Intelligent adjustment method and system for winding process

Abstract

The invention provides an intelligent adjustment method and system for the winding process, and particularly provides an intelligent adjustment method and system for the winding process. A six-dimensional force sensor is installed between an output shaft of a winding motor and a winding device, and three-dimensional tension and torsional vibration strength are collected in real time; the control module dynamically adjusts the rotating speed of the motor and executes axial compensation displacement through the moving assembly; and synchronously calculating a process score, fusing the normalized indexes of the tension deviation degree and the torsional vibration strength with the score, and when the score exceeds a preset threshold value, marking a high-risk process section and triggering early warning. A closed loop of sensor detection, dynamic adjustment and scoring early warning is established, self-adaptive control over the winding tightness is achieved, the process risk is dynamically monitored by calculating the normalized score of the proportion of the tension deviation degree and the torsional vibration strength of each circle of winding in real time, early warning is triggered immediately when the process score exceeds a set threshold value, and the winding tightness is controlled. And the winding quality stability and the product percent of pass are obviously improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of intelligent adjustment scheme design of winding process, and particularly relates to a winding process intelligent adjustment method and system. BACKGROUND

[0002] In the field of transformer winding manufacturing, accurate control of winding tension and position accuracy is the core to guarantee product quality. The traditional winding process mainly relies on mechanical limiting devices (such as travel switches) and operator experience to adjust tension, which has significant defects:

[0003] Firstly, tension control relies on manual feeling or simple spring mechanism, which cannot quantize tension fluctuation in real time, resulting in uneven winding and excessive interlayer gap rate of the wire;

[0004] Secondly, position correction can only be passively responded after the wire touches the limiting switch, and cannot predict the deviation trend caused by torsional vibration;

[0005] Thirdly, process quality evaluation completely depends on finished product detection, which cannot identify high-risk links in the winding process, resulting in frequent occurrence of defective products such as wire breakage and skeleton deformation.

[0006] These defects lead to three serious consequences: product qualification rate is always lower than the industry standard (<85%), raw material waste rate is as high as 15%-20%; frequent shutdown and reset reduce production efficiency by about 30%; process parameters lack data support, which restricts technology iteration. Although some automatic solutions try to introduce pressure sensors, single-dimensional detection cannot distinguish between tensile tension and torsional vibration, and a dynamic quality scoring mechanism has not been established, which still cannot fundamentally solve the process stability problem.

[0007] Therefore, the prior art still needs further development. SUMMARY

[0008] The present application aims to overcome the above technical deficiencies and provide a winding process intelligent adjustment method and system to solve the problems existing in the prior art.

[0009] To achieve the above technical purpose, according to the first aspect of the present application, the present application provides a winding process intelligent adjustment method, comprising:

[0010] S1. A six-dimensional force sensor is installed at the output shaft of the winding motor to collect three-dimensional force (Fx, Fy, Fz) and three-dimensional moment (Mx, My, Mz) in real time during the winding process;

[0011] S2. Calculate the combined tension Calculate the torsional vibration intensity

[0012]

[0013] S3. When F t exceeds a preset tension threshold F0, reduce the winding motor speed; when F t is lower than 0.8F0, increase the winding motor speed;

[0014] S4. When M t exceeds a preset torsional vibration threshold, control the moving assembly to perform a compensation displacement along the axis of the coil to be wound;

[0015] S5. If the abnormal state lasts more than a preset time, trigger the control module to record the current position information and stop winding.

[0016] Specifically, the speed adjustment is performed using the following formula:

[0017]

[0018] Wherein:

[0019] F t : composite tension of the wire; F0: preset tension threshold; k p : proportional adjustment coefficient; k d : differential adjustment coefficient.

[0020] Specifically, the value of F0 is dynamically set according to the yield strength of the wire material.

[0021] Specifically, the compensation displacement amount of step S4 is calculated using the following formula:

[0022]

[0023] Wherein:

[0024] ΔS: compensation displacement amount;

[0025] k: material compensation coefficient, calibrated according to the measured stiffness of the copper wire;

[0026] M max : maximum allowable torsional vibration threshold;

[0027] δ: maximum travel of the moving assembly;

[0028] The tanh function is used to limit the displacement amount to avoid mechanical impact.

