Spiral body automatic welding equipment and welding method thereof
By designing automatic spiral welding equipment and adopting a multi-component collaborative working mode, adaptive clamping and automatic welding are achieved, which solves the problem of manual welding in existing equipment, improves welding quality and efficiency, and eliminates safety hazards.
Patent Information
- Application Number
- CN202511069098.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2025-10-21
AI Technical Summary
Existing spiral welding equipment generally adopts semi-automatic methods, which requires manual clamping during the welding process, posing safety hazards and poor product quality and efficiency.
An automatic spiral welding equipment was designed, which included a base support assembly, a linear drive assembly, a vertical adjustment assembly, a lateral adjustment assembly, an auxiliary support assembly and a five-axis steering assembly. It realized adaptive clamping, adaptive support and automatic welding functions, and achieved automatic welding of spirals through the coordinated work of multiple motors and hydraulic systems.
The automation level of spiral welding is improved, deformation during welding is avoided, product quality is guaranteed, welding efficiency is improved, and safety hazards of manual welding are eliminated.
Smart Images

Figure CN120816201A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of spiral welding, in particular to a spiral automatic welding device and a welding method thereof. Background Art
[0002] Spiral welding most commonly refers to the welding of screw conveyor blades to the central shaft. Spiral welded products, particularly spiral-welded steel pipes and various spiral-shaped welded structural components, are widely used in numerous engineering fields due to their unique manufacturing process and structural advantages. Key applications include pipeline engineering and conveying systems, material handling equipment, mixing and stirring equipment, construction and structural engineering, mechanical components, and energy and power. Applications primarily focus on pipeline engineering requiring long-distance, high-flow fluid transport, as well as mechanical equipment utilizing spiral structures for material conveying, mixing, and lifting. Spiral welded products also have extensive applications in architectural structures and specialized fields.
[0003] At present, the existing spiral welding equipment generally adopts a semi-automatic method for welding, which results in the need for manual clamping of the welder to align and fit the parts to be welded during the spiral welding process. In addition, the spiral is easily compressed and bent during the welding process, which not only makes the product quality of the finished spiral poor, but also poses serious safety hazards. At the same time, the welding efficiency of the spiral is also poor. Therefore, it is necessary to design an automatic spiral welding equipment and a welding method thereof. Summary of the Invention
[0004] The main purpose of the present invention is to solve the problem that the existing spiral welding equipment generally adopts a semi-automatic method for welding, which results in the need for manual clamping of the welding machine to align and fit the parts to be welded during the welding process of the spiral, and the spiral is easily compressed and bent during the welding process, which not only makes the product quality of the finished spiral poor, but also poses serious safety hazards, and the welding efficiency of the spiral is also poor; the present invention provides a spiral automatic welding equipment and a welding method thereof, which realizes the function of adaptively clamping the spiral according to the diameter and length of the spiral, and also realizes the function of adaptively auxiliary supporting the spiral welding area according to the height and diameter of the spiral during the spiral welding process, and also realizes the function of automatically welding the spiral, which not only avoids the situation where the spiral is compressed and deformed during the welding process, but also ensures the product quality of the finished spiral and improves the welding efficiency of the spiral.
[0005] To achieve the above object, the technical solution adopted by the present invention is: A spiral automatic welding device includes a bottom support assembly, the bottom support assembly is used to support a first end support assembly, a first linear drive assembly and a second linear drive assembly, the first linear drive assembly is used to drive the second end support assembly to perform lateral linear movement, the first end support assembly and the second end support assembly are respectively used to support the two ends of the spiral and rotate the spiral in a circle; the second linear drive assembly is used to drive the vertical adjustment assembly to perform lateral linear movement, the vertical adjustment assembly is used to adjust the vertical height of the lateral adjustment assembly, the lateral adjustment assembly is used to adjust the auxiliary support spacing of the auxiliary support assembly and to fit the auxiliary support surface of the auxiliary support assembly to the outer wall of the spiral; the third linear drive assembly is used to drive the five-axis steering assembly to perform lateral linear movement, the five-axis steering assembly is used to drive the welding assembly to rotate freely and cooperate with the welding assembly to complete the welding operation on the spiral, and the welding assembly is used to weld the spiral shaft and spiral blades in the spiral.
[0006] The aforementioned spiral automatic welding equipment, the bottom support assembly includes a bottom support plate, the upper surface of the bottom support plate is provided with a bottom support groove, and the inner side wall of the bottom support groove is provided with a side hole; the outer wall of the bottom surface of the bottom support plate is provided with a support column, and the outer side wall of the support column is provided with a connecting plate, wherein the outer wall of the bottom surface of the connecting plate is provided with a connecting hole.
[0007] The aforementioned spiral automatic welding equipment, the first end support assembly includes a first support frame, the first support frame is detachably connected to the upper surface of the bottom support plate, the upper surface of the first support frame is provided with a first support plate, the outer side wall of the first support plate is detachably connected to the first servo motor, the output shaft of the first servo motor is connected to one end of the first rotating shaft, and the other end of the first rotating shaft is provided with a first rotating plate, wherein the outer side wall of the first rotating plate is detachably connected to the first end plate; the inner side wall of the first end plate is detachably connected to the first support rod, and the outer side wall of the first support rod is provided with a first card slot.
[0008] The aforementioned spiral automatic welding equipment, the first linear drive component includes a first driving motor, the first driving motor is detachably connected to the inside of the bottom support groove, the output shaft of the first driving motor is connected to the first screw rod, and the outer wall of the first screw rod is provided with a first ball nut, wherein the outer wall of the first ball nut is detachably connected to the first vertical plate, the upper surface of the first vertical plate is fixedly connected to the first sliding block, the outer wall of the first sliding block is provided with a first through hole, wherein the inner side wall of the first through hole is slidably connected to the inner side wall of the side hole; the second end support assembly includes a second support bracket, the second support bracket is detachably connected to the upper surface of the first sliding block, the upper surface of the second support bracket is provided with a second support plate, the outer wall of the second support plate is detachably connected to the second servo motor, wherein the output shaft of the second servo motor is connected to one end of the second rotating shaft, and the other end of the second rotating shaft is provided with a second rotating plate, the outer wall of the second rotating plate is detachably connected to the second end plate, the outer wall of the second end plate is detachably connected to the second support rod, and the outer wall of the second support rod is provided with a second slot.
[0009] The aforementioned spiral automatic welding equipment, the second linear drive assembly includes a second drive motor, the second drive motor is detachably connected to the inside of the bottom support groove, the output shaft of the second drive motor is connected to the second screw rod, the outer side wall of the second screw rod is provided with a second ball nut, and the outer side wall of the second ball nut is detachably connected to the second vertical plate; the upper surface of the second vertical plate is fixedly connected to the second slider, and the outer side wall of the second slider is provided with a second through hole, wherein the inner side wall of the second through hole is slidably connected to the inner side wall of the side hole.
