Magnetic ring, spacer gasket and rotor assembly machine

Abstract

This application provides a magnetic ring, dielectric gasket, and rotor assembly machine, applicable to the field of motor processing equipment technology. The machine comprises a machine base with a processing surface on which the rotor, dielectric gasket, and magnetic ring are all processed. A rotor loading and transport assembly includes a YZ transport assembly, a linear module, and an X-axis transport assembly. The YZ transport assembly is located outside the processing surface. After acquiring the rotor, the YZ transport assembly transports it to the linear module, which in turn transports it to the X-axis transport assembly. The X-axis transport assembly then transports the rotor to the rotor pressing station. A magnetic ring loading and transport assembly is located on the processing surface. This solution addresses the technical problem in current production lines where the processing of materials needs to be connected, and multiple ends require material loading, distribution, and assembly, which cannot be performed simultaneously, resulting in some materials being idle and waiting, leading to low work efficiency.

Description

Technical Field

[0001] This application relates to the field of motor processing equipment technology, and in particular to a magnetic ring, spacer gasket and rotor assembly machine. Background Technology

[0002] The magnetic ring, spacer gasket, and rotor assembly machine plays a crucial role in the automated assembly of magnetic rings, spacers, and rotors in motor manufacturing. It mainly involves the shortcomings of traditional assembly methods and the evolution of automation technology. In the motor rotor structure, the magnetic ring, as a permanent magnet, is composed of an iron ring and a magnetic strip ring on the inner surface. The direction of its magnetic field distribution directly affects the motor performance parameters. However, the magnetic strip ring has uneven magnetic field distribution due to the presence of joint seams, which requires precise control of the installation direction. The early method of relying on manual placement of magnetic rings could not guarantee directional accuracy and assembly consistency. Moreover, it was labor-intensive and inefficient. Manually gluing magnetic rings also posed a risk that the magnetic ring assembly could easily fall off during high-speed operation, leading to motor performance test failure.

[0003] The separate assembly equipment for copper rings and various types of dielectrics has low integration, frequent workpiece transfer, low efficiency, and is prone to errors. Modern rotor assembly machines integrate magnetic ring orientation positioning mechanism, dielectric pressing anti-deviation mechanism, high-speed conveyor line, and multi-station turntable system to realize automatic magnetization detection of magnetic rings, synchronous pressing of various types of dielectrics, and real-time sorting of defective products. However, in the current production line processing, it is necessary to connect the processing of materials before and after, and to load materials at multiple ends and transfer and assemble them with each other. This cannot be done simultaneously, resulting in a situation where some materials are idle and waiting, and the work efficiency is low. Summary of the Invention

[0004] This application aims to solve the technical problem in current production line processing where the processing of materials before and after the process needs to be connected, and the material is loaded at multiple ends and transported and assembled between them, but cannot be carried out simultaneously, resulting in a situation where a certain material is idle and waiting, and the work efficiency is low. The application provides a magnetic ring, spacer gasket and rotor assembly machine.

[0005] This application employs the following technical means to solve the technical problem:

[0006] A magnetic ring, a dielectric gasket, and a rotor assembly machine, comprising:

[0007] The machine tool has a machining surface, and the rotor, the spacer pad and the magnetic ring are all machined on the machining surface.

[0008] A rotor loading and conveying assembly, comprising a YZ conveying assembly, a linear module, and an X-axis conveying assembly;

[0009] The YZ transport assembly is located outside the processing surface. After acquiring the rotor, the YZ transport assembly transports it to the linear module. After acquiring the rotor, the linear module transports it to the X-axis transport assembly. After acquiring the rotor, the X-axis transport assembly transports it to the rotor pressing processing station.

[0010] A magnetic ring feeding and conveying assembly is disposed on the processing surface. The magnetic ring feeding and conveying assembly feeds magnetic rings onto the processing table and pushes them individually to the processing station for pressing with the rotor.

