Iron core into shaft into magnetic ring machine

By designing a core-insertion shaft and magnetic ring-insertion machine, the machine frame, pressing device, and conveying mechanism are used to automate the assembly of motor shaft, core components, and magnetic ring components, solving the problem of low production efficiency of existing equipment and improving production efficiency.

CN120834686BActive Publication Date: 2026-03-20SHENZHEN JINMINJIANG RIVER MECHANICAL & ELECTRICAL EQUIP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-17
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing spindle core pressing equipment suffers from low production efficiency, especially since the magnetic ring bushing requires manual assembly and cannot be automated.

Method used

A core-to-spindle and magnetic ring assembly machine was designed, including a frame, a pressing device, a pressing and conveying mechanism, and a transport mechanism. The automatic assembly of the motor shaft, core, and magnetic ring assembly is achieved by a carrier block driven by a conveying drive. The automatic assembly of the three components on the pressing device is achieved by the cooperation of a clamping drive and a lifting drive.

Benefits of technology

It enables automated assembly of motor shaft, iron core and magnetic ring components, reduces transfer time, improves production efficiency, and avoids the need for manual assembly and separate equipment assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of motor manufacturing, and provides a core-into-shaft-magnetic-ring-assembly machine, which comprises a rack, a pressing device, a first carrying mechanism and a second carrying mechanism, the pressing device comprises a pressing support, a downward pressing driving element, a jacking driving element, a clamping driving element and a pressing head, the pressing head is installed on the output end of the downward pressing driving element; the pressing head and the output end of the jacking driving element are coaxially arranged above and below the motor shaft to clamp the motor shaft; the clamping driving element is used for horizontally clamping the motor shaft; the pressing conveying mechanism comprises a conveying driving element, a conveying guide element and a carrying block, the conveying guide element is installed on the rack, extends along a first direction and crosses the pressing bottom plate, and the conveying driving element directly or indirectly drives the carrying block to move along the first direction; the first carrying mechanism is used for carrying a magnetic ring assembly and a core piece to the carrying block; and the second carrying mechanism is used for carrying a motor shaft to the carrying block. The device realizes automatic assembly of the motor shaft, the magnetic ring assembly and the core piece, and improves the production efficiency.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of motor manufacturing, and particularly relates to a core-into-shaft-magnetic-ring machine. BACKGROUND

[0002] In modern industrial production, as a core power component, the assembly efficiency and precision of the rotor of a motor have a vital influence on the performance of the motor.

[0003] Chinese patent CN119401769A discloses a rotating shaft into iron core press-fitting equipment and an operating method thereof, which integrates an iron core feeding mechanism, an iron core height measuring and positioning mechanism, an iron core coding mechanism, a rotating shaft feeding mechanism, a rotating shaft press-fitting mechanism and a carrying device for transferring the iron core on a rack to form the rotating shaft into iron core press-fitting equipment. The equipment realizes automatic feeding, detection, automatic feeding of the rotating shaft, secondary lifting and transfer of the rotating shaft and automatic press-fitting of the rotating shaft into the iron core. However, the equipment can only realize automatic press-fitting of the iron core and the rotating shaft, and the magnetic ring bushing still needs to be manually assembled, which has the problem of low production efficiency. SUMMARY

[0004] The present application aims to provide a core-into-shaft-magnetic-ring machine, which aims to solve the technical problem of low production efficiency of the existing rotating shaft into iron core press-fitting.

[0005] The present application provides a core-into-shaft-magnetic-ring machine, which comprises:

[0006] A rack has a first direction, a second direction and a vertical direction which are perpendicular to each other.

[0007] A press-fitting device comprises a press-fitting support, a downward pressing driving member, a lifting driving member, a clamping driving member and a press-fitting head. The press-fitting support comprises a press-fitting bottom plate and a press-fitting top plate. The press-fitting bottom plate is installed on the rack, and the press-fitting top plate is located above the press-fitting bottom plate and is connected to the press-fitting bottom plate through a press-fitting column. The press-fitting bottom plate has a first hollow part for the output shaft of the lifting driving member to pass through. The lifting driving member is installed on the rack. The downward pressing driving member is installed on the press-fitting top plate. The press-fitting head is installed on the output end of the downward pressing driving member. The press-fitting head and the output end of the lifting driving member are coaxially arranged above and below to clamp the motor shaft. The clamping driving member is installed on the press-fitting head and is used to horizontally clamp the motor shaft.

[0008] The press-fitting conveying mechanism comprises a conveying driving member, a conveying guide member and a carrying block. The conveying guide member is installed on the frame and extends along a first direction and across the press-fitting bottom plate. The conveying guide member has a second hollow part for the output end of the jacking driving member to pass through. The carrying block is installed on the conveying guide member and has a third hollow part. The conveying driving member directly or indirectly drives the carrying block to move along the first direction so that the projection of the third hollow part in the vertical direction overlaps the output end of the jacking driving member.

[0009] A first carrying mechanism and a second carrying mechanism are respectively located at two ends of the conveying guide member in the first direction. The first carrying mechanism is used for carrying the magnetic ring assembly and the core piece to the conveying guide member. The second carrying mechanism is used for carrying the motor shaft to the conveying guide member.

[0010] The iron core into shaft into magnetic ring machine provided by the application has the beneficial effects that: the carrying block is driven by the conveying driving member to move along the first direction to the second carrying mechanism, receives the motor shaft, and moves the motor shaft to the lower side of the press-fitting head; the press-fitting head and the output end of the jacking driving member clamp the motor shaft from top to bottom, the clamping driving member is used for clamping the motor shaft horizontally, the output end of the jacking driving member descends, and the motor shaft is clamped and fixed on the press-fitting device; the carrying block is driven by the conveying driving member to move along the first direction to the first carrying mechanism, receives the core piece and the magnetic ring assembly, and moves the core piece to the lower side of the press-fitting head; the output end of the jacking driving member ascends, passes through the first hollow part of the press-fitting bottom plate, the second hollow part of the conveying guide member, and the third hollow part of the carrying block to abut against the bottom end of the motor shaft, clamps the motor shaft from top to bottom with the press-fitting head, and descends synchronously to press the motor shaft into the core piece below, so that the motor shaft and the core piece are assembled; similarly, the carrying block moves the magnetic ring assembly to the lower side of the press-fitting head, the output end of the jacking driving member and the press-fitting head clamp the motor shaft from top to bottom, and descend synchronously to press the motor shaft into the magnetic ring assembly, so that the motor shaft and the magnetic ring assembly are assembled; based on this, the iron core into shaft into magnetic ring machine realizes automatic assembly of the motor shaft, the core piece and the magnetic ring assembly, does not need to be assembled separately or manually in different devices, reduces the transfer time, and improves the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0011] In order to more clearly illustrate the technical solutions in the embodiments of the application, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description only some embodiments of the application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0012] Figure 1 The structure diagram of the iron core into shaft into magnetic ring machine provided by the application is shown.

