A wire laying device for photovoltaic direct current cable laying and a wire laying method thereof

By designing a cable laying device for photovoltaic DC cables, a motor-driven feeding auger and pushing mechanism are used to automatically fix multiple cables, solving the problems of wasted time and tedious manual fixing when laying cables individually, thus improving laying efficiency.

CN120879412BActive Publication Date: 2025-12-09SHANXI FIRST CONSTR GROUP
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Patent Information

Application Number
CN202511405592.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2025-12-09
Estimated Expiration
2045-09-29

AI Technical Summary

Technical Problem

During the installation of photovoltaic DC cables, laying cables individually through conduits is time-consuming, while laying multiple cables together requires manual fixing, which is cumbersome and increases the difficulty of operation.

Method used

A cable laying device for photovoltaic DC cables was designed, comprising a cable laying frame, a feeding cylinder, a feeding auger, a pushing mechanism, and a cable guiding mechanism. The feeding auger and pushing mechanism are driven by a motor to achieve automatic intermittent fixing of multiple cables, and the combination of a lock core and a locking block structure facilitates disassembly.

Benefits of technology

It enables automatic fixing of multiple cables, reducing the time wasted on individual cable threading and the cumbersome operation of manual fixing, thus improving laying efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application belongs to the technical field of cable paying-off, in particular to a paying-off device for laying photovoltaic direct-current cable and a paying-off method thereof; the paying-off device comprises a paying-off frame, a paying-off roller is rotatably connected to the paying-off frame, two supporting frames are arranged on one side of the paying-off frame, a feeding cylinder is fixedly connected to the top of each supporting frame, a feeding auger is rotatably connected to the inner cavity of the feeding cylinder, a motor one is fixedly installed on the outer wall of the side of the feeding cylinder away from the paying-off frame, the output end of the motor one extends into the inner cavity of the feeding cylinder and is fixedly connected to one end of the feeding auger, and a storage box is arranged above the inner cavity of each feeding cylinder; through the cooperation between the feeding cylinder, the feeding auger and the pushing mechanism, the function of intermittently and automatically fixing multiple cables during paying-off is realized, which not only avoids the time-consuming and laborious process of individually threading the cables, but also avoids the situation that the workers need to manually fix the cables during paying-off.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of cable laying, in particular to a laying device for laying photovoltaic direct-current cables and a laying method thereof. BACKGROUND

[0002] As a clean and renewable energy source, photovoltaic power generation has been widely used around the world. In photovoltaic power generation systems, photovoltaic direct-current cables are important bridges connecting photovoltaic panels and power loads. These cables need to efficiently and stably transmit direct current generated by photovoltaic panels, thereby ensuring the normal operation of power systems. Therefore, the laying of photovoltaic direct-current cables has become a key link in the construction of photovoltaic power generation systems. Currently, laying racks are usually used during the laying of photovoltaic direct-current cables. The rotating laying rollers on the laying racks can enable workers to quickly lay cables, thereby completing the laying of photovoltaic direct-current cables.

[0003] In the prior art, during the laying of photovoltaic direct-current cables, pipe threading operations are often required. If cables are laid and threaded one by one, a lot of time will be wasted. If multiple cables are laid and threaded together, this laying method can avoid the situation that a lot of time is wasted during individual threading, but in order to prevent multiple cables from loosening in the laying path, workers still need to use buckles to concentrate and fix the multiple cables while laying, which greatly increases the operational complexity of workers.

[0004] Therefore, the present application provides a laying device for laying photovoltaic direct-current cables and a laying method thereof. SUMMARY

[0005] In order to make up for the shortcomings of the prior art, solve the problem that in the prior art, during the laying of photovoltaic direct-current cables, pipe threading operations are often required, if cables are laid and threaded one by one, a lot of time will be wasted, if multiple cables are laid and threaded together, this laying method can avoid the situation that a lot of time is wasted during individual threading, but in order to prevent multiple cables from loosening in the laying path, workers still need to use buckles to concentrate and fix the multiple cables while laying, which greatly increases the operational complexity of workers, the present application provides a laying device for laying photovoltaic direct-current cables and a laying method thereof.

[0006] The technical scheme suitable for solving the technical problems of the present application is: the wire laying device for photovoltaic direct current cable laying, comprising a wire laying frame, a wire laying roller is rotatably connected to the wire laying frame, two supporting frames are arranged on one side of the wire laying frame, a feeding cylinder is fixedly connected to the top of each supporting frame, a feeding auger is rotatably connected in the inner cavity of the feeding cylinder, a motor one is fixedly installed on the outer wall of the side of the feeding cylinder away from the wire laying frame, the output end of the motor one extends into the inner cavity of the feeding cylinder and is fixedly connected to one end of the feeding auger, a storage box is arranged above the inner cavity of each feeding cylinder, a plurality of bundle blocks one are uniformly arranged in one storage box, a plurality of bundle blocks two are uniformly arranged in the other storage box, an L-shaped guide plate is fixedly connected to the side of the feeding cylinder close to the wire laying frame, a pushing mechanism is arranged on the L-shaped guide plate, a cable guide mechanism is arranged between the wire laying frame and the feeding cylinder, a guide block three is arranged on the side of the cable guide mechanism close to the feeding cylinder, and the guide block three is fixedly connected to the two L-shaped guide plates.