[0011] A rotor magnetic ring press-fitting assembly is disposed on the machining surface, and the rotor magnetic ring press-fitting assembly presses the magnetic ring onto the rotor.

[0012] A rotor processing and transport assembly is disposed on the processing surface. The rotor processing and transport assembly transports the pressed magnetic ring and the finished rotor to the pressing station of the pressing medium gasket.

[0013] A rotor spacer gasket pressing assembly is provided on the machining surface, and two rotor spacer gasket pressing assemblies are provided. The rotor spacer gasket pressing assembly presses the magnetic ring and the rotor finished product and the spacer gasket together.

[0014] The feeding assembly feeds the pressed-fit magnetic ring, rotor, and spacer gasket into the next process.

[0015] Furthermore, it also includes a rotor positioning component and a performance testing component. The rotor positioning component is disposed on the carrier of the linear module, and the performance testing component is disposed on the machining surface and located at one end of the linear module.

[0016] Furthermore, the X-axis transport assembly spans the machining surface, and the X-axis transport assembly, in the order of machining and transport, consists of a linear module, a rotor magnetic ring pressing assembly, a rotor machining and transport assembly, and a blanking assembly.

[0017] Furthermore, the magnetic ring feeding and conveying assembly includes a magnetic ring feeding component, a magnetic ring dispensing component, and a magnetic ring conveying component;

[0018] The magnetic ring loading component acquires the magnetic ring and pushes the individual magnetic rings out for processing through the magnetic ring sorting component. The magnetic ring transport component clamps the individual magnetic rings to the pressing station.

[0019] Furthermore, the magnetic ring transporter is also equipped with a positive and negative detection component.

[0020] Furthermore, the rotor magnetic ring press assembly includes a press cylinder, an upper press station, and a lower press station;

[0021] The upper pressing station is a rotor, and the lower pressing station is a magnetic ring. The pressing cylinder drives the rotor of the upper pressing station to press against the magnetic ring of the lower pressing station.

[0022] Furthermore, the rotor processing and handling assembly also includes a vertical slide and a material carrier, wherein the material carrier acquires the pressed-fit finished rotor and magnetic ring and slides linearly on the vertical slide.

[0023] Furthermore, the rotor processing and handling assembly also includes a CCD detection element, which is located on one side of the vertical slide, and the rotor spacer gasket pressing assembly is also located on one side of the vertical slide.

[0024] Furthermore, the processing equipment for the vertical slide table moving from one end near the X-axis transport assembly to the other end away from the X-axis transport assembly consists of, in sequence, a rotor spacer gasket pressing assembly, a CCD detection component, and a rotor spacer gasket pressing assembly.

[0025] This application provides a magnetic ring, spacer gasket, and rotor assembly machine, which has the following advantages: A machine base with a processing surface is used, where the rotor, spacer gasket, and magnetic ring are all processed; a rotor loading and transport assembly includes a YZ transport assembly, a linear module, and an X-axis transport assembly; the YZ transport assembly is located outside the processing surface, and after acquiring the rotor, it transports it to the linear module, which in turn transports it to the X-axis transport assembly, which then transports it to the rotor pressing station; a magnetic ring loading and transport assembly is located on the processing surface, and it loads the magnetic ring onto the processing table and individually pushes it to the rotor pressing station; this solves the technical problem in current production lines where the processing of materials needs to be connected, and multiple loading, material distribution, and assembly cannot be performed simultaneously, resulting in some materials being idle and waiting, leading to low work efficiency. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the magnetic ring, spacer, and rotor assembly machine of this application;

[0027] Figure 2 This is a top view of the overall structure of an embodiment of the magnetic ring, spacer, and rotor assembly machine of this application;

[0028] Figure 3 This is a schematic diagram of the rotor loading and conveying assembly structure of one embodiment of the magnetic ring, spacer, and rotor assembly machine of this application;

[0029] Figure 4This is a schematic diagram of the rotor magnetic ring press-fitting assembly structure according to an embodiment of the magnetic ring, spacer gasket, and rotor assembly machine of this application;

[0030] Figure 5 This is one of the schematic diagrams of the rotor processing and handling assembly structure of an embodiment of the magnetic ring, spacer, and rotor assembly machine of this application;

[0031] Figure 6 This is a second schematic diagram of the rotor processing and handling assembly structure of an embodiment of the magnetic ring, spacer gasket, and rotor assembly machine of this application;

[0032] Figure 7 This is the third schematic diagram of the rotor processing and handling assembly structure of one embodiment of the magnetic ring, spacer gasket and rotor assembly machine of this application.

