Wire coil storage rack at wire feeding position

By designing a stable wire coil storage rack for the wire feeding position, the problem of instability of wire coil cages in existing technologies has been solved, improving operational safety and avoiding equipment damage and personal injury.

CN120816448APending Publication Date: 2025-10-21BAOTOU IRON & STEEL (GROUP) CO LTD
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Patent Information

Application Number
CN202511209074.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-27
Publication Date
2025-10-21

AI Technical Summary

Technical Problem

The existing wire coil storage rack at the wire feeding position is poorly designed, causing the wire coil cage to be unstable, posing a safety hazard, affecting the refining process, and posing a risk of injury.

Method used

Design a wire coil storage rack for the wire feeding position, which includes a storage rack and a detachable placement rack. The placement rack consists of a support frame and an arc-shaped storage space. The auxiliary device is a hand-cranked jack. The positioning structure is connected by a limit plate and bolts to ensure the cage is stably connected.

Benefits of technology

It improves the stability of wire roll storage, eliminates safety hazards during hoisting and wire feeding, avoids the risk of the cage being pulled down and damaging the equipment and the wire scattering, and ensures operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a wire feeding position wire coil storage rack which comprises a storage rack body and further comprises a placement rack detachably connected with the storage rack body, the storage rack body is a platform support, moving wheels are arranged at the bottom of the storage rack body, and auxiliary devices are arranged on the two sides of the storage rack body. The auxiliary devices are arranged along the four corners of the storage rack, the auxiliary devices make contact with the positioning platform, the storage rack is composed of two sets of supporting frames which are symmetrical in the axial direction of a wire feeding reel, a storage space used for containing the wire feeding reel is formed in the storage rack in the axial direction of the wire feeding reel, and the storage space is of an arc-shaped structure. And positioning structures are detachably mounted at the two ends of the placement frame.
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Description

Technical Field

[0001] The invention belongs to the technical field of metallurgical equipment, and particularly relates to a wire coil storage rack at a wire feeding position. Background Art

[0002] The East Refining Facility in the Sheet Mill's Smelting Department utilizes a dual-wire feeder design. The East feeder is equipped with a lifting wire feeder capable of feeding both aluminum and high-calcium wire. The wire feeder's wire inlet faces a row of wire coil storage racks, each with three positions capable of simultaneously storing one coil of aluminum wire and two coils of high-calcium wire. During production, varying amounts of high-calcium wire are fed according to the steel grade to calcium-treat the molten steel, causing aluminum oxide inclusions to denature and float, improving the steel's castability.

[0003] Disadvantages of this original storage rack:

[0004] The raw wire storage rack is slightly longer than the wire cage along its axis and slightly shorter horizontally. The wire cage is placed parallel to the rack. Because high-calcium wire is supplied by multiple suppliers, wire diameters and layers vary, and the sizes of wire cages vary from manufacturer to manufacturer. After repeated recycling and use, the cages can become deformed and welded. Operators working with overhead crane drivers often have trouble placing the cages accurately into the racks when hoisting the wire. Cages are often seen tilted sideways or tilted to the left or right, making operation more difficult and posing a safety hazard. When the remaining wire is low, the cages can be easily pulled off the rack by the wire feeder due to their reduced weight and unstable placement. This can damage the equipment and affect the refining process. In more serious cases, the cages can become damaged and the wire can scatter, potentially injuring personnel.

[0005] In view of the above factors, a wire coil storage rack at the wire feeding position is provided. The present invention can prevent the cage from becoming light and being easily pulled off the storage rack by the wire feeding machine when there is not much wire left. In the least, the equipment will be damaged and the refining rhythm will be affected. In serious cases, the cage will be damaged and the wire will spread out, which may hurt people. Summary of the Invention

[0006] The object of the present invention is to provide a wire feeding position wire coil storage rack to solve the problems raised in the above background technology.

[0007] The object of the present invention is achieved through the following technical solution: a wire coil storage rack for a wire feeding position, comprising a storage rack and a placement rack detachably connected to the storage rack, wherein the storage rack is a platform bracket, a bottom of the storage rack is provided with moving wheels, and both sides of the storage rack are provided with auxiliary devices;

[0008] The auxiliary devices are arranged along the four corners of the storage rack, and the auxiliary devices are in contact with the positioning platform;

[0009] The placement rack is composed of a support frame arranged along the axis direction of the wire feeding reel, and a storage space for accommodating the wire feeding reel is opened on the placement rack along the axis direction of the wire feeding reel, and the storage space is arranged in an arc-shaped structure;

[0010] Positioning structures are detachably mounted on both ends of the placement rack.

[0011] Furthermore, the two sides of the placement rack are connected to each other via a connecting rod, and the connecting rod is a telescopic structure;

[0012] The placement rack is connected to a wire feeding roll storage cage in a detachable manner. The wire feeding roll storage cage is arranged in the same shape as the wire feeding roll, and the wire feeding roll is placed in the wire feeding roll storage cage.