[0029] Specifically, the sound and light alarm device is activated synchronously when step S5 triggers the winding to stop.

[0030] Specifically, the method further comprises:

[0031] Store the abnormal data in association with the number of turns.

[0032] Specifically, the tension adjustment is paused when the wire touches the first travel switch or the second travel switch.

[0033] Specifically, the sampling frequency in step S1 is 100 Hz.

[0034] Specifically, the six-dimensional force sensor zero-point calibration is performed before each winding start.

[0035] According to the second aspect of the present application, a winding process intelligent adjustment system is provided, comprising:

[0036] The acquisition module comprises a six-dimensional force sensor (13) installed at the output shaft of the winding motor (11), which is used to collect three-dimensional forces (Fx, Fy, Fz) and three-dimensional moments (Mx, My, Mz) in real time during the winding process;

[0037] The control module is used to calculate the synthetic tension The torsional vibration intensity is calculated When F t is greater than a preset tension threshold F0, the winding motor speed is reduced; when F t is less than 0.8F0, the winding motor speed is increased; when M t is greater than a preset torsional vibration threshold, the control module controls the movement assembly to perform a compensation displacement along the axis of the to-be-wound coil,

[0038] If the abnormal state lasts for more than a preset time, the control module records the current position information and stops winding.

[0039] Advantages:

[0040] The present application realizes four breakthrough improvements by integrating six-dimensional force sensing technology and process scoring algorithm:

[0041] 1. Tension-position double closed-loop control:

[0042] A six-dimensional force sensor is integrated at the shaft end of the winding motor, which analyzes three-dimensional tension and torsional vibration intensity in real time, and constructs a dynamic adjustment system: when the synthetic tension deviates from the safety threshold, the speed is automatically adjusted, and when the torsional vibration exceeds the standard, the movement assembly is synchronously driven to compensate the displacement, forming a double guarantee of position accuracy (±0.1mm) and tension stability (fluctuation <±5%), which eliminates winding unevenness from the source.

[0043] 2. Process risk early warning:

[0044] The winding process scoring model is created, which dynamically evaluates the process quality of each circle by calculating the average value of the tension deviation degree and the torsional vibration intensity ratio in real time. When the score exceeds the verified scientific threshold, quality warning is triggered immediately, high-risk process sections are marked and spatial coordinates are stored, which is 2-3 circles earlier than traditional finished product detection to predict failure risk.

[0045] 3. Three-stage linkage security protection:

[0046] After the abnormal state lasts beyond the limit, the hierarchical protection is started: the first stage cuts off the motor power supply to prevent wire breakage, the second stage activates the sound and light alarm to prompt manual intervention, and the third stage records the mechanical snapshot and position data, significantly reducing the accident loss rate by 90%.

[0047] 4. Process database-driven optimization:

[0048] The control module is associated with the storage of the number of winding turns, temperature, and mechanical parameters, supporting quantitative analysis of weak links in the process. According to statistics, the winding uniformity is improved by more than 40%, and the raw material waste rate is reduced to within 5%. BRIEF DESCRIPTION OF DRAWINGS

[0049] Fig. 1 is a flowchart of the winding process intelligent adjustment method provided in the specific embodiments of the present application;

[0050] Fig. 2 is a specific composition diagram of the winding process intelligent adjustment system provided in the specific embodiments of the present application;

[0051] Fig. 3 is a whole composition diagram of the winding process intelligent adjustment system provided in the specific embodiments of the present application;

[0052] The following reference signs exist in the above drawings:

[0053] 1, wire unwinding device; 2, moving assembly; 3, control module; 4, first travel switch; 5, second travel switch; 6, wire; 7, winding device; 8, to-be-wound coil; 9, guide hole; 10, positioning module; 11, winding motor; 12, mounting plate; 13, six-dimensional force sensor; 100, acquisition module. DETAILED DESCRIPTION

[0054] In order for those skilled in the art to better understand the technical solutions of the present application, the technical solutions of the present application will be described clearly and completely below in combination with the drawings of the present application. Based on the embodiments in the present application, other similar embodiments obtained by those skilled in the art without making creative efforts should all belong to the scope of protection of the present application. In addition, the direction words mentioned in the following embodiments, such as "up", "down", "left", "right", etc., are only reference directions of the drawings, therefore, the direction words used are used to illustrate but not to limit the present application.

