Fish meat forming machine and fish crisp baking process
By designing a fish meat forming machine, and utilizing a combination of conveyor belts, unloading components, and scraping arc plates, the problem of wet material forming was solved, enabling the efficient production of crispy grilled fish chips.
Patent Information
- Application Number
- CN202511333551.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2045-09-18
AI Technical Summary
Existing equipment is insufficient for processing wet materials into shapes, making it difficult to produce crispy grilled fish chips.
A fish meat forming machine was designed, including a conveyor belt, a stripping component, and a scraper arc plate. The formed fish meat is transported by the conveyor belt, and during the transportation process, the stripping component cuts the contact surface between the fish meat and the conveyor belt to separate the fish meat completely. The scraper arc plate scrapes off the fish meat adhering to the conveyor belt, and the adaptation component ensures that the scraper arc plate works in close contact with the conveyor belt.
It achieves efficient forming and unloading of wet materials, ensuring the efficient operation of the fish meat forming machine and enabling the production of high-quality grilled fish chips.
Smart Images

Figure CN120836584B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of grilled fish crisps technology, specifically to a fish meat forming machine and a grilled fish crisps process. Background Technology
[0002] Grilled fish chips are not traditional grilled fish, but a snack or innovative dish made by processing fish into thin slices, dehydrating at low temperatures, and then frying / grilling at high temperatures, resulting in a texture similar to potato chips. Grilled fish chips (also known as fish crisps or fish skin crisps) are a new type of healthy snack that is popular for their high protein, low fat, and crispy texture.
[0003] Because it is a relatively new snack, it is difficult to produce using traditional equipment. Traditional equipment typically uses pressing to shape the fish or molds to cut the fish into cookie shapes.
[0004] However, grilled fish chips contain not only fish but also other seasonings. Therefore, the raw materials used in making grilled fish chips are often in a wet state with a high moisture content before shaping. Existing traditional equipment is unable to process and shape wet materials. Therefore, there is an urgent need for a fish-forming machine that can spread wet materials into a specified shape to produce grilled fish chips. Summary of the Invention
[0005] The purpose of this invention is to provide a fish meat forming machine and a process for making crispy fish chips, so as to overcome the above-mentioned shortcomings in the prior art.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A fish meat forming machine includes a main frame and a support fixedly connected to one side surface of the main frame. A conveyor belt is provided inside the main frame. Two roller frames and two fixed plates are fixedly connected to the upper surface of the support. A drive roller is rotatably connected between the two roller frames. Each of the two fixed plates is provided with a mounting hole. A scraper shaft is rotatably connected between the two mounting holes. A scraper arc plate is fixedly provided on the surface of the scraper shaft. One end of the scraper arc plate abuts against the surface of the conveyor belt. A material removal component and an adaptation component are provided on the scraper shaft.
[0008] When the conveyor belt transports the shaped fish meat to the unloading component, the unloading component reciprocates to cut the contact surface between the fish meat and the conveyor belt, so that the fish meat can be completely separated from the conveyor belt to complete the unloading. After unloading, the scraper arc plate is used to scrape off the fish meat adhering to the conveyor belt. When the conveyor belt moves due to changes in tension, the adaptation component is used to adapt to the conveyor belt, so that the scraper arc plate and the unloading component can work in close contact with the conveyor belt.
[0009] As a further preferred embodiment of the present invention, a servo guide rail is provided on one side surface of the main frame, a support plate is provided on the servo guide rail, a fixed frame is fixedly connected to the upper surface of the support plate, a feeding box is fixedly provided in the fixed frame by bolts, a servo cylinder is provided on one side surface of the feeding box, a side plate is fixedly connected to the other side surface of the feeding box, a scraper is hinged to the lower surface of the feeding box, and the telescopic end of the servo cylinder is hinged to one side surface of the scraper.
[0010] As a further preferred embodiment of the present invention, the upper surface of the main frame is provided with a main groove, a material plate is slidably connected in the main groove, and a top plate is also fixedly connected to the upper surface of the main frame by bolts. The lower surface of the top plate abuts against the upper surface of the material plate. The material plate is provided with a forming groove and a drop hole. A drop column is fixedly connected to the lower surface inside the main groove. The drop column is slidably connected to the drop hole. A return spring is connected between the lower surface inside the main groove and the drop hole. The return spring is located outside the drop column.
