Drilling equipment for metal flange machining

By introducing placement components, internal support components, and monitoring components into the metal flange processing equipment, the problem of insufficient temporary storage space after drilling was solved, realizing automated grinding and inspection of flanges and improving processing efficiency and accuracy.

CN120861876APending Publication Date: 2025-10-31NANJING LENGHUIJIN MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202511247014.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-02
Publication Date
2025-10-31

AI Technical Summary

Technical Problem

Existing metal flange processing equipment lacks temporary storage space after drilling, making it impossible to perform secondary processing and inspection, which increases the time required for transferring and repositioning workpieces between different machine tools.

Method used

A drilling device comprising a placement component, an internal support component, and a monitoring component was designed. It automatically grinds and inspects bolt holes after drilling flanges, and uses electromagnetic springs and internal support components to fix and support flanges. It adapts to the bolt hole distribution of flanges of different specifications, and uses a distance sensor embedded in the ring for precise monitoring.

Benefits of technology

It significantly shortens the total processing time for individual parts, enables efficient fixing and automated inspection of flanges, adapts to the processing needs of flanges of different specifications, and improves processing efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses drilling equipment for metal flange machining, and relates to the technical field of flange machining, the drilling equipment comprises a frame, the side wall of the frame is in bolted connection with a controller, the bottom of the frame is fixedly connected with a first guide rod, the bottom of the first guide rod is fixedly connected with a connecting plate, and the top of the connecting plate is fixedly connected with a hydraulic cylinder; the top of the hydraulic cylinder is in bolted connection with the bottom in the frame; a driving motor is fixedly connected to the connecting plate; an output shaft of the driving motor drives a drill bit to be rotationally connected with the bottom of the connecting plate; a base is fixedly connected to the bottom of the frame and drives a rotating disc to be rotationally connected with the top of the base through a driving mechanism, and a containing assembly is arranged on the rotating disc. Through the arrangement of the placing assembly, after a flange is punched, in the process that the flange downwards slides to a collecting area below, polishing and detection of flange bolt holes are automatically completed, the time for transferring, repositioning and clamping a workpiece among different machine tools is saved, and the total machining time of a single part is remarkably shortened.
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Description

Technical Field

[0001] This invention relates to the field of flange processing technology, specifically a drilling device for processing metal flanges. Background Technology

[0002] Patent CN118848048B discloses a drilling device for metal flange processing. This invention relates to the field of drilling equipment technology, including a frame and a processing mechanism. The processing mechanism includes a hydraulic cylinder and a rectangular slider. A disc is fixedly installed at the output end of the hydraulic cylinder, and a drilling assembly is installed in the middle of the disc. A ball-headed rod is fixedly installed on the outer side of the rectangular slider. A fan-shaped connecting plate is fixedly installed between the disc and the rectangular slider. The drilling assembly includes a servo motor and a rotating shaft. The output end of the servo motor is fixedly installed to the top end of the rotating shaft through a coupling, and an elliptical plate is fixedly installed at the bottom end of the rotating shaft.

[0003] In the aforementioned prior art, the guide plate is reset by rotating clockwise, and the right-angle baffle moves into the frame under the connection of the top rod and the strip frame. The guide plate is tilted, which can guide the metal flange after drilling, so that the metal flange is discharged smoothly. However, the material guiding component in the above structure does not have a space for temporary storage of the flange when it is discharged, and it cannot perform secondary processing and inspection on the flange while it is moving to the temporary storage space. Summary of the Invention

[0004] Therefore, in order to overcome the above-mentioned shortcomings, the present invention provides a drilling device for metal flange processing.