[0007] Preferably, a baffle one is fixedly connected to the side of the feeding cylinder away from the wire laying frame, a discharge port is arranged on the side of the feeding cylinder close to the wire laying frame, the shape of the discharge port is adapted to the bundle blocks one and the bundle blocks two, and a through groove one is formed in the side of each feeding cylinder away from each other.

[0008] Preferably, a placing groove is uniformly arranged on the storage box, the placing groove is adapted to the bundle blocks one and the bundle blocks two, hanging ears are arranged on the top of the two sides of the storage box, the hanging ears on the storage box are adapted to the top of the two sides of the feeding cylinder, a groove is arranged on one side of the bottom of the storage box, a through groove two is arranged on the other side of the bottom of the storage box, a bottom plate is slidably connected to the through groove two, and the side of the bottom plate penetrating through the through groove two extends into the groove.

[0009] Preferably, the pushing mechanism comprises a lead screw, a motor two, a lead sleeve and a pushing block, a support is arranged below each L-shaped guide plate, the support is fixedly connected to the supporting frame, the lead screw is rotatably connected between the two supports, the motor two is fixedly installed on the outer wall of one of the supports, the output end of the motor two is fixedly connected to one end of the lead screw, the lead screw is provided with symmetrical double threads with opposite rotation directions, a pair of lead sleeves is symmetrically arranged on the outer side of the lead screw, the top end of the lead sleeve is fixedly connected to the pushing block, the pushing block is slidably connected to the L-shaped guide plate, a guide groove is formed in the bottom of the L-shaped guide plate, the side of the guide groove is open, and the lead sleeve is slidably connected to the guide groove.

[0010] Preferably, the opposite sides of the two wire sleeves are fixedly connected with a fixing sleeve one, the inner cavity of the fixing sleeve one is slidably connected with a limiting piece, the limiting piece is composed of a limiting block and two limiting rods, the top end of the limiting rod extends above the guide groove and is fixedly connected with a stop block, the cross section of the stop block is trapezoidal, the outer side of the two limiting rods is sleeved with a spring one, and the spring one is arranged between the limiting block and the inner cavity of the fixing sleeve one.

[0011] Preferably, the side close to the wire block two of the wire block one is fixedly connected with a lock core, the lock core is hook-shaped, the side close to the wire block one of the wire block two is provided with a clamping groove, the bottom of the clamping groove is provided with a receiving groove, the receiving groove is provided with a fixing sleeve two, the inner cavity of the fixing sleeve two is slidably connected with a clamping block, one end of the clamping block extends to the outer side of the fixing sleeve two and is matched with the lock core, and a spring two is fixedly connected between the clamping block and the inner cavity of the fixing sleeve two.

[0012] Preferably, the side of the wire block two is provided with a threaded hole, the threaded hole is communicated with the receiving groove, the threaded hole is threadedly connected with a bolt, one end of the bolt extends into the receiving groove and is rotatably connected with the outer wall of the fixing sleeve two.

[0013] Preferably, the cable guiding mechanism comprises a mounting frame, a supporting rod, a guide block one and a guide block two, the side close to the feeding cylinder of the pay-off stand is fixedly connected with a mounting frame, the mounting frame is fixedly connected with two supporting rods, the two supporting rods are arranged in an up-down distribution, the outer side of the two supporting rods is slidably connected with a plurality of guide block ones, the middle part of the two supporting rods is fixedly connected with a connecting rod, and the end of the connecting rod away from the supporting rod is fixedly connected with a guide block two.

[0014] Preferably, the side close to the pushing block of the feeding cylinder is fixedly connected with a baffle two, and the side close to the feeding cylinder of the L-shaped guide plate is fixedly connected with a baffle three.

[0015] A pay-off method of a pay-off device for laying a photovoltaic direct-current cable, the pay-off method is suitable for the above-mentioned pay-off device for laying a photovoltaic direct-current cable, and the pay-off method comprises the following steps:

[0016] S1: the pay-off roller on the pay-off stand starts to pay off, and the staff first pulls the end of the plurality of cables and sequentially passes through the cable guiding mechanism and the guide block three;

[0017] S2: two storage boxes are respectively placed in the two feeding cylinders and the bottom plate is pulled out, after a plurality of wire blocks one and wire blocks two respectively enter the two feeding cylinders, the two storage boxes are slid out, the motor one is started, so that a plurality of wire blocks one and wire blocks two are pushed to the L-shaped guide plate one by one by the feeding auger;

[0018] S3: start motor two, through the cooperation of the silk cover and the lead screw, make the two pushing blocks relative sliding, and drive the wire bundling block one and the wire bundling block two relative sliding until they are attached and locked, complete the locking and fixing of the multiple cables, and then fix the cables every interval.