[0055] The present application will be further described below in combination with the drawings and preferred embodiments.

[0056] Please refer to Figs. 1-3 , the present application provides a winding process intelligent adjustment method, comprising:

[0057] S1. Install a six-dimensional force sensor at the output shaft of the winding motor 11 to collect three-dimensional forces (Fx, Fy, Fz) and three-dimensional moments (Mx, My, Mz) in real time during the winding process.

[0058] First of all, it should be noted that the Nano17 six-dimensional force sensor is rigidly installed between the output shaft of the winding motor 11 and the winding device 7. The sensor sampling frequency is set to 100Hz (preferred value), which is determined according to the Nyquist sampling theorem: the transformer winding speed is 20-50rpm, the highest mechanical vibration frequency is 50Hz, and the 100Hz sampling frequency meets the minimum 2 times frequency requirement.

[0059] The installation stiffness is verified by the formula:

[0060]

[0061] Where:

[0062] E: Elastic modulus of flange material (unit: Pa), preferably high-strength alloy steel E = 2.1 x 10 11 Pa; A: Sensor contact area, measured value 5 x 10 -4 m 2 ;

[0063] L: Installation height (unit: m), designed as 1.5 meters;

[0064] Preferred value reason: 100Hz sampling frequency avoids signal aliasing, Nano17 sensor range (±120N force / ±4Nm moment) matches wire tension range, resolution 0.01N ensures detection accuracy. Calculate the torsional vibration intensity

[0065] Where:

[0066] F x ,F y ,F z : Real-time three-dimensional force component collected by six-dimensional force sensor (unit: N);

[0067] F t : Synthetic tension (unit: N), representing the overall tensile strength of the wire.

[0068] M x ,M y ,M z : Three-dimensional moment component (unit: Nm);

[0069] M t : Torsional vibration intensity (unit: Nm), reflecting the winding torsional vibration energy.

[0070] S3. When F t exceeds preset tension threshold F0, reduce the speed of winding motor 11; when F t is less than 0.8F0, increase the speed of winding motor 11.

[0071] Specifically, the value of F0 is dynamically set according to the yield strength of the wire 6 material.

[0072] Specifically, the speed adjustment is performed using the following formula:

[0073]

[0074] Wherein:

[0075] AV: winding motor 11 speed adjustment (unit: rpm);

[0076] k p = 0.15: proportional adjustment coefficient for excessive tension, the preferred value is determined by PID tuning experiment; k d = 0.2: differential adjustment coefficient for insufficient tension, to suppress overshoot oscillation;

[0077] Execution logic: when F t > F0, reduce the speed, F t <0.8F0, increase the speed.

[0078] S4. When M t exceeds the preset torsional vibration threshold, control the mobile assembly 2 to perform compensation displacement along the axis of the coil 8 to be wound.

[0079] Specifically, the compensation displacement amount of step S4 is calculated using the following formula:

[0080]

[0081] Wherein:

[0082] AS: mobile assembly 2 compensation displacement (unit: mm);

[0083] k = 0.5 mm / Nm: material compensation coefficient, measured and calibrated according to the stiffness of copper wire;

[0084] M max = 2.5 Nm: maximum allowable torsional vibration threshold;

[0085] delta = ± 10 mm: maximum travel of the mobile assembly;

[0086] The tanh function limits the displacement within ± 10 mm to avoid mechanical impact.

[0087] S5. If the abnormal state lasts more than a preset time, trigger the control module 3 to record the current position information and stop winding.

[0088] Specifically, step S5 triggers the sound-light alarm device to be activated synchronously when the winding is stopped.

