Device and method for producing vegetable protein from bean dregs

Abstract

The invention discloses a device for producing vegetable protein from bean dregs and a production method, and belongs to the field of bean dreg processing.The device comprises a fermentation box, a dreg overturning mechanism and a dreg covering assembly, the fermentation box is used for bean dreg fermentation, the dreg covering assembly comprises a fixing base, a liftable collecting frame is slidably arranged on the fixing base, and a bearing plate is slidably arranged at the bottom of the collecting frame; the residue turning mechanism comprises a side support fixedly arranged on the fixing base, the side support is fixedly provided with a mounting support, a moving base is slidably arranged on the mounting support, a liftable transverse mounting plate is rotatably arranged on the moving base, a plurality of insertion rods are slidably arranged on the transverse mounting plate, and a thin plate is rotatably arranged on the transverse mounting plate. According to the present invention, by arranging the residue overturning mechanism, the residue overturning mechanism can perform different overturning on the bean residue in the fermentation box according to different fermentation stages.

Description

Technical Field

[0001] The present invention relates to the field of bean dregs processing, and in particular to a device and a method for producing vegetable protein from bean dregs. Background Art

[0002] Bean dregs, as the main by-product of soy product processing, come from the residue in the production process of tofu, soy milk, etc. It is rich in plant protein and rich in nutrients such as dietary fiber, calcium, and iron. However, if the bean dregs are used directly, the anti-nutritional factors such as antitrypsin contained in it will affect the digestion and absorption of protein. Therefore, microbial fermentation technology is mainly used to degrade these factors and improve its availability as a plant protein resource.

[0003] Fermentation is a key technology for converting soybean dregs into high-nutritional plant protein, suitable for large-scale production. The fermentation process includes raw material pretreatment: mixing fresh soybean dregs with auxiliary materials in appropriate proportions; adding fermentation agents: adding specific microbial fermentation aids to release protein activity; and sealed fermentation: fermenting in an anaerobic environment to promote microbial metabolic activity. Agitation is essential in the fermentation of soybean dregs to produce plant protein, and its specific implementation needs to be adjusted according to the different fermentation stages. In the early stages of fermentation, the materials must be thoroughly mixed to promote the rapid growth of mesophilic microorganisms (Mucor and Rhizopus) and accelerate the decomposition of anti-nutritional factors. In the middle stages of fermentation, the surface layer should be gently stirred to avoid disrupting the established mycelial network and maintain the continuous action of proteases. In the late stages of fermentation, agitation is discontinued and the fermentation chamber is kept sealed and undisturbed.

[0004] During the fermentation process, stirring at different stages is usually done manually, which results in high manual involvement and low production efficiency. Summary of the Invention

[0005] The present invention provides a device and a method for producing vegetable protein from bean dregs, which can solve the problem in the prior art that stirring at different fermentation stages is usually achieved manually, the operation process has a high degree of manual participation, and the production efficiency is low.

[0006] A device for producing vegetable protein from bean dregs, comprising a fermentation box, a dregs turning mechanism and a dregs covering component, wherein the fermentation box is used for fermenting bean dregs; The slag covering assembly includes a fixed seat, a lifting collection frame is slidably provided on the fixed seat, a bearing plate is slidably provided at the bottom of the collection frame, and a screen is fixed inside the collection frame; The slag turning mechanism includes a side bracket fixed on a fixed seat, a mounting bracket fixed on the side bracket, a movable seat slidingly provided on the mounting bracket, a liftable transverse mounting plate rotatably provided on the movable seat, a plurality of insertion rods slidingly provided on the transverse mounting plate and a thin plate rotatably provided.

[0007] Furthermore, the fermentation box includes a fermentation chamber inside the box body, one side of the box body is uncovered, a sealing groove is opened on the uncovered side of the box body, a sealing side panel is detachably installed on the sealing groove, a sealing member is provided on the sealing side panel, the sealing member includes a sealing rubber ring, and the sealing side panel is sealed and connected to the sealing groove through the sealing rubber ring thereon.

[0008] Furthermore, a sealing top cover is detachably provided on the bottom of the box body, and the sealing top cover is sealed to the box body.