[0019] The beneficial effects of the present application are as follows:

[0020] 1. The wire laying device for laying the photovoltaic direct-current cable and the wire laying method thereof, through the cooperation between the feeding cylinder, the feeding auger and the pushing mechanism, the intermittent automatic fixing function of the multiple cables in the wire laying is realized, which avoids the time-consuming and laborious cable alone pipe penetrating, and avoids the manual fixing of the multiple cables in the wire laying by the staff.

[0021] 2. The wire laying device for laying the photovoltaic direct-current cable and the wire laying method thereof, through the cooperation between the lock core, the clamping block and the spring two, the locking between the wire bundling block one and the wire bundling block two is facilitated, the clamping block is driven to slide and separate from the lock core through the outward rotation of the screw rod, and then the wire bundling block one and the wire bundling block two are conveniently disassembled and separated by the staff. BRIEF DESCRIPTION OF DRAWINGS

[0022] The present application will be further described below in conjunction with the drawings.

[0023] Figure 1 is the overall perspective view of the present application;

[0024] Figure 2 is the schematic view of the mounting rack of the present application;

[0025] Figure 3 is the schematic view of the feeding cylinder of the present application;

[0026] Figure 4 is the sectional view of the feeding cylinder of the present application;

[0027] Figure 5 is the exploded view of the storage box of the present application;

[0028] Figure 6 is the schematic view of the L-shaped guide plate of the present application;

[0029] Figure 7 is the exploded view of the pushing block of the present application;

[0030] Figure 8 is Figure 7 the local enlarged view of A in figure;

[0031] Figure 9 is the exploded view of the wire bundling block one and the wire bundling block two of the present application;

[0032] Figure 10 is Figure 9A local enlarged view at B.

[0033] In the figure: 1, pay-off rack; 2, mounting rack; 3, support pole; 4, guide block one; 5, connecting pole; 6, guide block two; 7, support rack; 8, feeding cylinder; 9, motor one; 10, feeding auger; 11, discharge port; 12, baffle one; 13, through slot one; 14, storage box; 15, recess; 16, through slot two; 17, bottom plate; 18, L-shaped guide plate; 19, baffle two; 20, guide groove; 21, guide block three; 22, support; 23, screw rod; 24, motor two; 25, screw sleeve; 26, pushing block; 27, baffle three; 28, fixed sleeve one; 29, limiting piece; 30, spring one; 31, stop block; 32, wire binding block one; 33, wire binding block two; 34, lock core; 35, clamping groove; 36, storage groove; 37, screw hole; 38, fixed sleeve two; 39, spring two; 40, clamping block; 41, bolt; 42, pay-off roller. DETAILED DESCRIPTION

[0034] In order to make the technical means, creative features, purposes and effects realized by the present application easy to understand, the present application is further described below in combination with specific embodiments.

[0035] As Figures 1-10As shown, the wire laying device for photovoltaic direct current cable laying provided by the embodiment of the application comprises a wire laying frame 1, a wire laying roller 42 is rotatably connected to the wire laying frame 1, two supporting frames 7 are arranged on one side of the wire laying frame 1, a feeding cylinder 8 is fixedly connected to the top of each of the two supporting frames 7, a feeding auger 10 is rotatably connected in the inner cavity of the feeding cylinder 8, a motor one 9 is fixedly installed on the outer wall of the side of the feeding cylinder 8 away from the wire laying frame 1, the output end of the motor one 9 extends into the inner cavity of the feeding cylinder 8 and is fixedly connected to one end of the feeding auger 10, a storage box 14 is arranged above the inner cavity of each of the two feeding cylinders 8, a plurality of bunching blocks one 32 are uniformly placed in one storage box 14, a plurality of bunching blocks two 33 are uniformly placed in the other storage box 14, an L-shaped guide plate 18 is fixedly connected to the side of the feeding cylinder 8 close to the wire laying frame 1, a pushing mechanism is arranged on the L-shaped guide plate 18, a cable guiding mechanism is arranged between the wire laying frame 1 and the feeding cylinder 8, a guide block three 21 is arranged on the side of the cable guiding mechanism close to the feeding cylinder 8, and the guide block three 21 is fixedly connected to the two L-shaped guide plates 18; in working, the wire laying roller 42 on the wire laying frame 1 rotates to start wire laying, an operator first pulls the end portions of a plurality of cables and sequentially passes the cable guiding mechanism and the guide block three 21, then puts the two storage boxes 14 into the two feeding cylinders 8 respectively, after the plurality of bunching blocks one 32 and the plurality of bunching blocks two 33 enter the two feeding cylinders 8 respectively, takes out the two storage boxes 14, starts the motor one 9, rotates the feeding auger 10 through the motor one 9, and makes the plurality of bunching blocks one 32 and the plurality of bunching blocks two 33 be pushed to the L-shaped guide plate 18 one by one through the feeding auger 10, the plurality of bunching blocks one 32 and the plurality of bunching blocks two 33 can be pushed to the guide block three 21 through the pushing mechanism on the two L-shaped guide plates 18, and the plurality of bunching blocks one 32 and the plurality of bunching blocks two 33 can be combined and locked after being combined to tighten and fix the plurality of cables, solves the problem that in the prior art, the photovoltaic direct current cable needs to be operated in the pipe laying process, if the cables are laid and threaded in the pipe one by one, a lot of time will be wasted, if the plurality of cables are laid and threaded together, although this laying method can avoid the situation that a lot of time is wasted due to separate threading, in order to prevent the plurality of cables from being loose in the laying path, the operator still needs to use buckles to fix the plurality of cables while laying, which greatly increases the operation complexity of the operator, and the motor one 9 and the pushing mechanism are intermittently operated, which can realize the effect of fixing the cables every interval.