[0033] The purpose, features, and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0034] It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.

[0035] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0036] It should be noted that the terms "comprising," "including," and "having," and any variations thereof, in the specification, claims, and accompanying drawings of this application, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products, or apparatuses. Terms such as "first" and "second" in the claims, specification, and accompanying drawings of this application, as well as relational terms, are used merely to distinguish one entity / operation / object from another entity / operation / object, and do not necessarily require or imply any such actual relationship or order between these entities / operations / objects.

[0037] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a mutually exclusive, independent, or alternative embodiment. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0038] Reference Appendix Figures 1-7 This is a schematic diagram of the overall structure of the magnetic ring, the spacer, and the rotor assembly machine in one embodiment of this application.

[0039] Example 1

[0040] A magnetic ring, a dielectric gasket, and a rotor assembly machine, comprising:

[0041] Machine base 1, the machine base 1 has a machining surface, the rotor, the spacer pad and the magnetic ring are all machined on the machining surface;

[0042] Rotor loading and conveying assembly 2, which includes YZ conveying assembly 201, linear module 202 and X-axis conveying assembly 4;

[0043] The YZ transport assembly 201 is located outside the processing surface. After the YZ transport assembly 201 acquires the rotor, it transports it to the linear module 202. After the linear module 202 acquires the rotor, it transports it to the X-axis transport assembly 4. After the X-axis transport assembly 4 acquires the rotor, it transports it to the rotor pressing processing station.

[0044] A magnetic ring feeding and conveying assembly 6 is disposed on the processing surface. The magnetic ring feeding and conveying assembly 6 feeds magnetic rings onto the processing table and pushes them individually to the processing station for pressing with the rotor.

[0045] Rotor magnetic ring press-fit assembly 5, the rotor magnetic ring press-fit assembly 5 is disposed on the processing surface, the rotor magnetic ring press-fit assembly 5 acquires magnetic ring and presses it onto rotor;

[0046] The rotor processing and transporting assembly 7 is disposed on the processing surface. The rotor processing and transporting assembly 7 transports the pressed magnetic ring and the finished rotor to the pressing station of the pressing medium gasket.

[0047] The rotor spacer gasket pressing assembly 8 is disposed on the processing surface, and there are two rotor spacer gasket pressing assemblies 8. The rotor spacer gasket pressing assembly 8 presses the magnetic ring and the rotor finished product and the spacer gasket together.

[0048] The feeding assembly feeds the pressed-fit magnetic ring, rotor, and spacer gasket into the next process.

[0049] It also includes a rotor positioning component and a performance test component 3. The rotor positioning component is disposed on the carrier of the linear module 202, and the performance test component 3 is disposed on the machining surface and located at one end of the linear module 202.

[0050] The X-axis transport assembly 4 spans the machining surface, and the X-axis transport assembly 4 is arranged in the following order according to the machining and transport sequence: linear module 202, rotor magnetic ring pressing assembly 5, rotor machining and transport assembly 7, and unloading assembly.

[0051] The magnetic ring feeding and conveying assembly 6 includes a magnetic ring feeding component, a magnetic ring dispensing component, and a magnetic ring conveying component;

[0052] The magnetic ring loading component acquires the magnetic ring and pushes the individual magnetic rings out for processing through the magnetic ring sorting component. The magnetic ring transport component clamps the individual magnetic rings to the pressing station.