[0011] As a further preferred embodiment of the present invention, the main frame is rotatably connected from top to bottom to a forming roller, a tensioning roller and a follower roller. The conveyor belt is rotatably connected to the forming roller, the tensioning roller and the follower roller. One end of the conveyor belt is also rotatably connected to the drive roller. A conveyor motor is provided on one side of one of the roller frames, and the output end of the conveyor motor is connected to one end of the drive roller.
[0012] As a further preferred embodiment of the present invention, an infusion pipe is also provided between the two roller frames, a connecting pipe is connected to the side wall of the infusion pipe, a flow pipe is connected to one end of the connecting pipe, and an atomizing nozzle is provided on the side wall of the flow pipe.
[0013] As a further preferred embodiment of the present invention, the stripping assembly includes an inner square groove disposed inside the scraper shaft, and an inner square strip is slidably sleeved in the inner square groove. A connecting arm is fixedly connected to one side surface of the inner square strip, and a stripping wire is fixedly disposed at one end of the connecting arm. A hinge seat is disposed at one end of the inner square strip, and a hinge rod is hinged in the hinge seat. An eccentric wheel is rotatably connected to one end of the hinge rod.
[0014] As a further preferred embodiment of the present invention, the unloading assembly further includes a first helical gear disposed on one side of another roller frame, one end of the first helical gear being connected to the other end of the drive roller, the first helical gear meshing with a second helical gear, one end of the second helical gear being connected to a transmission rod, one end of the transmission rod being connected to one end of an eccentric wheel, and a mounting base being fixedly connected to one side surface of the bracket, and the transmission rod being rotatably disposed within the mounting base.
[0015] As a further preferred embodiment of the present invention, the adaptation component includes a connecting ring rotatably sleeved on the surface of the scraper shaft, and a connecting strip fixedly connected to the side surface of the connecting ring, and an adaptation groove provided on the connecting strip, and an adaptation rod slidably disposed in the adaptation groove, and a fixing ring fixedly connected to the upper end of the adaptation rod, and an adaptation ring slidably sleeved on the surface of the adaptation rod, and an adaptation spring connected between the fixing ring and the adaptation ring, and the adaptation spring disposed on the surface of the adaptation rod, and the lower end of the adaptation ring abutting against the upper surface of the adaptation groove, and a connecting rod fixedly connected to one side surface of the fixing plate, and a connecting sleeve rotatably connected to the surface of the connecting rod, and the lower end of the adaptation rod fixedly connected to the side surface of the connecting sleeve.
[0016] As a further preferred embodiment of the present invention, a discharge roller is rotatably connected inside the main frame, another discharge roller is rotatably connected inside the bracket, a discharge chain is rotatably connected between the two discharge rollers, a material tray is provided on the discharge chain, a discharge motor is provided on one side surface of the main frame, the output end of the discharge motor is connected to one end of one of the discharge rollers, and a collection box is provided on the lower surface of the bracket.
[0017] A process for making crispy fish chips, using the aforementioned fish meat forming machine, includes the following steps:
[0018] S1. Feed the fish meat raw material into the chopping and mixing equipment, add seasonings and water, and then crush and mix to make a fish meat mixture with a water content of about 70%.
[0019] S2. Pour out the fish meat mixture and send it into the feeding box through the feed pump;
[0020] S3. Start the servo guide rail to drive the feeding box to move horizontally, and start the servo cylinder to make the fish meat fall into the forming trough, forming a mold with the conveyor belt to make the fish meat into slices.
[0021] S4. Start the conveyor motor to transport the shaped fish meat through the conveyor belt, and cut the shaped fish meat off the material unloading component and drop it onto the material tray.
[0022] S5. Place the tray containing the shaped fish meat into a hot air drying oven and dry it for 4-5 hours using a gradient heating method, with the temperature controlled at 35-50℃.
[0023] S6. Place the dried semi-finished product into the oven for a short time and control the temperature at 160-180℃ for 25-35 minutes.
