Wiring integrated automatic machine
By designing an integrated automatic wiring machine, utilizing conveyor belts and automated components at multiple workstations, the problem of low efficiency in traditional wiring is solved, achieving a highly efficient automated wiring process.
Patent Information
- Application Number
- CN202511333425.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2045-09-18
AI Technical Summary
Traditional wiring processes are inefficient and require automation to improve them.
Design an integrated automatic wiring machine, including a conveyor belt, multiple workstations, cylinders, motors and other components, to realize an automated wiring process.
It improves wiring efficiency and enables highly efficient automated operation.
Smart Images

Figure CN120834522A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of automatic wiring machine, and particularly relates to a wiring integrated automatic machine. BACKGROUND
[0002] Traditional wiring is manually wired by production line, and the efficiency is relatively low. The present application is a wiring integrated automatic machine, which automatically wires and is more efficient. SUMMARY
[0003] The present application aims to provide a wiring integrated automatic machine to solve the problems in the background art, which has the advantage of efficient wiring.
[0004] To achieve the above object, the present application provides the following technical scheme: a wiring integrated automatic machine, comprising a rack, a conveying belt arranged on the rack, a carrier installed on the conveying belt, a driving motor arranged at one end of the conveying belt and used to drive the conveying belt to move, and a sorting wire station, a wire cutting and stripping station, a wire twisting station, a heat shrink tube station and a punch pin station arranged on the rack according to the conveying belt, a cross beam fixedly connected to the rack and located above the carrier, the sorting wire station comprising a wire arranging positioning cylinder fixedly connected to the cross beam, a wire arranging pull-back cylinder fixedly connected to one side of the rack, a first support connected to the wire arranging pull-back cylinder, a wire arranging clamping cylinder arranged at one end of the first support, and a sorting plate connected to the wire arranging clamping cylinder.
[0005] As a further scheme of the present application, the wire cutting and stripping station comprises a wire cutting positioning cylinder connected to the cross beam and two wire cutting pull-back cylinders, the two wire cutting pull-back cylinders are respectively connected to a wire cutting cylinder and a wire stripping cylinder, and the wire cutting and stripping station further comprises a wire skin blowing valve.
[0006] As a further scheme of the present application, the wire twisting station comprises a wire twisting pull-back cylinder, the wire twisting pull-back cylinder is connected to a wire twisting motor, an output shaft of the wire twisting motor is connected to a fixing plate, and the fixing plate is connected to a wire twisting clamping plate.
[0007] As a further scheme of the present application, the heat shrink tube station comprises a heat shrink tube servo motor, the heat shrink tube servo motor is connected to a driving wheel, the rack is connected to a matching wheel located above the driving wheel, the rack is provided with a cutter cylinder, the cutter cylinder is connected to a cutter body, the rack is fixedly connected to a material moving cylinder, the material moving cylinder is connected to a cutter material clamping cylinder, and the cutter material clamping cylinder is connected to a material clamping plate.
[0008] As a further scheme of the present application: the punch pin station comprises a punch pin positioning cylinder fixedly connected with the cross beam, the rack is connected with a punch pin horizontal pushing cylinder, the rack is provided with a punch pin clamping cylinder, the punch pin horizontal pushing cylinder is connected with a punch pin line pressing cylinder, the punch pin horizontal pushing cylinder is connected with a punch pin front fork cylinder, and the upper portion of the rack is provided with a punch pin mechanism.
[0009] Compared with the prior art, the present application has the following beneficial effects:
[0010] S1. The line arrangement positioning cylinder is positioned to press down, the line arrangement positioning cylinder fixes the wiring, then the line arrangement clamping cylinder is positioned to clamp the wiring, the line arrangement pull-back cylinder is positioned to pull back, after being positioned, the line arrangement clamping cylinder is reset to release, the line arrangement pull-back cylinder is reset, the line arrangement positioning cylinder is reset to go up, it is worth noting that the line arrangement station occupies two line body stations, and then the process is ended.
