The receiving grooves are arranged at equal intervals on the cable skeleton 1. A heat dissipation inner tube 3 is arranged at the center of the cable skeleton 1. A plurality of heat dissipation holes are arranged in the cable skeleton 1 and are in communication with the heat dissipation inner tube 3.

[0032] The heat dissipation holes are in communication with the heat dissipation inner tube 3. The heat generated by the core 2 during operation is transmitted to the air in the heat dissipation inner tube 3 through the cable skeleton 1. The air in the heat dissipation inner tube 3 can flow to the outside through the heat dissipation holes. The heat dissipation holes penetrate the position of the outer skin 6. The heat generated by the core 2 during operation can be transmitted to the position of the outer skin 6 (no heat dissipation holes are arranged in the outer skin 6). The outer skin 6 exchanges heat with the air and materials outside, which can accelerate the evaporation speed of the heat of the core 2 and avoid the temperature of the cable being too high.

[0033] In order to improve the low-temperature resistance and corrosion resistance of the cable, a corrosion-resistant film 4 and a low-temperature-resistant layer 5 are arranged outside the cable skeleton 1. The corrosion-resistant film 4 is made of epoxy resin material. The epoxy resin material is coated on the outside of the cable skeleton 1 after being heated to a molten state through an extruder and a coating machine. After being cooled in a cooling water tank, the corrosion-resistant film 4 is formed. The low-temperature-resistant layer 5 is made of a rubber tube. The rubber tube is sleeved outside the corrosion-resistant film 4. The outer skin 6 is coated outside the rubber tube through an extruder and a coating die. After being cooled, the outer skin 6 is formed.

[0034] As shown in Figs. 3-6As shown, a production equipment for low-temperature corrosion-resistant wires and cables includes an operating frame 7 and a conveying device 8. The conveying device 8 is used to transport the cable skeleton 1. The conveying device 8 can adopt a common belt conveyor. There are two conveying devices 8, and the two conveying devices 8 are respectively located on both sides of the operating frame 7.

[0035] In order to open a heat dissipation hole connected to the heat dissipation inner tube 3 on the cable skeleton 1, the position of the cable skeleton 1 needs to be fixed. Therefore, a skeleton adsorption mechanism 9 for adsorbing and releasing the cable skeleton 1 is provided on the operating frame 7.

[0036] In a specific embodiment, three skeleton adsorption mechanisms 9 are provided, and the three skeleton adsorption mechanisms 9 are all provided above the cable skeleton 1, one of the skeleton adsorption mechanisms 9 is located directly above the cable skeleton 1, and the other two skeleton adsorption mechanisms 9 are respectively located on the upper and lower sides of the cable skeleton 1, and the skeleton adsorption mechanism 9 includes a skeleton adsorption bracket 901, an installation frame 902, and a suction cup 903. The skeleton adsorption bracket 901 is installed on the operating frame 7, and each of the skeleton adsorption brackets 901 is installed on the lower side with two installation frames 902 symmetrically distributed about the center line of the skeleton adsorption bracket 901, and the suction cup 903 is inserted into the installation frame 902. An air pump is provided on the installation frame 902, and the air pump is used to supply and exhaust air to the suction cup 903. A calibration hole 904 is provided in the skeleton adsorption bracket 901.

[0037] Start the air pump to exhaust the suction cup 903, and the gas between the suction cup 903 and the cable skeleton 1 is exhausted. Accordingly, the cable skeleton 1 is sucked by the suction cup 903, and the suction cup 903 is set on the installation frame 902, and the installation frame 902 is located on the skeleton adsorption bracket 901. In this way, the position of the cable skeleton 1 can be fixed to the operating frame 7 provided with the skeleton adsorption bracket 901. At this time, the drilling work of the heat dissipation hole can be carried out, which can avoid the cable skeleton 1 from flipping during drilling, thereby improving the processing accuracy of the heat dissipation hole.

[0038] In order to open a heat dissipation hole on the cable skeleton 1, a skeleton drilling mechanism 10 is provided on the operating frame 7. The skeleton drilling mechanism 10 includes a drilling feed power mechanism 1001, a drilling bracket 1002, a drilling power motor 1003, and a drill rod 1004. The drilling feed power mechanism 1001 is installed on the operating frame 7, and the output end of the drilling feed power mechanism 1001 is connected to the drilling bracket 1002. The drilling feed power mechanism 1001 can adopt one of a hydraulic cylinder, an air cylinder, and an electric telescopic rod. There are two drilling feed power mechanisms 1001, and the two drilling feed power mechanisms 1001 are symmetrically distributed about the center line of the operating frame 7. The drilling power motor 1003 is installed on the drilling bracket 1002, and the output end of the drilling power motor 1003 is connected to the drill rod 1004 through a coupling.