[0024] S7. Immediately transfer the cured chips into the cooling tunnel to cool to room temperature;
[0025] S8. After cooling, the crisps are passed through an automatic powdering machine to add additional powdered, sauce-like, or oily seasonings to make crisps with different flavors.
[0026] S9. Select bag or can packaging according to the product form, vacuum the packaging, fill with nitrogen, and seal to complete the packaging.
[0027] In the above technical solution, the fish meat forming machine and the process for making crispy fish chips provided by the present invention have the following beneficial effects:
[0028] This invention uses a conveyor belt to transport shaped fish meat, and during transport, it drives the unloading component to move. The unloading component reciprocates and cuts the contact surface between the fish meat and the conveyor belt, allowing the fish meat to be completely separated from the conveyor belt to complete the unloading process. After unloading, the scraper arc plate scrapes off the fish meat adhering to the conveyor belt. When the conveyor belt moves due to changes in tension, the adaptation component adapts to the conveyor belt, so that the scraper arc plate and the unloading component work in close contact with the conveyor belt.
[0029] It should be understood that the foregoing general description and the following detailed description are exemplary and illustrative only, and are not intended to limit this disclosure.
[0030] This application provides an overview of various implementations or examples of the technology described in this disclosure, and is not a full disclosure of the entire scope or all features of the disclosed technology. Attached Figure Description
[0031] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.
[0032] Figure 1 This is a schematic diagram of the overall structure provided for an embodiment of the present invention;
[0033] Figure 2 This is a schematic diagram of the structure of the fixing frame and the feeding box provided in an embodiment of the present invention;
[0034] Figure 3 This is a schematic diagram of the material plate provided in an embodiment of the present invention;
[0035] Figure 4 This is a schematic diagram of the internal structure of the main frame provided in an embodiment of the present invention;
[0036] Figure 5 This is a partial structural schematic diagram provided for an embodiment of the present invention;
[0037] Figure 6 Provided for embodiments of the present invention Figure 5 Enlarged structural diagram at point A in the middle;
[0038] Figure 7 This is a schematic diagram of the scraping assembly provided in an embodiment of the present invention;
[0039] Figure 8 Provided for embodiments of the present invention Figure 7 Enlarged structural diagram at point B;
[0040] Figure 9 Provided for embodiments of the present invention Figure 7 Enlarged structural diagram at point C.
[0041] Explanation of reference numerals in the attached figures:
[0042] 1. Main frame; 101. Support; 102. Main trough; 103. Top plate; 104. Collection box; 2. Servo guide rail; 201. Support plate; 202. Fixing frame; 203. Feed box; 204. Scraper; 205. Servo cylinder; 206. Side plate; 3. Material plate; 301. Forming trough; 302. Drop hole; 303. Drop column; 304. Return spring; 4. Conveyor belt; 401. Forming roller; 402. Tensioning roller; 403. Follower roller; 404. Drive roller; 405. Roller frame; 406. Conveyor motor; 5. Infusion pipe; 501. Connecting pipe; 502. Flow pipe; 503. Atomizing nozzle; 6. Outlet 602. Material chain; 603. Discharge roller; 604. Discharge motor; 605. Material tray; 7. Fixing plate; 706. Scraper shaft; 707. Inner square groove; 708. Scraper arc plate; 809. Connecting ring; 800. Connecting bar; 801. Adaptive groove; 802. Adaptive rod; 803. Fixing ring; 804. Adaptive spring; 805. Adaptive ring; 806. Connecting rod; 807. Connecting rod; 808. Connecting sleeve; 909. Inner square bar; 901. Connecting arm; 902. Stripping wire; 903. Hinge seat; 904. Hinge rod; 905. Eccentric wheel; 906. Transmission rod; 907. First helical gear; 908. Second helical gear; 909. Mounting seat. Detailed Implementation
[0043] To make the objectives, technical solutions, and advantages of the embodiments of this disclosure clearer, the technical solutions of the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this disclosure. All other embodiments obtained by those skilled in the art based on the described embodiments of this disclosure without creative effort are within the scope of protection of this disclosure.