[0013] Figure 2 A top view of the iron core into shaft into magnetic ring machine provided by the embodiment of the present application;

[0014] Figure 3 A structural schematic view of the rotor assembly;

[0015] Figure 4 A structural schematic view of the pressing device of the iron core into shaft into magnetic ring machine provided by the embodiment of the present application;

[0016] Figure 5 A structural schematic view of the pressing device after removing the lower pressing driving member and the lifting driving member;

[0017] Figure 6 An exploded schematic view of the clamping driving member, the pressing head and the rotor assembly;

[0018] Figure 7 A structural schematic view of the pressing conveying mechanism of the iron core into shaft into magnetic ring machine provided by the embodiment;

[0019] Figure 8 A structural schematic view of the first transmission block of the carrying block of the pressing conveying mechanism;

[0020] Figure 9 A structural schematic view of the iron core feeding mechanism of the iron core into shaft into magnetic ring machine provided by the embodiment;

[0021] Figure 10 A structural schematic view of the magnetic ring feeding mechanism of the iron core into shaft into magnetic ring machine provided by the embodiment;

[0022] Figure 11 A structural schematic view of the magnetic ring feeding mechanism after removing the second support;

[0023] Figure 12 A connection schematic view of the feeding turntable of the magnetic ring feeding mechanism;

[0024] Figure 13 A Figure 12 further perspective view;

[0025] Figure 14 A connection schematic view of the rotating driving member, the radial driving member and the rotating connecting block of the magnetic ring feeding mechanism.

[0026] In the drawings, various reference signs represent:

[0027] 10, motor shaft; 20, iron core piece; 30, magnetic ring assembly; 31, bushing; 32, magnetic ring piece;

[0028] 100, frame;

[0029] 200, pressing device; 210, pressing support; 211, pressing bottom plate; 212, pressing top plate; 213, pressing stand; 214, first hollow part; 220, pressing driving part; 230, lifting driving part; 231, first lifting rod; 232, first positioning cone; 233, first guide cylinder; 240, clamping driving part; 241, clamping block; 242, clamping shaft notch; 250, pressing head; 251, pressing cylinder; 252, second lifting rod; 253, second positioning cone; 254, positioning sleeve hole; 255, pressing elastic part; 256, mounting plane; 260, clamping positioning block; 261, first containing through hole; 262, second containing through hole; 270, positioning insertion rod; 281, first photoelectric sensor; 282, second photoelectric sensor; 283, code reader; 284, pressure sensor;

[0030] 300, pressing conveying mechanism; 310, conveying driving part; 311, first driving part; 312, second driving part; 320, conveying guide part; 321, second hollow part; 330, carrying block; 331, third hollow part; 340, first conveying block; 341, iron core positioning pin group; 342, magnetic ring positioning hole; 350, second conveying block;

[0031] 410, first conveying mechanism; 420, second conveying mechanism;

[0032] 510, shaft feeding mechanism; 520, shaft insertion plate; 530, shaft material vehicle; 540, first visual detector; 550, first recycling mechanism; 560, marking mechanism;

[0033] 600, iron core feeding mechanism; 610, first support; 620, iron core support plate; 621, iron core positioning part; 630, first feeding driving part;

[0034] 700, magnetic ring feeding mechanism; 710, second support; 720, feeding turntable; 721, positioning disc; 722, positioning groove; 723, first positioning column; 724, positioning notch; 725, second positioning column; 726, positioning driving part; 727, rotary insertion slot; 730, sleeve feeding mechanism; 740, gluing mechanism; 750, magnetic ring supply mechanism; 760, magnetic ring output mechanism; 771, second visual detector; 772, rotary driving part; 773, radial driving part; 774, rotary connecting block;

[0035] 800, discharging mechanism. DETAILED DESCRIPTION

[0036] Embodiments of the present application are described below in detail with reference to the accompanying drawings, wherein like or similar elements are denoted by the same or similar reference signs throughout the drawings. The embodiments described below are exemplary, and are intended to explain the present application, and are not to be understood as limiting the present application.

[0037] Reference throughout the specification to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the application. Thus, the appearance of the phrases "in one embodiment" or "in some embodiments" in various places throughout the specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics can be combined in any suitable manner in one or more embodiments.

[0038] In the description of the present application, it is to be understood that the orientations or positional relationships indicated by the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like are based on the orientations or positional relationships shown in the drawings, and are merely intended to facilitate the description of the present application and simplify the description, and are not intended to indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0039] In addition, the terms "first", "second", and the like are used only for descriptive purposes, and are not to be understood as indicating or implying relative importance or an indicated number of technical features. Therefore, the features defined with "first", "second", and the like can explicitly or implicitly include one or more of the features.

[0040] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "fixing", and the like should be understood broadly, for example, can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through an intermediate medium; can be internal communication of two elements or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0041] For the convenience of description, three coordinate axes perpendicular to each other in space are defined as an X axis, a Y axis and a Z axis, at the same time, the direction along the X axis is a longitudinal direction, the direction along the Y axis is a transverse direction, and the direction along the Z axis is a vertical direction; wherein the X axis and the Y axis are two coordinate axes perpendicular to each other in the same horizontal plane, and the Z axis is a coordinate axis in the vertical direction; the X axis, the Y axis and the Z axis are perpendicular to each other in space, and three planes are defined as an XY plane, a YZ plane and an XZ plane, wherein the XY plane is a horizontal plane, the XZ plane and the YZ plane are both vertical planes, and the XZ plane is perpendicular to the YZ plane. The three axes in space are the X axis, the Y axis and the Z axis, moving along the three axes in space means moving along the three axes perpendicular to each other in space, and specifically refers to moving along the X axis, the Y axis and the Z axis in space; and plane movement refers to movement in the XY plane.

[0042] Please refer to Figure 1 and Figure 2 The iron core into shaft into magnetic ring machine provided by the embodiment of the application comprises a rack 100, a press-fitting device 200, a press-fitting conveying mechanism 300, a first carrying mechanism 410 and a second carrying mechanism 420. The rack 100 has a first direction X, a second direction Y and a vertical direction Z perpendicular to each other.