[0010] The aforementioned spiral automatic welding equipment, the vertical adjustment component includes a horizontal plate, the horizontal plate is detachably connected to the upper surface of the second slider, and the outer wall of the bottom surface of the horizontal plate is detachably connected to an electric hydraulic cylinder, wherein the inner side wall of the electric hydraulic cylinder is slidably connected to one end of a hydraulic telescopic rod, and the other end of the hydraulic telescopic rod is provided with a top plate, and the upper surface of the top plate is provided with a support groove; the outer wall of the bottom surface of the top plate is detachably connected to a first limit rod, and the upper surface of the horizontal plate is provided with a first limit hole, wherein the outer side wall of the first limit rod is slidably connected to the inner side wall of the first limit hole.
[0011] The aforementioned automatic spiral welding equipment, the lateral adjustment component includes an adjusting motor, the adjusting motor is detachably connected to the outer wall of the top plate, the output shaft of the adjusting motor is connected to one end of the adjusting rod, and the other end of the adjusting rod is rotatably connected to the inner wall of the support groove, wherein the outer wall of the adjusting rod is provided with a left-hand thread line and a right-hand thread line; the outer wall of the left-hand thread line is provided with a left-hand ball nut, and the outer wall of the left-hand ball nut is detachably connected to a first adjusting plate, wherein the outer wall of the first adjusting plate is provided with a first adjusting hole; the outer wall of the right-hand thread line is provided with a right-hand ball nut, and the outer wall of the right-hand ball nut is detachably connected to a second adjusting plate, The outer wall of the second adjustment plate is provided with a second adjustment hole; the inner wall of the bottom surface of the support groove is provided with a sliding rail, and the outer wall of the slide rail is provided with a sliding hole, wherein the inner wall of the sliding hole is slidably connected to the inner wall of the first adjustment hole and the second adjustment hole; the auxiliary support assembly includes a first auxiliary support plate and a second auxiliary support plate, the first auxiliary plate is detachably connected to the upper surface of the first adjustment plate, the outer wall of the first auxiliary plate is rotatably connected to the first auxiliary support shaft, and the outer wall of the first auxiliary support shaft is provided with a first auxiliary support roller; the second auxiliary plate is detachably connected to the upper surface of the second adjustment plate, the outer wall of the second auxiliary plate is rotatably connected to the second auxiliary support shaft, and the outer wall of the second auxiliary shaft is provided with a second auxiliary roller.
[0012] The aforementioned spiral automatic welding equipment, the third linear drive assembly includes a first side support plate and a second side support plate, the first side support plate and the second side support plate are both arranged on the outer side wall of the bottom support plate, the outer side wall of the first side support plate is detachably connected to the third driving motor, the output shaft of the third driving motor is connected to one end of the third screw rod, and the other end of the third screw rod is rotatably connected to the outer side wall of the second side support plate; the outer side wall of the third screw rod is provided with a third ball nut, the outer side wall of the third ball nut is detachably connected to the third slider, and the outer side wall of the third slider is provided with a second limiting hole, a second limiting rod is provided between the first side support plate and the second side support plate, wherein the outer side wall of the second limiting rod is slidably connected to the inner side wall of the second limiting hole.
[0013] The aforementioned spiral automatic welding equipment, the five-axis steering assembly includes a first steering motor, the first steering motor is detachably connected to the inner wall of the third slider, the output shaft of the first steering motor is connected to one end of the first steering rod, and the other end of the first steering rod is provided with a right-angle plate, the outer side wall of the right-angle plate is detachably connected to the second steering motor, the inner side wall of the second steering motor is connected to one end of the second steering rod, and the other end of the second steering rod is detachably connected to the first swing arm; the outer side wall of the first swing arm is detachably connected to the third steering motor, the output shaft of the third steering motor is connected to one end of the third steering rod, and the first The other end of the three steering rods is detachably connected to the second swing arm, the outer side wall of the second swing arm is detachably connected to the fourth steering motor, the output shaft of the fourth steering motor is connected to one end of the fourth steering rod, and the other end of the fourth steering rod is detachably connected to the U-shaped plate; the outer side wall of the U-shaped plate is provided with a U-shaped groove, the outer side wall of the U-shaped plate is detachably connected to the fifth steering motor, the output shaft of the fifth steering motor is connected to one end of the fifth steering rod, and the other end of the fifth steering rod is rotatably connected to the inner side wall of the U-shaped groove; the welding assembly includes a welding machine, which is detachably connected to the outer side wall of the fifth steering rod, and the outer side wall of the welding machine is provided with a welding rod.
[0014] Preferably, the method comprises the following steps: Step 1: The auxiliary support is positioned. The second drive motor drives the second screw to rotate, thereby driving the second vertical plate and the second slider to move linearly inside the bottom support groove under the cooperation of the second ball nut and the inner side wall of the second through hole and the inner side wall of the side hole, thereby driving the vertical adjustment component, the horizontal adjustment component and the auxiliary support component to be positioned horizontally to the desired position according to the length of the spiral body; and a control button to move the second support rod to the left and right sides of the rotation axis, so that the second support rod can be adjusted to the desired position and the rotation axis can be adjusted to the right and the rotation axis can be adjusted to the desired position. Step 3: Adjust the height of the auxiliary support. The electric hydraulic cylinder drives the hydraulic telescopic rod to slide and retract, thereby driving the top plate to move vertically linearly, and then driving the auxiliary support assembly to fall vertically to the desired position. At the same time, the outer wall of the first limiting rod can slide along the inner wall of the first limiting hole. Step 4: auxiliary support fitting. The adjusting motor drives the adjusting rod to rotate, thereby driving the left-handed thread and the right-handed thread to rotate. Then, the left-handed thread rotates and the left-handed ball nut and the first adjusting hole slide along the sliding hole, which drives the first adjusting plate and the first auxiliary support roller to move linearly along the slide rail to fit the outer wall of the spiral body. At the same time, the right-handed thread rotates and the right-handed ball nut and the second adjusting hole slide along the sliding hole, which drives the second adjusting plate and the second auxiliary support roller to move linearly along the slide rail to fit the outer wall of the spiral body. Step 5: Welding is performed by operating the third drive motor to drive the third screw to rotate, thereby driving the third slider to move linearly to a desired position under the cooperation of the third ball nut and the outer wall of the second limiting rod and the inner wall of the second limiting hole; Step six, adjust the welding direction, the first steering motor drives the first steering rod to rotate, thereby driving the right-angle plate to rotate horizontally, and then the second steering motor drives the second steering rod to rotate, thereby driving the first swing arm to rotate vertically, and then the third steering motor drives the third steering rod to rotate, thereby driving the second swing arm to rotate vertically, and then the fourth steering motor drives the fourth steering rod to rotate, thereby driving the U-shaped plate to rotate, and then the fifth steering motor drives the fifth steering rod to rotate, thereby driving the welder to rotate inside the U-shaped groove, and then driving the welding rod to align with the required welding position. At the same time, the first servo motor and the second servo motor rotate in the same direction to drive the spiral body to rotate and the first auxiliary support roller rotates along the first auxiliary support shaft and the second auxiliary roller rotates along the second auxiliary support shaft. The welding operation between the spiral shaft and the spiral blade in the spiral body can be completed.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. First, the first driving motor drives the first screw to rotate, so that the first ball nut and the inner side wall of the first through hole and the inner side wall of the side hole can drive the first vertical plate and the first slider to move linearly inside the bottom support groove, and then drive the second end support assembly to move to the required position according to the length of the spiral body. Then, the first support rod and the second support rod of corresponding sizes are selected according to the diameter of the spiral body to be welded, and the first support rod and the second support rod are detachably connected to the first end plate and the second end plate respectively. Then, the first servo motor is used to drive the first rotating shaft to rotate, so as to drive the first rotating plate, the first end plate and the first support assembly to move linearly. The support rod rotates to a desired angle, and at the same time, the second servo motor drives the second rotating shaft to rotate, thereby driving the second rotating plate, the second end plate and the second support rod to rotate to a desired angle, and then with the cooperation of the first linear drive component, the two ends of the spiral body can be respectively engaged with the first slot and the second slot, so that the spiral body can be clamped in the middle position between the first support rod and the second support rod, effectively realizing the function of the spiral automatic welding equipment to automatically clamp the spiral body to be welded, and the equipment can be adaptively adjusted according to the diameter and length of the spiral body, which not only improves the clamping stability of the spiral body, but also improves the welding applicability of the equipment.