[0009] Furthermore, a slide groove is provided on the fixed seat of the slag covering assembly, and a first telescopic cylinder is slidably provided in the slide groove, a first limit rod is fixed on the slide groove, and a first threaded rod is also slidably provided on the slide groove, and the first threaded rod is threadedly fitted with the first telescopic cylinder, and the first limit rod is slidably connected to the first telescopic cylinder, wherein one end of the first threaded rod is connected to a first motor, and the first motor is fixed in the fixed seat, and the first threaded rod is driven to rotate by the first motor to further realize the movement of the first telescopic cylinder in the slide groove, and a first connecting plate is fixed on the output end of the first telescopic cylinder, and a collection frame is detachably provided on the first connecting plate.

[0010] Furthermore, the collection frame includes a frame body, a chamber is provided inside the frame body, a screen is fixedly provided at the bottom of the frame body, a supporting plate is slidably provided on the frame body below the screen, a track groove is fixedly provided at the bottom of the frame body, and the supporting plate and the track groove are slidably engaged with each other.

[0011] Furthermore, the side bracket of the slag turning mechanism is L-shaped, one end of the side bracket is fixedly connected to the fixed seat, and the other end is fixedly and rotatably provided with a mounting bracket, a second motor is fixedly provided on the side bracket, and the output end of the second motor is fixedly connected to the mounting bracket, and the rotation of the mounting bracket is driven by the second motor, and the mounting bracket is U-shaped, a second threaded rod is rotatably provided on the mounting bracket, a second limit rod is fixedly provided on the mounting bracket, and a third motor is fixedly provided on the mounting bracket, and the output end of the third motor is fixedly connected to the second threaded rod, and the third motor drives the second threaded rod to rotate, and the second threaded rod rotates.

[0012] Furthermore, the slag turning mechanism also includes two movable seats of independent equipment, one movable seat is threadedly matched with the second threaded rod, and the other movable seat is slidably matched with the second limit rod, and a mounting block is rotatably provided between the two movable seats, and the rotation connection between the two movable seats and the mounting block is driven by a fourth motor, and a second telescopic cylinder is fixedly provided on the mounting block, and a transverse mounting plate is fixedly provided on the output end of the second telescopic cylinder, a convex plate is fixedly provided on one side of the transverse mounting plate, and a thin plate is rotatably provided on the other side of the transverse mounting plate, and a first connecting piece is fixedly provided on both sides of the thin plate, and a rotating shaft is rotatably provided at both ends of the transverse mounting plate, and the rotating shafts on both sides are fixedly connected to the two first connecting pieces, and a fifth motor is connected to the rotating shaft, and a side baffle is fixedly provided on the top of the transverse mounting plate.

[0013] Furthermore, the convex plate is provided with a mounting groove, and two first pulleys are rotatably provided on the mounting groove, and the two first pulleys are connected by a first synchronous belt, and a sixth motor is connected to one of the first pulleys, and the sixth motor is fixedly connected to the convex plate, and a second pulley is coaxially and fixedly provided on the other first pulley, and a second pulley is also provided on the convex plate outside the mounting groove, and the two second pulleys are synchronously connected by a second synchronous belt, and a third threaded rod is installed on each of the two second pulleys, and the two third threaded rods are coaxially and fixedly connected to the two second pulleys respectively.

[0014] Furthermore, the two third threaded rods are threadedly fitted with a second connecting piece, the two second connecting pieces are fixedly connected to a top bracket, and the two top brackets are detachably provided with a plurality of insertion rods, the plurality of insertion rods are linearly arrayed, and the plurality of insertion rods are slidably fitted with the horizontal mounting plate, and a plurality of fixing rings are also fixed on the side baffle.

[0015] A method for producing vegetable protein from bean dregs comprises the following steps: S1: First, add each material directly into the fermentation box, or add the material to the slag covering component and cooperate with the slag turning mechanism to realize the discharge of each component material, then start the slag turning mechanism to stir the material in the fermentation box, seal it with a sealing top cover after stirring, and regularly stir the material in the early stage of fermentation; S2: Entering the middle stage of fermentation, the slag turning mechanism is used to turn over the surface material in the fermentation box, and then the angle of the slag turning mechanism is adjusted so that several insertion rods are inserted obliquely into the sub-surface of the bean dregs to break up the internal lumps.

[0016] S3: After the fermentation is completed, the side of the fermentation box is opened, and the slag turning mechanism is used to discharge the material in the fermentation box and clean the side wall of the fermentation box.