[0005] This invention is implemented as follows: a drilling device for processing metal flanges is constructed. The device includes a frame, with a controller bolted to the side wall of the frame. A first guide rod is fixedly connected to the bottom of the frame, and a connecting plate is fixedly connected to the bottom of the first guide rod. The top of the connecting plate is fixedly connected to a hydraulic cylinder, and the top of the hydraulic cylinder is bolted to the bottom of the frame. A drive motor is fixedly connected to the connecting plate, and the output shaft of the drive motor drives a drill bit to rotate and connect with the bottom of the connecting plate. A base is fixedly connected to the bottom of the frame, and the base drives a rotating disk to rotate and connect with the top of the base via a drive mechanism. A placement assembly is provided on the rotating disk. The placement assembly is used to place the flange after drilling is completed. As it slides down to the collection area below, the grinding and inspection of the flange bolt holes are automatically completed. The placement component includes a cylinder, the top of which is threaded to the through hole in the rotating disk, and the bottom of which is bolted to a servo motor. The output shaft of the servo motor drives the inner frame to rotate within the cylinder. A first gear ring is rotatably connected to the top of the inner frame, a support rod is fixedly connected to the top of the inner frame, and a top plate is fixedly connected to the top of the support rod. An auxiliary motor is bolted to the bottom of the top plate, and the output shaft of the auxiliary motor drives a drive gear to rotate with the top plate. A second gear ring and a driven gear are rotatably connected to the top of the top plate, and the second gear ring meshes with the drive gear and the driven gear.

[0006] In one feasible implementation, the top plate has a hollowed-out cavity at its center, a contact frame is fixedly connected to the center of the driven gear, an electromagnetic spring is fixedly connected to the top of the contact frame, the bottom of the electromagnetic spring is fixedly connected to the contact plate, and the top of the inner frame is fixedly connected to the inner support assembly.

[0007] In one feasible implementation, the inner support assembly includes an electric push rod, the bottom of which is detachably connected to the inner frame, the moving end of which is fixedly connected to the limiting frame, and a drive gear plate rotatably connected to the top of the limiting frame, the drive gear plate having multiple sets of connecting grooves.

[0008] In one feasible implementation, a force-bearing rod is slidably connected in the connecting groove, the other end of the force-bearing rod is fixedly connected to a second guide rod, the second guide rod is slidably connected to the limiting frame, the other end of the second guide rod is fixedly connected to the force-bearing plate, an auxiliary gear is rotatably connected to the limiting frame, the auxiliary gear meshes with the drive gear plate, and a receiving motor is bolted to the bottom of the limiting frame, the receiving motor is connected to the auxiliary gear through a reducer.

[0009] In one feasible implementation, a stepper motor is bolted to the upper side wall of the inner frame, and the stepper motor drives the transmission gear to rotate and connect with the upper end of the inner frame through the first worm gear.

[0010] In one feasible implementation, the transmission gear meshes with the first gear ring on the connecting cylinder, the first gear ring is fixedly connected to the connecting cylinder, the connecting cylinder is rotatably connected to the upper end of the inner frame, the connecting cylinder is fixedly connected to the drive disk, the drive disk is provided with multiple sets of arc-shaped sliding grooves, a connecting rod is slidably connected in the arc-shaped sliding grooves, the top of the connecting rod is connected to the monitoring component, the bottom of the connecting rod is fixedly connected to the drive component, the bottom of the drive component is fixedly connected to the sliding block, the sliding block is slidably connected to the connecting groove on the chassis, and the chassis is fixedly connected to the inner frame.

[0011] In one feasible implementation, the monitoring component includes a drive rod, the lower end of which is rotatably connected to a connecting rod, a grinding motor is bolted to the space inside the connecting rod, the output shaft of the grinding motor is fixedly connected to the bottom of the drive rod, an upper rod is fixedly connected to the upper end of the drive rod, an embedded ring is embedded in the side wall of the upper rod, and a distance sensor is embedded in each of the four corners of the embedded ring.

[0012] In one feasible implementation, an adjustment motor is fixedly connected to the top of the upper rod. The output shaft of the adjustment motor drives the second worm gear to rotate and connect with the upper rod. A bidirectional screw is fixedly connected to the center of the worm wheel on the second worm gear.