[0016] 2. The second driving motor drives the second screw to rotate, thereby driving the second vertical plate and the second slider to move linearly inside the bottom support groove under the cooperation of sliding between the second ball nut and the inner wall of the second through hole and the inner wall of the side hole, thereby driving the vertical adjustment component, the lateral adjustment component and the auxiliary support component to fall laterally to the required position according to the length of the spiral body, and then the electric hydraulic cylinder drives the hydraulic telescopic rod to slide telescopically, thereby driving the top plate to move vertically linearly, thereby driving the auxiliary support assembly to fall vertically to the required position, at the same time, the outer wall of the first limit rod can slide along the inner wall of the first limit hole, and then the adjusting motor drives the adjusting rod to rotate, thereby driving the left-handed thread and the right-handed thread to rotate, and then the left-handed thread rotates and drives the left-handed ball nut. The first adjusting hole slides along the sliding hole, which can drive the first adjusting plate and the first auxiliary support roller to move linearly along the slide rail to fit the outer wall of the spiral. At the same time, the right-handed thread rotates and the right-handed ball nut and the second adjusting hole slide along the sliding hole, which can drive the second adjusting plate and the second auxiliary support roller to move linearly along the slide rail to fit the outer wall of the spiral. The automatic spiral welding equipment effectively realizes the function of auxiliary support for the spiral welding area during the spiral welding process, and the equipment can be adaptively adjusted according to the height and diameter of the spiral, and can also move with the movement of the welding area, which not only avoids the spiral from being compressed and deformed due to lack of middle support during the welding process, but also ensures the product quality of the finished spiral.
[0017] 3. The third driving motor is used to drive the third screw rod to rotate, so that the third slider can be driven linearly to the desired position under the cooperation of the third ball nut and the outer wall of the second limit rod and the inner wall of the second limit hole. Then, the first steering motor is used to drive the first steering rod to rotate, so as to drive the right angle plate to rotate horizontally. Then, the second steering motor is used to drive the second steering rod to rotate, so as to drive the first swing arm to rotate vertically. Then, the third steering motor is used to drive the third steering rod to rotate, so as to drive the second swing arm to rotate vertically. Then, the fourth steering motor is used to drive the fourth steering rod to rotate, so as to drive the U-shaped plate to rotate. Then, the fifth steering motor is used to drive the fifth steering rod to rotate. The rotation of the rod can drive the welding machine to rotate inside the U-shaped groove, and then drive the welding rod to align with the required welding position. At the same time, the spiral body can be driven to rotate under the action of the first servo motor and the second servo motor rotating in the same direction, and the welding operation between the spiral shaft and the spiral blades in the spiral body can be completed under the coordinated action of the first auxiliary support roller rotating along the first auxiliary support axis and the second auxiliary roller rotating along the second auxiliary support axis. The automatic spiral welding equipment effectively realizes the function of automatically welding the spiral body, and the welder can automatically adjust the direction and always fit the welding gap during the welding process, which not only improves the welding efficiency of the spiral body, but also eliminates the safety hazards of holding the welder for welding during the welding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic structural diagram of the bottom support assembly of the present invention; Figure 3 This is a schematic structural diagram of the first end support assembly of the present invention; Figure 4 Schematic diagram of the structure of the first linear drive assembly of the present invention; Figure 5 It is a schematic structural diagram of the second linear drive assembly and the second end support assembly of the present invention; Figure 6 It is a schematic structural diagram of the vertical adjustment assembly of the present invention; Figure 7 For the present invention Figure 6 A in the middle is an enlarged structural diagram; Figure 8 is a schematic structural diagram of a third linear drive assembly of the present invention; Figure 9 For the present invention Figure 8 The enlarged structural diagram at B in the middle; Figure 10 For the present invention Figure 8 Enlarged structural diagram at point C in the middle.