[0017] Beneficial effects

[0018] 1. The present invention is provided with a residue turning mechanism, which can turn the bean dregs in the fermentation box differently according to different fermentation stages. In the early stage of fermentation, the insertion rod is inserted into the bottom of the fermentation box. As the insertion rod moves horizontally, the bean dregs in the fermentation box are thoroughly stirred. In the middle stage of fermentation, the insertion rod is inserted into the surface of the bean dregs in an oblique direction to gather the surrounding surface bean dregs to the middle part, and then the insertion rod is inserted into the sub-surface of the bean dregs in an oblique insertion manner to break up the internal lumps.

[0019] 2. The slag turning mechanism provided in the present invention also has the functions of material removal, compaction, unloading and side wall cleaning. The surface material is gathered from all sides to the middle position to form a small hill-shaped material. The thin plate is horizontally inserted from the bottom of the small hill to transfer the material to the thin plate and move it to other places synchronously with the thin plate. The thin plate is rotated to a horizontal position, and its up and down movement can realize the compaction of the bean dregs in the fermentation box. The thin plate and the insertion rod can move horizontally to rake the material out from the sealed side plate, and the thin plate is rotated in the opposite direction to point to the side wall of the fermentation box, and its up and down movement can realize the scraping of the material on the side wall of the fermentation box. The slag turning mechanism in the present invention has the characteristics of simple structure, strong functionality and high utilization rate.

[0020] 3. The present invention is provided with a slag covering component to crush and discharge the pretreated bean dregs, and pour the pretreated bean dregs into a collecting frame. When the collecting frame rises and moves to the upper end of the fermentation box, the supporting plate is pulled away from the bottom of the frame, and the slag turning mechanism is used to move the bean dregs in the frame, so that the agglomerated bean dregs after pretreatment can be crushed and dropped. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 The overall structure of the present invention is shown in FIG. Figure I ; Figure 2 The overall structure of the present invention is shown in FIG. Figure II ; Figure 3 This is an enlarged schematic diagram of the structure of part A of the present invention; Figure 4 This is a schematic diagram of the slag turning mechanism structure of the present invention; Figure 5 This is an enlarged schematic diagram of the structure of part B of the present invention; Figure 6 This is a cross-sectional view of the slag covering assembly of the present invention; Figure 7 This is a schematic diagram of the collection frame structure of the present invention; Figure 8 This is an enlarged schematic diagram of the structure of part C of the present invention; Figure 9 It is a side view of the overall structure of the present invention; Figure 10 This is a schematic diagram of the sealing groove structure of the present invention; Figure 11 It is a top view of the overall structure of the present invention; Figure 12 This is an enlarged schematic diagram of the structure of part D of the present invention.

[0022] Description of reference numerals: 100, fermentation box; 200, slag covering assembly; 300, slag turning mechanism; 101, box body; 102, sealing side plate; 103, sealing groove; 104, sealing element; 201, fixing seat; 202, slide groove; 203, first limiting rod; 204, first threaded rod; 205, first telescopic cylinder; 206, first connecting plate; 207, frame; 208, bearing plate; 209, screen; 210, track groove; 301, side bracket; 302, mounting bracket; 303, second motor; 304, second threaded rod; 305, second Limit rod; 306, third motor; 307, moving seat; 308, mounting block; 309, second telescopic cylinder; 310, mounting plate; 311, convex plate; 312, thin plate; 313, third threaded rod; 314, second connecting piece; 315, top bracket; 316, insertion rod; 317, sixth motor; 318, first pulley; 319, first synchronous belt; 320, first connecting piece; 321, rotating shaft; 322, side baffle; 323, fixing ring; 324, second pulley; 325, second synchronous belt; 326, mounting groove. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0024] like Figure 1 As shown, an embodiment of the present invention provides a device for producing plant protein from bean dregs, comprising a fermentation box 100, a dregs turning mechanism 300, and a dregs covering assembly 200. The fermentation box 100 stores fermented bean dregs, and the dregs turning mechanism 300 is used to gently turn the surface of the bean dregs in the middle stage of fermentation to achieve partial exchange of the surface and bottom materials while avoiding damage to the mycelial network structure formed at the bottom. The dregs covering assembly 200 cooperates with the dregs turning mechanism 300 to receive and re-cover the surface bean dregs, and temporarily places the turned bean dregs on the dregs covering assembly 200. like Figure 9 As shown, the fermentation box 100 includes a box body 101. A fermentation chamber is provided inside the box body 101. One side of the box body 101 is uncovered. Figure 10 As shown, a sealing groove 103 is provided on the uncovered side of the box body 101, and a sealing side plate 102 is detachably mounted on the sealing groove 103. Figure 11 and Figure 12As shown, a sealing member 104 is provided on the sealing side panel 102, and the sealing member 104 includes a sealing rubber ring. The sealing side panel 102 is sealedly connected to the sealing groove 103 through the sealing rubber ring thereon. The bottom of the box body 101 can also be removably provided with a sealing top cover (not shown in the figure), and the sealing top cover and the box body 101 are also sealed. When in use, the pretreated bean dregs are placed in the fermentation box 100, and then the sealing side panel 102, the box body 101 and the sealing top cover are sealed. In addition to the sealing rubber ring, the sealing side panel 102 and the sealing top cover are also provided with a limiting bolt for tightly connecting the sealing side panel 102 and the sealing top cover to the box body 101 to ensure their sealing. The limiting bolt in this embodiment includes a limiting ring and a limiting pin. The limiting ring can be fixedly installed in the box body 101, and the limiting pin can be slidably provided on the sealing side panel 102 and the sealing top cover. The limiting bolt in this embodiment is provided with several groups according to actual conditions. At the same time, in addition to using the limiting bolt to limit the position in this embodiment, bolt fixing and other methods can also be used.