[0043] In combination with Figure 4 , the press-fitting device 200 comprises a press-fitting support 210, a downward pressing driving member 220, a jacking driving member 230, a clamping driving member 240 and a press-fitting head 250. The press-fitting support 210 comprises a press-fitting bottom plate 211 and a press-fitting top plate 212. The press-fitting bottom plate 211 is installed on the rack 100, the press-fitting top plate 212 is located above the press-fitting bottom plate 211 and is connected with the press-fitting bottom plate 211 through a press-fitting stand column 213. The press-fitting bottom plate 211 has a first hollow part 214 (see Figure 5 ) for the output shaft of the jacking driving member 230 to pass through. The jacking driving member 230 is installed on the rack 100, the downward pressing driving member 220 is installed on the press-fitting top plate 212, and the press-fitting head 250 is installed on the output end of the downward pressing driving member 220. The press-fitting head 250 and the output end of the jacking driving member 230 are coaxially arranged in the up-down direction, and the motor shaft 10 is clamped in the up-down direction.

[0044] In combination with Figure 7 and Figure 8The press-fitting conveying mechanism 300 comprises a conveying driving member 310, a conveying guide member 320 and a carrying block 330. The conveying guide member 320 is installed on the rack 100 and extends along the first direction X and across the press-fitting bottom plate 211. The conveying guide member 320 has a second hollow part 321 for the output end of the jacking driving member 230 to pass through. The carrying block 330 is installed on the conveying guide member 320 and has a third hollow part 331. The conveying driving member 310 directly or indirectly drives the carrying block 330 to move along the first direction X so that the projection of the third hollow part 331 in the vertical direction Z overlaps the output end of the jacking driving member 230.

[0045] Referring back to Figure 1 and Figure 2 , the first and second carrying mechanisms 410 and 420 are respectively located at the two ends of the conveying guide member 320 in the first direction X. The first carrying mechanism 410 is used to carry the magnetic ring assembly 30 and the core member 20 to the carrying block 330, and the second carrying mechanism 420 is used to carry the motor shaft 10 to the carrying block 330.

[0046] Specifically, referring back to Figure 3 , first, the carrying block 330 is driven by the conveying driving member 310 to move along the first direction X to the second carrying mechanism 420, the second carrying mechanism 420 carries the motor shaft 10 to the carrying block 330, and the carrying block 330 moves the motor shaft 10 along the first direction X to below the press-fitting head 250. Second, the press-fitting head 250 and the output end of the jacking driving member 230 clamp the motor shaft 10 up and down, the clamping driving member 240 is used to clamp the motor shaft 10 horizontally, the output end of the jacking driving member 230 is lowered, and the motor shaft 10 is clamped and fixed on the press-fitting device 200. Third, the carrying block 330 is driven by the conveying driving member 310 to move along the first direction X to the first carrying mechanism 410, receives the core member 20 and the magnetic ring assembly 30, and moves the core member 20 to below the press-fitting head 250. Fourth, the output end of the jacking driving member 230 is raised to abut against the bottom end of the motor shaft 10 through the first hollow part 214 of the press-fitting bottom plate 211, the second hollow part 321 of the conveying guide member 320 and the third hollow part 331 of the carrying block 330, and clamps the motor shaft 10 up and down with the press-fitting head 250, and is lowered synchronously to press the motor shaft 10 into the core member 20 below, realizing the assembly of the motor shaft 10 and the core member 20. Fifth, similar to the core assembly, the carrying block 330 moves the magnetic ring assembly 30 to directly below the press-fitting head 250, the output end of the jacking driving member 230 and the press-fitting head 250 clamp the motor shaft 10 up and down, and are lowered synchronously to press the motor shaft 10 into the magnetic ring assembly 30, realizing the assembly of the motor shaft 10 and the magnetic ring assembly 30.

[0047] Based on this, the iron core into the shaft into the magnetic ring machine realizes automatic assembly of the motor shaft 10, the iron core part 20 and the magnetic ring assembly 30, without the need for separate assembly or manual assembly in different equipment, reducing the transfer time and improving the production efficiency.

[0048] In some embodiments, in combination Figure 4 The jacking drive 230 plays a role of lifting the motor shaft 10 in the press-fitting process, prevents the motor shaft 10 from shaking, and guarantees the coaxial press-fitting of the motor shaft 10, the magnetic ring assembly 30 and the iron core part 20. The output end of the jacking drive 230 is connected with a first jack rod 231, and the end of the first jack rod 231 is provided with a first positioning cone 232 for positioning the end part of the embedded motor shaft 10. The vertex of the first positioning cone 232 can be embedded into the end groove of the motor shaft 10 of different specifications, and the contact with the end of the motor shaft 10 is increased through the conical side surface of the first positioning cone 232, further limiting the displacement of the motor shaft 10 in the horizontal plane.

[0049] In some embodiments, in combination Figure 4 The jacking drive 230 is connected with a hollow first guide cylinder 233, the top end of the first guide cylinder 233 is installed on the press-fitting bottom plate 211, and the first guide cylinder 233 and the press-fitting head 250 are coaxially arranged in the vertical direction Z. The first guide cylinder 233 is used for guiding the first jack rod 231 to pass through the first hollow part 214 in the vertical direction Z. The first guide cylinder 233 directly limits the first jack rod 231 to move only in the vertical direction Z, completely eliminating the horizontal deviation or inclination of the first jack rod 231 caused by uneven jacking force, too large length-diameter ratio, easy bending or slight deviation of the jacking drive 230.

[0050] In some embodiments, in combination Figure 5 and Figure 6 The press-fitting head 250 includes a press-fitting cylinder body 251 and a second jack rod 252. The press-fitting cylinder body 251 is installed on the output end of the downward pressing drive 220, and the second jack rod 252 is installed on the press-fitting cylinder body 251. The end of the second jack rod 252 is provided with a second positioning cone 253 for positioning the end part of the embedded motor shaft 10. The vertex of the second positioning cone 253 can be embedded into the end groove of the motor shaft 10 of different specifications, and the contact with the end of the motor shaft 10 is increased through the conical side surface of the second positioning cone 253, further limiting the displacement of the motor shaft 10 in the horizontal plane, realizing automatic centering and eliminating the coaxiality error.

[0051] In one of the embodiments, the press-fitting cylinder body 251 has a positioning sleeve hole 254 for movably sleeving the end outer periphery of the motor shaft 10, which can form annular constraint from the radial direction of the motor shaft 10, and forcibly corrects the motor shaft 10 to the position coaxial with the press-fitting head 250.

[0052] In one of the embodiments, the second top rod 252 is installed in the positioning sleeve hole 254, and after the motor shaft 10 enters the positioning sleeve hole 254, the circumferential position of the motor shaft 10 is stable, which is beneficial to the alignment of the axis of the second top rod 252 with the axis of the motor shaft 10. The positioning sleeve hole 254 not only bears the radial guidance of the motor shaft 10, but also provides a natural installation reference and support for the second top rod 252.