[0019] In the figure: 1. bottom support assembly; 101. bottom support plate; 102. bottom support groove; 103. support column; 104. connecting plate; 105. connecting hole; 106. side hole; 2. first end support assembly; 201. first support frame; 202. first support plate; 203. first servo motor; 204. first rotating shaft; 205. first rotating plate; 206. first end plate; 207. first support rod; 208. first slot; 3. first linear drive assembly; 301. first drive motor; 302. first screw rod; 303. first ball nut; 304. first vertical plate; 305. first slider; 306. first through hole; 4. second linear drive assembly; 401. second Drive motor; 402, second screw rod; 403, second ball nut; 404, second vertical plate; 405, second slider; 406, second through hole; 5, second end support assembly; 501, second support frame; 502, second support plate; 503, second servo motor; 504, second rotating shaft; 505, second rotating plate; 506, second end plate; 507, second support rod; 508, second slot; 6, vertical adjustment assembly; 601, horizontal plate; 602, electric hydraulic cylinder; 603, hydraulic telescopic rod; 604, top plate; 605, first limiting rod; 606, first limiting hole; 607, support slot; 7, horizontal adjustment assembly; 701, adjustment motor; 70 2. Adjustment rod; 703. Left-handed thread; 704. Right-handed thread; 705. Left-handed ball nut; 706. Right-handed ball nut; 707. First adjustment plate; 708. First adjustment hole; 709. Second adjustment plate; 7010. Second adjustment hole; 7011. Slide rail; 7012. Slide hole; 8. Auxiliary support assembly; 801. First auxiliary support plate; 802. First auxiliary support shaft; 803. First auxiliary support roller; 804. Second auxiliary support plate; 805. Second auxiliary support shaft; 806. Second auxiliary roller; 9. Third linear drive assembly; 901. First side support plate; 902. Second side support plate; 903. Third drive motor; 904. Third screw rod; 905. Third Ball nut; 906, third slider; 907, second limiting rod; 908, second limiting hole; 10, five-axis steering assembly; 1001, first steering motor; 1002, first steering rod; 1003, right-angle plate; 1004, second steering motor; 1005, second steering rod; 1006, first swing arm; 1007, third steering motor; 1008, third steering rod; 1009, second swing arm; 1010, fourth steering motor; 1011, fourth steering rod; 1012, U-shaped plate; 1013, U-shaped groove; 1014, fifth steering motor; 1015, fifth steering rod; 11, welding assembly; 1101, welding machine; 1102, welding rod. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0021] like Figure 1 As shown, a spiral automatic welding device includes a bottom support assembly 1, the bottom support assembly 1 is used to support the first end support assembly 2, the first linear drive assembly 3 and the second linear drive assembly 4, the first linear drive assembly 3 is used to drive the second end support assembly 5 to move horizontally linearly, the first end support assembly 2 and the second end support assembly 5 are respectively used to support the two ends of the spiral and rotate the spiral in a circle; the second linear drive assembly 4 is used to drive the vertical adjustment assembly 6 to move horizontally linearly, the vertical adjustment assembly 6 is used to adjust the vertical height of the horizontal adjustment assembly 7, the horizontal adjustment assembly 7 is used to adjust the auxiliary support spacing of the auxiliary support assembly 8 and make the auxiliary support surface of the auxiliary support assembly 8 fit with the outer wall of the spiral; the third linear drive assembly 9 It is used to drive the five-axis steering assembly 10 to move horizontally linearly. The five-axis steering assembly 10 is used to drive the welding assembly 11 to rotate freely and cooperate with the welding assembly 11 to complete the welding operation of the spiral. The welding assembly 11 is used to weld the spiral shaft and the spiral blades in the spiral. The present invention realizes the function of adaptively clamping the spiral according to the diameter and length of the spiral, and also realizes the function of adaptively supporting the spiral welding area according to the height and diameter of the spiral during the spiral welding process. It also realizes the function of automatically welding the spiral, which not only avoids the situation where the spiral is compressed and deformed during the welding process, but also ensures the product quality of the finished spiral and improves the welding efficiency of the spiral.
[0022] like Figure 2 As shown, the bottom support assembly 1 includes a bottom support plate 101, a bottom support groove 102 is provided on the upper surface of the bottom support plate 101, and a side hole 106 is provided on the inner wall of the bottom support groove 102; a support column 103 is provided on the outer wall of the bottom surface of the bottom support plate 101, and a connecting plate 104 is provided on the outer wall of the support column 103, wherein a connecting hole 105 is provided on the outer wall of the bottom surface of the connecting plate 104, and the connecting plate 104 can be detachably connected to the support surface by cooperating with an external connecting piece along the connecting hole 105, thereby enabling the bottom support plate 101 to be detachably connected to the support surface.
[0023] like Figure 3As shown, the first end support assembly 2 includes a first support frame 201, which is detachably connected to the upper surface of the bottom support plate 101, and a first support plate 202 is provided on the upper surface of the first support frame 201. The outer wall of the first support plate 202 is detachably connected to a first servo motor 203, and the output shaft of the first servo motor 203 is connected to one end of a first rotating shaft 204, and a first rotating plate 205 is provided at the other end of the first rotating shaft 204, wherein the outer wall of the first rotating plate 205 is detachably connected to a first end plate 206; the inner wall of the first end plate 206 is detachably connected to a first support rod 207, and a first card slot 208 is provided on the outer wall of the first support rod 207, and the first rotating shaft 204 is driven to rotate by the first servo motor 203, thereby driving the first rotating plate 205, the first end plate 206 and the first support rod 207 to rotate to a desired angle.
[0024] like Figure 4 and Figure 5 As shown, the first linear drive component 3 includes a first drive motor 301, the first drive motor 301 is detachably connected to the bottom support groove 102, the output shaft of the first drive motor 301 is connected to the first screw rod 302, and the outer wall of the first screw rod 302 is provided with a first ball nut 303, wherein the outer wall of the first ball nut 303 is detachably connected to the first vertical plate 304, the upper surface of the first vertical plate 304 is fixedly connected to the first slider 305, the outer wall of the first slider 305 is provided with a first through hole 306, wherein the inner wall of the first through hole 306 is slidably connected to the inner wall of the side hole 106; the second end support component 5 includes a second support frame 501, the second support frame 501 is detachably connected to the upper surface of the first slider 305, the upper surface of the second support frame 501 is provided with a second support plate 502, the second The outer wall of the support plate 502 is detachably connected to a second servo motor 503, wherein the output shaft of the second servo motor 503 is connected to one end of the second rotating shaft 504, and the other end of the second rotating shaft 504 is provided with a second rotating plate 505, the outer wall of the second rotating plate 505 is detachably connected to a second end plate 506, the outer wall of the second end plate 506 is detachably connected to a second support rod 507, and the outer wall of the second support rod 507 is provided with a second slot 508, and the first drive motor 301 drives the first screw rod 302 to rotate, thereby driving the first vertical plate 304 and the first slider 305 to move linearly inside the bottom support groove 102 under the cooperation of sliding between the first ball nut 303 and the inner wall of the first through hole 306 and the inner wall of the side hole 106, thereby driving the second end support assembly 5 to move to the desired position according to the length of the spiral body.
[0025] like Figure 5As shown, the second linear drive assembly 4 includes a second drive motor 401, the second drive motor 401 is detachably connected to the inside of the bottom support groove 102, the output shaft of the second drive motor 401 is connected to the second screw rod 402, the outer wall of the second screw rod 402 is provided with a second ball nut 403, and the outer wall of the second ball nut 403 is detachably connected to the second vertical plate 404; the upper surface of the second vertical plate 404 is fixedly connected to the second slider 405, and the outer wall of the second slider 405 is provided with a second through hole. Hole 406, wherein the inner wall of the second through hole 406 is slidably connected to the inner wall of the side hole 106, and the second drive motor 401 is used to drive the second screw rod 402 to rotate, thereby driving the second vertical plate 404 and the second slider 405 to move linearly inside the bottom support groove 102 under the cooperation of the second ball nut 403 and the inner wall of the second through hole 406 and the inner wall of the side hole 106, thereby driving the vertical adjustment component 6, the horizontal adjustment component 7 and the auxiliary support component 8 to be horizontally positioned to the required position according to the length of the spiral body.