[0011] S2. The line cutting positioning cylinder is positioned to press down, the line cutting cylinder and the wire stripping cylinder are simultaneously positioned, it is worth noting that the line cutting and stripping station occupies two line body stations, the line cutting pull-back cylinder is positioned to pull back, after the line cutting pull-back cylinder is positioned to pull back, the line cutting cylinder and the wire stripping cylinder are reset to release, the wire skin blowing valve is opened to blow off the wire skin, the line cutting positioning cylinder is reset to go up, and the process is ended.
[0012] S3. The line twisting station occupies two line body stations, the line twisting pull-back cylinder is positioned to push forward, the line twisting clamping plate clamps the wiring, the line twisting motor is started, after a period of time, the line twisting pull-back cylinder is reset to retract, and the process is ended.
[0013] S4. A certain amount of heat shrink tube is arranged in the driving wheel connected with the heat shrink tube servo motor, the line cutting clamping cylinder clamps the wiring and is positioned between the cooperating wheel and the driving wheel, the line cutting cylinder drives the line cutting body to be positioned to cut, and the material moving cylinder can drive the process to be ended.
[0014] S5. The punch pin material is positioned and the punch pin positioning cylinder goes down, the punch pin horizontal pushing cylinder is positioned, the punch pin clamping cylinder is positioned to clamp, the punch pin horizontal pushing cylinder is reset, the punch pin line pressing cylinder is positioned to press, the punch pin front fork cylinder is positioned to push forward, after being positioned, the punch pin mechanism starts to punch and rivet, after being completed, the punch pin clamping cylinder is reset to release, the punch pin front fork cylinder is reset to retract, the punch pin line pressing cylinder is reset to release, the punch pin positioning cylinder is reset to go up, and the process is ended. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a structural schematic view of the embodiment;
[0016] Figure 2 It is a structural schematic view of the line arrangement station in the embodiment;
[0017] Figure 3 It is a structural schematic view of the line cutting and stripping station in the embodiment;
[0018] Figure 4 Structure diagram of the wire twisting station in the embodiment;
[0019] Figure 5 Structure diagram of the connection relationship among the wire twisting motor, the fixed plate and the wire twisting clamp plate in the embodiment;
[0020] Figure 6 Structure diagram of the heat shrink tube station in the embodiment;
[0021] Figure 7 Structure diagram of the punch pin station in the embodiment Figure 6 Structure diagram of another perspective;
[0022] Figure 8 Structure diagram of the punch pin station in the embodiment from a first perspective;
[0023] Figure 9 Structure diagram of the punch pin station in the embodiment from a second perspective;
[0024] Figure 10 Structure diagram of the punch pin station in the embodiment from a third perspective.
[0025] In the drawings: 1, arrangement station; 2, wire cutting and stripping station; 3, wire twisting station; 4, heat shrink tube station; 5, punch pin station; 6, rack; 7, conveying belt; 8, carrier; 9, driving motor; 10, cross beam; 11, wire arrangement positioning cylinder; 12, wire arrangement pull-back cylinder; 13, first support; 14, wire arrangement clamping cylinder; 15, arrangement plate; 16, wire cutting positioning cylinder; 17, wire cutting pull-back cylinder; 18, wire cutting cylinder; 19, wire stripping cylinder; 20, wire twisting pull-back cylinder; 21, wire twisting motor; 22, fixed plate; 23, wire twisting clamp plate; 24, heat shrink tube servo motor; 25, driving wheel; 26, cooperating wheel; 27, cutter cylinder; 28, cutter body; 29, material moving cylinder; 30, cutter material clamping cylinder; 31, material clamping plate; 32, punch pin positioning cylinder; 33, punch pin horizontal pushing cylinder; 34, punch pin material clamping cylinder; 35, punch pin wire pressing cylinder; 36, punch pin front fork cylinder; 37, punch pin mechanism. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
[0027] In the embodiments of the present application,
[0028] The wiring integrated automatic machine comprises a rack 6, a conveying belt 7 arranged on the rack 6, a carrier 8 mounted on the conveying belt 7, a driving motor 9 arranged at one end of the conveying belt 7 and used for driving the conveying belt 7 to move, and a cross beam 10 fixedly connected to the rack 6 and located above the carrier 8, wherein the rack 6 is respectively provided with a wire arranging station 1, a wire cutting and stripping station 2, a wire twisting station 3, a heat shrink tube station 4 and a punch pin station 5 according to the conveying belt 7, the wire arranging station 1 comprises a wire arranging positioning cylinder 11 fixedly connected to the cross beam 10, one side of the rack 6 is fixedly connected with a wire arranging back-pulling cylinder 12, the wire arranging back-pulling cylinder 12 is connected with a first support 13, one end of the first support 13 is provided with a wire arranging clamping cylinder 14, and the wire arranging clamping cylinder 14 is connected with an arranging plate 15.