[0036] The feeding barrel 8 is fixed with a baffle one 12 away from the side of the pay-off rack 1, and the feeding barrel 8 is provided with a discharge port 11 close to the pay-off rack 1. The shape of the discharge port 11 is adapted to the bundle block one 32 and the bundle block two 33. The side away from the two feeding barrels 8 is provided with a through slot one 13. During work, through the baffle one 12 provided on one side of the feeding barrel 8, when the staff places the storage box 14 filled with the bundle block one 32 or the bundle block two 33, one end of the storage box 14 can be attached to the baffle one 12, so as to position the storage box 14, and then after the storage box 14 is pulled out, the plurality of bundle block one 32 and the bundle block two 33 can accurately fall between the blades of the feeding auger 10. When the motor one 9 starts, the feeding auger 10 pushes the plurality of bundle block one 32 or the bundle block two 33 to be discharged one by one from the side of the discharge port 11 and slides to the L-shaped guide plate 18. The inner side of the discharge port 11 is provided with a chamfer, which facilitates the transition of the bundle block one 32 and the bundle block two 33 from the feeding auger 10 to the discharge port 11. One side of the inner cavity wall of the feeding barrel 8 is provided with a curved surface, which is adapted to the bundle block one 32 and the bundle block two 33.

[0037] The storage box 14 is uniformly provided with a placing groove, which is adapted to the bundle block one 32 and the bundle block two 33. The top of the storage box 14 is provided with a hanging ear on both sides. The hanging ear on the storage box 14 is adapted to the top of the feeding barrel 8. One side of the bottom of the storage box 14 is provided with a groove 15, and the other side of the bottom of the storage box 14 is provided with a through slot two 16. The through slot two 16 is slidingly connected with a bottom plate 17. One side of the bottom plate 17 extending through the through slot two 16 extends into the groove 15. During work, the staff can first insert the bottom plate 17 into the lower part of the storage box 14 along the through slot two 16 until it is attached to the groove 15, then put the plurality of bundle block one 32 or bundle block two 33 into the placing groove of the storage box 14 one by one, then slide the storage box 14 from the top of the feeding barrel 8, at the same time, attach one end of the storage box 14 to the inner side of the baffle one 12, until the hanging ear on the storage box 14 contacts with the top of the feeding barrel 8. At this time, the through slot two 16 on the storage box 14 corresponds to the through slot one 13 on the feeding barrel 8. The staff pulls out the bottom plate 17 by hand through the through slot one 13, so that the plurality of bundle block one 32 or bundle block two 33 in the storage box 14 falls between the blades of the feeding auger 10. Then, the staff pulls out the storage box 14 from the feeding barrel 8 from bottom to top. In this way, the bundle block one 32 and the bundle block two 33 can be filled.

[0038] The pushing mechanism comprises a lead screw 23, a second motor 24, a lead screw sleeve 25 and a pushing block 26, the lower part of each of the two L-shaped guide plates 18 is provided with a support 22, the support 22 is fixedly connected with the supporting frame 7, the lead screw 23 is rotatably connected between the two supports 22, the outer wall of one of the supports 22 is fixedly provided with the second motor 24, the output end of the second motor 24 is fixedly connected with one end of the lead screw 23, the lead screw 23 is provided with symmetrical double threads with opposite rotation directions, the outer side of the lead screw 23 is threadedly connected with a pair of symmetrically distributed lead screw sleeves 25, the top end of each of the lead screw sleeves 25 is fixedly connected with the pushing block 26, the pushing block 26 is slidably connected with the L-shaped guide plate 18, the bottom of the L-shaped guide plate 18 is provided with a guide groove 20, one side of the guide groove 20 is open, the lead screw sleeve 25 is slidably connected with the guide groove 20; in operation, when the wire bundling block one 32 and the wire bundling block two 33 are pushed to the L-shaped guide plate 18 from the discharge port 11 and directly adhere to the pushing block 26, at this time, the second motor 24 is started, the lead screw 23 is driven to rotate in the positive direction by the second motor 24, the two lead screw sleeves 25 are relatively slid, and then the two pushing blocks 26 drive the wire bundling block one 32 and the wire bundling block two 33 to relatively slide until they adhere and are locked, then the lead screw 23 is driven to rotate in the reverse direction by the second motor 24, the two pushing blocks 26 are quickly reset, and the next pushing is prepared.