[0026] like Figure 6 and Figure 7 As shown, the vertical adjustment assembly 6 includes a horizontal plate 601, which is detachably connected to the upper surface of the second slider 405, and the outer wall of the bottom surface of the horizontal plate 601 is detachably connected to an electric hydraulic cylinder 602, wherein the inner side wall of the electric hydraulic cylinder 602 is slidably connected to one end of a hydraulic telescopic rod 603, and the other end of the hydraulic telescopic rod 603 is provided with a top plate 604, and a support groove 607 is provided on the upper surface of the top plate 604; the outer wall of the bottom surface of the top plate 604 is detachably connected to a first limiting rod 605, and the upper surface of the horizontal plate 601 is provided with a first limiting hole 606, wherein the outer wall of the first limiting rod 605 is slidably connected to the inner wall of the first limiting hole 606, and the electric hydraulic cylinder 602 drives the hydraulic telescopic rod 603 to slide and telescope, thereby driving the top plate 604 to perform vertical linear movement, and then driving the auxiliary support assembly 8 to vertically fall to the desired position, and at the same time, the outer wall of the first limiting rod 605 can slide along the inner wall of the first limiting hole 606.
[0027] like Figure 9As shown, the lateral adjustment assembly 7 includes an adjustment motor 701, which is detachably connected to the outer wall of the top plate 604. The output shaft of the adjustment motor 701 is connected to one end of an adjustment rod 702, and the other end of the adjustment rod 702 is rotatably connected to the inner wall of the support groove 607, wherein the outer wall of the adjustment rod 702 is provided with a left-handed thread 703 and a right-handed thread 704; the outer wall of the left-handed thread 703 is provided with a left-handed ball nut 705, and the outer wall of the left-handed ball nut 705 is detachably connected to a first adjustment plate 707, wherein the first adjustment plate 70 7. A first adjustment hole 708 is provided on the outer wall of the right-hand thread 704; a right-hand ball nut 706 is provided on the outer wall of the right-hand ball nut 706, and a second adjustment plate 709 is detachably connected to the outer wall of the right-hand ball nut 706, wherein a second adjustment hole 7010 is provided on the outer wall of the second adjustment plate 709; a slide rail 7011 is provided on the inner wall of the bottom surface of the support groove 607, and a slide hole 7012 is provided on the outer wall of the slide rail 7011, wherein the inner wall of the slide hole 7012 is slidably connected to the inner wall of the first adjustment hole 708 and the second adjustment hole 7010; the auxiliary support assembly 8 includes a first auxiliary support plate 801 The first auxiliary support plate 801 is detachably connected to the upper surface of the first adjustment plate 707, and the outer wall of the first auxiliary support plate 801 is rotatably connected to the first auxiliary support shaft 802, and the outer wall of the first auxiliary support shaft 802 is provided with a first auxiliary support roller 803; the second auxiliary support plate 804 is detachably connected to the upper surface of the second adjustment plate 709, and the outer wall of the second auxiliary support plate 804 is rotatably connected to the second auxiliary support shaft 805, and the outer wall of the second auxiliary support shaft 805 is provided with a second auxiliary roller 806, and the regulating rod 702 is driven to rotate by the regulating motor 701 to drive the left-hand screw The lines 703 and the right-handed thread line 704 rotate, and then the left-handed thread line 703 rotates and the left-handed ball nut 705 and the first adjustment hole 708 slide along the slide hole 7012, which can drive the first adjustment plate 707 and the first auxiliary support roller 803 to move linearly along the slide rail 7011 to fit the outer wall of the spiral body. At the same time, the right-handed thread line 704 rotates and the right-handed ball nut 706 and the second adjustment hole 7010 slide along the slide hole 7012, which can drive the second adjustment plate 709 and the second auxiliary support roller 806 to move linearly along the slide rail 7011 to fit the outer wall of the spiral body.
[0028] like Figure 8As shown, the third linear drive assembly 9 includes a first side support plate 901 and a second side support plate 902, and the first side support plate 901 and the second side support plate 902 are both arranged on the outer side wall of the bottom support plate 101, and the outer side wall of the first side support plate 901 is detachably connected to a third drive motor 903, and the output shaft of the third drive motor 903 is connected to one end of a third screw rod 904, and the other end of the third screw rod 904 is rotatably connected to the outer side wall of the second side support plate 902; the outer side wall of the third screw rod 904 is provided with a third ball nut 905, and the outer side of the third ball nut 905 is detachably connected to the outer side wall of the bottom support plate 101 The side wall is detachably connected to a third slider 906, and a second limiting hole 908 is provided on the outer side wall of the third slider 906. A second limiting rod 907 is provided between the first side support plate 901 and the second side support plate 902, wherein the outer side wall of the second limiting rod 907 is slidably connected to the inner side wall of the second limiting hole 908. The third drive motor 903 drives the third screw rod 904 to rotate, so that the third slider 906 can be driven linearly to the desired position under the cooperation of the third ball nut 905 and the outer side wall of the second limiting rod 907 sliding with the inner side wall of the second limiting hole 908.
[0029] like Figure 10As shown, the five-axis steering assembly 10 includes a first steering motor 1001, which is detachably connected to the inner wall of the third slider 906, and the output shaft of the first steering motor 1001 is connected to one end of a first steering rod 1002, and the other end of the first steering rod 1002 is provided with a right-angle plate 1003, the outer side wall of the right-angle plate 1003 is detachably connected to the second steering motor 1004, the inner side wall of the second steering motor 1004 is connected to one end of a second steering rod 1005, and the other end of the second steering rod 1005 is detachably connected to the first swing arm 1006; The outer wall of the first swing arm 1006 is detachably connected to a third steering motor 1007, the output shaft of the third steering motor 1007 is connected to one end of a third steering rod 1008, and the other end of the third steering rod 1008 is detachably connected to a second swing arm 1009, the outer wall of the second swing arm 1009 is detachably connected to a fourth steering motor 1010, the output shaft of the fourth steering motor 1010 is connected to one end of a fourth steering rod 1011, and the other end of the fourth steering rod 1011 is detachably connected to a U-shaped plate 1012; the outer wall of the U-shaped plate 1012 is provided with a U-shaped groove 1013, The outer wall of the U-shaped plate 1012 is detachably connected to a fifth steering motor 1014, the output shaft of the fifth steering motor 1014 is connected to one end of a fifth steering rod 1015, and the other end of the fifth steering rod 1015 is rotatably connected to the inner wall of the U-shaped groove 1013; the welding assembly 11 includes a welding machine 1101, the welding machine 1101 is detachably connected to the outer wall of the fifth steering rod 1015, and the outer wall of the welding machine 1101 is provided with a welding rod 1102, which drives the first steering rod 1002 to rotate by the first steering motor 1001, thereby driving the right-angle plate 1003 to rotate horizontally, and then The second steering motor 1004 drives the second steering rod 1005 to rotate, thereby driving the first swing arm 1006 to rotate vertically. Then, the third steering motor 1007 drives the third steering rod 1008 to rotate, thereby driving the second swing arm 1009 to rotate vertically. Then, the fourth steering motor 1010 drives the fourth steering rod 1011 to rotate, thereby driving the U-shaped plate 1012 to rotate. Subsequently, the fifth steering motor 1014 drives the fifth steering rod 1015 to rotate, thereby driving the welding machine 1101 to rotate inside the U-shaped groove 1013, and then driving the welding rod 1102 to align with the required welding position.