[0029] The wire cutting and stripping station 2 comprises a wire cutting positioning cylinder 16 connected with the cross beam 10 and two wire cutting back-pulling cylinders 17, the two wire cutting back-pulling cylinders 17 are respectively connected with a wire cutting cylinder 18 and a wire stripping cylinder 19, and the wire cutting and stripping station 2 further comprises a wire skin blowing valve.
[0030] The wire twisting station 3 comprises a wire twisting back-pulling cylinder 20 connected with a wire twisting motor 21, an output shaft of the wire twisting motor 21 is connected with a fixed plate 22, and the fixed plate 22 is connected with a wire twisting clamping plate 23.
[0031] The heat shrink tube station 4 comprises a heat shrink tube servo motor 24 connected with a driving wheel 25, the rack 6 is connected with a matching wheel 26 located above the driving wheel 25, the rack 6 is provided with a cutter cylinder 27 connected with a cutter body 28, the rack 6 is fixedly connected with a material moving cylinder 29 connected with a cutter material clamping cylinder 30, and the cutter material clamping cylinder 30 is connected with a material clamping plate 31.
[0032] The punch pin station 5 comprises a punch pin positioning cylinder 32 fixedly connected with the cross beam 10, the rack 6 is connected with a punch pin horizontal pushing cylinder 33, the rack 6 is provided with a punch pin material clamping cylinder 34, the punch pin horizontal pushing cylinder 33 is connected with a punch pin wire pressing cylinder 35, the punch pin horizontal pushing cylinder 33 is connected with a punch pin front fork cylinder 36, and the rack 6 is provided with a punch pin mechanism 37 located above the rack 6.
[0033] Working principle:
[0034] S1. The wire arranging positioning cylinder 11 is set to be pressed down, the wire arranging positioning cylinder 11 fixes the wiring, then the wire arranging clamping cylinder 14 is set to clamp the wiring, the wire arranging back-pulling cylinder 12 is set to be pulled back, after being positioned, the wire arranging clamping cylinder 14 is reset to be loosened, the wire arranging back-pulling cylinder 12 is reset, the wire arranging positioning cylinder 11 is reset to be raised, and it is worth noting that the wire arranging station 1 occupies two wire body stations, and then the process is ended.
[0035] S2. Tangential positioning cylinder 16 is set to lower, tangential cylinder 18 and stripping cylinder 19 are set at the same time, it is worth noting that the tangential stripping station 2 occupies two wire body stations, the tangential pull-back cylinder 17 is set to pull back, after the pull-back is completed, the tangential cylinder 18 and the stripping cylinder 19 are reset to release, the wire skin blowing valve is opened to blow off the wire skin, the tangential positioning cylinder 16 is reset to go up, and the process is ended.
[0036] S3. The twisting station 3 occupies two wire body stations, the twisting pull-back cylinder 20 is set to push forward, the twisting clamp plate 23 clamps the wiring, the twisting motor 21 is started, after a period of time, the twisting pull-back cylinder 20 is reset to retract, and the process is ended.