[0044] Please see Figure 1 - Figure 9A fish meat forming machine includes a main frame 1 and a support 101 fixedly connected to one side surface of the main frame 1. A conveyor belt 4 is provided inside the main frame 1. Two roller frames 405 and two fixed plates 7 are fixedly connected to the upper surface of the support 101. An active roller 404 is rotatably connected between the two roller frames 405. Each of the two fixed plates 7 is provided with a mounting hole. A scraper shaft 701 is rotatably connected between the two mounting holes. A scraper arc plate 703 is fixedly provided on the surface of the scraper shaft 701. One end of the scraper arc plate 703 abuts against the surface of the conveyor belt 4. A material removal component and an adaptation component are provided on the scraper shaft 701.
[0045] When the conveyor belt 4 transports the shaped fish meat to the unloading component, the unloading component reciprocates and cuts the contact surface between the fish meat and the conveyor belt 4, so that the fish meat can be completely separated from the conveyor belt 4 to complete the unloading. After the unloading is completed, the scraper arc plate 703 scrapes off the fish meat adhering to the conveyor belt 4. When the conveyor belt 4 moves due to changes in tension, the adapting component adapts to the conveyor belt 4, so that the scraper arc plate 703 and the unloading component can work in close contact with the conveyor belt 4.
[0046] This invention uses a conveyor belt 4 to transport shaped fish meat, and during transport, it drives the unloading component to move. The unloading component reciprocates and cuts the contact surface between the fish meat and the conveyor belt 4, so that the fish meat can be completely separated from the conveyor belt 4 to complete the unloading. After unloading, the scraper arc plate 703 scrapes off the fish meat adhering to the conveyor belt 4. When the conveyor belt 4 moves due to changes in tension, the adapting component adapts to the conveyor belt 4, so that the scraper arc plate 703 and the unloading component work in close contact with the conveyor belt 4.
[0047] In a further embodiment of the present invention, a servo guide rail 2 is provided on one side surface of the main frame 1, a support plate 201 is provided on the servo guide rail 2, a fixed frame 202 is fixedly connected to the upper surface of the support plate 201, a feeding box 203 is fixedly provided in the fixed frame 202 by bolts, a servo cylinder 205 is provided on one side surface of the feeding box 203, a side plate 206 is fixedly connected to the other side surface of the feeding box 203, a scraper 204 is hinged to the lower surface of the feeding box 203, and the telescopic end of the servo cylinder 205 is hinged to one side surface of the scraper 204.
[0048] Furthermore, the servo guide rail 2 drives the feed box 203 to move horizontally, so that the fish meat mixture is evenly spread on the feed plate 3.
[0049] Furthermore, the servo cylinder 205 extends to rotate the scraper 204, so that one side of the scraper 204 abuts against the upper surface of the material plate 3, thereby scraping away excess fish meat mixture on the material plate 3. The side plate 206 confines the fish meat mixture within the feeding box 203 to prevent the fish meat mixture from overflowing and contaminating the material plate 3.
[0050] Specifically, the scraper 204 and the material plate 3 are made of ceramic to prevent metal shavings from being scraped out and entering the fish meat.
[0051] In a further embodiment of the present invention, the upper surface of the main frame 1 is provided with a main groove 102, and a material plate 3 is slidably connected in the main groove 102. The upper surface of the main frame 1 is also fixedly connected with a top plate 103 by bolts. The lower surface of the top plate 103 abuts against the upper surface of the material plate 3. The material plate 3 is provided with a forming groove 301 and a falling hole 302. A falling column 303 is fixedly connected to the lower surface inside the main groove 102. The falling column 303 is slidably connected to the falling hole 302. A return spring 304 is connected between the lower surface inside the main groove 102 and the falling hole 302. The return spring 304 is located outside the falling column 303.
[0052] Furthermore, when the servo cylinder 205 extends to rotate the scraper 204, the scraper 204 will also drive the material plate 3 to move downward, causing the material plate 3 to fall along the drop hole 302 and compress the return spring 304, thereby causing the lower surface of the material plate 3 to be in close contact with the conveyor belt 4, so that a mold is formed between the forming groove 301 and the conveyor belt 4, and the fish meat mixture is scraped into the forming groove 301 to form shaped fish meat.
