Energy curing type printing ink grinding and mixing device with proportion regulation and control function

By using an ink grinding and mixing device with real-time monitoring and automatic adjustment, the problems of quality fluctuations and batch differences in the production of energy-curing inks have been solved, achieving stability in ink quality and improving production efficiency.

CN120885113APending Publication Date: 2025-11-04QINGDAO DINGCHENG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202511031800.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-25
Publication Date
2025-11-04

AI Technical Summary

Technical Problem

In the current production of energy-curable inks, there are contradictions between grinding precision and raw material adaptability, a disconnect between mixing process and grinding results, and the lag in manual control, which leads to quality fluctuations and batch differences, especially in viscosity and particle size control.

Method used

An energy-curing ink grinding and mixing device with adjustable ratio is used. The viscosity detection module, particle size detection module, and color difference detection module monitor the ink quality parameters in real time. Combined with the control module, an evaluation coefficient is generated, and the roller spacing and stirring speed are automatically adjusted to ensure grinding fineness and mixing uniformity.

Benefits of technology

It has achieved improved stability in ink quality, reduced quality fluctuations, increased production efficiency and batch consistency, and expanded the application range of the equipment, making it suitable for the production of energy-curing inks with various specifications and performance requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of printing ink production equipment, and particularly relates to an energy curing type printing ink grinding and mixing device with a proportion regulation and control function, which comprises a grinding box and a mixing tank, a viscosity detection module, a control module and an energy curing type printing ink grinding and mixing module, the grinding box is internally provided with a driving roller and a driven roller, the bottom end of the mixing tank is provided with a stirring paddle, and a discharge pipe at the bottom end of the mixing tank is provided with an electromagnetic valve; the viscosity monitoring module is used for monitoring ink viscosity and generating a viscosity fluctuation coefficient through the control module; the particle size detection module is used for monitoring particle size distribution in real time and generating a particle size deviation coefficient through the control module; and the chromatic aberration detection module is arranged on a transparent observation window of the mixing tank and is used for collecting the chromatic value of ink in real time. Key quality parameters of printing ink are monitored in real time through the viscosity detection module, the granularity detection module and the color difference detection module, evaluation coefficients are generated, then the roller distance and the stirring speed are automatically adjusted, the grinding fineness, the mixing uniformity and the batch consistency of the printing ink are ensured, and quality fluctuation is effectively reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of ink production equipment, and particularly relates to an energy-curable ink grinding and mixing device with proportion regulation. BACKGROUND

[0002] Ultraviolet light curing (UV) ink refers to an ink that is film-formed and dried under ultraviolet light irradiation by using ultraviolet light of different wavelengths and energy. By using different ultraviolet light spectrums, different energy can be generated, and monomers in different ink binders can be polymerized into polymers, so that the color film of the UV ink has good mechanical and chemical properties. However, in the production process of the energy-curable ink, grinding and mixing are key links that determine the quality of the energy-curable ink. At present, the energy-curable ink production generally adopts a "segmented independent control" mode:

[0003] Grinding process: the pigment agglomerates are broken by a double-roller grinding machine, and the roller spacing is preset and fixed by manual experience;

[0004] Mixing process: the resin, solvent and additive are mixed in a stirring tank, and the stirring speed is operated according to a fixed time sequence program.

[0005] The mode has the following systematic defects:

[0006] (1) Contradiction between grinding accuracy and raw material adaptability

[0007] The fixed roller spacing cannot adapt to the viscosity difference of different batches of raw materials (such as carbon black is more difficult to grind than phthalocyanine blue), resulting in over-grinding and insufficient grinding.

[0008] (2) Disconnection between mixing process and grinding result

[0009] The mixing parameters do not respond to the change in grinding fineness in real time, causing secondary quality problems:

[0010] When the grinding is insufficient, high-speed stirring causes secondary agglomeration of pigments;

[0011] When the grinding is excessive, low-speed stirring is difficult to wet the particles, and a coarse phenomenon occurs.

[0012] (3) Hysteresis of manual regulation and batch difference

[0013] The operator relies on regular sampling detection (such as offline measurement by a particle size instrument every 30 minutes), which causes delay in problem discovery and difference in adjustment strategies of different shifts, resulting in color difference between batches.