[0013] In one feasible implementation, a sliding rod is threaded to both ends of the bidirectional screw. The sliding rod slides through the inner side wall of the upper rod and extends outward. A grinding rod is fixedly connected to the side wall of the sliding rod.

[0014] In one feasible implementation, the grinding rod has multiple grinding areas from top to bottom, and the surface roughness of the multiple grinding areas is different.

[0015] The present invention has the following advantages: The present invention provides an improved drilling device for processing metal flanges, which, compared with similar devices, has the following improvements: The drilling equipment for metal flange processing described in this invention, by setting up a placement component, automatically completes the grinding and inspection of flange bolt holes as the flange slides down to the collection area below after drilling, eliminating the time for transferring, repositioning and clamping workpieces between different machine tools, and significantly shortening the total processing time of a single part.

[0016] The present invention discloses a drilling device for processing metal flanges. The device uses a contact frame and an electromagnetic spring-driven contact plate to press the flange from multiple points at the bottom of the flange to prevent it from warping. The device also uses the force plate of the inner support assembly to apply a uniform expansion force radially outward from the inner hole of the flange, ensuring that the flange receives core support from the inside during drilling and achieving a dual positioning and fixing effect.

[0017] The present invention discloses a drilling device for processing metal flanges. The inner support component can be used to adjust the height of the flange when it slides downward. During the process of the flange after drilling sliding down from the processing area to the collection area below, the monitoring component automatically performs multi-stage grinding and inspection of the bolt holes of the flange with the assistance of the inner support component.

[0018] The present invention discloses a drilling device for processing metal flanges. The drive disc and arc-shaped sliding groove mechanism can adjust the diameter of the ring formed by all monitoring components, allowing it to automatically adapt to the bolt hole distribution diameter of flanges of different specifications. The adjusting motor and bidirectional screw can adjust the distance between the two grinding rods to accommodate grinding bolt holes of different diameters. By measuring the distance to various points on the hole wall during rotation using a distance sensor embedded in the ring, it can immediately determine whether there are protrusions or depressions on the inner wall of the hole, and whether the hole diameter is uniform. The electric push rod achieves rapid installation and disassembly via an electromagnet. When collecting the finished product, the entire inner support assembly can be lifted directly by an external robotic arm. At this time, the force plate still supports a set of flanges, clamping the entire assembly with the flanges and moving it outwards, which is convenient, efficient, and safe. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural schematic diagram of the present invention; Figure 2 This is a schematic diagram of the placement component structure of the present invention. Figure 1 ; Figure 3 This is a schematic diagram of the structure of the present invention. Figure 1 ; Figure 4 This is a schematic diagram of the structure of the present invention. Figure 2 ; Figure 5 This is a schematic diagram of the placement component structure of the present invention. Figure 2 ; Figure 6 This is a schematic diagram of the placement component structure of the present invention. Figure 3 ; Figure 7 This is a schematic diagram of the internal support component structure of the present invention. Figure 1 ; Figure 8 This is a schematic diagram of the internal support component structure of the present invention. Figure 2 ; Figure 9 This is a schematic diagram of the monitoring component structure of the present invention; Figure 10 This is a schematic diagram of the chassis structure of the present invention; Figure 11 This is a schematic diagram of the internal structure of the upper rod of the present invention.

[0020] The components include: frame-1, controller-2, first guide rod-3, connecting plate-4, hydraulic cylinder-5, drive motor-6, drill bit-7, base-8, rotating disk-9, drive mechanism-10, placement assembly-11, cylinder-111, servo motor-112, inner frame-113, first gear ring-114, supporting rod-115, top plate-116, auxiliary motor-117, drive gear-118, second gear ring-119, driven gear-1110, cavity-1111, contact frame-1112, electromagnetic spring-1113, contact plate-1114, inner support assembly-1115, stepper motor-1141, first worm gear-1142, transmission gear-1143, connecting cylinder-1144, and drive disk-11. 45. Arc-shaped slideway - 1146. Monitoring component - 1147. Drive component - 1148. Connecting rod - 1149. Sliding block - 11410. Chassis - 11411. Connecting groove - 11412. Drive rod - 11471. Grinding motor - 11472. Upper rod - 11473. Embedded ring - 11474. Adjusting motor - 11475. Second worm gear - 11476. Sliding rod - 11477. Grinding rod - 11478. Electric push rod - 11151. Limiting frame - 11152. Drive gear - 11153. Connecting groove - 11154. Force rod - 11155. Second guide rod - 11156. Force plate - 11157. Auxiliary gear - 11158. Receiving motor - 11159. Detailed Implementation