[0025] During actual operation, the pretreated bean dregs need to be put into the fermentation box 100 for fermentation treatment, but the pretreated bean dregs may be agglomerated. If they are not crushed, incomplete fermentation may occur at the agglomerated areas, affecting the final fermentation quality. Therefore, in this embodiment, a slag covering component 200 is used to crush and discharge the pretreated bean dregs, wherein the crushing process needs to be synchronized with the slag turning mechanism 300, and the slag covering component 200 in this embodiment is used to input fermentation raw materials such as wheat bran, and its use is consistent with the principle of inputting bean dregs.

[0026] like Figure 6 As shown, the slag covering component 200 includes a fixed seat 201, a slide groove 202 is opened on the fixed seat 201, a first telescopic cylinder 205 is slidably provided in the slide groove 202, a first limiting rod 203 is fixed on the slide groove 202, and a first threaded rod 204 is also slidably provided on the slide groove 202, and the first threaded rod 204 is threadedly matched with the first telescopic cylinder 205, and the first limiting rod 203 is slidably connected to the first telescopic cylinder 205, wherein one end of the first threaded rod 204 is connected to a first motor, which is fixed in the fixed seat 201, and the first threaded rod 204 is driven to rotate by the first motor to further realize the movement of the first telescopic cylinder 205 in the slide groove 202, and a first connecting plate 206 is fixed on the output end of the first telescopic cylinder 205, and a collection frame is detachably provided on the first connecting plate 206, as shown in FIG. Figure 7 As shown, the collecting frame includes a frame 207, a chamber is provided inside the frame 207, and the top and bottom ends of the frame 207 are both in an uncovered state, that is, the upper and lower ends of the frame 207 are penetrated, a large-aperture screen 209 is fixedly provided at the bottom of the frame 207, and a supporting plate 208 is also slidably provided on the frame 207 below the screen 209. Figure 8As shown, a track groove 210 is fixedly provided at the bottom of the frame 207, and the supporting plate 208 is slidably fitted with the track groove 210. When in use, the pretreated bean dregs are poured into the collecting frame, and then the first threaded rod 204 is driven to rotate by the first motor, and the collecting frame is raised to a certain height in conjunction with the first telescopic cylinder 205. When the collecting frame rises and moves to the upper end position of the fermentation box 100, the supporting plate 208 is pulled away from the bottom of the frame 207. At this time, only the large-aperture screen 209 is left at the bottom of the frame 207. At this time, the bean dregs in the frame 207 can be moved to achieve uniform falling of the bean dregs, and the agglomerated bean dregs after pretreatment can be crushed and fall evenly. The crushing process can be achieved in conjunction with the slag turning mechanism 300.

[0027] During the fermentation process, bean dregs need to be turned differently according to different fermentation stages. In the early stage of fermentation, they need to be thoroughly turned and stirred to promote the rapid reproduction of mesophilic microorganisms and accelerate the decomposition of anti-nutritional factors. In the middle stage of fermentation, they need to be moved slowly in one direction and the surface layer needs to be turned gently to avoid damaging the formed mycelium network and maintain the continuous action of proteases. In addition, an oblique insertion method needs to be adopted during the turning of the surface layer to avoid vertical downward shear force that damages the formed mycelium. In the late stage of fermentation, stirring needs to be stopped and the bean dregs need to be kept sealed and allowed to stand. In response to the different turning requirements in the fermentation stages, the dregs turning mechanism 300 is used in this embodiment to turn the bean dregs at different stages.