[0053] Furthermore, after the servo cylinder 205 retracts, the scraper 204 disengages from the material plate 3, and the reset spring 304 resets, causing the material plate 3 to rise and abut against the lower surface of the top plate 103, creating a distance between it and the conveyor belt 4 again, so that the fish meat can be shaped and conveyed away.
[0054] In a further embodiment of the present invention, a forming roller 401, a tension roller 402, and a follower roller 403 are rotatably connected from top to bottom inside the main frame 1. The conveyor belt 4 is rotatably connected to the forming roller 401, the tension roller 402, and the follower roller 403. One end of the conveyor belt 4 is also rotatably connected to the drive roller 404. A conveyor motor 406 is provided on one side of one of the roller frames 405, and the output end of the conveyor motor 406 is connected to one end of the drive roller 404.
[0055] Furthermore, there are two forming rollers 401, which are mirror-symmetrical about the vertical line of the material plate 3.
[0056] Furthermore, the conveyor belt 4 between the two forming rollers 401 is a forming section, which cooperates with the material plate 3 to form a mold.
[0057] Specifically, the tension roller 402 is an air-expanding shaft in the prior art, which changes its own diameter by filling or releasing gas in order to adjust the tension of the conveyor belt 4.
[0058] In a further embodiment of the present invention, an infusion pipe 5 is provided between the two roller frames 405, a connecting pipe 501 is connected to the side wall of the infusion pipe 5, a flow pipe 502 is connected to one end of the connecting pipe 501, and an atomizing nozzle 503 is provided on the side wall of the flow pipe 502.
[0059] Furthermore, a food release agent is introduced into the infusion tube 5, and the atomizing nozzle 503 atomizes the food release agent and sprays it onto the shaped fish meat, making the removal of the shaped fish meat cleaner and more convenient.
[0060] In a further embodiment of the present invention, the stripping assembly includes an inner square groove 702 disposed inside the scraper shaft 701, and an inner square strip 9 is slidably sleeved inside the inner square groove 702. A connecting arm 901 is fixedly connected to one side surface of the inner square strip 9, and a stripping wire 902 is fixedly disposed at one end of the connecting arm 901. A hinge seat 903 is disposed at one end of the inner square strip 9, and a hinge rod 904 is hinged inside the hinge seat 903. An eccentric wheel 905 is rotatably connected to one end of the hinge rod 904.
[0061] Furthermore, the rotation of the eccentric wheel 905 drives the hinge rod 904 to move, and the hinge seat 903 converts the rotational motion of the eccentric wheel 905 into the reciprocating motion of the inner square bar 9, so that the inner square bar 9 performs reciprocating translational motion inside the inner square groove 702, thereby driving the stripping wire 902 to reciprocate to cut the contact surface between the fish meat and the conveyor belt 4, causing the fish meat to fall.
[0062] In a further embodiment of the present invention, the unloading assembly further includes a first helical gear 907 disposed on one side of another roller frame 405, one end of the first helical gear 907 being connected to the other end of the drive roller 404, and the first helical gear 907 meshing with a second helical gear 908, one end of the second helical gear 908 being connected to a transmission rod 906, one end of the transmission rod 906 being connected to one end of an eccentric wheel 905, and a mounting base 909 being fixedly connected to one side surface of the bracket 101, and the transmission rod 906 being rotatably disposed within the mounting base 909.
[0063] In a further embodiment of the present invention, the adaptation component includes a connecting ring 8 rotatably sleeved on the surface of the scraper shaft 701, and a connecting strip 801 fixedly connected to the side surface of the connecting ring 8. The connecting strip 801 is provided with an adaptation groove 802, and an adaptation rod 803 is slidably disposed in the adaptation groove 802. A fixing ring 804 is fixedly connected to the upper end of the adaptation rod 803, and an adaptation ring 806 is slidably sleeved on the surface of the adaptation rod 803. An adaptation spring 805 is connected between the fixing ring 804 and the adaptation ring 806, and the adaptation spring 805 is disposed on the surface of the adaptation rod 803. The lower end of the adaptation ring 806 abuts against the upper surface of the adaptation groove 802. A connecting rod 807 is fixedly connected to one side surface of the fixing plate 7, and a connecting sleeve 808 is rotatably connected to the surface of the connecting rod 807. The lower end of the adaptation rod 803 is fixedly connected to the side surface of the connecting sleeve 808.