[0053] The magnetic ring transporter is also equipped with a positive and negative detection component.

[0054] The rotor magnetic ring pressing assembly 5 includes a pressing cylinder 503, an upper pressing station 501 and a lower pressing station 502;

[0055] The upper pressing station 501 is a rotor, the lower pressing station 502 is a magnetic ring, and the pressing cylinder 503 drives the rotor of the upper pressing station 501 to press against the magnetic ring of the lower pressing station 502.

[0056] Specifically,

[0057] First, the YZ transport module picks up the rotor outside the processing surface and transports it to the linear module 202. The linear module 202 then transfers it to the rotor positioning component for rotor positioning. After positioning, the rotor is transported by the X-axis transport assembly 4 to the rotor magnetic ring pressing assembly 5 at the pressing station 501. At this point, the magnetic ring is fed along with the magnetic ring loading component, and then the magnetic ring separating component separates the magnetic rings. One magnetic ring is then transported by the magnetic ring transport component. During the transport process, the forward and reverse detection components will... The magnetic ring is checked for orientation. If the magnetic ring is upright, it is directly transported to the lower pressing station 502 of the rotor magnetic ring pressing assembly 5 via the magnetic ring transporter. If the magnetic ring is reversed, it is rotated 180° to the upright position via the gripping device of the magnetic ring transporter and then placed on the lower pressing station 502 of the rotor magnetic ring pressing assembly 5. The pressing cylinder 503 of the rotor magnetic ring pressing assembly 5 presses the rotor at the upper pressing station 501 and the magnetic ring at the lower pressing station 502 to form a pressed finished product of rotor and magnetic ring.

[0058] In this embodiment, the rotor processing and handling assembly 7 further includes a vertical slide 702 and a material carrier 701. The material carrier 701 acquires the pressed-fit finished products of the rotor and magnetic ring and slides linearly on the vertical slide 702.

[0059] The rotor processing and handling assembly 7 also includes a CCD detection element 9, which is located on one side of the vertical slide 702. The rotor spacer pad pressing assembly 8 is also located on one side of the vertical slide 702.

[0060] The processing equipment for the vertical slide 702 moving from one end near the X-axis conveying assembly 4 to the other end away from the X-axis conveying assembly 4 consists of, in sequence, a rotor spacer gasket pressing assembly 8, a CCD detection component 9, and a rotor spacer gasket pressing assembly 8.

[0061] Specifically, the X-axis conveying assembly 4 picks up and transports the pressed-fit rotor and magnetic ring onto the material carrier 701 of the vertical slide 702. After the material carrier 701 obtains the pressed-fit product, it moves away from the end of the vertical slide 702 away from the X-axis conveying assembly 4. During the movement, it first assembles with the spacer pad on the first encountered rotor spacer pad pressing assembly 8. After assembly, it continues to move to the CCD detection component 9. At this point, the CCD detection component 9 is not required for detection. It then continues to move to the second encountered rotor spacer pad pressing assembly 8 for the second spacer pad assembly. During assembly, the vertical slide 702 completes its path away from the X-axis conveying assembly 4. On its return path, the vertical slide 702 first encounters the rotor spacer pad pressing assembly 8, and then the CCD detection component 9. The CCD detection component 9 performs CCD detection on the complete finished product with the rotor and magnetic ring pressed together and two spacer pads pressed together again to determine whether the pressing is qualified. If the pressing is qualified, the X-axis conveying assembly 4 will grab the complete finished product on the material carrier 701 and transfer it to the next process equipment on the unloading assembly. If the pressing is unqualified, it will be transferred to the unloading assembly with poor conveying by the X-axis conveying assembly 4 for rework.

[0062] Those skilled in the art will understand that embodiments of the present invention can be provided as methods, systems, or computer program products. Therefore, the present invention can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention can take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.

[0063] This invention is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, generate instructions for implementing the flowchart illustrations and / or block diagrams. Figure 1 One or more processes and / or boxes Figure 1 A device that provides the functions specified in one or more boxes.