[0089] Specifically, the method further comprises:

[0090] The abnormal data is stored in association with the winding turns.

[0091] Specifically, the tension adjustment is paused when the wire 6 touches the first travel switch 4 or the second travel switch 5.

[0092] Specifically, the sampling frequency in step S1 is 100 Hz.

[0093] Specifically, the six-dimensional force sensor zero-point calibration is performed before each winding start.

[0094] It needs to be further explained that the application sets the preferred values of the following key parameters:

[0095] 1. The preset tension threshold F0 = 35 N: The yield strength σ of the copper wire (diameter 1.5 mm) is set to 70 MPa, and the safety margin is taken as 50%. s

[0096] Calculation formula:

[0097]

[0098] d: wire diameter (unit: m), to ensure that the tension does not exceed the material elastic limit.

[0099] 2. The torsional vibration threshold is 1.8 Nm:

[0100] ① Based on 50% of the transformer skeleton damage threshold (3.6 Nm), it is calibrated through destructive experiments.

[0101] ② Temperature compensation is introduced:

[0102]

[0103] Wherein:

[0104] β = 0.003 ℃ -1 : copper wire resistance temperature coefficient;

[0105] T: real-time temperature (unit: ℃), 25 ℃ as the reference.

[0106] 3. The preset time is preferably 0.5 seconds: Referring to the shortest time of human nervous reflex (0.1-0.5 seconds), it avoids false stop. If the abnormality lasts more than 0.5 seconds, it is determined as a real failure.

[0107] It needs to be further explained that the execution logic of the control module of the application includes:​

[0108] The control module 3 operates in three stages:

[0109] 1. Initialization stage:

[0110] Perform six-dimensional force sensor zero-point calibration: sample 100 times under no load, take the mean value after removing outliers of ±3σ;

[0111] Load material parameter library (copper wire F0=35N, aluminum wire F0=25N).

[0112] 2. Winding operation stage:

[0113] Real-time detection of whether the wire touches the travel switch (4 or 5), if it touches, pause the tension adjustment, and preferentially execute position reset;

[0114] Calculate F t and M t , if F t >F0, reduce the motor speed, if F t <0.8F0, increase the speed;

[0115] When M t >1.8Nm, trigger the moving assembly 2 to compensate for displacement ΔS.

[0116] 3. Abnormal processing stage:

[0117] Three-stage linkage response:

[0118] First level: winding motor 11 is powered off (response time <10ms);

[0119] Second level: activate 85dB sound-light alarm (red warning);

[0120] Third level: control module 3 records spatial coordinates (x, y, z) and mechanical snapshots (F t , M t ).

[0121] It needs to be further explained that the present application designs the following data storage and analysis method:

[0122] 1. The storage data structure includes:

[0123] ① Spatial coordinates: accuracy ±1mm (x, y, z three-dimensional position);

[0124] ② Mechanical parameters: combined tension F t , torsional vibration intensity M t , six-dimensional force components

[0125] (F x , F y , F z , Mx ,M y ,M z );

[0126] ③ Process parameters: number of turns N, wire speed v, temperature T.

[0127] 2. Design process scoring algorithm:

[0128]

[0129] Where:

[0130] ① F t,i represents the real-time synthetic tension when winding the i-th turn (unit: N);

[0131] Calculation method: (Synthetic three-dimensional force component collected by six-dimensional force sensor);

[0132] Function: Characterize the tensile strength of the wire and reflect the tightness of winding;

[0133] ② F0 (preferred value 35N) represents the preset tension threshold (unit: N);

[0134] Setting basis: 50% safety margin of copper wire yield strength (F0 = 35N when diameter is 1.5mm);

[0135] Function: Ideal tension reference value;

[0136] ③ represents the tension deviation (dimensionless);

[0137] Value range: ≥0 (0 represents absolute ideal tension);

[0138] Function: Quantify the deviation proportion of actual tension and ideal value;

[0139] ④ M t,i represents the torsional vibration intensity when winding the i-th turn (unit: Nm);