[0028] like Figure 2 As shown, the slag turning mechanism 300 includes a side bracket 301, which is L-shaped, one end of the side bracket 301 is fixedly connected to the fixing seat 201, and the other end is fixedly rotatably provided with a mounting bracket 302, a second motor 303 is fixedly provided on the side bracket 301, the output end of the second motor 303 is fixedly connected to the mounting bracket 302, and the rotation of the mounting bracket 302 is driven by the second motor 303, the mounting bracket 302 is U-shaped, a second threaded rod 304 is rotatably provided on the mounting bracket 302, a second limiting rod 305 is fixedly provided on the mounting bracket 302, a third motor 306 is fixedly provided on the mounting bracket 302, the output end of the third motor 306 is fixedly connected to the second threaded rod 304, the third motor 306 drives the second threaded rod 304 to rotate, and the second threaded rod 304 rotates, as shown in FIG. Figure 4 As shown, the slag turning mechanism 300 also includes two independent moving seats 307 of the device, one of which is threadedly matched with the second threaded rod 304, and the other is slidingly matched with the second limiting rod 305. A mounting block 308 is rotatably provided between the two moving seats 307. The rotational connection between the two moving seats 307 and the mounting block 308 is driven by a fourth motor. A second telescopic cylinder 309 is fixed on the mounting block 308. A transverse mounting plate 310 is fixed on the output end of the second telescopic cylinder 309. A convex plate 311 is fixed on one side of the transverse mounting plate 310, and a thin plate 312 is rotatably provided on the other side of the transverse mounting plate 310. Figure 5 As shown, first connecting members 320 are fixedly provided on both sides of the thin plate 312, and rotating shafts 321 are rotatably provided at both ends of the horizontal mounting plate 310. The rotating shafts 321 on both sides are fixedly connected to the two first connecting members 320, and a fifth motor (not shown in the figure) is connected to the rotating shaft 321. The rotation of the thin plate 312 is achieved by the fifth motor, and a side baffle 322 is fixedly provided at the top end of the horizontal mounting plate 310.

[0029] like Figure 2 and Figure 3 As shown, a mounting groove 326 is provided on the convex plate 311, and two first pulleys 318 are rotatably provided on the mounting groove 326. The two first pulleys 318 are connected by a first synchronous belt 319, one of the first pulleys 318 is connected to a sixth motor 317, and the sixth motor 317 is fixedly connected to the convex plate 311, and a second pulley 324 is coaxially and fixedly provided on the other first pulley 318. A second pulley 324 is also provided on the convex plate 311 outside the mounting groove 326. The two second pulleys 324 are synchronously connected by a second synchronous belt 325. A third threaded rod 313 is installed on the two second pulleys 324, and the two third threaded rods 313 are coaxially and fixedly connected to the two second pulleys 324 respectively. That is, when the sixth motor 317 rotates, the first synchronous belt 319 is used to realize the synchronous rotation of the two first pulleys 318, and then the second synchronous belt 325 is used to realize the synchronous rotation of the two second pulleys 324, and finally the synchronous rotation of the two third threaded rods 313 is realized. Figure 4 As shown, the two third threaded rods 313 are threadedly fitted with a second connecting piece 314, and the two second connecting pieces 314 are fixedly connected to the top bracket 315. The two top brackets 315 are detachably provided with a plurality of insertion rods 316. The plurality of insertion rods 316 are linearly arrayed, and the plurality of insertion rods 316 are slidably fitted with the horizontal mounting plate 310. The third threaded rod 313 can realize the up and down movement of the plurality of insertion rods 316. The side baffle 322 is also fixed with a plurality of fixing rings 323. When in use, the plurality of insertion rods 316 will come into contact with the bean dregs, and there will be residue on the surface of the insertion rods 316. When the insertion rods 316 are retracted upward, the bottom end of the horizontal mounting plate 310 can perform a preliminary scraping of the surface of the insertion rods 316, and the fixing rings 323 can perform a secondary scraping of the surface of the insertion rods 316, and the plurality of insertion rods 316 are removed for comprehensive cleaning.