[0039] The opposite sides of the two lead screw sleeves 25 are fixedly connected with fixed sleeves one 28, the inner cavities of the fixed sleeves one 28 are slidably connected with limiting pieces 29, the limiting piece 29 is composed of a limiting block and two limiting rods, the top end of the limiting rod extends above the guide groove 20 and is fixedly connected with a stop block 31, the cross section of the stop block 31 is trapezoidal, the outer side of each of the two limiting rods is sleeved with a spring one 30, and the spring one 30 is arranged between the limiting block and the inner cavity of the fixed sleeve one 28; in operation, when the two pushing blocks 26 relatively slide, the stop block 31 slides along the L-shaped guide plate 18, and the spring one 30 is in a compressed state, when the stop block 31 slides to the opening of the guide groove 20, the stop block 31 slides onto the L-shaped guide plate 18 under the elastic force of the spring one 30, and the inclined surface of the stop block 31 adheres to the L-shaped guide plate 18, at this time, the top of the stop block 31 no longer blocks the wire bundling block one 32 or the wire bundling block two 33, then the wire bundling block one 32 and the wire bundling block two 33 adhere and are locked, when the two pushing blocks 26 are reset, the inclined surface of the stop block 31 slides upward again under the extrusion of the L-shaped guide plate 18 and slides onto the L-shaped guide plate 18, at this time, the spring one 30 is compressed again, by arranging the stop block 31, the wire bundling block one 32 and the wire bundling block two 33 that slide into the pushing block 26 can be limited, and the wire bundling block one 32 and the wire bundling block two 33 are prevented from separating from the pushing block 26 in the moving process.

[0040] The lock core 34 is fixed to one side of the bundle block two 33 close to the bundle block one 32, the lock core 34 is hook-shaped, the bundle block two 33 is provided with a clamping groove 35 close to one side of the bundle block one 32, the bottom of the clamping groove 35 is provided with a receiving groove 36, the receiving groove 36 is provided with a fixed sleeve two 38, the inner cavity of the fixed sleeve two 38 is slidably connected with a clamping block 40, one end of the clamping block 40 extends to the outside of the fixed sleeve two 38 and is matched with the lock core 34, the spring two 39 is fixed between the clamping block 40 and the inner cavity of the fixed sleeve two 38; when the bundle block one 32 and the bundle block two 33 are pushed to adhere by the pushing block 26, the lock core 34 on the bundle block one 32 slides into the clamping groove 35 of the bundle block two 33, in this process, the lock core 34 first contacts and extrudes the clamping block 40, so that the clamping block 40 slides into the fixed sleeve two 38 and compresses the spring two 39, until the lock core 34 slides away from the clamping block 40, under the elastic force of the spring two 39, the clamping block 40 pops out and clamps the lock core 34, thereby realizing the locking of the bundle block one 32 and the bundle block two 33.

[0041] One side of the bundle block two 33 is provided with a threaded hole 37, the threaded hole 37 is communicated with the receiving groove 36, the threaded hole 37 is threadedly connected with a bolt 41, one end of the bolt 41 extends into the receiving groove 36 and is rotatably connected with the outer wall of the fixed sleeve two 38; when the staff needs to disassemble the bundle block one 32 and the bundle block two 33 after the wire laying is finished, the fixed sleeve two 38 can be slid in the receiving groove 36 by rotating the screw outward, so that the clamping block 40 slides and separates from the lock core 34, thereby facilitating the staff to disassemble and separate the bundle block one 32 and the bundle block two 33.

[0042] The cable guiding mechanism comprises a mounting frame 2, a supporting rod 3, a guiding block one 4 and a guiding block two 6, the mounting frame 2 is fixed to one side of the wire laying frame 1 close to the feeding cylinder 8, two supporting rods 3 are fixed to the mounting frame 2, the two supporting rods 3 are distributed above and below, a plurality of guiding block ones 4 are slidably connected to the outer sides of the two supporting rods 3, a connecting rod 5 is fixed to the middle of each of the two supporting rods 3, and a guiding block two 6 is fixed to one end of the connecting rod 5 away from the supporting rod 3; during work, one cable can be guided by the guiding block one 4, and the plurality of cables can be guided to the guiding block two 6, and the half number of cables on the wire laying frame 1 can be concentratedly guided by the guiding block two 6, and then moved to the guiding block three 21.