[0064] Furthermore, when the tension of the conveyor belt 4 changes, the scraper arc plate 703 that abuts against the conveyor belt 4 is also driven to move, which in turn causes the scraper shaft 701 to rotate, so that the connecting ring 8 drives the connecting strip 801 to rotate, compressing or relaxing the adapting spring 805, causing the adapting rod 803 to move, and the connecting sleeve 808 and the connecting rod 807 to rotate relative to each other, which in turn causes the adapting rod 803 to slide along the adapting groove 802, so that when the tension changes, the scraper arc plate 703 can always be in close contact with the surface of the conveyor belt 4 to scrape away the debris.
[0065] Specifically, in the initial state, the adapting spring 805 is compressed to a certain extent so that there is a contact force between the scraper arc plate 703 and the conveyor belt 4. When the debris hits the scraper arc plate 703, causing the scraper arc plate 703 to be collided and tend to deflect, the adapting spring 805 will also reset so that the scraper arc plate 703 will not deflect, thereby scraping away the debris.
[0066] In a further embodiment of the present invention, a discharge roller 602 is rotatably connected inside the main frame 1, another discharge roller 602 is rotatably connected inside the bracket 101, a discharge chain 6 is rotatably connected between the two discharge rollers 602, a material tray 604 is provided on the discharge chain 6, a discharge motor 603 is provided on one side surface of the main frame 1, the output end of the discharge motor 603 is connected to one end of one of the discharge rollers 602, and a collection box 104 is provided on the lower surface of the bracket 101.
[0067] This invention also provides a process for making crispy fish chips, which is produced using the aforementioned fish meat forming machine and includes the following steps:
[0068] S1. Feed the fish meat raw material into the chopping and mixing equipment, add seasonings and water, and then crush and mix to make a fish meat mixture with a water content of about 70%.
[0069] S2. Pour out the fish meat mixture and send it into the feeding box 203 through the feed pump;
[0070] S3. Start the servo guide rail 2 to drive the feeding box 203 to move horizontally, and start the servo cylinder 205 to make the fish meat fall into the forming groove 301, forming a mold with the conveyor belt 4 to make the fish meat into slices.
[0071] S4. Start the conveyor motor 406 to transport the shaped fish meat through the conveyor belt 4, and cut the shaped fish meat off through the unloading component and drop it onto the loading tray 604.
[0072] S5. Place the tray 604 containing the shaped fish meat into a hot air drying oven and dry it for 4-5 hours using a gradient heating method, with the temperature controlled at 35-50℃.
[0073] S6. Place the dried semi-finished product into the oven for a short time and control the temperature at 160-180℃ for 25-35 minutes.
[0074] S7. Immediately transfer the cured chips into the cooling tunnel to cool to room temperature;
[0075] S8. After cooling, the crisps are passed through an automatic powdering machine to add additional powdered, sauce-like, or oily seasonings to make crisps with different flavors.
[0076] S9. Select bag or can packaging according to the product form, vacuum the packaging, fill with nitrogen, and seal to complete the packaging.