[0030] Specifically, the method includes the following steps: Step 1: The auxiliary support is positioned. The second drive motor 401 drives the second screw rod 402 to rotate, thereby driving the second vertical plate 404 and the second slider 405 to move linearly inside the bottom support groove 102 under the cooperation of the second ball nut 403 and the inner wall of the second through hole 406 and the inner wall of the side hole 106, thereby driving the vertical adjustment component 6, the lateral adjustment component 7 and the auxiliary support component 8 to be positioned laterally to the desired position according to the length of the spiral body. That is, the present invention has the function of positioning the vertical adjustment component 6, the lateral adjustment component 7 and the auxiliary support component 8 laterally to the desired position according to the length of the spiral body; Step 2: The spiral is clamped. The first drive motor 301 drives the first screw rod 302 to rotate, so that the first vertical plate 304 and the first slider 305 can be driven to move linearly inside the bottom support groove 102 under the cooperation of the first ball nut 303 and the inner wall of the first through hole 306 and the inner wall of the side hole 106, thereby driving the second end support assembly 5 to move to the required position according to the length of the spiral. Then, the first support rod 207 and the second support rod 507 of the corresponding size are selected according to the diameter of the spiral to be welded, and then the first support rod 207 and the second support rod 507 are detachably connected to the first end plate 206 and the second end plate 506 respectively, and then the first servo motor is used to rotate the first screw rod 302. The motor 203 drives the first rotating shaft 204 to rotate, thereby driving the first rotating plate 205, the first end plate 206 and the first support rod 207 to rotate to a desired angle. At the same time, the second servo motor 503 drives the second rotating shaft 504 to rotate, thereby driving the second rotating plate 505, the second end plate 506 and the second support rod 507 to rotate to a desired angle. Then, with the cooperation of the first linear drive assembly 3, the two ends of the spiral body can be respectively engaged with the first clamping groove 208 and the second clamping groove 508, thereby clamping the spiral body in the middle position between the first support rod 207 and the second support rod 507. That is, the present invention has the function of adaptively clamping the spiral body according to the diameter and length of the spiral body. Step 3: Adjust the height of the auxiliary support. The electric hydraulic cylinder 602 drives the hydraulic telescopic rod 603 to telescope and slide, thereby driving the top plate 604 to move vertically linearly, and then driving the auxiliary support assembly 8 to vertically fall to the required position. At the same time, the outer wall of the first limiting rod 605 can slide along the inner wall of the first limiting hole 606, so that the present invention has the function of adaptively supporting the spiral welding area according to the height of the spiral during the spiral welding process; Step 4, auxiliary support fitting, the adjustment motor 701 drives the adjustment rod 702 to rotate, thereby driving the left-handed thread line 703 and the right-handed thread line 704 to rotate, and then the left-handed thread line 703 rotates and the left-handed ball nut 705 and the first adjustment hole 708 slide along the slide hole 7012, which can drive the first adjustment plate 707 and the first auxiliary support roller 803 to move linearly along the slide rail 7011 to fit the outer wall of the spiral. At the same time, the right-handed thread line 704 rotates and the right-handed ball nut 706 and the second adjustment hole 7010 slide along the slide hole 7012, which can drive the second adjustment plate 709 and the second auxiliary support roller 806 to move linearly along the slide rail 7011 to fit the outer wall of the spiral. That is, the present invention has the function of adaptively supporting the spiral welding area according to the diameter of the spiral during the spiral welding process; Step 5: Welding and positioning. The third drive motor 903 drives the third screw rod 904 to rotate, thereby driving the third slider 906 to move linearly to the desired position under the cooperation of the third ball nut 905 and the outer wall of the second limiting rod 907 and the inner wall of the second limiting hole 908. That is, the present invention has the function of adaptively positioning the five-axis steering assembly 10 to the desired position; Step 6: Adjust the welding direction. The first steering motor 1001 drives the first steering rod 1002 to rotate, thereby driving the right-angle plate 1003 to rotate horizontally. The second steering motor 1004 drives the second steering rod 1005 to rotate, thereby driving the first swing arm 1006 to rotate vertically. Then, the third steering motor 1007 drives the third steering rod 1008 to rotate, thereby driving the second swing arm 1009 to rotate vertically. Then, the fourth steering motor 1010 drives the fourth steering rod 1011 to rotate, thereby driving the U-shaped plate 1012 to rotate. Then, the fifth steering motor 1016 drives the second steering rod 1017 to rotate, thereby driving the second swing arm 1009 to rotate vertically. 1014 drives the fifth steering rod 1015 to rotate, thereby driving the welding machine 1101 to rotate inside the U-shaped groove 1013, and then driving the welding rod 1102 to align with the required welding position. At the same time, the spiral body can be driven to rotate under the action of the first servo motor 203 and the second servo motor 503 rotating in the same direction, and the first auxiliary support roller 803 rotates along the first auxiliary support shaft 802 and the second auxiliary roller 806 rotates along the second auxiliary support shaft 805. The welding operation between the spiral shaft and the spiral blades in the spiral body can be completed, so that the present invention has the function of automatically welding the spiral body.
[0031] The electronic components used in the present invention are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0032] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A spiral automatic welding device, comprising a bottom support assembly (1), characterized in that: The bottom support assembly (1) is used to support the first end support assembly (2), the first linear drive assembly (3) and the second linear drive assembly (4); the first linear drive assembly (3) is used to drive the second end support assembly (5) to perform lateral linear movement; the first end support assembly (2) and the second end support assembly (5) are respectively used to support the two ends of the spiral body and to perform circumferential rotation of the spiral body; The second linear drive component (4) is used to drive the vertical adjustment component (6) to perform lateral linear movement, the vertical adjustment component (6) is used to adjust the vertical height of the lateral adjustment component (7), and the lateral adjustment component (7) is used to adjust the auxiliary support spacing of the auxiliary support component (8) and to fit the auxiliary support surface of the auxiliary support component (8) to the outer side wall of the spiral body; The third linear drive assembly (9) is used to drive the five-axis steering assembly (10) to perform lateral linear movement, the five-axis steering assembly (10) is used to drive the welding assembly (11) to rotate freely and cooperate with the welding assembly (11) to complete the welding operation of the spiral body, and the welding assembly (11) is used to weld the spiral shaft and the spiral blades in the spiral body.