[0030] like Figure 2-5 As shown, when using, it is necessary to stir thoroughly in the early stage of fermentation. Figure 3 and Figure 4As shown, the sixth motor 317 is used to realize synchronous rotation of the two third threaded rods 313, and further realize downward movement of the two top brackets 315. The several insertion rods 316 on the two top brackets 315 move downward along the horizontal mounting plate 310 until the several insertion rods 316 drop to the bottom. At this time, the several insertion rods 316 are inserted into the bottom of the fermentation box 100, and then the third motor 306 drives the second threaded rod 304 to rotate, so as to realize the horizontal movement of the several insertion rods 316, and thoroughly stir the bean dregs in the fermentation box 100; for the gentle turning in the middle stage of fermentation, the fourth motor is first used to drive the mounting block 308 to rotate, so that the several insertion rods 316 are in an inclined state, and then the second telescopic cylinder 309 is used to make the several insertion rods 316 move downward as a whole to the surface of the bean dregs, and then the sixth motor 317 drives the third threaded rod 313 to realize the tilting direction of the several insertion rods 316 Insert it into the surface of the bean dregs, and then slowly move several insertion rods 316 horizontally to flip the surface of the bean dregs. During operation, it is necessary to flip it toward the middle along the edge of the fermentation box 100. The second motor 303 controls the rotation of the mounting bracket 302, so that several insertion rods 316 can be rotated to the edges of the fermentation box 100. The surface bean dregs on the four sides gather toward the middle part. When the surface is flipped and gathered to the middle position, for the sub-surface bean dregs, several insertion rods 316 are also inserted into the sub-surface of the bean dregs in an oblique manner to break the internal lumps, which is conducive to hindering oxygen penetration inside and easily leading to the growth of anaerobic bacteria. The oblique piercing can restore the permeability of the material, accelerate the decomposition of anti-nutritional factors by thermophilic microorganisms, and the oblique angle reduces the physical damage to the active mycelium of protease, thereby maintaining the continuous conversion of protein. Finally, the gathered material in the middle part is backfilled in the same way.

[0031] When in use, the slag turning mechanism 300 can also realize the function of removing part of the material. In the early stage of fermentation, the material is loose and the microorganisms are in a rapid reproduction period. The short-term removal of the surface material and backfilling has little effect on the temperature and oxygen distribution, which can promote the overall material mixing and heat dissipation. Specifically, the surface material is gathered from all sides to the middle position to form a small hill-shaped material, and then the thin plate 312 is placed in a horizontal position, that is, Figure 4In the position shown, the thin plate 312 is horizontally inserted from the bottom of the small hillock, and then the thin plate 312 is controlled to rise to transfer the small hillock to the thin plate 312, and moves horizontally with the thin plate 312. When it moves to the frame 207 on the slag covering component 200, the thin plate 312 is rotated to make the material on it fall into the inside of the frame 207, and then the insertion rod 316 is adjusted to stir the middle and lower bean dregs. After the stirring is completed, the frame 207 is controlled to rise and move horizontally, the carrying plate 208 is pulled out, and several insertion rods 316 are moved to the inside of the frame 207 to stir the material in the frame 207. The bean dregs are stirred and fall downward through the large-aperture screen 209, thereby breaking up and backfilling the agglomerated bean dregs. The bean dregs backfilling in this embodiment is not suitable for the middle and late stages of fermentation, but only for the early stage of fermentation when the bean dregs need to be thoroughly stirred. The slag turning mechanism 300 in this embodiment cooperates with the slag covering assembly 200 to realize the material crushing and backfilling function, and can also be used for loading and spreading other materials in the early stage of fermentation, and then cooperates with a number of insertion rods 316 to realize stirring between different materials.

[0032] At the same time, the slag turning mechanism 300 can also realize the functions of compaction, unloading and side wall cleaning. When in use, the thin plate 312 is rotated to the horizontal position, and the bean dregs in the fermentation box 100 can be compacted by coordinating it to move up and down. After the fermentation is completed, the sealed side panel 102 is opened, the thin plate 312 is rotated to the vertical position, and the insertion rod 316 is moved downward so that its length is greater than the height of the thin plate 312. The thin plate 312 and the insertion rod 316 are coordinated to move horizontally to rake out the material from the sealed side panel 102. This process can be raked out directly using the insertion rod 316, and the final tailings can be raked out using the thin plate 312, or the insertion rod 316 and the thin plate 312 can be used alternately. Different raking methods are used according to the degree of agglomeration of the bean dregs after fermentation. The thin plate 312 is rotated in the opposite direction to point to the side wall of the fermentation box 100, and the material on the side wall of the fermentation box 100 can be scraped off by coordinating it to move up and down.