[0013] Furthermore, the storage rack and the placement rack are detachably connected in a bolted or plug-in manner.

[0014] Furthermore, the positioning structure includes two groups of symmetrical limiting plates, the limiting plates are detachably connected to the support frame, and the positioning structure is in contact with and cooperates with the end surface of the wire coil storage cage.

[0015] Furthermore, the wire feeding coil storage cage is formed of a hollow cylindrical structure formed by a steel structure, one side of the two sides of the wire feeding coil storage cage has an elliptical wire feeding opening, and the other side is a closed structure;

[0016] The circumference of the wire feeding coil storage cage is formed by welding steel bars. Both sides of the wire feeding coil storage cage are end plates. Removable steel bars are symmetrically arranged on both sides of the upper side of the wire feeding coil storage cage.

[0017] Furthermore, the end plates on both sides of the wire feeding coil storage cage are connected to the steel bars through bolts.

[0018] Furthermore, positioning holes are symmetrically provided on the limiting plate, and the limiting plate is connected to the support frame through the positioning holes via bolts.

[0019] Furthermore, the placement rack is composed of two or three groups of support racks arranged along the axis direction of the wire feeding reel, and each support rack is connected by a connecting rod.

[0020] Furthermore, the limiting plate is in contact with the wire coil storage cage in the storage space, and the height of the limiting plate is not higher than the height of the support frame.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] The present invention can prevent the cage from being easily dragged off the storage rack by the wire feeder when the remaining wire is small. In the least, the equipment will be damaged and the refining rhythm will be affected. In the worst case, the cage will be damaged and the wire will spread out, which may hurt people.

[0023] The present invention eliminates the potential safety hazards of hoisting and wire feeding, and the placement rack is firmly connected to the storage rack, eliminating the potential risk of the wires being scattered and injuring people or objects. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a plan view of the present invention;

[0025] Figure 2 It is a three-dimensional schematic diagram of the placement rack of the present invention;

[0026] Figure 3 This invention Figure 2 Schematic diagram of the floor plan;

[0027] Figure 4 This is a schematic diagram of the placement rack and the wire feeding coil storage cage of the present invention;

[0028] Figure 5 It is a schematic diagram of the positioning plate provided with the limiting plate of the present invention. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0030] In the description of the present invention, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0031] In the description of the present invention, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0032] like Figure 1-5As shown, a wire coil storage rack for feeding wire includes a storage rack 1 and a placement rack 2 detachably connected to the storage rack 1. The storage rack 1 is a platform support. The bottom of the storage rack 1 is provided with moving wheels 3. Auxiliary devices 4 are provided on both sides of the storage rack 1.

[0033] The auxiliary device 4 is arranged along the four corners of the storage rack 1. The auxiliary device is a hand-cranked jack structure, which is used to achieve ground support. The auxiliary device 4 is in contact with the positioning platform 5.

[0034] The placement rack 2 is composed of a support frame 6 arranged along the axis of the wire feeding reel. A storage space 7 for accommodating the wire feeding reel is provided on the placement rack 2 along the axis of the wire feeding reel. The storage space 7 is an arc-shaped structure.

[0035] Positioning structures 8 are detachably mounted on both ends of the placement rack 2 .

[0036] In order to facilitate the distance change in use according to the length of the wire feeding reel through the connecting rod, the two sides of the placement rack 2 are connected to each other by a connecting rod 9, and the connecting rod 9 is a telescopic structure.

[0037] The placement rack 2 is connected to a wire feeding roll storage cage 10 in a detachable manner. The wire feeding roll storage cage 10 is configured to be in the same shape as the wire feeding roll, and the wire feeding roll is placed in the wire feeding roll storage cage 10 .

[0038] In order to facilitate detachable replacement during use, the storage rack 1 and the placement rack 2 are detachably connected in a bolted or plug-in manner.

[0039] In order to facilitate the fixing of the wire feeding roll storage cage 10 on both sides through the positioning structure when in use, the positioning structure 8 includes two groups of symmetrical limiting plates 11, and the limiting plates 11 are detachably connected to the support frame 6. The positioning structure 8 contacts and cooperates with the end face of the wire feeding roll storage cage 10.

[0040] In order to facilitate the feeding of wire to the wire feeding machine by setting an elliptical wire feeding opening 13 during wire drawing, the wire feeding coil storage cage 10 is formed of a hollow cylindrical structure made of steel structure. One side of the two sides of the wire feeding coil storage cage 10 has an elliptical wire feeding opening 13, and the other side is a closed structure 14;

[0041] Among them, two groups of positioning plates are symmetrically arranged on the limiting plate 11. The positioning plate is arranged on the side away from the elliptical wire feeding opening 13. The positioning plate has a protruding connecting column on the side facing the end plate. The protruding connecting column cooperates with the docking hole on the end plate to limit the entire wire feeding roll storage cage 10 to prevent rolling.