[0021] The following is in conjunction with the appendix Figures 1-11 The principles and features of the present invention are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of the invention. The invention is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the invention will become clearer from the following description and claims. It should be noted that the drawings are in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of the invention.

[0022] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0024] Please see Figures 1-11 The present invention discloses a drilling device for processing metal flanges, comprising a frame 1, a controller 2 bolted to the side wall of the frame 1, the controller 2 being used for electrical connection with electrical components, a first guide rod 3 fixedly connected to the bottom of the frame 1, the upper side wall of the first guide rod 3 being slidably connected to the inside of the frame 1, a connecting plate 4 fixedly connected to the bottom of the first guide rod 3, the top of the connecting plate 4 being fixedly connected to a hydraulic cylinder 5, the top of the hydraulic cylinder 5 being bolted to the bottom of the inside of the frame 1, and the connecting plate 4 being used to provide space for component installation. Among them, a drive motor 6 is fixedly connected to the connecting plate 4. The output shaft of the drive motor 6 drives the drill bit 7 to rotate and connect with the bottom of the connecting plate 4. During operation, the hydraulic cylinder 5 drives the connecting plate 4 to move downward. The connecting plate 4 drives the drive motor 6 and the drill bit 7 connected above to move downward. The drill bit 7 can also drill holes in the flange placed below. The frame 1 is fixedly connected to the bottom of the base 8. The base 8 is driven by the drive mechanism 10 to rotate the rotating disk 9 to the top of the base 8. The rotating disk 9 is provided with the placement component 11. The drive mechanism 10 is specifically a motor and a reducer. The reducer is connected to the rotating disk 9 and adjusts the position of the rotating disk 9. Specifically, each of the four corners of the rotating disk 9 can be equipped with a placement component 11 to form a "four-station" rotary table. When drilling is being performed at one station, the operator can simultaneously perform loading and unloading operations at other stations, greatly reducing equipment waiting time. After drilling is completed, the flange is transferred to another area, and then the flange slides down to the monitoring component 1147 below for processing. This cycle is repeated, which can avoid equipment downtime. Furthermore, multiple sets of drive components 1148 on each placement component 11 can be connected to multiple sets of monitoring components 1147 that match the number of bolt holes drilled on the flange. After drilling is completed on the flange, the monitoring components 1147 are located in the area below the bolt holes.

[0025] Please see Figures 1-6 The placement component 11 includes a cylinder 111. The top of the cylinder 111 is threadedly connected to the inner through hole of the rotating disk 9, and the bottom of the cylinder 111 is bolted to the servo motor 112. The servo motor 112 is used to drive the flange fixedly connected above to rotate, which facilitates the conversion of the flange drilling area. Among them, the output shaft of the servo motor 112 drives the inner frame 113 to rotate and connect with the cylinder 111. The upper part of the top of the inner frame 113 is rotatably connected to the first gear ring 114. The top of the inner frame 113 is fixedly connected to the support rod 115, and the top of the support rod 115 is fixedly connected to the top plate 116. Among them, the bottom of the top plate 116 is bolted to an auxiliary motor 117. The output shaft of the auxiliary motor 117 drives the drive gear 118 to rotate and connect with the top plate 116. The top of the top plate 116 is rotatably connected to a second gear ring 119 and a driven gear 1110. The second gear ring 119 meshes with the drive gear 118 and the driven gear 1110. The top plate 116 has a hollowed-out cavity 1111 at its center. A contact frame 1112 is fixedly connected to the center of the driven gear 1110. An electromagnetic spring 1113 is fixedly connected to the top of the contact frame 1112. The bottom of the electromagnetic spring 1113 is fixedly connected to the contact plate 1114. When the electromagnetic spring 1113 is energized, it drives the contact plate 1114 to move downward until it presses against the flange below and is fixed. The top of the inner frame 113 is fixedly connected to the inner support assembly 1115.