[0014] Therefore, corresponding improvements are made for the problem. SUMMARY

[0015] Based on the technical problems existing in the prior art, the present application provides an energy-curable ink grinding and mixing device with proportion regulation.

[0016] The energy curing type ink grinding and mixing device with regulation ratio comprises a grinding box and a mixing tank connected together, the grinding box is internally provided with a driving roller and a driven roller, the roller spacing between the driving roller and the driven roller is adjusted through a translation assembly, the bottom end of the mixing tank is provided with a stirring paddle with a rotating speed adjusted by a motor three, an electromagnetic valve is installed on the discharge pipe at the bottom end of the mixing tank, and the device further comprises: a viscosity detection module installed on the discharge pipe, used for monitoring the ink viscosity in real time, reflecting the dispersion uniformity, and generating a viscosity fluctuation coefficient through a control module; a particle size detection module installed below the driving roller, used for monitoring the particle size distribution in real time, evaluating the grinding fineness, and generating a particle size deviation coefficient through the control module; and a color difference detection module installed on a transparent observation window of the mixing tank, used for collecting the ink color value in real time, calculating the color difference fluctuation, and monitoring the batch consistency; the energy curing type ink to be processed is sent into the grinding box through a feeding port, the driving roller and the driven roller grind the ink, and the translation assembly can adjust the roller spacing between the driving roller and the driven roller to control the grinding effect; the ground ink enters the mixing tank, the motor three drives the stirring paddle to rotate to mix and stir the ink, in the mixing process, the viscosity detection module monitors the viscosity of the ink at the discharge pipe in real time and generates a viscosity fluctuation coefficient, the particle size detection module monitors the particle size distribution of the ground ink in real time and generates a particle size deviation coefficient, and the color difference detection module collects the ink color value through the transparent observation window of the mixing tank and calculates the color difference fluctuation; the control module comprehensively analyzes the above parameters to generate an evaluation coefficient, compares the evaluation coefficient with a preset reference threshold value, automatically adjusts the roller spacing of the driving roller and the driven roller and the stirring speed of the stirring paddle according to the comparison result, and when discharging is needed, the electromagnetic valve is opened to discharge the ink through the discharge pipe.

[0017] Preferably, one side of the grinding box is fixedly connected with a motor one for driving the driving roller to rotate; the motor one is started to drive the driving roller to rotate, and the driving roller and the driven roller cooperate to grind the ink entering the grinding box, and the ground ink enters the mixing tank for subsequent mixing treatment.

[0018] Preferably, the translation assembly comprises a U-shaped frame and an electric push rod, the U-shaped frame is slidably connected with the grinding box, the electric push rod is fixedly connected to one end of the grinding box, the output shaft of the electric push rod is fixedly connected with the U-shaped frame, the two ends of the driven roller are rotatably connected with the U-shaped frame through the sliding openings on the grinding box, one end of the U-shaped frame is fixedly connected with a motor two, and the output shaft of the motor two is connected with the end of the driven roller; the electric push rod works to push the U-shaped frame to slide along the grinding box, thereby driving the driven roller to move along the sliding opening, so that the roller spacing between the driving roller and the driven roller is adjusted; at the same time, the motor two is started to drive the driven roller to rotate, the driven roller and the driving roller rotate in opposite directions to complete the grinding operation of the ink, and the grinding effect can be accurately controlled by adjusting the extension amount of the electric push rod and the rotating speed of the motor two.

[0019] Preferably, the blade angle of the stirring paddle is adjustable; according to the viscosity of the ink in the mixing tank and the mixing requirements, the blade angle of the stirring paddle can be adjusted, when the ink viscosity is high, the blade angle is adjusted to increase the stirring intensity and improve the mixing uniformity; when the ink viscosity is low, the blade angle is adjusted to reduce the energy consumption, and at the same time, the speed of the third motor is adjusted, so that the ink is fully mixed in the mixing tank and the dispersion is uniform.