[0077] In this invention, the fish meat raw material is first fed into a chopping and mixing equipment, seasonings and water are added, and then the mixture is crushed and stirred to form a fish meat mixture. The fish meat mixture is then fed into the feeding box 203, allowing it to fall onto the material plate 3. The servo cylinder 205 is activated to extend, causing the scraper 204 to rotate, so that one side of the scraper 204 abuts against the upper surface of the material plate 3, thereby scraping away excess fish meat mixture on the material plate 3. Simultaneously, the servo guide rail 2 is activated to drive the feeding box 203 to move horizontally, allowing the fish meat to fall evenly into the forming groove 301. Simultaneously, as the servo cylinder 205 extends and the scraper 204 rotates, the scraper 204 also moves the material plate 3 downwards, causing the material plate 3 to fall along the drop hole 302 and be compressed and reset. Spring 304 causes the lower surface of material plate 3 to adhere tightly to conveyor belt 4, forming a mold between molding trough 301 and conveyor belt 4. Fish meat mixture is scraped into molding trough 301 to form shaped fish meat. Servo cylinder 205 retracts, scraper 204 disengages from material plate 3, and reset spring 304 resets, causing material plate 3 to rise and abut against the lower surface of top plate 103, re-establishing distance between it and conveyor belt 4. Then, conveyor motor 406 is activated to drive molding roller 401, thereby driving conveyor belt 4 to transport the shaped fish meat. When the roller reaches atomizing nozzle 503, the atomizing nozzle 503 atomizes the food release agent and sprays it onto the shaped fish meat. Conveyor motor 406 drives molding roller 401... Power is transmitted to the eccentric wheel 905 via the first helical gear 907 and the second helical gear 908, causing the eccentric wheel 905 to move. The rotation of the eccentric wheel 905 drives the hinge rod 904 to move. The hinge seat 903 converts the rotational motion of the eccentric wheel 905 into the reciprocating motion of the inner square bar 9, causing the inner square bar 9 to reciprocate within the inner square groove 702. This, in turn, drives the stripping wire 902 to reciprocate, cutting the contact surface between the fish meat and the conveyor belt 4, causing the fish meat to fall onto the feeding tray 604. After the fish meat is detached, the scraper arc plate 703 scrapes off any remaining fish meat and debris from the surface of the conveyor belt 4, causing the debris to fall into the collection box 104. The discharge motor 603 is then started. The discharge chain 6 moves in the opposite direction to the conveyor belt 4, causing the receiving tray 604 to move from right to left, so that the falling shaped fish meat falls onto the receiving tray 604 and is evenly and neatly arranged. The receiving tray 604 containing the shaped fish meat is sent into a hot air drying box for gradient heating and drying. Then, the dried semi-finished product is placed in an oven for short-term baking. After puffing, the cooked crisps are immediately sent into a cooling tunnel to cool to room temperature. Then, the cooled crisps are passed through an automatic powdering machine to add additional powdered, sauce-like, or oily seasonings to make crisps with different flavors. Finally, depending on the product form, they are packaged in bags, cans, etc., vacuum-sealed, filled with nitrogen, and sealed to complete the packaging.
[0078] The foregoing has only described certain exemplary embodiments of the present invention by way of illustration. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the foregoing drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A fish meat forming machine, comprising a main frame (1) and a support (101) fixedly connected to one side surface of the main frame (1), characterized in that: The main frame (1) is equipped with a conveyor belt (4). Two roller frames (405) and two fixed plates (7) are fixedly connected to the upper surface of the support (101). An active roller (404) is rotatably connected between the two roller frames (405). Each of the two fixed plates (7) is provided with a mounting hole. A scraper shaft (701) is rotatably connected between the two mounting holes. A scraper arc plate (703) is fixedly provided on the surface of the scraper shaft (701). One end of the scraper arc plate (703) abuts against the surface of the conveyor belt (4). A descraping component and an adaptation component are provided on the scraper shaft (701). When the conveyor belt (4) transports the shaped fish meat to the unloading component, the unloading component reciprocates to cut the contact surface between the fish meat and the conveyor belt (4), so that the fish meat can be completely separated from the conveyor belt (4) to complete the unloading. After the unloading is completed, the scraper arc plate (703) is used to scrape off the fish meat adhering to the conveyor belt (4). When the conveyor belt (4) moves due to changes in tension, the adaptation component is used to adapt to the conveyor belt (4), so that the scraper arc plate (703) and the unloading component can work closely to the conveyor belt (4). The material removal assembly includes an inner square groove (702) disposed inside the scraper shaft (701), and an inner square strip (9) is slidably sleeved in the inner square groove (702). A connecting arm (901) is fixedly connected to one side surface of the inner square