2. The automatic spiral welding equipment according to claim 1, characterized in that: The bottom support assembly (1) comprises a bottom support plate (101), a bottom support groove (102) is provided on the upper surface of the bottom support plate (101), and a side hole (106) is provided on the inner side wall of the bottom support groove (102); The outer wall of the bottom surface of the bottom support plate (101) is provided with a support column (103), and the outer wall of the support column (103) is provided with a connecting plate (104), wherein the outer wall of the bottom surface of the connecting plate (104) is provided with a connecting hole (105).
3. The automatic spiral welding equipment according to claim 2, characterized in that: The first end support assembly (2) comprises a first support frame (201), the first support frame (201) is detachably connected to the upper surface of the bottom support plate (101), a first support plate (202) is provided on the upper surface of the first support frame (201), an outer side wall of the first support plate (202) is detachably connected to a first servo motor (203), an output shaft of the first servo motor (203) is connected to one end of a first rotating shaft (204), and a first rotating plate (205) is provided at the other end of the first rotating shaft (204), wherein an outer side wall of the first rotating plate (205) is detachably connected to a first end plate (206); The inner side wall of the first end plate (206) is detachably connected to a first support rod (207), and the outer side wall of the first support rod (207) is provided with a first slot (208).
4. The automatic spiral welding equipment according to claim 2, characterized in that: The first linear drive assembly (3) comprises a first drive motor (301), the first drive motor (301) is detachably connected to the inside of the bottom support groove (102), the output shaft of the first drive motor (301) is connected to a first screw rod (302), and the outer side wall of the first screw rod (302) is provided with a first ball nut (303), wherein the outer side wall of the first ball nut (303) is detachably connected to a first vertical plate (304), the upper surface of the first vertical plate (304) is fixedly connected to a first slider (305), the outer side wall of the first slider (305) is provided with a first through hole (306), wherein the inner side wall of the first through hole (306) is slidably connected to the inner side wall of the side hole (106); The second end support assembly (5) comprises a second support frame (501), the second support frame (501) is detachably connected to the upper surface of the first slider (305), a second support plate (502) is provided on the upper surface of the second support frame (501), an outer side wall of the second support plate (502) is detachably connected to a second servo motor (503), wherein an output shaft of the second servo motor (503) is connected to one end of a second rotating shaft (504), and a second rotating plate (505) is provided at the other end of the second rotating shaft (504), an outer side wall of the second rotating plate (505) is detachably connected to a second end plate (506), an outer side wall of the second end plate (506) is detachably connected to a second support rod (507), and a second slot (508) is provided on the outer side wall of the second support rod (507).
5. The automatic spiral welding equipment according to claim 2, characterized in that: The second linear drive assembly (4) comprises a second drive motor (401), the second drive motor (401) is detachably connected to the inside of the bottom support groove (102), the output shaft of the second drive motor (401) is connected to a second screw rod (402), the outer side wall of the second screw rod (402) is provided with a second ball nut (403), and the outer side wall of the second ball nut (403) is detachably connected to a second vertical plate (404); A second slider (405) is fixedly connected to the upper surface of the second vertical plate (404), and a second through hole (406) is opened on the outer side wall of the second slider (405), wherein the inner side wall of the second through hole (406) is slidably connected to the inner side wall of the side hole (106).
6. The automatic spiral welding equipment according to claim 5, characterized in that: The vertical adjustment assembly (6) includes a horizontal plate (601), the horizontal plate (601) is detachably connected to the upper surface of the second slider (405), and the outer wall of the bottom surface of the horizontal plate (601) is detachably connected to an electric hydraulic cylinder (602), wherein the inner side wall of the electric hydraulic cylinder (602) is slidably connected to one end of a hydraulic telescopic rod (603), and the other end of the hydraulic telescopic rod (603) is provided with a top plate (604), and the upper surface of the top plate (604) is provided with a support groove (607); The outer wall of the bottom surface of the top plate (604) is detachably connected to a first limiting rod (605), and the upper surface of the horizontal plate (601) is provided with a first limiting hole (606), wherein the outer wall of the first limiting rod (605) is slidably connected to the inner wall of the first limiting hole (606).
7. The automatic spiral welding equipment according to claim 6, characterized in that: The lateral adjustment assembly (7) includes an adjustment motor (701), the adjustment motor (701) is detachably connected to the outer side wall of the top plate (604), the output shaft of the adjustment motor (701) is connected to one end of an adjustment rod (702), and the other end of the adjustment rod (702) is rotatably connected to the inner side wall of the support groove (607), wherein the outer side wall of the adjustment rod (702) is provided with a left-handed thread (703) and a right-handed thread (704); The outer wall of the left-handed thread (703) is provided with a left-handed ball nut (705), and the outer wall of the left-handed ball nut (705) is detachably connected to a first adjustment plate (707), wherein the outer wall of the first adjustment plate (707) is provided with a first adjustment hole (708); The outer wall of the right-handed thread (704) is provided with a right-handed ball nut (706), and the outer wall of the right-handed ball nut (706) is detachably connected to a second adjustment plate (709), wherein the outer wall of the second adjustment plate (709) is provided with a second adjustment hole (7010); The inner wall of the bottom surface of the support groove (607) is provided with a slide rail (7011), and the outer wall of the slide rail (7011) is provided with a slide hole (7012), wherein the inner wall of the slide hole (7012) is slidably connected to the inner walls of the first adjustment hole (708) and the second adjustment hole (7010); The auxiliary support assembly (8) comprises a first auxiliary support plate (801) and a second auxiliary support plate (804), wherein the first auxiliary support plate (801) is detachably connected to the upper surface of the first adjustment plate (707), an outer side wall of the first auxiliary support plate (801) is rotatably connected to a first auxiliary support shaft (802), and a first auxiliary support roller (803) is provided on the outer side wall of the first auxiliary support shaft (802); The second auxiliary support plate (804) is detachably connected to the upper surface of the second adjustment plate (709); the outer side wall of the second auxiliary support plate (804) is rotatably connected to the second auxiliary support shaft (805); and the outer side wall of the second auxiliary support shaft (805) is provided with a second auxiliary support roller (806).