[0042] The circumference of the wire feeding coil storage cage 10 is formed by welding steel bars. Both sides of the wire feeding coil storage cage 10 are end plates, and detachable steel bars are symmetrically arranged on both sides of the upper side of the wire feeding coil storage cage 10.

[0043] Among them, there are 7 steel bars between the two end plates, of which the two on the top are detachable steel bars, and the rest are fixed steel bar structures. Since there are seven connecting columns, the two on the top are detachable screws and nuts. Before lifting the wire roll, the two upper connecting columns are removed. The operator directs the overhead crane to place the wire roll in the cage and then reinstall the two upper connecting columns. After cutting the packing tape of the wire roll, it can be inserted into the wire feeding machine for use.

[0044] In use, the end plates are connected by steel bars, two of which are detachable. The end plates on both sides of the wire feeding coil storage cage 6 are connected to the steel bars by bolts, and the steel bars connected by the bolts are a detachable steel bar structure.

[0045] In order to facilitate detachable replacement in use, positioning holes 12 are symmetrically provided on the limiting plate 11, and the positioning holes 12 connect the limiting plate 11 to the support frame 6 through bolts.

[0046] The placement rack 2 is composed of two or three groups of support racks 6 arranged along the axis direction of the wire feeding reel, and each support rack 6 is connected by a connecting rod.

[0047] The limiting plate is in contact with the wire coil storage cage 10 in the storage space 7 , and the height of the limiting plate is not higher than the height of the support frame 6 .

[0048] The present invention can prevent the cage from being easily dragged off the storage rack by the wire feeder when the remaining wire is small. In the least, the equipment will be damaged and the refining rhythm will be affected. In the worst case, the cage will be damaged and the wire will spread out, which may hurt people.

[0049] The present invention eliminates the potential safety hazards of hoisting and wire feeding, and the placement rack is firmly connected to the storage rack, eliminating the potential risk of the wires being scattered and injuring people or objects.

[0050] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0051] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A wire feeding position wire coil storage rack, comprising a storage rack (1), characterized in that: It also includes a placement rack (2) connected to the storage rack (1) in a detachable manner, the storage rack (1) is a platform bracket, the bottom of the storage rack (1) is provided with moving wheels (3), and both sides of the storage rack (1) are provided with auxiliary devices (4); The auxiliary device (4) is arranged along the four corners of the storage rack (1), and the auxiliary device (4) is in contact with the positioning platform (5); The placement rack (2) is composed of a support rack (6) arranged along the axis of the wire feeding reel, and a storage space (7) for accommodating the wire feeding reel is provided on the placement rack (2) along the axis of the wire feeding reel, and the storage space (7) is arranged in an arc-shaped structure; Positioning structures (8) are detachably mounted on both ends of the placement rack (2).

2. The wire feeding and wire coil storage rack according to claim 1, characterized in that: The two sides of the placement rack (2) are connected to each other via a connecting rod (9), and the connecting rod (9) is a telescopic structure; The placement rack (2) is connected to a wire feeding roll storage cage (10) in a detachable manner. The wire feeding roll storage cage (10) is arranged in the same shape as the wire feeding roll, and the wire feeding roll is placed in the wire feeding roll storage cage (10).

3. The wire coil storage rack for wire feeding position according to claim 2, characterized in that: The storage rack (1) and the placement rack (2) are detachably connected by bolt connection or plug-in connection.

4. The wire feeding and wire coil storage rack according to claim 3, characterized in that: The positioning structure (8) includes two groups of symmetrical limiting plates (11), and the limiting plates (11) are detachably connected to the support frame (6). The positioning structure (8) is in contact with the end surface of the wire coil storage cage (10).

5. The wire feeding and wire coil storage rack according to claim 4, characterized in that: The wire feeding coil storage cage (10) is a hollow cylindrical structure formed by a steel structure. One of the two sides of the wire feeding coil storage cage (10) has an elliptical wire feeding opening (13), and the other side is a closed structure (14); The circumference of the wire feeding coil storage cage (10) is formed by welding steel bars, and both sides of the wire feeding coil storage cage (10) are end plates. Removable steel bars are symmetrically arranged on both sides above the wire feeding coil storage cage (10).

6. The wire feeding and wire coil storage rack according to claim 5, characterized in that: The end plates on both sides of the wire feeding coil storage cage (6) are connected to the steel bars via bolts.

7. The wire feeding and wire coil storage rack according to claim 6, characterized in that: Positioning holes (12) are symmetrically provided on the limiting plate (11), and the positioning holes (12) connect the limiting plate (11) to the support frame (6) via bolts.

8. The wire feeding and wire coil storage rack according to claim 7, characterized in that: The placement rack (2) is composed of two or three groups of support racks (6) arranged along the axis direction of the wire feeding reel, and each support rack (6) is connected by a connecting rod.

9. The wire feeding and wire coil storage rack according to claim 8, characterized in that: The limiting plate contacts the wire coil storage cage (10) in the storage space (7), and the height of the limiting plate is not higher than the height of the support frame (6).