[0026] Please see Figures 5-7 The inner support assembly 1115 includes an electric push rod 11151. The bottom of the electric push rod 11151 is detachably connected to the inner frame 113. A permanent magnet is provided at the bottom of the electric push rod 11151. An electromagnet is provided in the connection area between the inner frame 113 and the permanent magnet. By energizing the electromagnet and attracting the permanent magnet, the electric push rod 11151 can be fixedly installed, which is convenient for subsequent disassembly. The moving end of the electric push rod 11151 is fixedly connected to the limiting frame 11152. The top of the limiting frame 11152 is rotatably connected to a drive gear 11153. The drive gear 11153 is provided with multiple sets of connecting grooves 11154. The connecting groove 11154 has a slidably connected force rod 11155, the other end of which is fixedly connected to the second guide rod 11156. The second guide rod 11156 is slidably connected to the limiting frame 11152, and the other end of which is fixedly connected to the force plate 11157. An auxiliary gear 11158 is rotatably connected to the limiting frame 11152. The auxiliary gear 11158 meshes with the drive gear 11153. A receiving motor 11159 is bolted to the bottom of the limiting frame 11152. The receiving motor 11159 is connected to the auxiliary gear 11158 through a reducer.

[0027] Please see Figures 3-6 and Figures 9-11 A stepper motor 1141 is bolted to the upper side wall of the inner frame 113. The stepper motor 1141 drives the transmission gear 1143 to rotate and connect with the upper end of the inner frame 113 through the first worm gear 1142. The transmission gear 1143 meshes with the first gear ring 114 on the connecting cylinder 1144. The first gear ring 114 is fixedly connected to the connecting cylinder 1144, the connecting cylinder 1144 is rotatably connected to the upper end of the inner frame 113, the connecting cylinder 1144 is fixedly connected to the drive disk 1145, and the drive disk 1145 is provided with multiple sets of arc-shaped sliding grooves 1146, which are used to push the connecting rod 1149 to move. Specifically, a connecting rod 1149 is slidably connected inside the arc-shaped slide groove 1146. The top of the connecting rod 1149 is connected to the monitoring component 1147, and a driving component 1148 is fixedly connected to the bottom of the connecting rod 1149. A sliding block 11410 is fixedly connected to the bottom of the driving component 1148. The sliding block 11410 is slidably connected to the connecting groove 11412 on the chassis 11411. The chassis 11411 is fixedly connected to the inner frame 113. The diameter of the ring formed by multiple monitoring components 1147 is adjusted by rotating the drive disc 1145, which can easily adapt to the drilling positions of different flanges.

[0028] Please see Figure 9 and Figure 11 The monitoring component 1147 includes a drive rod 11471, the lower end of the drive rod 11471 is rotatably connected to the connecting rod 1149, a grinding motor 11472 is bolted to the space inside the connecting rod 1149, and the output shaft of the grinding motor 11472 is fixedly connected to the bottom of the drive rod 11471. Among them, the upper end of the drive rod 11471 is fixedly connected to the upper rod 11473, and the side wall of the upper rod 11473 is embedded with an embedded ring 11474. A distance sensor is embedded in each of the four corners of the embedded ring 11474. Among them, an adjustment motor 11475 is fixedly connected to the top of the upper rod 11473. The output shaft of the adjustment motor 11475 drives the second worm gear 11476 to rotate and connect with the upper rod 11473. A double screw is fixedly connected to the center of the worm wheel on the second worm gear 11476. A sliding rod 11477 is threaded to both ends of the double screw. The sliding rod 11477 slides through the inner side wall of the upper rod 11473 and extends outward. A grinding rod 11478 is fixedly connected to the side wall of the sliding rod 11477. Specifically, the grinding rod 11478 has multiple grinding areas from top to bottom, and the surface roughness of the multiple grinding areas is different.