[0043] The side close to the pushing block 26 of the feeding cylinder 8 is fixed with a baffle 19, and the side close to the feeding cylinder 8 of the L-shaped guide plate 18 is fixed with a baffle 27; during work, the baffle 19 can prevent the wire clamping block 32 and the wire clamping block 33 from sliding from one side of the pushing block 26 during the pushing process of the pushing block 26, and the baffle 27 can block the discharge port 11 during the pushing process of the pushing block 26, preventing the wire clamping block 32 and the wire clamping block 33 from accidentally sliding out of the discharge port 11 during the pushing process, and facilitating the resetting of the pushing block 26.

[0044] A wire laying method of a photovoltaic direct-current cable laying wire laying device, the wire laying method is suitable for the photovoltaic direct-current cable laying wire laying device, and the wire laying method comprises the following steps:

[0045] S1: the wire laying roller 42 on the wire laying frame 1 starts to rotate to lay wire, and the worker first pulls the end of the plurality of cables and sequentially passes through the cable guide mechanism and the guide block three 21;

[0046] S2: the two storage boxes 14 are respectively placed in the two feeding cylinders 8 and the bottom plate 17 is pulled out, and after the plurality of wire clamping blocks 32 and 33 enter the two feeding cylinders 8, the two storage boxes 14 are slid out, the motor 9 is started, and the plurality of wire clamping blocks 32 and 33 are pushed to the L-shaped guide plate 18 one by one by the feeding auger 10;

[0047] S3: the motor 24 is started, the two pushing blocks 26 are relatively slid by the cooperation of the silk sleeve 25 and the lead screw 23, and the wire clamping blocks 32 and 33 are relatively slid and locked until the wire clamping blocks 32 and 33 are adhered and locked, the locking and fixing of the plurality of cables are completed, and thereafter, the cables are fixed once every interval.

[0048] Working principle: the pay-off roll 42 on the pay-off rack 1 rotates to start paying off, the worker first pulls the end of multiple cables and passes through the cable guide mechanism and guide block three 21 in turn, then puts two storage boxes 14 into two feeding barrels 8 respectively, after a number of bundle blocks one 32 and bundle blocks two 33 enter two feeding barrels 8 respectively, takes out two storage boxes 14, starts motor one 9, rotates the feeding auger 10 driven by motor one 9, so that a number of bundle blocks one 32 and bundle blocks two 33 are pushed to the L-shaped guide plate 18 one by one, the bundle blocks one 32 and bundle blocks two 33 can be pushed to the guide block three 21 through the pushing mechanism on the two L-shaped guide plates 18, and the multiple cables can be tightly fixed after the bundle blocks one 32 and bundle blocks two 33 are combined and locked, through the baffle one 12 provided on one side of the feeding barrel 8, when placing the storage box 14 full of bundle blocks one 32 or bundle blocks two 33, the worker can make one end of the storage box 14 adhere to the baffle one 12, so as to position the storage box 14, and then facilitate the accurate falling of a number of bundle blocks one 32 and bundle blocks two 33 between the blades of the feeding auger 10 after taking out the storage box 14, when the motor one 9 starts, the feeding auger 10 will push a number of bundle blocks one 32 or bundle blocks two 33 out of the discharge port 11 and slide to the L-shaped guide plate 18, the inner side of the discharge port 11 is provided with a chamfer, which facilitates the transition of the bundle blocks one 32 and bundle blocks two 33 from the feeding auger 10 to the discharge port 11, one side of the inner cavity wall of the feeding barrel 8 is provided with a camber surface, which is convenient for adapting to the bundle blocks one 32 and bundle blocks two 33, the worker can first insert the bottom plate 17 into the lower part of the storage box 14 along the through slot two 16 until it adheres to the groove 15, then put a number of bundle blocks one 32 or bundle blocks two 33 into the placing groove of the storage box 14 one by one, then slide the storage box 14 from the top of the feeding barrel 8, at the same time, make one end of the storage box 14 adhere to the inner side of the baffle one 12, until the hanging ear on the storage box 14 contacts the top of the feeding barrel 8, at this time, the through slot two 16 on the storage box 14 corresponds to the through slot one 13 on the feeding barrel 8, the worker pulls out the bottom plate 17 by hand through the through slot one 13, so that a number of bundle blocks one 32 or bundle blocks two 33 in the storage box 14 fall between the blades of the feeding auger 10, then the worker takes out the storage box 14 from the feeding barrel 8 from bottom to top, so as to realize the filling of the bundle blocks one 32 and bundle blocks two 33, when the bundle blocks one 32 and bundle blocks two 33 are pushed to the L-shaped guide plate 18 from the discharge port 11 and directly adhere to the pushing block 26, at this time, the motor two 24 starts, drives the screw rod 23 to rotate in the positive direction through the motor two 24, so that the two silk sleeves 25 slide relatively, and then the two pushing blocks 26 drive the bundle blocks one 32 and bundle blocks two 33 to slide relatively until they adhere and lock, then the motor two 24 drives the screw rod 23 to reverse, so that the two pushing blocks 26 reset quickly, preparing for the next pushing, when the two pushing blocks 26 slide relatively,The stopper 31 slides along the L-shaped guide plate 18, and the spring 30 is in a compressed state, when the stopper 31 slides to the opening of the guide groove 20, the stopper 31 slides off the L-shaped guide plate 18 under the elastic force of the spring 30, and the inclined surface of the stopper 31 is in close contact with the L-shaped guide plate 18, at this time, the top of the stopper 31 no longer blocks the wire blocking block one 32 or the wire blocking block two 33, thereafter, the wire blocking block one 32 and the wire blocking block two 33 are in close contact and locked, when the two pushing blocks 26 are reset, the inclined surface of the stopper 31 slides upward again under the extrusion of the L-shaped guide plate 18 and slides onto the L-shaped guide plate 18, at this time, the spring 30 is compressed again, the wire blocking block one 32 and the wire blocking block two 33 sliding into the pushing block 26 are limited by the stopper 31, so that the wire blocking block one 32 and the wire blocking block two 33 are prevented from being separated from the pushing block 26 during movement, when the wire blocking block one 32 and the wire blocking block two 33 are pushed by the pushing block 26 and in close contact, the lock core 34 on the wire blocking block one 32 slides into the clamping groove 35 of the wire blocking block two 33, during this process, the lock core 34 first contacts and extrudes the clamping block 40, so that the clamping block 40 slides into the fixed sleeve two 38 and compresses the spring two 39, until the lock core 34 slides away from the clamping block 40, under the elastic force of the spring two 39, the clamping block 40 pops out and clamps the lock core 34, thereby achieving locking of the wire blocking block one 32 and the wire blocking block two 33, when the staff needs to disassemble the wire blocking block one 32 and the wire blocking block two 33 after finishing the wire laying, the fixed sleeve two 38 is driven to slide in the storage groove 36 by rotating the screw outward, so that the clamping block 40 slides and separates from the lock core 34, thereby facilitating the staff to disassemble and separate the wire blocking block one 32 and the wire blocking block two 33, a single cable can be guided first by the guide block one 4, so that the plurality of cables can be guided to the guide block two 6, and the half number of cables on the wire laying frame 1 can be concentrated and guided by the guide block two 6, so as to facilitate subsequent movement to the guide block three 21.