[0033] A method for producing vegetable protein from bean dregs comprises the following steps: S1: First, the materials are directly added into the fermentation box 100, or the materials are added to the slag covering assembly 200 and the slag turning mechanism 300 is used to discharge the materials. Then, the slag turning mechanism 300 is activated to thoroughly stir the materials in the fermentation box 100. After stirring, the box is sealed with a sealing top cover, and the materials are regularly stirred at the initial stage of fermentation. S2: Entering the middle stage of fermentation, the slag turning mechanism 300 is used to turn over the surface material in the fermentation box 100, and then the angle of the slag turning mechanism 300 is adjusted so that several insertion rods 316 are tilted and inserted into the sub-surface of the bean dregs to break up the internal lumps.

[0034] S3: After the fermentation is completed, the side of the fermentation box 100 is opened, and the slag turning mechanism 300 is used to discharge the material in the fermentation box 100 and clean the side wall of the fermentation box 100.

[0035] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as limiting the present invention. In addition, "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0036] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0037] The above is a detailed description of an embodiment of the present invention. However, the content described is only a preferred embodiment of the present invention and should not be considered to limit the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A device for producing vegetable protein from bean dregs, characterized in that: It comprises a fermentation box (100), a residue turning mechanism (300) and a residue covering component (200), wherein the fermentation box (100) is used for fermenting bean dregs; The slag covering assembly (200) comprises a fixed seat (201), a lifting collection frame is slidably provided on the fixed seat (201), a bearing plate (208) is slidably provided at the bottom of the collection frame, and a screen (209) is fixedly provided inside the collection frame; The slag turning mechanism (300) comprises a side bracket (301) fixedly mounted on a fixed seat (201), a mounting bracket (302) fixedly mounted on the side bracket (301), a movable seat (307) slidingly mounted on the mounting bracket (302), a liftable transverse mounting plate (310) rotatably mounted on the movable seat (307), and a plurality of insertion rods (316) slidably mounted on the transverse mounting plate (310) and a thin plate (312) rotatably mounted on the transverse mounting plate (310).

2. The device for producing vegetable protein from bean dregs according to claim 1, characterized in that: The fermentation box (100) includes a box body (101). A fermentation chamber is provided inside the box body (101). One side of the box body (101) is uncovered. A sealing groove (103) is provided on the uncovered side of the box body (101). A sealing side plate (102) is detachably mounted on the sealing groove (103). A sealing member (104) is provided on the sealing side plate (102). The sealing member (104) includes a sealing rubber ring. The sealing side plate (102) is sealedly connected to the sealing groove (103) via the sealing rubber ring thereon.

3. The device for producing vegetable protein from bean dregs according to claim 2, characterized in that: The bottom of the box body (101) is also detachably provided with a sealing top cover, and the sealing top cover is sealed to the box body (101).

4. The device for producing vegetable protein from bean dregs according to claim 1, characterized in that: The fixed seat (201) of the slag covering component (200) is provided with a chute (202), a first telescopic cylinder (205) is slidably provided in the chute (202), a first limiting rod (203) is fixedly provided on the chute (202), a first threaded rod (204) is also slidably provided on the chute (202), the first threaded rod (204) is threadedly matched with the first telescopic cylinder (205), the first limiting rod (203) is slidably connected to the first telescopic cylinder (205), wherein one end of the first threaded rod (204) is connected to a first motor, the first motor is fixed in the fixed seat (201), and the first threaded rod (204) is driven to rotate by the first motor, thereby further realizing the movement of the first telescopic cylinder (205) in the chute (202), and a first connecting plate (206) is fixedly provided at the output end of the first telescopic cylinder (205), and a collection frame is detachably provided on the first connecting plate (206).

5. The device for producing vegetable protein from bean dregs according to claim 4, characterized in that: The collecting frame comprises a frame body (207), a chamber is provided inside the frame body (207), a screen (209) is fixedly provided at the bottom of the frame body (207), a supporting plate (208) is slidably provided on the frame body (207) below the screen (209), a track groove (210) is fixedly provided at the bottom of the frame body (207), and the supporting plate (208) and the track groove (210) are slidably engaged with each other.