[0020] Preferably, a pair of spiral feeding leaves with opposite spiral directions are installed on the dragon blade, the output shaft of the first motor and the end of the dragon blade are respectively provided with a belt pulley, and the two belt pulleys are connected through a belt; when the first motor is started, the dragon blade is driven to rotate synchronously through the transmission of the belt pulley and the belt, and the pair of spiral feeding leaves with opposite spiral directions on the dragon blade push the ink in the grinding box to the space between the driving roller and the driven roller, so that the ink uniformly enters the grinding area, improves the grinding efficiency and the uniformity of grinding, and at the same time, the driving roller is driven by the first motor to cooperate with the driven roller to complete the grinding work.

[0021] Preferably, the output end and the input end of the viscosity detection module, the output end and the input end of the particle size detection module, and the output end and the input end of the color difference detection module are respectively electrically connected with the input end of the control module and the input end and the output end of the control module, and the output end of the control module is respectively electrically connected with the input end of the electric push rod, the input end of the second motor and the input end of the third motor.

[0022] Preferably, the execution steps of the control module according to the comparison results are as follows:

[0023] The viscosity detection module collects the viscosity of the ink, the particle size detection module collects the particle size distribution, the color difference detection module collects the color value of the ink, the control module calculates the viscosity fluctuation coefficient, the particle size deviation coefficient, the average value of the color difference and the evaluation coefficient, if the evaluation coefficient is less than the first threshold value, the current parameters are maintained, if the evaluation coefficient is greater than or equal to the first threshold value and less than the second threshold value, the roller distance is reduced and the particle size rechecking period is shortened, and if the evaluation coefficient is greater than the second threshold value, the stirring speed is increased, the blade angle is increased, and an alarm is prompted for manual intervention.

[0024] Preferably, the generation logic of the viscosity fluctuation coefficient is as follows:

[0025] The actual ink viscosity at each time in a set time period during the stirring process is obtained, the average value of the actual ink viscosity in the time period is calculated, and the viscosity fluctuation coefficient is calculated based on the deviation square sum of the viscosity at each time and the average viscosity.

[0026] Preferably, the generation logic of the particle size deviation coefficient is as follows:

[0027] Obtain the actual particle size median at each time in a set time period in the grinding process; calculate the particle size deviation coefficient based on the square sum of the deviation of the actual particle size median at each time and the target particle size.

[0028] Preferably, the generation logic of the evaluation coefficient is:

[0029] Logarithmic operation processing is performed on the viscosity fluctuation coefficient; the processed viscosity fluctuation coefficient and the particle size deviation coefficient are weighted and summed; and the reciprocal of the average color difference is deducted therefrom to generate the evaluation coefficient.

[0030] Compared with the prior art, the present application provides an energy-curable ink grinding and mixing device with a regulated proportion, which has the following beneficial effects:

[0031] 1. An energy-curable ink grinding and mixing device with a regulated proportion, which monitors the key quality parameters of the ink in real time through a viscosity detection module, a particle size detection module, and a color difference detection module, comprehensively analyzes these parameters through a control module, and generates an evaluation coefficient, thereby automatically adjusting the roller spacing and the stirring speed, ensuring the grinding fineness, the mixing uniformity, and the batch consistency of the ink, effectively reducing the quality fluctuations, and improving the stability of the product quality.

[0032] 2. An energy-curable ink grinding and mixing device with a regulated proportion, which can accurately adjust the roller spacing between the driving roller and the driven roller through a translation assembly, and drive the driving roller and the driven roller to rotate through motor one and motor two, respectively, in cooperation with the spiral feeding blades on the Longji blades to uniformly push the ink to the grinding area, thereby improving the grinding efficiency; the blade angle of the stirring paddle is adjustable, and the stirring intensity can be adjusted according to the parameters such as the viscosity of the ink, in combination with the adjustment of the stirring speed by motor three, thereby improving the mixing efficiency and shortening the production cycle.

[0033] 3. An energy-curable ink grinding and mixing device with a regulated proportion, which can flexibly adjust various parameters such as the roller spacing, the stirring speed, and the paddle angle through the control module according to the characteristics and production requirements of different types of energy-curable inks, and is suitable for the production of energy-curable inks of various specifications and performance requirements, thereby expanding the application range of the device.