[0140] Calculation method: (Synthetic three-dimensional moment component);

[0141] Function: Reflect the torsional vibration energy of the wire;

[0142] ⑤ M max (preferred value 1.8 Nm) represents the maximum allowable torsional vibration threshold (unit: Nm);

[0143] Setting basis: 50% of the transformer framework damage threshold (3.6 Nm);

[0144] Function: Define the upper limit of safe torsional vibration;

[0145] ⑥ Twist Intensity Ratio (dimensionless) ;

[0146] Value Range: ≥ 0 (0 means no twist risk) ;

[0147] Function: Quantify the degree of actual twist approaching the danger threshold;

[0148] ⑦n represents the current number of winding turns. When the score is greater than the preset quality warning threshold (preferably 0.3), it is marked as a high-risk process section, triggering a quality warning.

[0149] ⑧Summation and averaging operation;

[0150] Calculation logic: average the two indicators (tension deviation + twist intensity ratio) for each winding turn;

[0151] Physical meaning: reflects the overall process stability of the winding process.

[0152] It can be understood that the threshold value 0.3 is set based on material mechanics characteristics and process failure data analysis:

[0153] Tension failure boundary: when , the wire enters the plastic deformation zone (70% of the yield limit of copper wire) ;

[0154] Twist failure boundary: when , the probability of skeleton micro-crack generation is > 80%;

[0155] Superposition effect: the two indicators have equal weight, so the critical value = 0.15 + 0.15 = 0.3.

[0156] Please refer to Figs. 2-3 , the present application provides another embodiment, which provides a winding process intelligent adjustment system, comprising:

[0157] The acquisition module 100 includes a six-dimensional force sensor installed at the output shaft of the winding motor 11, which is used to collect three-dimensional forces (Fx, Fy, Fz) and three-dimensional moments (Mx, My, Mz) in real time during the winding process.

[0158] The control module 3 is used to calculate the composite tension Calculate the twist intensity When F t exceeds the preset tension threshold F0, the winding motor 11 speed is reduced; when F t is less than 0.8F0, the winding motor 11 speed is increased; when M t exceeds the preset twist threshold, the moving assembly 2 is controlled to perform a compensation displacement along the axis of the to-be-wound coil 8,

[0159] If the abnormal state lasts more than a preset time, the trigger control module 3 records the current position information and stops the winding.

[0160] It should be noted that the six-dimensional force sensor is coupled between the output shaft of the winding motor 11 and the winding device 7.

[0161] Specifically, the control module 3 comprises:

[0162] The tension processing unit is configured to calculate the synthetic tension Ft and the torsional vibration intensity Mt.

[0163] The dynamic adjustment unit is configured to adjust the rotation speed of the winding motor 11 according to Ft and generate a control signal of the moving assembly 2 according to Mt.

[0164] The control module 3 synchronously records the spatial coordinates when the mechanical abnormality occurs.

[0165] The system is configured to send a linkage shutdown instruction to the first travel switch 4 and the second travel switch 5 when the continuous abnormality times out.

[0166] Further, the system comprises:

[0167] The pay-off device 1 is provided with the moving assembly 2, the control module 3 and the wire position detection device.

[0168] Specifically, the pay-off device 1 is further provided with an auxiliary guide hole 9 and a mounting plate 12, the first travel switch 4 and the second travel switch 5 are both mounted on the mounting plate 12, the wire passes through the auxiliary guide hole 9 and is hung on the mounting plate 12, and then the winding of the wire 6 is performed, the auxiliary guide hole 9 is used for auxiliary guiding during the winding of the wire, and the reliability of the winding process of the present application is further improved.

[0169] The wire position detection device comprises a travel switch for detecting the winding position of the wire 6, the control module 3 and the moving assembly 2 are in control connection, for moving the moving assembly 2 and further moving the pay-off device 1, and the control module 3 is used for controlling the moving assembly 2 to move according to the winding position of the wire 6 during the winding process, and further making the wire 6 always perpendicular to the axial direction of the to-be-wound coil 8 provided on the winding device 7 during the winding process.