[0053] In one of the embodiments, in combination with Figure 5 and Figure 6 , the press-fitting head 250 further comprises a downward pressing elastic member 255, one end of the downward pressing elastic member 255 is installed at the bottom of the hole of the positioning sleeve hole 254, and the other end of the downward pressing elastic member 255 is installed at the top of the second top rod 252. When the end of the motor shaft 10 contacts the second top rod 252, the downward pressing elastic member 255 will be compressed with the slight retreat of the second top rod 252, and the impact force during the butt joint will be automatically offset by the elastic force.

[0054] In addition, on the one hand, if the motor shaft 10 is unevenly stressed during the press-fitting, the downward pressing elastic member 255 can be slightly compressed on one side and kept original length on the other side, driving the second top rod 252 to slightly adjust the height, so as to ensure that the motor shaft 10 is always stressed in the vertical direction Z. On the other hand, if the motor shaft 10 has a slight radial deviation due to errors, the elastic force of the downward pressing elastic member 255 can be transmitted to the motor shaft 10 through the second top rod 252, and in combination with the radial constraint of the positioning sleeve hole 254, the motor shaft 10 is slowly corrected to the coaxial position, avoiding the bias problem caused by the error accumulation.

[0055] In one of the embodiments, in combination with Figure 6 , the output end of the clamping driving member 240 is connected with a clamping block 241, the clamping driving member 240 drives the clamping block 241 to move in the radial direction of the press-fitting head 250, so as to realize the circumferential limiting of the motor shaft 10, which will not interfere with the axial stress of the motor shaft 10. In addition, the clamping driving member 240 controls the size of the clamping force and adapts to the motor shaft 10 with different outer diameters by controlling the movement distance of the clamping block 241 in the radial direction.

[0056] In one of the embodiments, the clamping block 241 has a clamping shaft notch 242, and the inner walls of the opposite sides of the clamping shaft notch 242 are used to abut against the outer wall of the motor shaft 10, so as to disperse the clamping force to two contact areas, further limiting the rotation and deviation of the motor shaft 10 in the radial direction.

[0057] In one of the embodiments, in combination with Figure 5 and Figure 6A clamping and positioning block 260 is installed at the bottom of the press-fit head 250. The clamping and positioning block 260 has a first receiving through hole 261 for accommodating the motor shaft 10, and a second receiving through hole 262. One end of the second receiving through hole 262 is connected to the first receiving through hole 261, and the other end of the second receiving through hole 262 passes through the outer side wall of the clamping and positioning block 260 radially along the press-fit head 250. The second receiving through hole 262 is used to allow the clamping block 241 to move radially. The first receiving through hole 261 restricts the circumferential position of the motor shaft 10, further preventing the axial displacement of the motor shaft 10, and ensuring that the axial movement of the motor shaft 10 will not be caused by the clamping block 241 clamping the motor shaft 10. The second receiving through hole 262 provides rigid guidance for the radial movement of the clamping block 241, improving the movement stability of the clamping block 241. The clamping block 241 is completely hidden within the second receiving through hole 262, preventing the clamping block 241 from being disturbed by external interference.

[0058] In one embodiment, combined with Figure 6 There are two clamping drive units 240. The two clamping drive units 240 are arranged radially opposite each other along the press head 250 so that the output ends of the two clamping drive units 240 come together to form a symmetrical clamping force and avoid the motor shaft 10 from being deflected by force.

[0059] In one embodiment, combined with Figure 6 The side of the pressing head 250 has a mounting plane 256, and the clamping drive component 240 is fitted onto the mounting plane 256, which provides a mounting reference for the clamping drive component 240. The large plane contact area improves the installation stability of the clamping drive component 240.

[0060] In one embodiment, the pressing head 250 is connected to a positioning rod 270, which extends downward in the vertical direction Z and protrudes below the pressing head 250. The positioning rod 270 is used for positioning and insertion into the iron core component 20, preventing the iron core from rotating during the pressing process. Especially when multiple iron core components 20 are assembled on one motor shaft 10, or when iron cores and magnetic ring assemblies 30 are pressed continuously, the positioning rod 270 maintains circumferential positioning of the first iron core component 20 between multiple pressing operations, avoiding deviations in the iron core installation angle.

[0061] In one of the embodiments, the press-fitting device 200 further comprises a first photoelectric sensor 281 mounted on the press-fitting column 213, which detects the carrier block 330 in the second direction Y, and the detection height of the first photoelectric sensor 281 is 5-50 mm higher than the top surface of the carrier block 330. The first photoelectric sensor 281 is used to detect whether the carrier block 330 carries the component to be assembled, so as to confirm whether the jacking drive 230 and the pressing drive 220 are started. If the detection height is less than 5 mm, the accumulation of sundries such as metal scraps and dust may trigger false detection.

[0062] In one of the embodiments, the press-fitting device 200 further comprises a second photoelectric sensor 282 mounted on the press-fitting column 213, which detects whether the press-fitting head 250 is lowered to a preset height in the second direction Y. When the press-fitting head 250 is lowered to the preset height, the second sensor detects the press-fitting head 250 and immediately sends a signal to the controller to trigger the press-fitting head 250 to stop lowering or switch actions (such as from "fast descent" to "slow press-fitting"), so as to avoid damage to the component caused by excessive lowering of the press-fitting head 250, and greatly reduce the defective rate and equipment maintenance cost.

[0063] In one of the embodiments, in combination with Figure 2 , the press-fitting device 200 further comprises a code reader 283 mounted on the press-fitting column 213, which is used to scan the motor shaft 10 located on the carrier block 330. After the code reader 283 scans the code of the motor shaft 10, on one hand, the press-fitting device 200 can select appropriate press-fitting force and press-fitting depth; on the other hand, it can assist in realizing automatic statistics of production data.

[0064] In one of the embodiments, in combination with Figure 4 , the press-fitting device 200 further comprises a pressure sensor 284 mounted on the press-fitting head 250, which is used to detect the press-fitting force of the press-fitting head 250. The pressure sensor 284 can collect the force value change in the press-fitting process in real time, and feed back the data to the controller, so as to ensure that the press-fitting force is always within the preset process range, and to ensure the consistency of assembly quality. In this embodiment, the pressure sensor 284 records the force-displacement curve throughout the process, and binds and stores the identity information of the motor shaft 10 (obtained through the code reader 283). The production management personnel can analyze the force value curve of a batch to optimize the process parameters (such as adjusting the press-fitting speed and correcting the target force value), for example, if the average press-fitting force of a batch of motor shafts 10 is found to be too high, it can be traced back to the large shaft diameter tolerance, and then feedback to the upstream processing link for adjustment.

[0065] In some embodiments, in combination with Figure 2 and Figure 4The number of the press-fitting conveying mechanisms 300 is at least two, and the at least two press-fitting conveying mechanisms 300 are parallel and spaced apart along the second direction Y to realize parallel operation and greatly improve the production capacity per unit time.