6. The device for producing vegetable protein from bean dregs according to claim 1, characterized in that: The side bracket (301) of the slag turning mechanism (300) is L-shaped, one end of the side bracket (301) is fixedly connected to the fixing seat (201), and the other end is fixedly rotatably provided with a mounting bracket (302), a second motor (303) is fixedly provided on the side bracket (301), an output end of the second motor (303) is fixedly connected to the mounting bracket (302), and the mounting bracket (302) is driven to rotate by the second motor (303), the mounting bracket (302) is U-shaped, a second threaded rod (304) is rotatably provided on the mounting bracket (302), a second limiting rod (305) is fixedly provided on the mounting bracket (302), a third motor (306) is fixedly provided on the mounting bracket (302), an output end of the third motor (306) is fixedly connected to the second threaded rod (304), and the third motor (306) drives the second threaded rod (304) to rotate, and the second threaded rod (304) rotates.

7. The device for producing vegetable protein from bean dregs according to claim 6, characterized in that: The slag turning mechanism (300) further comprises two independent movable seats (307), wherein one movable seat (307) is threadedly engaged with the second threaded rod (304), and the other movable seat (307) is slidingly engaged with the second limiting rod (305), a mounting block (308) is rotatably provided between the two movable seats (307), the rotational connection between the two movable seats (307) and the mounting block (308) is driven by a fourth motor, a second telescopic cylinder (309) is fixedly provided on the mounting block (308), and a transversely extending cylinder (309) is fixedly provided at the output end of the second telescopic cylinder (309). A mounting plate (310) is provided, wherein a convex plate (311) is fixedly provided on one side of the transverse mounting plate (310), a thin plate (312) is rotatably provided on the other side of the transverse mounting plate (310), first connecting members (320) are fixedly provided on both sides of the thin plate (312), and rotating shafts (321) are rotatably provided at both ends of the transverse mounting plate (310), the rotating shafts (321) on both sides are fixedly connected to the two first connecting members (320), and a fifth motor is connected to the rotating shafts (321), and a side baffle (322) is fixedly provided on the top end of the transverse mounting plate (310).

8. The device for producing vegetable protein from bean dregs according to claim 7, characterized in that: The convex plate (311) is provided with a mounting groove (326), and two first pulleys (318) are rotatably provided on the mounting groove (326). The two first pulleys (318) are connected to each other via a first synchronous belt (319), one of the first pulleys (318) is connected to a sixth motor (317), and the sixth motor (317) is fixedly connected to the convex plate (311). A second pulley (324) is coaxially and fixedly provided on the other first pulley (318). A second pulley (324) is also provided on the convex plate (311) outside the mounting groove (326). The two second pulleys (324) are synchronously connected to each other via a second synchronous belt (325). A third threaded rod (313) is installed on each of the two second pulleys (324), and the two third threaded rods (313) are coaxially and fixedly connected to the two second pulleys (324), respectively.

9. The device for producing vegetable protein from bean dregs according to claim 8, characterized in that: The two third threaded rods (313) are both threadedly engaged with a second connecting piece (314), the two second connecting pieces (314) are both fixedly connected to a top bracket (315), and the two top brackets (315) are both detachably provided with a plurality of insertion rods (316), the plurality of insertion rods (316) are linearly arrayed, and the plurality of insertion rods (316) are all slidably engaged with the horizontal mounting plate (310), and the side baffle (322) is also fixedly provided with a plurality of fixing rings (323).

10. A method for producing vegetable protein from bean dregs, applied to the device for producing vegetable protein from bean dregs as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1: First, each material is directly added into the fermentation box (100), or the material is first added to the slag covering component (200) and the slag turning mechanism (300) is used to realize the discharge of each component material, and then the slag turning mechanism (300) is activated to stir the material in the fermentation box (100). After the stirring is completed, the fermentation box is sealed with a sealing top cover, and the material in the early stage of fermentation is stirred regularly; S2: Entering the middle stage of fermentation, the slag turning mechanism (300) is used to turn over the surface material in the fermentation box (100), and then the angle of the slag turning mechanism (300) is adjusted so that a plurality of insertion rods (316) are obliquely inserted into the sub-surface of the dregs to break up the internal lumps; S3: After the fermentation is completed, the side of the fermentation box (100) is opened, and the material in the fermentation box (100) is discharged and the side wall of the fermentation box (100) is cleaned through the slag turning mechanism (300).

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