[0170] Specifically, the wire position detection device comprises the first travel switch 4 and the second travel switch 5, and the first travel switch 4 and the second travel switch 5 are in communication connection with the control module 3.

[0171] Specifically, when the wire 6 encounters the first travel switch 4 during winding, the control module 3 controls the moving assembly 2 to move a preset distance along the axial direction of the to-be-wound coil 8, so that the wire 6 is located at the central position of the first travel switch 4 and the second travel switch 5.

[0172] Specifically, when the wire 6 encounters the second travel switch 5 during winding, the control module 3 controls the moving assembly 2 to move a preset distance along the axial direction of the to-be-wound coil 8, so that the wire 6 is located at the central position of the first travel switch 4 and the second travel switch 5.

[0173] In the preferred embodiment of the present application, the hardware system provided by the present application is further described:

[0174] 1, the wire device 1

[0175] The bottom of the wire device is provided with a moving assembly 2 for moving along the axial direction of the winding device. The moving assembly 2 is an electrically controlled moving wheel. The electrically controlled moving wheel is provided with four moving wheels to improve the moving stability of the wire device.

[0176] 2, the moving assembly 2:

[0177] The moving assembly is driven by a high-precision stepping motor, and the step angle of the stepping motor is preferably set to 1.8° to ensure the accuracy of the movement. The moving speed of the moving assembly is preferably set to 10-20mm / s. Too fast speed may cause adjustment lag, and too slow speed will reduce production efficiency.

[0178] 3, the control module 3:

[0179] The control module 3 adopts a programmable logic controller (PLC) with a built-in PID control algorithm, which can quickly calculate the target position of the moving assembly according to the signal of the travel switch and dynamically adjust it. The control module and the moving assembly communicate through CAN bus, and the delay time is less than 10 milliseconds.

[0180] 4, the wire position detection device:

[0181] The position detection device includes a first travel switch 4 and a second travel switch 5, which are respectively installed on both sides of the winding coil, and the initial positions from the winding center axis are -10mm and +10mm, respectively. The travel of the travel switch is set to 0.5mm, which can quickly sense the contact of the wire.

[0182] 5, the positioning module 10:

[0183] The positioning module adopts a high-precision GPS module, and the positioning accuracy is preferably ±1mm, which can record the position information of the wire device in real time. The positioning module and the control module transmit data through a wireless communication module, which is preferably ZigBee in the present application.

[0184] In a preferred embodiment, the present application also provides an electronic device, comprising:

[0185] a memory; and a processor, wherein the memory has stored thereon computer readable instructions that, when executed by the processor, implement the winding process intelligent adjustment method. The computer device can be a server, a terminal, or any other electronic device with necessary computing and / or processing capabilities in a broad sense. In an embodiment, the computer device can include a processor, a memory, a network interface, a communication interface, and the like connected by a system bus. The processor of the computer device can be configured to provide necessary computing, processing, and / or control capabilities. The memory of the computer device can include a non-volatile storage medium and an internal memory. The non-volatile storage medium can have stored thereon or therein an operating system, a computer program, and the like. The internal memory can provide an environment for running the operating system and the computer program in the non-volatile storage medium. The network interface and the communication interface of the computer device can be configured to connect and communicate with external devices through a network. The computer program, when executed by the processor, performs the steps of the method of the present application.

[0186] The present application can be implemented as a computer readable storage medium having stored thereon a computer program which, when executed by a processor, causes the steps of the method of the embodiments of the present application to be performed. In an embodiment, the computer program is distributed over a network coupled to a plurality of computer devices or processors such that the computer program is stored, accessed and executed by one or more computer devices or processors in a distributed manner. A single method step / operation, or two or more method steps / operations, can be performed by a single computer device or processor or by two or more computer devices or processors. One or more method steps / operations can be performed by one or more computer devices or processors, and one or more other method steps / operations can be performed by one or more other computer devices or processors. One or more computer devices or processors can perform a single method step / operation, or perform two or more method steps / operations.