[0039] The drilling power motor 1003 is started, which can drive the drill rod 1004 to rotate, and the drilling feed power mechanism 1001 is started, which can drive the drilling support 1002 to move up and down, and when the drilling support 1002 moves, it can drive the rotating drill rod 1004 to move to the downside, and then the heat dissipation hole is opened on the cable skeleton 1.

[0040] In order to be able to suck away the debris remaining in the heat dissipation inner tube 3 during the process of opening the heat dissipation hole, a debris suction mechanism 11 is arranged on the operation frame 7, which comprises a suction feed power mechanism 1101, a debris suction support 1102, a suction pipe 1103 and a power pump 1104. The suction feed power mechanism 1101 can be one of a pneumatic cylinder and an electric telescopic rod. The suction feed power mechanism 1101 is installed on the operation frame 7, and the output end of the suction feed power mechanism 1101 is connected with the debris suction support 1102. The power pump 1104 and the suction pipe 1103 are both installed on the debris suction support 1102, and the power pump 1104 communicates with the suction pipe 1103. Starting the suction feed power mechanism 1101 can insert the suction pipe 1103 into the inside of the heat dissipation inner tube 3. When starting, it is necessary to avoid the interference between the suction pipe 1103 and the drill rod 1004. Starting the power pump 1104 can suck away the waste in the heat dissipation inner tube 3 through the suction pipe 1103, so that the heat dissipation inner tube 3 remains clean.

[0041] In order to be able to open a plurality of heat dissipation holes on the cable skeleton 1, which are arranged in a circumferential array around the center line of the cable skeleton 1, a large gear 12, a small gear 13 and a turnover drive motor 14 are arranged on the operation frame 7. The inside of the operation frame 7 is provided with a support frame, and the skeleton suction mechanism 9 is arranged on the support frame. The large gear 12 is connected with the support frame, and the support frame is movably connected with the operation frame 7. The large gear 12 and the small gear 13 are drivingly connected through tooth engagement. The small gear 13 is drivingly connected with the output end of the turnover drive motor 14. The turnover drive motor 14 is connected with the operation frame 7 through a motor support. In a specific embodiment, the small gear 13 and the output shaft of the turnover drive motor 14 are connected through a key and a key groove. The turnover drive motor 14 can drive the small gear 13 to rotate, and the small gear 13 can drive the large gear 12 to rotate through tooth engagement, thereby driving the support frame and the skeleton suction mechanism 9 to rotate. The skeleton suction mechanism 9 can suck the cable skeleton 1, so as to adjust the orientation of the cable skeleton 1, and cooperate with the skeleton drilling mechanism 10 on the operation frame 7 to open a plurality of heat dissipation holes on the cable skeleton 1.

[0042] To sum up: the embodiment of the application provides a low-temperature corrosion-resistant wire and cable and a production equipment thereof, a gas pump is started, air is discharged to the suction cup 903, the air between the suction cup 903 and the cable skeleton 1 is exhausted, correspondingly, the cable skeleton 1 is sucked by the suction cup 903, the suction cup 903 is arranged on the mounting frame 902, and the mounting frame 902 is located on the skeleton adsorption support 901, so that the position of the cable skeleton 1 can be fixed to the operation frame 7 provided with the skeleton adsorption support 901, at this time, the drilling work of the heat dissipation hole is carried out, the cable skeleton 1 can be prevented from overturning during drilling, and the machining precision of the heat dissipation hole is improved.

[0043] The drilling power motor 1003 is started, the drill rod 1004 can be driven to rotate, the drilling feed power mechanism 1001 is started, the drilling support 1002 can be driven to move up and down, and when the drilling support 1002 moves, the rotating drill rod 1004 can be driven to move to the downside, and then the heat dissipation hole is formed on the cable skeleton 1.

[0044] The heat dissipation hole is in communication with the heat dissipation inner tube 3, the heat generated by the wire core 2 during work is transmitted to the air in the heat dissipation inner tube 3 through the cable skeleton 1, and the air in the heat dissipation inner tube 3 can flow to the outside through the heat dissipation hole, the heat dissipation hole penetrates to the position of the outer skin 6, the heat generated by the wire core 2 during work can be transmitted to the position of the outer skin 6 (the outer skin 6 is not provided with a heat dissipation hole), heat exchange is carried out between the outer skin 6 and the air and materials outside, the volatilization speed of the heat of the wire core 2 can be accelerated, and the temperature of the cable is prevented from being too high.