strip (9), and a material removal wire (902) is fixedly disposed at one end of the connecting arm (901). A hinge seat (903) is disposed at one end of the inner square strip (9), and a hinge rod (904) is hinged in the hinge seat (903). An eccentric wheel (905) is rotatably connected to one end of the hinge rod (904). The unloading assembly also includes a first helical gear (907) disposed on one side of another roller frame (405), and one end of the first helical gear (907) is connected to the other end of the drive roller (404), and the first helical gear (907) meshes with a second helical gear (908), and one end of the second helical gear (908) is connected to a transmission rod (906), and one end of the transmission rod (906) is connected to one end of the eccentric wheel (905), and a mounting base (909) is fixedly connected to one side surface of the bracket (101), and the transmission rod (906) is rotatably disposed in the mounting base (909); The adaptation component includes a connecting ring (8) rotatably sleeved on the surface of the scraper shaft (701), and a connecting strip (801) is fixedly connected to the side surface of the connecting ring (8), and an adaptation groove (802) is provided on the connecting strip (801), and an adaptation rod (803) is slidably disposed in the adaptation groove (802), and a fixing ring (804) is fixedly connected to the upper end of the adaptation rod (803), and an adaptation ring (806) is slidably sleeved on the surface of the adaptation rod (803), and the fixing ring... An adaptation spring (805) is connected between (804) and the adaptation ring (806), and the adaptation spring (805) is disposed on the surface of the adaptation rod (803). The lower end of the adaptation ring (806) abuts against the upper surface of the adaptation groove (802). A connecting rod (807) is fixedly connected to one side surface of the fixing plate (7). A connecting sleeve (808) is rotatably connected to the surface of the connecting rod (807). The lower end of the adaptation rod (803) is fixedly connected to the side surface of the connecting sleeve (808).
2. The fish meat forming machine according to claim 1, characterized in that, The main frame (1) has a servo guide rail (2) on one side surface, and a support plate (201) is provided on the servo guide rail (2). A fixed frame (202) is fixedly connected to the upper surface of the support plate (201). A feeding box (203) is fixedly installed in the fixed frame (202) by bolts. A servo cylinder (205) is provided on one side surface of the feeding box (203). A side plate (206) is fixedly connected to the other side surface of the feeding box (203). A scraper (204) is hinged to the lower surface of the feeding box (203). The telescopic end of the servo cylinder (205) is hinged to one side surface of the scraper (204).
3. The fish meat forming machine according to claim 1, characterized in that, The main frame (1) has a main groove (102) on its upper surface. A material plate (3) is slidably connected in the main groove (102). A top plate (103) is also fixedly connected to the upper surface of the main frame (1) by bolts. The lower surface of the top plate (103) abuts against the upper surface of the material plate (3). The material plate (3) has a forming groove (301) and a drop hole (302). A drop column (303) is fixedly connected to the lower surface inside the main groove (102). The drop column (303) is slidably connected to the drop hole (302). A reset spring (304) is connected between the lower surface inside the main groove (102) and the drop hole (302). The reset spring (304) is located outside the drop column (303).
4. The fish meat forming machine according to claim 1, characterized in that, The main frame (1) is rotatably connected from top to bottom to the forming roller (401), tension roller (402) and follower roller (403). The conveyor belt (4) is rotatably connected to the forming roller (401), tension roller (402) and follower roller (403). One end of the conveyor belt (4) is also rotatably connected to the drive roller (404). One of the roller frames (405) is provided with a conveyor motor (406) on one side. The output end of the conveyor motor (406) is connected to one end of the drive roller (404).
5. A fish meat forming machine according to claim 4, characterized in that, An infusion pipe (5) is also provided between the two roller frames (405). A connecting pipe (501) is connected to the side wall of the infusion pipe (5). One end of the connecting pipe (501) is connected to a flow pipe (502). An atomizing nozzle (503) is provided on the side wall of the flow pipe (502).
6. A fish meat forming machine according to claim 1, characterized in that, A discharge roller (602) is rotatably connected inside the main frame (1), and another discharge roller (602) is rotatably connected inside the bracket (101). A discharge chain (6) is rotatably connected between the two discharge rollers (602). A material tray (604) is provided on the discharge chain (6). A discharge motor (603) is provided on one side surface of the main frame (1). The output end of the discharge motor (603) is connected to one end of one of the discharge rollers (602). A collection box (104) is provided on the lower surface of the bracket (101).
Citation Information
Patent Citations
Scaling and slicing device for flavored fish skin processing and production
CN113767962A
Processing equipment capable of separating and recycling aquatic products
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