[0029] The working principle of a drilling device for metal flange processing is as follows: First, when using this device, place it in the work area, and then connect it to an external power source to provide the power required for its operation. During processing, the flange to be processed is placed between multiple sets of contact frames 1112. The auxiliary motor 117 is started to drive the drive gear 118 to rotate. The drive gear 118 drives the second gear ring 119 to rotate. The second gear ring 119 drives multiple sets of driven gears 1110 to rotate. The driven gears 1110 are meshed and driven to rotate. The multiple sets of driven gears 1110 drive multiple sets of contact frames 1112 to rotate inward. After the contact frames 1112 rotate inward, the bottom of the multiple sets of contact frames 1112 contacts multiple positions on the bottom of the flange. The electromagnetic spring 1113 is activated to push the contact plate 1114 to move downward. The contact plate 1114 moves downward until it is pressed and fixed to the flange surface, so that the flange is fixed on the contact frame 1112. Second, the electric push rod 11151 is controlled to drive the limiting frame 11152 to move upward. The limiting frame 11152 drives multiple sets of force plates 11157 to move upward. The multiple sets of force plates 11157 move upward and slide into the cavity of the central area of ​​the flange. Then, the receiving motor 11159 is controlled to drive the auxiliary gear 11158 to rotate. The auxiliary gear 11158 drives the drive gear 11153 to rotate. The drive gear 11153 drives the force rod 11155 to move through the connecting groove 11154. The force rod 11155 drives the second guide rod 11156 to move. The multiple sets of second guide rods 11156 drive the force plates 11157 to move outward. The multiple sets of force plates 11157 move outward until they are pressed and fixed to the surface of the central cavity inside the flange, so that the multiple sets of force plates 11157 apply extrusion force to different radial directions of the flange. The hydraulic cylinder 5 controls the drive motor 6 and drill bit 7 to move downwards, and the drill bit 7 can also drill holes in the flange below; Third, control the servo motor 112 to drive the inner frame 113 to rotate, and the inner frame 113 to drive the upper flange to rotate and adjust its position, so that the drill bit 7 drills holes at different positions of the flange, and a monitoring component 1147 is provided below the bolt hole after the flange drilling is completed. Fourth, after drilling is completed, the auxiliary motor 117 drives the drive gear 118 to reverse, and the drive gear 118 drives the contact frame 1112 to reverse, so that the contact frame 1112 and the flange disappear, and the force plate 11157 is pressed and fixed to the inner diameter surface of the flange, so that the flange will not fall down. Then, the multiple sets of force plates 11157 are controlled to move slightly inward, so that the pressure of the force plate 11157 on the inner diameter of the flange is reduced. Due to the influence of gravity, the flange will slide down, and the bolt holes on the flange after drilling are slid into the outer end of the upper rod 11473 (or the flange is moved down by the electric push rod 11151). The control and adjustment motor 11475 drives the second worm gear 11476 to rotate, the second worm gear 11476 drives the double screw to rotate, the double screw drives the sliding rod 11477 to move, so that the two sets of sliding rods 11477 drive the grinding rod 11478 to move, and the distance between the two sets of grinding rods 11478 can be adjusted, thereby adjusting the grinding diameter formed when the grinding rod 11478 rotates, which is convenient to adapt to the bolt holes of different flanges; Fourth, when the flange slides down to the first grinding area at the upper end of the grinding rod 11478, the force plate 11157 is controlled to move outward to press and fix the flange, so that the flange stops moving downward (or the flange is driven to move downward by the electric push rod 11151). Then, multiple grinding motors 11472 are controlled to drive the drive rod 11471 and the upper rod 11473 to rotate. The upper rod 11473 drives the grinding rod 11478 to rotate, and the first grinding area on the grinding rod 11478 grinds the surface of the bolt holes of the flange. The force plate 11157 moves inward, and the flange moves downward until it is at the same height as the second grinding area on the grinding rod 11478. The force plate 11157 moves outward and presses and fixes the flange (or drives the flange to move downward through the electric push rod 11151). The motor 11472 indirectly passes through the second grinding area on the grinding rod 11478 and grinds the surface of the bolt holes of the flange, and this cycle is repeated. The force plate 11157 moves inward, the flange moves downward into the area of ​​the embedded ring 11474, the force plate 11157 moves outward and is pressed and fixed with the flange (or the flange is moved downward by the electric push rod 11151), the grinding motor 11472 drives the upper rod 11473 and the embedded ring 11474 to rotate, the embedded ring 11474 drives the distance sensor to rotate, so that the embedded ring 11474 and the bolt hole are in the same circle. The distance sensor monitors the distance between the embedded ring and the inner surface of the flange bolt hole, and uses this to monitor whether the inner wall of the bolt hole is flat. The force plate 11157 is moved inward, and the flange slides downward to the area above the drive plate 1145 to collect the processed flanges. When a number of flanges are collected on the drive plate 1145, the bottom of the electric push rod 11151 is disassembled from the inner frame 113. At the same time, the force plate 11157 is pressed into contact with the inner wall of multiple flanges, and force is applied to lift the force plate 11157 upward. The multiple force plates 11157 are pressed and fixed with the inner diameter of the flanges, so that the inner support assembly 1115 drives the multiple flanges to move outward to the outer end, which facilitates the transfer of multiple flanges.