[0066] In one embodiment, each press-fitting conveying mechanism 300 corresponds to a pressing driving member 220, a lifting driving member 230, a clamping driving member 240, and a press-fitting head 250. When each press-fitting conveying mechanism 300 is matched with an independent press-fitting head 250, the plurality of press-fitting conveying mechanisms 300 realize synchronous independent operation without interference. The pressing driving member 220, the lifting driving member 230, the clamping driving member 240, and the press-fitting head 250 share one press-fitting support 210, which reduces the volume of the press-fitting device 200 and improves the integrity and modularity of the press-fitting device 200.

[0067] Specifically, the number of the press-fitting conveying mechanisms 300 is two, and the two ends of the two press-fitting conveying mechanisms are aligned in the first direction X. Correspondingly, the number of the pressing driving members 220, the lifting driving members 230, the clamping driving members 240, and the press-fitting heads 250 is two. The first conveying mechanism 410 and the second conveying mechanism 420 can simultaneously convey two components, i.e., the first conveying mechanism 410 simultaneously grasps two core pieces 20 and places them on the carrying blocks 330 of the two press-fitting conveying mechanisms, simultaneously grasps two magnetic ring assemblies 30 and places them on the carrying blocks 330 of the two press-fitting conveying mechanisms, and the second conveying mechanism 420 simultaneously grasps two motor shafts 10 and places them on the carrying blocks 330 of the two press-fitting conveying mechanisms. Alternatively, the two pressing driving members 220, the two lifting driving members 230, and the two clamping driving members 240 move synchronously, which can make the power output and mechanical stress of the two stations more balanced and avoid the problem of uneven wear of the press-fitting device 200 caused by long-term bearing of larger load by a single station.

[0068] In some embodiments, in combination with Figure 2 , Figure 7 and Figure 8 , the carrying block 330 includes a first conveying block 340 and a second conveying block 350, the first conveying block 340 and the second conveying block 350 are sequentially distributed along the first direction X, the first conveying block 340 is closer to the first conveying mechanism 410 than the second conveying block 350, the first conveying block 340 is used to place the magnetic ring assembly 30 and the at least two core pieces 20, and the first conveying block 340 is provided with at least two core positioning pin groups 341 and one magnetic ring positioning hole 342 which are sequentially and spaced apart along the first direction X. The first conveying block 340 and the second conveying block 350 both have a third hollow part 331.

[0069] Therefore, the first conveying mechanism 410, the press-fitting device 200, and the second conveying mechanism 420 are spaced apart along the first direction X, the first conveying block 340 is used to be docked with the first conveying mechanism 410, and the second conveying block 350 is used to be docked with the second conveying mechanism 420, so as to shorten the sliding stroke of the carrying block 330 and improve the work efficiency. The core positioning pin group 341 avoids the rotation deviation of the core piece 20 during the movement of the carrying block 330, and the magnetic ring positioning hole 342 realizes the accurate positioning of the magnetic ring assembly 30 on the first conveying block 340.

[0070] Specifically, the core positioning pin group 341 is two cylindrical pins distributed in a diagonal manner.

[0071] In one of the embodiments, the magnetic ring positioning hole 342 is located at the end of the first conveying block 340 close to the first conveying mechanism 410, matching the assembly sequence of the rotor assembly. Therefore, the first conveying block 340 is moved along the first direction X close to the press-fitting head 250, and the core piece 20 is assembled to the motor shaft 10 in sequence, and finally the magnetic ring assembly 30 is assembled to the motor shaft 10.

[0072] In one of the embodiments, all the core positioning pin groups 341 are arranged to be deflected around the vertical direction Z in a preset angle in sequence, so that the plurality of core pieces 20 are staggered and press-fitted to the same motor shaft 10 in a preset angle.

[0073] In one of the embodiments, the second conveying block 350 is used to place the motor shaft 10, and the motor shaft 10 is separately fed with the core piece 20.

[0074] In some embodiments, the conveying drive 310 includes a first drive 311 and a second drive 312, the first drive 311 is used to drive the first conveying block 340, and the second drive 312 is used to drive the second conveying block 350. Independent driving allows the first conveying block 340 and the second conveying block 350 to move in parallel, improving the press-fitting efficiency.

[0075] In one of the embodiments, in combination with Figure 7 , the first drive 311 and the second drive 312 are respectively located on the opposite sides of the conveying guide 320 in the second direction Y. On the one hand, the first drive 311 and the second drive 312 are arranged on the opposite sides of the conveying guide 320, and the force generated during driving can be offset along the second direction Y, so that the conveying guide 320 is balanced as a whole without additional eccentric moment; on the other hand, the design of being arranged on the opposite sides can disperse the installation space of the first drive 311 and the second drive 312 to the left and right sides of the conveying guide 320, and fully utilize the space in the second direction Y.

[0076] In one of the embodiments, in combination with Figure 7, the conveying guide 320 is a sliding rail, the conveying driver 310 drives the carrier block 330 to slide in the first direction X, the conveying guide 320 is stationary, the second hollow part 321 is stationary and overlaps the first hollow part 214 vertically. It can be understood that in other embodiments, the conveying guide 320 is a conveying belt, the conveying driver 310 drives the conveying belt to rotate, thereby driving the carrier block 330 to move in the first direction X, the second hollow part 321 of the conveying guide 320 and the third hollow part 331 of the carrier block 330 overlap vertically and move together in the first direction X to overlap the first hollow part 214 vertically, thereby allowing the output end of the jacking driver 230 to pass through.

[0077] In some embodiments, in combination with Figure 1 and Figure 2 , the first conveying mechanism 410 is a first robot, which improves the coverage of the working range and facilitates flexible grabbing of the core member 20 and the magnetic ring assembly 30. The second conveying mechanism 420 is a second robot, which improves the coverage of the working range and facilitates flexible grabbing of the motor shaft 10.

[0078] In some embodiments, in combination with Figure 1 and Figure 2 , the core-into-shaft-into-magnetic-ring machine includes a shaft feeding mechanism 510 mounted on the rack 100, which realizes automatic feeding of the motor shaft 10 and improves production efficiency.

[0079] In one of the embodiments, the shaft feeding mechanism 510 is used to transport the shaft insertion plate 520 in the second direction Y, the shaft insertion plate 520 is inserted with a plurality of motor shafts 10, realizing batch centralized feeding, greatly improving the feeding efficiency, and directly solving the pain points of low single feeding efficiency and easy bumping. The shaft feeding mechanism 510 is located on one side of the press-fit conveying mechanism 300 in the second direction Y, fully utilizing the space in the second direction Y, reducing the size of the equipment in the first direction X, and compressing the overall land occupation of the equipment; at the same time, separating the "feeding area" from the "main assembly area" to avoid the overlap of the feeding module and the press-fit conveying mechanism 300 in space.