[0049] The above-mentioned front, rear, left, right, up, down are based on the drawings of the specification Figure 1 As a standard, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0050] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the scope of protection of the present application.

[0051] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic DC cable laying pay-off device, characterized by: The utility model relates to a cable laying device, including pay -off frame (1), the pay -off frame (1) is rotatably connected with pay -off roller (42), one side of pay -off frame (1) is provided with two support frame (7), and the top of two support frame (7) is fixedly connected with feed cylinder (8), and the inner chamber of feed cylinder (8) is rotatably connected with feed auger (10), and one side outer wall of feed cylinder (8) away from pay -off frame (1) is fixedly installed with motor one (9), and the output of motor one (9) extends to the inner chamber of feed cylinder (8) and is fixedly connected with one end of feed auger (10), and the inner chamber of two feed cylinder (8) is equipped with storage box (14) above, and a storage box (14) is placed with a plurality of bunching block one (32) evenly, and another storage box (14) is placed with a plurality of bunching block two (33) evenly, and the side of feed cylinder (8) close to pay -off frame (1) is fixedly connected with L type guide plate (18), and the L type guide plate (18) is equipped with pusher mechanism, and the cable guiding mechanism is between pay -off frame (1) and feed cylinder (8), and the side of cable guiding mechanism close to feed cylinder (8) is equipped with guide block three (21), and guide block three (21) is fixedly connected with two L type guide plates (18).

2. A wire-out device for photovoltaic DC cable laying according to claim 1, characterized in that: The side of feed cylinder (8) away from pay -off frame (1) is fixedly connected with baffle one (12), and the side of feed cylinder (8) close to pay -off frame (1) is equipped with discharge port (11), and the shape of discharge port (11) is adapted to bunching block one (32) and bunching block two (33), and the side of two feed cylinder (8) away from each other is equipped with through slot one (13).

3. A wire-out device for photovoltaic DC cable laying according to claim 2, characterized in that: The storage box (14) is equipped with placing groove evenly, and the placing groove is adapted to bunching block one (32) and bunching block two (33), and the both sides of the top of storage box (14) are equipped with lug, and the lug on storage box (14) is adapted to the both sides of the top of feed cylinder (8), and the bottom of storage box (14) one side is equipped with recess (15), and the bottom of storage box (14) the other side is equipped with through slot two (16), and the through slot two (16) is slidably connected with bottom plate (17), and the side of bottom plate (17) through through slot two (16) extends to recess (15) in.