[0064] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.

[0065] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.

[0066] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A magnetic ring, a spacer, and a rotor assembly machine, characterized in that, include: The machine tool has a machining surface, and the rotor, the spacer pad and the magnetic ring are all machined on the machining surface. A rotor loading and conveying assembly, comprising a YZ conveying assembly, a linear module, and an X-axis conveying assembly; The YZ transport assembly is located outside the processing surface. After acquiring the rotor, the YZ transport assembly transports it to the linear module. After acquiring the rotor, the linear module transports it to the X-axis transport assembly. After acquiring the rotor, the X-axis transport assembly transports it to the rotor pressing processing station. A magnetic ring feeding and conveying assembly is disposed on the processing surface. The magnetic ring feeding and conveying assembly feeds magnetic rings onto the processing table and pushes them individually to the processing station for pressing with the rotor. A rotor magnetic ring press-fitting assembly is disposed on the machining surface, and the rotor magnetic ring press-fitting assembly presses the magnetic ring onto the rotor. A rotor processing and transport assembly is disposed on the processing surface. The rotor processing and transport assembly transports the pressed magnetic ring and the finished rotor to the pressing station of the pressing medium gasket. A rotor spacer gasket pressing assembly is provided on the machining surface, and two rotor spacer gasket pressing assemblies are provided. The rotor spacer gasket pressing assembly presses the magnetic ring and the rotor finished product and the spacer gasket together. The feeding assembly feeds the pressed-fit magnetic ring, rotor, and spacer gasket into the next process.

2. The magnetic ring, spacer, and rotor assembly machine according to claim 1, characterized in that, It also includes a rotor positioning component and a performance testing component. The rotor positioning component is disposed on the carrier of the linear module, and the performance testing component is disposed on the machining surface and located at one end of the linear module.

3. The magnetic ring, spacer, and rotor assembly machine according to claim 1, characterized in that, The X-axis transport assembly spans the machining surface, and the X-axis transport assembly, in the order of machining and transport, consists of a linear module, a rotor magnetic ring pressing assembly, a rotor machining and transport assembly, and a blanking assembly.

4. The magnetic ring, spacer, and rotor assembly machine according to claim 1, characterized in that, The magnetic ring feeding and conveying assembly includes a magnetic ring feeding component, a magnetic ring separating component, and a magnetic ring conveying component; The magnetic ring loading component acquires the magnetic ring and pushes the individual magnetic rings out for processing through the magnetic ring sorting component. The magnetic ring transport component clamps the individual magnetic rings to the pressing station.

5. The magnetic ring, spacer, and rotor assembly machine according to claim 4, characterized in that, The magnetic ring transporter is also equipped with a positive and negative detection component.

6. The magnetic ring, spacer, and rotor assembly machine according to claim 1, characterized in that, The rotor magnetic ring pressing assembly includes a pressing cylinder, an upper pressing station, and a lower pressing station; The upper pressing station is a rotor, and the lower pressing station is a magnetic ring. The pressing cylinder drives the rotor of the upper pressing station to press against the magnetic ring of the lower pressing station.

7. The magnetic ring, spacer, and rotor assembly machine according to claim 1, characterized in that, The rotor processing and handling assembly also includes a vertical slide and a material carrier. The material carrier acquires the pressed-fit finished rotor and magnetic ring and slides linearly on the vertical slide.

8. The magnetic ring, spacer, and rotor assembly machine according to claim 7, characterized in that, The rotor processing and handling assembly also includes a CCD detector, which is located on one side of the vertical slide, and the rotor spacer press-fit assembly is also located on one side of the vertical slide.

9. The magnetic ring, spacer, and rotor assembly machine according to claim 8, characterized in that, The processing equipment for the vertical slide table moving from one end near the X-axis transport assembly to the other end away from the X-axis transport assembly consists of, in sequence, a rotor spacer gasket pressing assembly, a CCD detection component, and a rotor spacer gasket pressing assembly.

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