[0030] The above description shows and illustrates the basic principles, main features, and advantages of the present invention. Standard parts used in the present invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0031] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A drilling device for metal flange processing, comprising a frame (1), a controller (2) bolted to the side wall of the frame (1), and a first guide rod (3) fixedly connected to the bottom of the frame (1). The bottom of the first guide rod (3) is fixedly connected to a connecting plate (4), the top of the connecting plate (4) is fixedly connected to the hydraulic cylinder (5), and the top of the hydraulic cylinder (5) is bolted to the bottom of the frame (1). Its characteristics are: A drive motor (6) is fixedly connected to the connecting plate (4). The output shaft of the drive motor (6) drives the drill bit (7) to rotate and connect with the bottom of the connecting plate (4). The bottom of the frame (1) is fixedly connected to the base (8). The base (8) drives the rotating disk (9) to rotate and connect with the top of the base (8) through the drive mechanism (10). The rotating disk (9) is provided with a placement component (11). The placement component (11) is used to automatically grind and inspect the flange bolt holes as the flange slides down to the collection area below after the flange is drilled. The placement component (11) includes a cylinder (111), the top of which is threaded to the inner through hole of the rotating disk (9), and the bottom of which is bolted to the servo motor (112). The output shaft of the servo motor (112) drives the inner frame (113) to rotate and connect with the cylinder (111). The top area of ​​the inner frame (113) is rotatably connected to the first gear ring (114). The top of the inner frame (113) is fixedly connected to a support rod (115), the top of the support rod (115) is fixedly connected to a top plate (116), and the bottom of the top plate (116) is bolted to an auxiliary motor (117). The output shaft of the auxiliary motor (117) drives the drive gear (118) to rotate and connect with the top plate (116). The top of the top plate (116) is rotatably connected to the second gear ring (119) and the driven gear (1110). The second gear ring (119) meshes with the drive gear (118) and the driven gear (1110).

2. The drilling equipment for processing metal flanges according to claim 1, characterized in that: The top plate (116) has a hollowed-out cavity (1111) in the center. A contact frame (1112) is fixedly connected to the center of the driven gear (1110). An electromagnetic spring (1113) is fixedly connected to the top of the contact frame (1112). The bottom of the electromagnetic spring (1113) is fixedly connected to the contact plate (1114), and the top of the inner frame (113) is fixedly connected to the inner support assembly (1115).