8. The automatic spiral welding equipment according to claim 2, characterized in that: The third linear drive assembly (9) comprises a first side support plate (901) and a second side support plate (902), wherein the first side support plate (901) and the second side support plate (902) are both arranged on the outer side wall of the bottom support plate (101), the outer side wall of the first side support plate (901) is detachably connected to a third drive motor (903), the output shaft of the third drive motor (903) is connected to one end of a third screw rod (904), and the other end of the third screw rod (904) is rotatably connected to the outer side wall of the second side support plate (902); The outer wall of the third screw rod (904) is provided with a third ball nut (905), the outer wall of the third ball nut (905) is detachably connected to a third slider (906), and the outer wall of the third slider (906) is provided with a second limiting hole (908), and a second limiting rod (907) is provided between the first side support plate (901) and the second side support plate (902), wherein the outer wall of the second limiting rod (907) is slidably connected to the inner wall of the second limiting hole (908).
9. The automatic spiral welding equipment according to claim 8, characterized in that: The five-axis steering assembly (10) comprises a first steering motor (1001), the first steering motor (1001) being detachably connected to the inner wall of the third slider (906), the output shaft of the first steering motor (1001) being connected to one end of a first steering rod (1002), and the other end of the first steering rod (1002) being provided with a right-angle plate (1003), the outer wall of the right-angle plate (1003) being detachably connected to a second steering motor (1004), the inner wall of the second steering motor (1004) being connected to one end of a second steering rod (1005), and the other end of the second steering rod (1005) being detachably connected to a first swing arm (1006); The outer side wall of the first swing arm (1006) is detachably connected to a third steering motor (1007), the output shaft of the third steering motor (1007) is connected to one end of a third steering rod (1008), and the other end of the third steering rod (1008) is detachably connected to a second swing arm (1009), the outer side wall of the second swing arm (1009) is detachably connected to a fourth steering motor (1010), the output shaft of the fourth steering motor (1010) is connected to one end of a fourth steering rod (1011), and the other end of the fourth steering rod (1011) is detachably connected to a U-shaped plate (1012); The outer wall of the U-shaped plate (1012) is provided with a U-shaped groove (1013), the outer wall of the U-shaped plate (1012) is detachably connected to a fifth steering motor (1014), the output shaft of the fifth steering motor (1014) is connected to one end of a fifth steering rod (1015), and the other end of the fifth steering rod (1015) is rotatably connected to the inner wall of the U-shaped groove (1013); The welding assembly (11) comprises a welder (1101), the welder (1101) being detachably connected to the outer side wall of the fifth steering rod (1015), and a welding rod (1102) being provided on the outer side wall of the welder (1101).
10. A welding method for a spiral automatic welding device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: The auxiliary support is positioned. The second drive motor (401) is driven to rotate the second screw rod (402), thereby driving the second vertical plate (404) and the second slider (405) to move linearly inside the bottom support groove (102) under the cooperation of the sliding between the second ball nut (403) and the inner wall of the second through hole (406) and the inner wall of the side hole (106), thereby driving the vertical adjustment component (6), the horizontal adjustment component (7) and the auxiliary support component (8) to be positioned horizontally to the desired position according to the length of the spiral body; Step 2: The spiral is clamped, and the first drive motor (301) is driven to rotate the first screw rod (302), thereby driving the first vertical plate (304) and the first slider (305) to move linearly inside the bottom support groove (102) under the cooperation of the first ball nut (303) and the inner wall of the first through hole (306) and the inner wall of the side hole (106), thereby driving the second end support assembly (5) to move to the required position according to the length of the spiral, and then selecting the first support rod (207) and the second support rod (507) of corresponding size according to the diameter of the spiral to be welded, and then respectively placing the first support rod (207) and the second support rod (507) between the first end plate (206) and the second end plate (506). A detachable connection is made, and then the first servo motor (203) is driven to rotate the first rotating shaft (204), thereby driving the first rotating plate (205), the first end plate (206) and the first support rod (207) to rotate to a desired angle. At the same time, the second servo motor (503) is driven to rotate the second rotating shaft (504), thereby driving the second rotating plate (505), the second end plate (506) and the second support rod (507) to rotate to a desired angle. Then, under the cooperation of the first linear drive component (3), the two ends of the spiral body can be respectively engaged with the first card slot (208) and the second card slot (508), thereby clamping the spiral body in the middle position between the first support rod (207) and the second support rod (507); Step 3: Adjust the height of the auxiliary support. The electric hydraulic cylinder (602) drives the hydraulic telescopic rod (603) to telescope and slide, thereby driving the top plate (604) to move vertically linearly, thereby driving the auxiliary support assembly (8) to fall vertically to the desired position. At the same time, the outer wall of the first limiting rod (605) can slide along the inner wall of the first limiting hole (606); Step 4, auxiliary support fitting, the adjustment motor (701) drives the adjustment rod (702) to rotate, thereby driving the left-handed thread (703) and the right-handed thread (704) to rotate, and then the left-handed thread (703) rotates and the left-handed ball nut (705) and the first adjustment hole (708) slide along the slide hole (7012), which can drive the first adjustment plate (707) and the first auxiliary support roller (803) to move linearly along the slide rail (7011) to fit the outer wall of the spiral body, and at the same time, the right-handed thread (704) rotates and the right-handed ball nut (706) and the second adjustment hole (7010) slide along the slide hole (7012), which can drive the second adjustment plate (709) and the second auxiliary support roller (806) to move linearly along the slide rail (7011) to fit the outer wall of the spiral body; Step 5: Welding is completed, and the third drive motor (903) is used to drive the third screw rod (904) to rotate, thereby driving the third slider (906) to move linearly to the desired position under the cooperation of the third ball nut (905) and the outer wall of the second limiting rod (907) and the inner wall of the second limiting hole (908); Step six, direction adjustment welding, the first steering motor (1001) is driven to rotate the first steering rod (1002), thereby driving the right-angle plate (1003) to rotate horizontally, and then the second steering motor (1004) is driven to rotate the second steering rod (1005), thereby driving the first swing arm (1006) to rotate vertically, and then the third steering motor (1007) is driven to rotate the third steering rod (1008), thereby driving the second swing arm (1009) to rotate vertically, and then the fourth steering motor (1010) is driven to rotate the fourth steering rod (1011), thereby driving the U-shaped plate (1012) to rotate. The fifth steering rod (1015) is driven to rotate by the fifth steering motor (1014), thereby driving the welding machine (1101) to rotate inside the U-shaped groove (1013), thereby driving the welding rod (1102) to align with the required welding position. At the same time, the spiral body can be driven to rotate under the action of the first servo motor (203) and the second servo motor (503) rotating in the same direction, and the first auxiliary support roller (803) rotates along the first auxiliary support shaft (802) and the second auxiliary support roller (806) rotates along the second auxiliary support shaft (805), thereby completing the welding operation between the spiral shaft and the spiral blades in the spiral body.