[0034] 4. An energy-curable ink grinding and mixing device with a regulated proportion, which collects and analyzes the parameters such as the viscosity, the particle size, and the color difference of the ink in real time, generates an evaluation coefficient, and facilitates the operator to timely understand the quality status in the production process, so that the quality control can be timely and effectively intervened when an abnormality occurs. BRIEF DESCRIPTION OF DRAWINGS

[0035] Figure 1 The present application provides an energy-curable ink grinding and mixing device with a regulated proportion, and the overall structure schematic diagram of the device is shown in the figure;

[0036] Figure 2 A schematic diagram of the internal structure of a grinding tank of the energy-cured ink grinding and mixing device with adjustable proportionality according to the present application is shown in Figure 2.

[0037] Figure 3 A schematic diagram of the internal structure of a mixing tank of the energy-cured ink grinding and mixing device with adjustable proportionality according to the present application is shown in Figure 3.

[0038] Figure 4 A schematic diagram of the installation structure of the driven roller of the energy-cured ink grinding and mixing device with adjustable proportionality according to the present application is shown in Figure 4.

[0039] Figure 5 A system block diagram of the energy-cured ink grinding and mixing device with adjustable proportionality according to the present application is shown in Figure 5.

[0040] In the figure: 1, grinding tank; 2, mixing tank; 3, driving roller; 4, driven roller; 5, stirring paddle; 6, feed inlet; 7, discharge pipe; 8, electromagnetic valve; 9, viscosity detection module; 10, particle size detection module; 11, color difference detection module; 12, control module; 13, motor one; 14, U-shaped frame; 15, electric push rod; 16, sliding port; 17, motor two; 18, motor three; 19, propeller blade; 20, spiral feeding blade; 21, pulley; 22, belt. DETAILED DESCRIPTION

[0041] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all embodiments.

[0042] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0043] REFERENCE Figures 1-5 An energy-cured ink grinding and mixing device with adjustable proportionality, comprising a grinding tank 1 and a mixing tank 2 connected together, the grinding tank 1 is provided with a driving roller 3 and a driven roller 4, the roller spacing between the driving roller 3 and the driven roller 4 is adjusted by a translation assembly, the mixing tank 2 is provided at the bottom end with a stirring paddle 5 whose rotating speed is adjusted by a motor three 18, the discharge pipe 7 at the bottom end of the mixing tank 2 is provided with an electromagnetic valve 8, and further comprising:

[0044] The viscosity detection module 9 is installed on the discharge pipe 7 to monitor the ink viscosity in real time, reflect the dispersion uniformity, and generate the viscosity fluctuation coefficient through the control module 12.

[0045] The particle size detection module 10 is installed below the active roller 3 to monitor the particle size distribution in real time, evaluate the grinding fineness, and generate the particle size deviation coefficient through the control module 12.

[0046] The color difference detection module 11 is installed in the transparent observation window of the mixing tank 2. It is used to collect ink color values ​​in real time, calculate color difference fluctuations, and monitor batch consistency.

[0047] It should be noted that the viscosity detection module 9 can be a rotary viscosity sensor or other device capable of real-time monitoring of ink viscosity, the particle size detection module 10 can be a laser scattering particle size analyzer or other device capable of real-time monitoring of particle size distribution, the color difference detection module 11 can be a spectrophotometric color difference sensor or other device capable of real-time monitoring of ink color value, and the control module 12 is an embedded controller (such as a PLC or industrial PC) that integrates data fusion algorithms. Therefore, the viscosity detection module 9, particle size detection module 10, color difference detection module 11, and control module 12 are not specifically limited here and can be selected according to actual needs.

[0048] In use, the energy-curing ink to be processed is fed into the grinding chamber 1 through the feed port 6. The active roller 3 and the driven roller 4 grind the ink. The translation component can adjust the roller spacing between the active roller 3 and the driven roller 4 to control the grinding effect. The ground ink enters the mixing tank 2. The motor 318 drives the stirring paddle 5 to rotate and mix the ink. During the mixing process, the viscosity detection module 9 monitors the viscosity of the ink at the discharge pipe 7 in real time and generates a viscosity fluctuation coefficient. The particle size detection module 10 monitors the particle size distribution of the ground ink in real time and generates a particle size deviation coefficient. The color difference detection module 11 collects the ink color value through the transparent observation window of the mixing tank 2 and calculates the color difference fluctuation. The control module 12 performs a comprehensive analysis of the above parameters to generate an evaluation coefficient. The evaluation coefficient is compared with a preset reference threshold. Based on the comparison result, the roller spacing between the active roller 3 and the driven roller 4 and the stirring speed of the stirring paddle 5 are automatically adjusted. When it is necessary to discharge the ink, the solenoid valve 8 is opened and the ink is discharged through the discharge pipe 7.