[0037] S4. A certain amount of heat shrink tube is arranged in the driving wheel 25 connected with the heat shrink tube servo motor 24, the cutter clamping cylinder 30 clamps the wiring and is positioned between the cooperating wheel 26 and the driving wheel 25, the cutter cylinder 27 drives the cutter body 28 to be positioned to cut off, and the material moving cylinder 29 can drive the end.
[0038] S5. The latch material is positioned and the punch latch positioning cylinder 32 is lowered, the punch latch horizontal push cylinder 33 is positioned, the punch latch clamping cylinder 34 is positioned to clamp, the punch latch horizontal push cylinder 33 is reset, the punch latch pressure wire cylinder 35 is positioned to press, the punch latch front fork cylinder 36 is positioned to push forward, after being positioned, the punch latch mechanism 37 is started to punch rivet, after being completed, the punch latch clamping cylinder 34 is reset to release, the punch latch front fork cylinder 36 is reset to retract, and the punch latch pressure wire cylinder 35 is reset to release, the punch latch positioning cylinder 32 is reset to go up, and the process is ended.
[0039] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A wiring-integrated automatic machine comprising a rack (6), characterized by: The rack (6) is provided with a conveying belt (7), the conveying belt (7) is installed with a carrier (8), one end of the conveying belt (7) is provided with a driving motor (9) for driving the movement of the conveying belt (7), the rack (6) is provided with a sorting line station (1), a cutting line stripping station (2), a twisting line station (3), a heat shrink tube station (4) and a punch pin station (5) according to the conveying belt (7) respectively, the rack (6) is fixedly connected with a cross beam (10) above the carrier (8), the sorting line station (1) comprises a wire arranging positioning cylinder (11) fixedly connected with the cross beam (10), one side of the rack (6) is fixedly connected with a wire arranging back pulling cylinder (12), the wire arranging back pulling cylinder (12) is connected with a first support (13), one end of the first support (13) is provided with a wire arranging clamping cylinder (14), and the wire arranging clamping cylinder (14) is connected with a sorting plate (15).
2. The wiring integrated automatic machine according to claim 1, characterized by: The cutting line stripping station (2) comprises a cutting line positioning cylinder (16) connected with the cross beam (10) and two cutting line back pulling cylinders (17), the two cutting line back pulling cylinders (17) are respectively connected with a cutting line cylinder (18) and a stripping cylinder (19), and the cutting line stripping station (2) further comprises a wire skin blowing valve.
3. The wiring integrated automatic machine according to claim 1, characterized by: The twisting line station (3) comprises a twisting line back pulling cylinder (20), the twisting line back pulling cylinder (20) is connected with a twisting motor (21), an output shaft of the twisting motor (21) is connected with a fixed plate (22), and the fixed plate (22) is connected with a twisting clamping plate (23).
4. The wiring integrated automatic machine according to claim 1, characterized by: The heat shrink tube station (4) comprises a heat shrink tube servo motor (24), the heat shrink tube servo motor (24) is connected with a driving wheel (25), the rack (6) is connected with a matching wheel (26) above the driving wheel (25), the rack (6) is provided with a cutter cylinder (27), the cutter cylinder (27) is connected with a cutter body (28), the rack (6) is fixedly connected with a material moving cylinder (29), the material moving cylinder (29) is connected with a cutter material clamping cylinder (30), and the cutter material clamping cylinder (30) is connected with a material clamping plate (31).
5. The wiring integrated automatic machine according to claim 1, characterized by: The punch pin station (5) comprises a punch pin positioning cylinder (32) fixedly connected with the cross beam (10), the rack (6) is connected with a punch pin horizontal pushing cylinder (33), the rack (6) is provided with a punch pin material clamping cylinder (34), the punch pin horizontal pushing cylinder (33) is connected with a punch pin wire pressing cylinder (35), the punch pin horizontal pushing cylinder (33) is connected with a punch pin front fork cylinder (36), and the rack (6) is provided with a punch pin mechanism (37) above.
Citation Information
Patent Citations
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