[0080] Optionally, the core-into-shaft-into-magnetic-ring machine includes a shaft material vehicle 530, which is connected to the shaft feeding mechanism 510 on the side away from the press-fit conveying mechanism 300, avoiding interference with the press-fit, and being away from the press-fit working area, which is beneficial to the safety of feeding.

[0081] In some embodiments, in combination with Figure 1 and Figure 2The shaft loading mechanism 510, the second conveying mechanism 420, and the pressing and conveying mechanism 300 are distributed sequentially and at intervals along the second direction Y. The second conveying mechanism 420 directly grabs the motor shaft 10 at the output end of the shaft loading mechanism 510 without adjusting the grabbing direction. It moves along the second direction Y from the shaft loading mechanism 510 to the pressing and conveying mechanism 300. After grabbing, it only needs to move a short distance to place the motor shaft 10 onto the carrier block 330 of the pressing and conveying mechanism 300, thus improving work efficiency.

[0082] In one embodiment, the iron core insertion shaft and magnetic ring insertion machine also includes a first visual detector 540 mounted on the frame 100. The first visual detector 540 is located between the shaft loading mechanism 510 and the pressing and conveying mechanism 300, and is used to detect the appearance quality of the motor shaft 10. Based on this, the first visual detector 540 intercepts motor shafts 10 with appearance defects in advance, preventing defective products from flowing into subsequent processes and ensuring assembly quality. Furthermore, the first visual detector 540 replaces manual visual inspection, improving inspection efficiency and consistency, and adapting to the automated cycle time. The first visual detector 540 is located between the shaft loading mechanism 510 and the pressing and conveying mechanism 300. After the second conveying mechanism 420 picks up the motor shaft 10 from the shaft loading mechanism 510, it needs to move to the pressing and conveying mechanism 300. This movement path passes through the detection area of ​​the first visual detector 540, and the first visual detector 540 simultaneously completes imaging and analysis, improving inspection efficiency.

[0083] In one embodiment, combined Figure 2 The iron core insertion shaft and magnetic ring insertion machine also includes a first recycling mechanism 550 installed on the frame 100. The movement trajectory of the second conveying mechanism 420 passes through the first recycling mechanism 550, and the detection range of the first vision detector 540 covers the area above the first recycling mechanism 550. Based on this, after the second conveying mechanism 420 grabs the motor shaft 10 from the shaft feeding mechanism 510, it needs to move to the pressing and conveying mechanism 300, which inevitably passes through the first recycling mechanism 550. At this time, the motor shaft 10 is detected by the first vision detector 540. If it passes the test, it continues to move to the pressing and conveying mechanism 300; if it fails the test, it is placed in the first recycling mechanism 550 and returns to grab the next motor shaft 10, thus improving the efficiency of feeding and detection.

[0084] In one embodiment, combined Figure 2, the first visual detector 540 and the first recycling mechanism 550 are distributed along the first direction X. The movement trajectory of the second carrying mechanism 420 needs to connect the taking shaft, detection, feeding of qualified shaft to compression assembly or feeding of unqualified shaft to recycling. If the first visual detector 540 and the first recycling mechanism 550 are distributed along the second direction Y, the second carrying mechanism 420 needs to stay in the second direction Y twice, that is, first stay under the first visual detector 540 for detection, and then stay above the first recycling mechanism 550 for placing unqualified products, which increases the loading time cost. When the first visual detector 540 and the first recycling mechanism 550 are distributed along the first direction X, the second carrying mechanism 420 only needs to stay between the first visual detector 540 and the first recycling mechanism 550 once. If the detection is qualified, the second carrying mechanism 420 continues to move, otherwise, the motor shaft 10 is recycled. The action path is more concise, and the beat conflict with other mechanisms is avoided.

[0085] In one of the embodiments, the motor shaft feeding mechanism 510, the first visual detector 540, the first recycling mechanism 550, the second carrying mechanism 420, the second visual detector 530, the second recycling mechanism 570, the compression assembly mechanism 300, the marking mechanism 560, and the unloading mechanism 800 are arranged on the rack 100. Figure 2 , the core into the shaft into the magnetic ring machine further comprises a marking mechanism 560 installed on the rack 100, and the marking mechanism 560 is used for marking the motor shaft 10 to realize the informatization management of the production process.

[0086] In one of the embodiments, the marking mechanism 560 is located between the shaft feeding mechanism 510 and the compression assembly conveying mechanism 300. The marking action is embedded in the transfer gap, and a separate marking movement path does not need to be added for marking, thereby improving the operation efficiency.

[0087] Specifically, the marking mechanism 560 is located between the first visual detector 540 and the compression assembly conveying mechanism 300, and only the motor shaft 10 that passes the visual detection is marked. The unqualified shaft is directly fed to the first recycling mechanism 550 by the second carrying mechanism 420, thereby avoiding the invalid marking (waste of marking materials / time, and the unqualified products with marks need to be cleaned during subsequent recycling) of the unqualified motor shaft 10, and improving the operation efficiency.

[0088] In some embodiments, the motor shaft feeding mechanism 510, the first visual detector 540, the first recycling mechanism 550, the second carrying mechanism 420, the second visual detector 530, the second recycling mechanism 570, the compression assembly mechanism 300, the marking mechanism 560, and the unloading mechanism 800 are arranged on the rack 100. Figure 2 , the core into the shaft into the magnetic ring machine further comprises a marking mechanism 560 installed on the rack 100, and the marking mechanism 560 is used for marking the motor shaft 10 to realize the informatization management of the production process.

[0089] In some embodiments, the motor shaft feeding mechanism 510, the first visual detector 540, the first recycling mechanism 550, the second carrying mechanism 420, the second visual detector 530, the second recycling mechanism 570, the compression assembly mechanism 300, the marking mechanism 560, and the unloading mechanism 800 are arranged on the rack 100. Figure 2 and Figure 9The core-into-shaft-into-magnetic-ring machine further comprises a core feeding mechanism 600 installed on the frame 100. The core feeding mechanism 600 comprises a first support 610 installed on the frame 100 and a core support plate 620 installed on the first support 610. The core support plate 620 is provided with at least two core positioning portions 621 spaced apart in sequence along the second direction Y. The core positioning portions 621 realize positioning of the core piece 20, facilitating the first carrying mechanism 410 to grasp without readjusting the grasping angle.

[0090] Specifically, the core feeding mechanism 600 further comprises a first feeding driving member 630 installed on the first support 610 for driving the core support plate 620 to move along the second direction Y. Based on this, the first carrying mechanism 410 grasps the core piece 20 at the same position in the second direction Y each time, reducing the grasping difficulty of the first carrying mechanism 410.