[0049] Among them, a motor 13 for driving the active roller 3 to rotate is fixedly connected to one side of the grinding box 1;

[0050] When in use, motor 13 starts, driving the active roller 3 to rotate. The active roller 3 and the driven roller 4 work together to grind the ink that enters the grinding box 1. The ground ink enters the mixing tank 2 for subsequent mixing.

[0051] The translation component includes a U-shaped frame 14 and an electric push rod 15, the U-shaped frame 14 is in sliding connection with the grinding box 1, the electric push rod 15 is fixedly connected to one end of the grinding box 1, the output shaft of the electric push rod 15 is fixedly connected with the U-shaped frame 14, the two ends of the driven roller 4 are respectively in rotary connection with the U-shaped frame 14 through the sliding port 16 on the grinding box 1, and one end of the U-shaped frame 14 is fixedly connected with a second motor 17, and the output shaft of the second motor 17 is connected with the end of the driven roller 4;

[0052] In use, the electric push rod 15 works to push the U-shaped frame 14 to slide along the grinding box 1, so as to drive the driven roller 4 to move along the sliding port 16, thereby realizing the adjustment of the roller spacing between the driving roller 3 and the driven roller 4; at the same time, the second motor 17 is started to drive the driven roller 4 to rotate, and the driven roller 4 rotates in the opposite direction of the driving roller 3, thereby completing the grinding operation of the ink in cooperation, and the grinding effect can be accurately controlled by adjusting the extension amount of the electric push rod 15 and the rotating speed of the second motor 17.

[0053] Further, the blade angle of the stirring paddle 5 is adjustable;

[0054] In use, according to the viscosity and mixing requirements of the ink in the mixing tank 2, the blade angle of the stirring paddle 5 can be adjusted, when the viscosity of the ink is high, the blade angle is adjusted to be large to enhance the stirring intensity and improve the mixing uniformity; when the viscosity of the ink is low, the blade angle is adjusted to be small to reduce the energy consumption, and at the same time, the rotating speed of the third motor 18 is adjusted, so that the ink in the mixing tank 2 is fully mixed to ensure uniform dispersion.

[0055] The output end and the input end of the viscosity detection module 9 and the output end and the input end of the particle size detection module 10 are respectively electrically connected with the input end of the control module 12, and the output end and the input end of the color difference detection module 11 are respectively electrically connected with the input end and the output end of the control module 12, and the output end of the control module 12 is respectively electrically connected with the input end of the electric push rod 15, the input end of the second motor 17 and the input end of the third motor 18.

[0056] In another embodiment, the control module 12 comprehensively analyzes the viscosity fluctuation coefficient, the particle size deviation coefficient and the color difference fluctuation to generate an evaluation coefficient, compares the evaluation coefficient with a preset reference threshold value, and automatically adjusts the roller spacing between the driving roller 3 and the driven roller 4 and the stirring speed of the stirring paddle 5 according to the comparison result, and the execution steps are as follows:

[0057] Real-time detection: the viscosity detection module 9 collects the viscosity of the ink; the particle size detection module 10 collects the particle size distribution; and the color difference detection module 11 collects the color value of the ink;

[0058] Coefficient calculation:

[0059] Viscosity fluctuation coefficient Vσ: representing the stability of the ink dispersion system, quantifying the dynamic balance state of cohesion and shear force in the mixing process; Vσ→0: minimal viscosity fluctuation, uniform pigment dispersion, and sufficient resin wetting (ideal state); Vσ between 0.1 and 0.3: slight agglomeration or temperature fluctuation, requiring monitoring of stirring parameters to prevent local gelation; Vσ>0.5: severe agglomeration or solvent evaporation, resulting in poor leveling and the risk of plate clogging during printing;

[0060] wherein the generation logic of the viscosity fluctuation coefficient is:

[0061] S1, obtaining actual ink viscosities at different times within T time during the stirring process through the viscosity detection module 9, and marking the actual ink viscosity obtained at the mth time within T time as ηm; m , m=1, 2, 3, …, p, m is a positive integer;

[0062] S2, calculating the viscosity fluctuation coefficient, and the expression for the calculation is:

[0063]

[0064] wherein, is the average ink viscosity within T time; and p is the sampling number within T time.