[0045] The above only discloses several specific embodiments of the application, but the embodiments of the application are not limited to this, any changes that can be thought of by those skilled in the art should fall within the protection scope of the application.

Claims

1. A low-temperature corrosion-resistant wire and cable, comprising a cable skeleton (1) and a wire core (2), characterized in that: The cable skeleton (1) is provided with a storage groove for storing the wire core (2); a heat dissipation inner tube (3) is provided at the center of the cable skeleton (1); and a plurality of heat dissipation holes in communication with the heat dissipation inner tube (3) are provided in the cable skeleton (1); A corrosion-resistant film (4) and a low-temperature-resistant layer (5) are provided on the outside of the cable skeleton (1).

2. A low-temperature corrosion-resistant wire and cable according to claim 1, characterized in that: The corrosion-resistant film (4) is made of epoxy resin material, and the low-temperature resistant layer (5) is made of a rubber tube.

3. A production equipment for low-temperature corrosion-resistant wires and cables, characterized in that: It comprises an operating frame (7) and a conveying device (8), wherein the conveying device (8) is used for transporting the cable skeleton (1); The operating frame (7) is provided with a skeleton adsorption mechanism (9) for adsorbing and releasing the cable skeleton (1); The operating frame (7) is provided with a skeleton drilling mechanism (10) for opening a heat dissipation hole in the cable skeleton (1). The skeleton drilling mechanism (10) comprises a drilling feed power mechanism (1001), a drilling bracket (1002), a drilling power motor (1003), and a drill rod (1004). The drilling feed power mechanism (1001) is mounted on the operating frame (7), the drilling feed power mechanism (1001) is connected to the drilling bracket (1002), the drilling power motor (1003) is mounted on the drilling bracket (1002), and the output end of the drilling power motor (1003) is connected to the drill rod (1004). A support frame is provided inside the operating frame (7), and the skeleton adsorption mechanism (9) is provided on the support frame. A large gear (12), a small gear (13), and a flip driving motor (14) are provided on the operating frame (7). The large gear (12) is connected to the support frame, the large gear (12) and the small gear (13) are connected through tooth meshing, and the flip driving motor (14) is connected to the small gear (13) through transmission.

4. The production equipment for low-temperature corrosion-resistant wires and cables according to claim 3, characterized in that: Two conveying devices (8) are provided, and the two conveying devices (8) are respectively located on both sides of the operating frame (7).

5. The production equipment for low-temperature corrosion-resistant wires and cables according to claim 3, characterized in that: Three skeleton adsorption mechanisms (9) are provided, and all three skeleton adsorption mechanisms (9) are provided above the cable skeleton (1), one of the skeleton adsorption mechanisms (9) is located directly above the cable skeleton (1), and the other two skeleton adsorption mechanisms (9) are respectively located on the upper and lower sides of the cable skeleton (1).

6. The production equipment for low-temperature corrosion-resistant wires and cables according to claim 5, characterized in that: The skeleton adsorption mechanism (9) comprises a skeleton adsorption bracket (901), a mounting frame (902), and a suction cup (903). The skeleton adsorption bracket (901) is mounted on an operating frame (7). Two mounting frames (902) symmetrically distributed about the center line of the skeleton adsorption bracket (901) are mounted on the lower side of each skeleton adsorption bracket (901). The suction cup (903) is inserted into the mounting frame (902). An air pump is provided on the mounting frame (902) for supplying and exhausting air to the suction cup (903). A calibration hole (904) is provided in the skeleton adsorption bracket (901).

7. The production equipment for low-temperature corrosion-resistant wires and cables according to claim 3, characterized in that: Two drilling feed power mechanisms (1001) are provided, and the two drilling feed power mechanisms (1001) are symmetrically distributed about the center line of the operating frame (7).

8. The production equipment for low-temperature corrosion-resistant wires and cables according to claim 3, characterized in that: The operating frame (7) is provided with a debris adsorption mechanism (11).

9. The production equipment for low-temperature corrosion-resistant wires and cables according to claim 8, characterized in that: The debris adsorption mechanism (11) comprises an adsorption and feeding power mechanism (1101), a debris adsorption bracket (1102), a suction pipe (1103), and a power pump (1104). The adsorption and feeding power mechanism (1101) is mounted on the operating frame (7). The output end of the adsorption and feeding power mechanism (1101) is connected to the debris adsorption bracket (1102). The power pump (1104) and the suction pipe (1103) are both mounted on the debris adsorption bracket (1102), and the power pump (1104) is in communication with the suction pipe (1103).

10. The production equipment for low-temperature corrosion-resistant wires and cables according to claim 3, characterized in that: The pinion (13) is connected to the output shaft of the flip drive motor (14) via a flat key and a keyway.