[0091] In some embodiments, in combination with Figure 2 The core-into-shaft-into-magnetic-ring machine further comprises a magnetic ring feeding mechanism 700 for supplying the magnetic ring assembly 30 along the second direction Y. Based on this, when the magnetic ring assembly 30 is supplied along the second direction Y, the first carrying mechanism 410 linearly grasps and linearly transfers to the carrying block 330 along the second direction Y, without additional first direction X transverse movement, greatly shortening the flow time of the magnetic ring assembly 30 and improving the work efficiency.

[0092] In one of the embodiments, in combination with Figure 2 The magnetic ring feeding mechanism 700, the press-fitting conveying mechanism 300 and the core feeding mechanism 600 are distributed along the second direction Y, i.e. the feeding of the core piece 20 and the feeding of the magnetic ring assembly 30 are respectively on the two sides of the press-fitting conveying mechanism 300, avoiding feeding interference and reducing the risk of mechanism collision. The distribution along the second direction Y can maximize the utilization of the linear space of the frame 100, reducing the redundant floor space.

[0093] In some embodiments, in combination with Figure 10 、 Figure 11 and Figure 12The magnetic ring feeding mechanism 700 comprises a second support 710, a feeding turntable 720, a sleeve feeding mechanism 730, a glue coating mechanism 740, a magnetic ring supply mechanism 750 and a magnetic ring output mechanism 760 arranged in sequence around the feeding turntable 720, the feeding turntable 720 is rotatably mounted on the second support 710 in the vertical direction Z, the sleeve feeding mechanism 730 is used for supplying the bushing 31 to the feeding turntable 720, the glue coating mechanism 740 is used for coating the outer periphery of the bushing 31, the magnetic ring supply mechanism 750 is used for supplying the magnetic ring 32 to the feeding turntable 720, so that the magnetic ring 32 is sleeved on the coated bushing 31 to form the magnetic ring assembly 30, and the magnetic ring output mechanism 760 is used for carrying the magnetic ring assembly 30 on the feeding turntable 720 to the first carrying mechanism 410. Based on this, the magnetic ring feeding mechanism 700 can realize automatic gluing of the magnetic ring 32 and the bushing 31, and automatic feeding.

[0094] In one embodiment, the feeding turntable 720 is provided with at least two positioning discs 721, and all the positioning discs 721 are distributed at intervals around the edge of the feeding turntable 720 along the vertical axis. The positioning disc 721 is used for carrying the bushing 31, and the positioning disc 721 rotates with the feeding turntable 720 and is docked with the sleeve feeding mechanism 730, the glue coating mechanism 740, the magnetic ring supply mechanism 750 and the magnetic ring output mechanism 760 respectively.

[0095] Optionally, the number of positioning discs 721 is four, and the four positioning discs 721 are evenly distributed at intervals around the edge of the feeding turntable 720 along the vertical axis, that is, the central angle of the adjacent two positioning discs 721 is 90°, and the four positioning discs 721 are docked with the magnetic ring supply mechanism 750, the glue coating mechanism 740, the sleeve feeding mechanism 730 and the magnetic ring output mechanism 760 respectively, so that the magnetic ring supply mechanism 750, the glue coating mechanism 740, the sleeve feeding mechanism 730 and the magnetic ring output mechanism 760 can work continuously, and the production efficiency is improved.

[0096] Optionally, the positioning disc 721 is provided with a positioning groove 722, and the positioning groove 722 is used for limiting the sleeving of the bushing 31 to realize the horizontal positioning of the bushing 31 on the positioning disc 721. The groove bottom of the positioning groove 722 is provided with a first positioning column 723, and the first positioning column 723 is used for sleeving the bushing 31.

[0097] Specifically, the positioning disc 721 has a positioning notch 724, the loading turntable 720 is provided with a positioning driving member 726, the output end of the positioning driving member 726 is connected with a second positioning column 725, and the second positioning column 725 is used for driving the second positioning column 725 to enter or exit the positioning notch 724. When the positioning disc 721 rotates to any one of the magnetic ring supply mechanism 750, the gluing mechanism 740, the sleeve loading mechanism 730 and the magnetic ring output mechanism 760, the positioning driving member 726 drives the second positioning column 725 to enter the positioning notch 724, so that the positioning disc 721 cannot rotate or shake relatively, and stable work of the magnetic ring supply mechanism 750, the gluing mechanism 740, the sleeve loading mechanism 730 and the magnetic ring output mechanism 760 is ensured.

[0098] In one embodiment, the magnetic ring loading mechanism 700 further comprises a second visual detector 771, the second visual detector 771 is installed on the second support 710 and is located beside the gluing mechanism 740, and the second visual detector 771 is used for visually detecting the sleeve 31 corresponding to the gluing mechanism 740.

[0099] In one embodiment, the positioning disc 721 is rotatably installed on the loading turntable 720. The magnetic ring loading mechanism 700 further comprises a rotating driving member 772 and a radial driving member 773, the radial driving member 773 is installed on the second support 710, the output end of the radial driving member 773 is connected with the rotating driving member 772, the rotating driving member 772 and the gluing mechanism 740 are located on the same radial direction of the loading turntable 720. The radial driving member 773 is used for driving the rotating driving member 772 to move along the radial direction of the loading turntable 720, the output shaft of the rotating driving member 772 is connected with a rotating connecting block 774, and the bottom of the positioning disc 721 is provided with a horizontal rotating insertion slot 727. When the positioning disc 721 rotates to the side of the gluing mechanism 740, the radial driving member 773 drives the rotating driving member 772 to move along the radial direction, so that the rotating connecting block 774 is embedded in the rotating insertion slot 727, the rotating driving member 772 drives the rotating connecting block 774 and the corresponding positioning disc 721 to rotate, and at the same time, the gluing mechanism 740 glues the side wall of the sleeve 31 on the positioning disc 721, and as the sleeve 31 rotates, 360° gluing of the side wall of the sleeve 31 is realized.