[0065] Particle size deviation coefficient GΔ: reflecting the deviation degree of the grinding fineness from the target value, and revealing the efficiency of pigment particle crushing; GΔ→0: close to the target particle size, good ink transparency, and standard gloss; GΔ between 0.05 and 0.1: slight over-grinding or insufficient grinding, affecting hiding power, and requiring adjustment of roll gap ±5%; GΔ>0.2: serious particle size out of control, printing dot expansion, and clarity decrease;

[0066] wherein the generation logic of the particle size deviation coefficient is:

[0067] S1, obtaining actual particle size distributions at different times within T time during the grinding process through the particle size detection module 10, and marking the actual particle size distribution obtained at the nth time within T time as

[0068] n=1, 2, 3, …, q, n is a positive integer;

[0069] S2, calculating the particle size deviation coefficient, and the expression for the calculation is:

[0070]

[0071] wherein, D 50 is the median particle size; D 目标 is the target particle size; and q is the sampling number within T time.

[0072] The evaluation coefficient R eval : quantifies the comprehensive risk level of the grinding-mixing whole process, balances the three goals of quality, energy consumption and efficiency; logarithmic operation processing is performed on the viscosity fluctuation coefficient; the processed viscosity fluctuation coefficient and the particle size deviation coefficient are weighted and summed; the reciprocal of the average color difference is deducted therefrom to generate the evaluation coefficient, which is formulaically analyzed by the control module 12 according to the formula:

[0073]

[0074] In the formula, α, β, γ are weight coefficients, α+β+γ=1 (combined with experimental data and process demand to dynamically determine, adjusted according to the type of ink: for example, publication ink focuses on β, and decoration ink focuses on γ), ΔE is the average color difference.

[0075] Dynamic adjustment: if R _ eval < 0.5: maintain the current parameters; if 0.5≤R _ eval < 1: reduce the roll gap by 5%, and shorten the particle size recheck period by 50%; if R _ eval≥1: increase the stirring speed by 20%, and increase the paddle angle by 10°, while alarming to prompt manual intervention.

[0076] Further, a pair of spiral feeding blades 20 with opposite spiral directions are installed on the paddle blade 19, and a belt pulley 21 is installed at the end of the output shaft of the motor 13 and the end of the paddle blade 19.

[0077] In use, when the motor 13 is started, the paddle blade 19 is driven to rotate synchronously through the transmission action of the belt pulley 21 and the belt 22, and the pair of spiral feeding blades 20 with opposite spiral directions on the paddle blade 19 push the ink in the grinding box 1 between the driving roller 3 and the driven roller 4, ensuring that the ink uniformly enters the grinding area, improving the grinding efficiency and uniformity, and at the same time, the driving roller 3 is driven by the motor 13 to cooperate with the driven roller 4 to complete the grinding work.

[0078] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can make equivalent replacements or changes to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. An energy-curing ink grinding and mixing device with adjustable ratio, comprising a grinding chamber (1) and a mixing tank (2) connected together, characterized in that, The grinding box (1) is equipped with a driving roller (3) and a driven roller (4). The roller spacing between the driving roller (3) and the driven roller (4) is adjusted by a translation component. A stirring paddle (5) with its speed adjusted by a motor (18) is installed at the bottom of the mixing tank (2). A solenoid valve (8) is installed on the discharge pipe (7) at the bottom of the mixing tank (2). The mixing tank (2) also includes: The viscosity detection module (9) is used to monitor the ink viscosity in real time, reflect the dispersion uniformity, and generate the viscosity fluctuation coefficient through the control module (12). The particle size detection module (10) is used to monitor the particle size distribution in real time and generate the particle size deviation coefficient through the control module (12); Color difference detection module (11) is used to collect ink color values ​​in real time; The control module (12) performs a comprehensive analysis of the generated viscosity fluctuation coefficient, particle size deviation coefficient and color difference fluctuation, generates an evaluation coefficient, compares the evaluation coefficient with the preset reference threshold, and controls the roller spacing and stirring speed according to the comparison result.