3. The drilling equipment for processing metal flanges according to claim 2, characterized in that: The inner support assembly (1115) includes an electric push rod (11151), the bottom of which is detachably connected to the inner frame (113), and the moving end of the electric push rod (11151) is fixedly connected to the limiting frame (11152). The top of the limiting frame (11152) is rotatably connected to a drive gear (11153), and the drive gear (11153) is provided with multiple sets of connecting grooves (11154).

4. The drilling equipment for processing metal flanges according to claim 3, characterized in that: A force-bearing rod (11155) is slidably connected in the connecting groove (11154), and the other end of the force-bearing rod (11155) is fixedly connected to the second guide rod (11156). The second guide rod (11156) is slidably connected to the limiting frame (11152). The other end of the second guide rod (11156) is fixedly connected to the force plate (11157), and an auxiliary gear (11158) is rotatably connected to the limiting frame (11152). The auxiliary gear (11158) meshes with the drive gear (11153), and the bottom of the limiting frame (11152) is bolted to the receiving motor (11159). The receiving motor (11159) is connected to the auxiliary gear (11158) through a reducer.

5. A drilling device for processing metal flanges according to any one of claims 1-4, characterized in that: A stepper motor (1141) is bolted to the upper side wall of the inner frame (113). The stepper motor (1141) drives the transmission gear (1143) to rotate and connect with the upper end of the inner frame (113) through the first worm gear (1142).

6. The drilling equipment for processing metal flanges according to claim 5, characterized in that: The transmission gear (1143) meshes with the first gear ring (114) on the connecting sleeve (1144), and the first gear ring (114) is fixedly connected to the connecting sleeve (1144); The connecting cylinder (1144) is rotatably connected to the upper end of the inner frame (113), and the connecting cylinder (1144) is fixedly connected to the drive disk (1145). The drive disk (1145) is provided with multiple sets of arc-shaped sliding grooves (1146). A connecting rod (1149) is slidably connected inside the arc-shaped groove (1146). The top of the connecting rod (1149) is connected to the monitoring component (1147), and the bottom of the connecting rod (1149) is fixedly connected to the driving component (1148). The bottom of the drive unit (1148) is fixedly connected to a sliding block (11410), and the sliding block (11410) is slidably connected to the connecting groove (11412) on the chassis (11411); The chassis (11411) is fixedly connected to the inner frame (113).

7. The drilling equipment for processing metal flanges according to claim 6, characterized in that: The monitoring component (1147) includes a drive rod (11471), the lower end of which is rotatably connected to the connecting rod (1149); A grinding motor (11472) is bolted to the inner space of the connecting rod (1149). The output shaft of the grinding motor (11472) is fixedly connected to the bottom of the drive rod (11471). An upper rod (11473) is fixedly connected to the upper end of the drive rod (11471). An embedded ring (11474) is embedded in the side wall of the upper rod (11473), and a distance sensor is embedded in each of the four corners of the embedded ring (11474).

8. The drilling equipment for processing metal flanges according to claim 7, characterized in that: An adjusting motor (11475) is fixedly connected to the top of the upper rod (11473). The output shaft of the adjusting motor (11475) drives the second worm gear (11476) to rotate and connect with the upper rod (11473). A bidirectional screw is fixedly connected to the center of the worm wheel on the second worm gear (11476).

9. The drilling equipment for processing metal flanges according to claim 8, characterized in that: Both ends of the bidirectional screw are threaded with a sliding rod (11477). The sliding rod (11477) slides through the inner wall of the upper rod (11473) and extends outward; A grinding rod (11478) is fixedly connected to the side wall of the sliding rod (11477).

10. The drilling equipment for processing metal flanges according to claim 9, characterized in that: The grinding rod (11478) has multiple grinding areas from top to bottom, and the surface roughness of the multiple grinding areas is different.

Citation Information

Patent Citations

  • A drilling device for metal flange processing

    CN118848048B