[0100] The above only describes the preferred embodiments of the present application and is not used to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A machine for inserting iron cores into shafts and magnetic rings, characterized in that, include: The frame has two perpendicular directions: a first direction, a second direction, and a vertical direction. A pressing device includes a pressing bracket, a downward pressing drive, a lifting drive, a clamping drive, and a pressing head. The pressing bracket includes a pressing base plate and a pressing top plate. The pressing base plate is mounted on the frame, and the pressing top plate is located above the pressing base plate and connected to the pressing base plate via a pressing column. The pressing base plate has a first hollow portion through which the output shaft of the lifting drive passes. The lifting drive is mounted on the frame, the downward pressing drive is mounted on the pressing top plate, and the pressing head is mounted on the output end of the downward pressing drive. The pressing head and the output end of the lifting drive are coaxially arranged vertically to clamp the motor shaft vertically. The clamping drive is mounted on the pressing head and is used to horizontally clamp the motor shaft. A pressing and conveying mechanism includes a conveying drive, a conveying guide, and a carrier block. The conveying guide is mounted on the frame and extends along a first direction, spanning the pressing base plate. The conveying guide has a second hollow portion for the output end of the lifting drive to pass through. The carrier block is mounted on the conveying guide and has a third hollow portion. The conveying drive directly or indirectly drives the carrier block to move along the first direction so that the projection of the third hollow portion in the vertical direction overlaps with the output end of the lifting drive. A first transport mechanism and a second transport mechanism are respectively located at both ends of the conveying guide in the first direction. The first transport mechanism is used to transport the magnetic ring assembly and the iron core to the transport block, and the second transport mechanism is used to transport the motor shaft to the transport block.

2. The iron core insertion shaft and magnetic ring insertion machine according to claim 1, characterized in that: The output end of the lifting drive is connected to a first push rod, and the end of the first push rod is provided with a first positioning cone for positioning and embedding the end of the motor shaft; The lifting drive component is connected to a hollow first guide cylinder. The top end of the first guide cylinder is mounted on the pressing base plate. The first guide cylinder and the pressing head are coaxially arranged vertically. The first guide cylinder is used to guide the first push rod to pass through the first hollow part along the vertical direction.

3. The iron core insertion shaft and magnetic ring insertion machine according to claim 1, characterized in that: The pressing head includes a pressing cylinder and a second push rod. The pressing cylinder is installed at the output end of the pressing drive component, and the second push rod is installed on the pressing cylinder. The end of the second push rod is provided with a second positioning cone for positioning and embedding the end of the motor shaft. The press-fit cylinder has a positioning sleeve hole, which is used to movably fit the outer periphery of the end of the motor shaft; the second push rod is installed in the positioning sleeve hole; The press-fit head also includes a pressing elastic element, one end of which is installed at the bottom of the positioning sleeve hole, and the other end of which is installed at the top of the second push rod.

4. The iron core insertion shaft and magnetic ring insertion machine according to claim 1, characterized in that: The output end of the clamping drive is connected to a clamping block, and the clamping drive drives the clamping block to move radially along the press head; the clamping block has a shaft clamping notch, and the inner walls of the opposite sides of the shaft clamping notch are used to abut against the outer wall of the motor shaft; The bottom of the pressing head is equipped with a clamping and positioning block. The clamping and positioning block has a first receiving through hole to accommodate the motor shaft. The clamping and positioning block also has a second receiving through hole. One end of the second receiving through hole is connected to the first receiving through hole, and the other end of the second receiving through hole passes through the outer side wall of the clamping and positioning block along the radial direction of the pressing head. The second receiving through hole is used for the clamping block to move radially through.

5. The iron core insertion shaft and magnetic ring insertion machine according to claim 1, characterized in that: The number of clamping drive components is two, and the two clamping drive components are arranged opposite each other along the radial direction of the press head so that the output ends of the two clamping drive components close together. The side of the pressing head has a mounting plane, and the clamping drive component is fitted and mounted on the mounting plane; The pressing head is connected to a positioning rod, which extends downward along the vertical direction and protrudes below the pressing head. The positioning rod is used for positioning and inserting into the iron core.

6. The iron core insertion shaft and magnetic ring insertion machine according to claim 1, characterized in that: The pressing device also includes a first photoelectric sensor, which is installed on the pressing column. The first photoelectric sensor detects the carrier block in the second direction, and the detection height of the first photoelectric sensor is 5mm to 50mm higher than the top surface of the carrier block. The pressing device also includes a second photoelectric sensor, which is installed on the pressing column and detects whether the pressing head has descended to a preset height in the second direction.

7. The iron core insertion shaft and magnetic ring insertion machine according to claim 1, characterized in that: The number of the pressing conveyor mechanism is at least two, and the at least two pressing conveyor mechanisms are parallel and spaced apart along the second direction; Each of the pressing and conveying mechanisms corresponds to one of the pressing drive, the lifting drive, the clamping drive, and the pressing head.

8. The iron core insertion shaft and magnetic ring insertion machine according to claim 1, characterized in that: The transport block includes a first transport block and a second transport block, which are sequentially distributed along the first direction. The first transport block is closer to the first conveying mechanism than the second transport block. The first transport block is used to place the magnetic ring assembly and at least two of the iron core components. The first transport block is provided with at least two iron core positioning pin groups and a magnetic ring positioning hole that are sequentially spaced along the first direction. The magnetic ring positioning hole is located at the end of the first transport block near the first conveying mechanism. The second transport block is used to place the motor shaft. The transport drive includes a first drive and a second drive. The first drive is used to drive the first transport block, and the second drive is used to drive the second transport block. The first drive and the second drive are respectively located on opposite sides of the transport guide in the second direction.

9. The iron core insertion shaft and magnetic ring insertion machine according to any one of claims 1 to 8, characterized in that: The iron core insertion shaft and magnetic ring insertion machine includes a shaft feeding mechanism mounted on the frame; the shaft feeding mechanism is used to convey a shaft insertion plate along the second direction, and the shaft insertion plate is into which a plurality of motor shafts are inserted; the shaft feeding mechanism, the second conveying mechanism, and the pressing and conveying mechanism are distributed sequentially at intervals along the second direction; The iron core insertion shaft and magnetic ring insertion machine also includes a first vision detector installed on the frame. The first vision detector is located between the shaft feeding mechanism and the pressing and conveying mechanism. The first vision detector is used to detect the appearance quality of the motor shaft. The iron core insertion shaft and magnetic ring insertion machine also includes a first recycling mechanism installed on the frame. The movement trajectory of the second conveying mechanism passes through the first recycling mechanism. The detection range of the first visual detector covers the area above the first recycling mechanism. The first visual detector and the first recycling mechanism are distributed at intervals along the first direction.

10. The iron core insertion shaft and magnetic ring insertion machine according to any one of claims 1 to 8, characterized in that: The iron core feeding machine also includes an iron core feeding mechanism installed on the frame. The iron core feeding mechanism includes a first bracket installed on the frame and an iron core support plate installed on the first bracket. The iron core support plate is provided with at least two iron core positioning parts spaced apart sequentially along the second direction. The iron core insertion shaft and magnetic ring insertion machine also includes a magnetic ring feeding mechanism, which supplies the magnetic ring assembly along the second direction; The magnetic ring feeding mechanism, the pressing and conveying mechanism, and the iron core feeding mechanism are distributed at intervals along the second direction.

Citation Information

Patent Citations

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