2. The energy-curing ink grinding and mixing device with adjustable ratio according to claim 1, characterized in that, A motor (13) for driving the active roller (3) to rotate is fixedly connected to one side of the grinding box (1).

3. The energy-curing ink grinding and mixing device with adjustable ratio according to claim 2, characterized in that, The translation component includes a U-shaped frame (14) and an electric push rod (15). The U-shaped frame (14) is slidably connected to the grinding box (1). The electric push rod (15) is fixedly connected to one end of the grinding box (1). The output shaft of the electric push rod (15) is fixedly connected to the U-shaped frame (14). The two ends of the driven roller (4) pass through the sliding opening (16) on the grinding box (1) and are rotatably connected to the U-shaped frame (14). One end of the U-shaped frame (14) is fixedly connected to a second motor (17). The output shaft of the second motor (17) is connected to the end of the driven roller (4).

4. The energy-curing ink grinding and mixing device with adjustable ratio according to claim 1, characterized in that, The blade angle of the stirring paddle (5) is adjustable.

5. The energy-curing ink grinding and mixing device with adjustable ratio according to claim 2, characterized in that, A auger blade (19) rotatably connected to the grinding box (1) is provided between the driving roller (3) and the driven roller (4). A pair of spiral feeding blades (20) with opposite spiral directions are installed on the auger blade (19). Pulleys (21) are respectively installed on the output shaft of motor (13) and the end of the auger blade (19). The two pulleys (21) are connected by a belt (22).

6. The energy-curing ink grinding and mixing device with adjustable ratio according to claim 3, characterized in that, The output and input ends of the viscosity detection module (9), the output and input ends of the particle size detection module (10) are respectively connected to the input end of the control module (12), and the output and input ends of the color difference detection module (11) are respectively connected to the input and output ends of the control module (12). The output end of the control module (12) is respectively connected to the input end of the electric actuator (15), the input end of the second motor (17), and the input end of the third motor (18).

7. The energy-curing ink grinding and mixing device with adjustable ratio according to claim 1, characterized in that, The control module (12) controls the roller spacing and stirring speed according to the comparison results in the following steps: The viscosity detection module (9) collects the ink viscosity; the particle size detection module (10) collects the particle size distribution; the color difference detection module (11) collects the ink color value; the control module (12) calculates the viscosity fluctuation coefficient, particle size deviation coefficient, average color difference and evaluation coefficient; if the evaluation coefficient is less than the first threshold: maintain the current parameters; if the evaluation coefficient is greater than or equal to the first threshold and less than the second threshold: reduce the roller gap and shorten the particle size re-inspection cycle; if the evaluation coefficient is greater than the second threshold: increase the stirring speed, increase the blade tilt angle, and at the same time alarm prompts manual intervention.

8. The energy-curing ink grinding and mixing device with adjustable ratio according to claim 1, characterized in that, The generation logic of the viscosity fluctuation coefficient is as follows: Obtain the actual ink viscosity at each moment within a set time period during the stirring process; calculate the average value of the actual ink viscosity within that time period; and calculate the viscosity fluctuation coefficient based on the sum of squares of the deviations between the viscosity at each moment and the average viscosity.

9. The energy-curing ink grinding and mixing device with adjustable ratio according to claim 1, characterized in that, The logic for generating the particle size deviation coefficient is as follows: Obtain the median actual particle size at each time point within a set time period during the grinding process; calculate the particle size deviation coefficient based on the sum of squared deviations between the median actual particle size and the target particle size at each time point.

10. The energy-curing ink grinding and mixing device with adjustable ratio according to claim 1, characterized in that, The logic for generating the evaluation coefficients is as follows: The viscosity fluctuation coefficient is logarithmically processed; the processed viscosity fluctuation coefficient and particle size deviation coefficient are weighted and summed; the reciprocal of the average color difference is subtracted from the sum to generate the evaluation coefficient.