[0187] As will be appreciated by one of ordinary skill in the art, the steps of the methods of the present application can be directed to relevant hardware, such as computer devices or processors, by way of computer program instructions. The computer program instructions can be stored in any non-transitory computer-readable storage medium, which, when executed, cause the steps of the present application to be performed. Depending on the circumstances, any reference to a memory, storage, database, or other medium can include non-volatile and / or volatile memory. Examples of non-volatile memory include read-only memory (ROM), programmable ROM (PROM), electrically programmable ROM (EPROM), electrically erasable programmable ROM (EEPROM), flash memory, magnetic tapes, floppy disks, optical data storage devices, and the like. Examples of volatile memory include random access memory (RAM), external cache memory, and the like.

[0188] The technical features described above can be combined arbitrarily. Although all possible combinations of the technical features are not described, any combination of the technical features should be considered to be covered by the present specification, as long as the combination does not result in a contradiction.

[0189] The specific embodiments of the present application described above are not to be construed as limiting the scope of the present application. Any other corresponding changes and modifications of the present application according to the technical concept of the present application should be included within the scope of the present application.

Claims

1. A method for intelligent adjustment of a winding process, characterized in that: The method comprises: S1. Install a six-dimensional force sensor (13) at the output shaft of the winding motor (11) to collect three-dimensional forces (Fx, Fy, Fz) and three-dimensional torques (Mx, My, Mz) during the winding process in real time; S2. Calculation of resultant tension Calculating torsional strength S3. When F t When the tension exceeds the preset threshold value F0, the speed of the winding motor (11) is reduced; when F t When it is lower than 0.8F0, the speed of the winding motor (11) is increased; S4. When M t When the torsional vibration exceeds a preset threshold value, the moving component (2) is controlled to perform a compensatory displacement along the axial direction of the coil (8) to be wound; S5. If the abnormal state lasts for more than a preset time, the control module (10) is triggered to record the current position information and stop winding.

2. The intelligent adjustment method for winding process according to claim 1, characterized in that: Use the following formula to adjust the speed: in: F t : wire composite tension; F0: preset tension threshold; k p : proportional adjustment coefficient; k d : Differential adjustment coefficient.

3. The method according to claim 1, characterized in that The value of F0 is dynamically set according to the yield strength of the conductor (6) material.

4. The method according to claim 1, wherein The compensation displacement in step S4 is calculated using the following formula: in: ΔS: compensation displacement; k: Material compensation coefficient, calibrated based on the actual measurement of copper conductor stiffness; M max : Maximum allowable torsional vibration threshold; δ: Maximum travel of the moving component; The tanh function is used to limit the displacement and avoid mechanical shock.

5. The method according to claim 4, characterized in that Step S5 triggers the audible and visual alarm devices to be activated synchronously when winding is stopped.

6. The method according to claim 1, characterized in that The method further comprises: Abnormal data is stored in association with the number of winding turns.

7. The method according to claim 1, characterized in that When the wire (6) touches the first travel switch (4) or the second travel switch (5), the tension adjustment is suspended.

8. The method according to claim 1, characterized in that The sampling frequency in step S1 is 100 Hz.

9. The method according to claim 1, characterized in that Before each winding start, the six-dimensional force sensor (13) is zero-point calibrated.

10. An intelligent adjustment system for winding process, characterized in that: include: An acquisition module includes a six-dimensional force sensor (13) installed at the output shaft of the winding motor (11) for real-time acquisition of three-dimensional forces (Fx, Fy, Fz) and three-dimensional moments (Mx, My, Mz) during the winding process; Control module (3), used to calculate the resultant tension Calculating torsional strength Used when F t When the tension exceeds the preset threshold value F0, the speed of the winding motor (11) is reduced; when F t When it is lower than 0.8F0, the speed of the winding motor (11) is increased; when M t When the preset torsional vibration threshold is exceeded, the moving component (2) is controlled to perform a compensatory displacement along the axial direction of the coil (8) to be wound. If the abnormal state lasts for more than a preset time, the control module (10) is triggered to record the current position information and stop winding.

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