4. A wire-out device for photovoltaic DC cable laying according to claim 3, characterized in that: The pushing mechanism comprises a lead screw (23), a motor two (24), a lead sleeve (25) and a pushing block (26), the lower part of each of the two L-shaped guide plates (18) is provided with a support (22), the support (22) is fixedly connected with the supporting frame (7), the lead screw (23) is rotatably connected between the two supports (22), the outer wall of one of the supports (22) is fixedly provided with the motor two (24), the output end of the motor two (24) is fixedly connected with one end of the lead screw (23), the lead screw (23) is provided with symmetrical double threads with opposite rotation directions, the outer side of the lead screw (23) is threadedly connected with a pair of symmetrically distributed lead sleeves (25), the top end of the lead sleeve (25) is fixedly connected with the pushing block (26), the pushing block (26) is slidably connected with the L-shaped guide plate (18), the bottom of the L-shaped guide plate (18) is provided with a guide groove (20), one side of the guide groove (20) is open, and the lead sleeve (25) is slidably connected with the guide groove (20).

5. A photocatalytic DC cable laying wire feeding device according to claim 4, characterized in that: The opposite sides of the two lead sleeves (25) are fixedly connected with fixed sleeves one (28), the inner cavities of the fixed sleeves one (28) are slidably connected with limiting pieces (29), the limiting piece (29) is composed of one limiting block and two limiting rods, the top end of the limiting rod extends to above the guide groove (20) and is fixedly connected with a stop block (31), the stop block (31) is in a trapezoidal shape, the outer sides of the two limiting rods are both sleeved with springs one (30), and the springs one (30) are arranged between the limiting block and the inner cavities of the fixed sleeves one (28).

6. A photocatalytic DC cable laying wire feeding device according to claim 5, characterized in that: The side, close to the wire binding block two (33), of the wire binding block one (32) is fixedly connected with a lock core (34), the lock core (34) is in a hook shape, the side, close to the wire binding block one (32), of the wire binding block two (33) is provided with a clamping groove (35), the bottom of the clamping groove (35) is provided with a receiving groove (36), the receiving groove (36) is provided with a fixed sleeve two (38), the inner cavity of the fixed sleeve two (38) is slidably connected with a clamping block (40), one end of the clamping block (40) extends to the outer side of the fixed sleeve two (38) and is matched with the lock core (34), and the clamping block (40) and the inner cavity of the fixed sleeve two (38) are fixedly connected with a spring two (39).

7. A photocatalytic DC cable laying wire feeding device according to claim 6, characterized in that: One side of the wire binding block two (33) is provided with a threaded hole (37), the threaded hole (37) is in communication with the receiving groove (36), the threaded hole (37) is threadedly connected with a bolt (41), one end of the bolt (41) extends into the receiving groove (36) and is rotatably connected with the outer wall of the fixed sleeve two (38).

8. A photocatalytic DC cable laying wire feeding device according to claim 7, characterized in that: The cable guiding mechanism comprises a mounting frame (2), a supporting rod (3), a guiding block one (4) and a guiding block two (6), the pay-off rack (1) is fixedly connected with the mounting frame (2) near one side of the feeding cylinder (8), two supporting rods (3) are fixedly connected on the mounting frame (2), the two supporting rods (3) are distributed in an up-down mode, a plurality of guiding block ones (4) are slidably connected to the outer sides of the two supporting rods (3), a connecting rod (5) is fixedly connected to the middle of each of the two supporting rods (3), and a guiding block two (6) is fixedly connected to the end, away from the supporting rod (3), of the connecting rod (5).

9. A photocatalytic DC cable laying wire feeding device according to claim 8, characterized in that: The feeding cylinder (8) is fixedly connected with the baffle two (19) near one side of the pushing block (26), and the L-shaped guide plate (18) is fixedly connected with the baffle three (27) near one side of the feeding cylinder (8).

10. A method of paying out a photovoltaic DC cable laying pay-off device, characterized in that: The pay-off method is suitable for the pay-off device for laying the photovoltaic direct-current cable in claim 9, and comprises the following steps: S1: the pay-off roller (42) on the pay-off rack (1) starts to rotate to pay off the cable, and the worker first pulls the end portions of the plurality of cables and sequentially passes the plurality of cables through the cable guiding mechanism and the guiding block three (21); S2: the two storage boxes (14) are respectively placed in the two feeding cylinders (8), and the bottom plate (17) is pulled out, after the plurality of cable block ones (32) and cable block twos (33) are respectively placed in the two feeding cylinders (8), the two storage boxes (14) are slid out, the motor one (9) is started, and the plurality of cable block ones (32) and cable block twos (33) are pushed to the L-shaped guide plate (18) one by one by the feeding auger (10); S3: the motor two (24) is started, the two pushing blocks (26) are relatively slid by cooperation of the silk sleeve (25) and the lead screw (23), the cable block one (32) and the cable block two (33) are relatively slid and are finally locked by being adhered, the locking and fixing of the plurality of cables are completed, and thereafter, the cables are fixed again every certain interval.

Citation Information

Patent Citations

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    CN221662304U

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    CN222620531U