Environment-friendly oil immersion equipment for industrial chain production and oil immersion method thereof

Abstract

The application discloses an environment-friendly oil immersion equipment for industrial chain production and an oil immersion method thereof, and relates to the technical field of oil immersion equipment, which comprises a main bottom plate, the upper surface of the main bottom plate is provided with a processing mechanism, the processing mechanism comprises a soaking assembly and a treatment assembly, the treatment assembly comprises an assembly part and a draining part, and the soaking assembly comprises: a main bottom plate, the upper surface of the main bottom plate is provided with four stand columns, the upper surface of the stand column is provided with a top frame body, the bottom surface of the assembly part and the draining part is provided with a plurality of bottom pulleys, the assembly part comprises: an assembly frame bottom plate, the upper surface of the assembly frame bottom plate is also provided with four stand columns, the top surface of the stand column is provided with an assembly frame top plate, and the draining part comprises: a draining frame bottom plate, the draining frame bottom plate is connected with one side surface of the assembly frame bottom plate, and the upper surface of the draining frame bottom plate is provided with an oil receiving tank. In the scheme, the processing mechanism is arranged, the chain oil immersion quality and efficiency are effectively improved, the oil recycling is realized, and the environment-friendly and energy-saving effect is achieved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of oil immersion equipment, in particular to an environmentally-friendly oil immersion equipment for industrial chain production and an oil immersion method thereof. BACKGROUND

[0002] In the field of industrial production, chain is widely used in many industries such as mechanical manufacturing, logistics transportation and mining exploitation as a basic and key transmission and bearing component. The performance of chain directly affects the running stability and service life of the entire equipment system. Oil immersion treatment is a key process link to improve the performance of chain. During operation, chain needs to bear large tension, friction and complex stress changes, and is also affected by factors such as dust, moisture and corrosive substances in the environment. Oil immersion treatment can form a lubricating protective film on the surface of chain, effectively reducing the friction and wear between the parts of chain, reducing the running noise, preventing chain from rusting and corrosion, thereby improving the transmission efficiency and service life of chain. Traditional chain oil immersion methods are mostly completed by manual operation or simple mechanical oil immersion equipment. Manual oil immersion has low efficiency and cannot guarantee the uniformity and consistency of oil immersion, which cannot meet the needs of large-scale industrial production. With the continuous development of industrial automation technology, mechanical oil immersion equipment gradually replaces manual operation to realize automatic treatment of chain oil immersion.

[0003] The current existing oil immersion equipment has many shortcomings in actual application. The existing oil immersion equipment has significant defects in the loading and transferring of chain. The overall operation is extremely cumbersome, and the degree of automation is at a low level. In actual production scenarios, workers often need to spend a lot of physical strength and time to manually carry the chain one by one into the oil immersion container. This process not only has extremely low efficiency, but also seriously restricts the production rhythm. In the oil immersion process, the existing technology cannot ensure that the chain is uniformly immersed in all directions. The immersion dead angle problem is more prominent. Due to the structural characteristics of chain, it has multiple complex surfaces and corners. The existing oil immersion equipment cannot make the oil fully penetrate to every part of the chain in design and working mode. For example, some recessed parts and joint connecting parts of chain are often difficult to be completely covered by oil during the oil immersion process, thereby forming an immersion dead angle. These parts that are not fully immersed in oil are more prone to wear, corrosion and other problems in the subsequent use of chain, which leads to a sharp decline in the local performance of chain, shortens the overall service life of chain, and may cause equipment failure, affecting the normal production. SUMMARY

[0004] The present application aims to provide an environmentally-friendly oil immersion equipment for industrial chain production and an oil immersion method thereof to solve the problems raised in the background.

[0005] In order to achieve the above object, the present application provides the following technical scheme, an environment-friendly oil immersion equipment for industrial chain production and an oil immersion method thereof, comprising:

[0006] The upper surface of the main base plate is provided with a processing mechanism, the processing mechanism comprises a soaking assembly and a processing assembly, the processing assembly comprises an assembly part and a draining part, and the soaking assembly comprises four first vertical columns arranged on the upper surface of the main base plate, the upper surface of the first vertical column is provided with a top frame body, the two side surfaces of the top frame body are provided with electric rotating shafts, one side surface of the electric rotating shaft is provided with a side movable plate, the side surface of the side movable plate is provided with a side sealing plate, the upper surface of the top frame body is provided with a hydraulic cylinder, and the upper surface of the main base plate is further provided with an oil immersion tank body;

[0007] The upper surface of the main base plate is provided with a main sliding groove for sliding of the processing assembly, the inner side surface of the main sliding groove is provided with limiting protrusions matched with the processing assembly, the side surfaces of the assembly part and the draining part are connected, the bottom surfaces of the assembly part and the draining part are provided with a plurality of bottom pulleys, the assembly part comprises an assembly frame bottom plate, and the upper surface of the assembly frame bottom plate is provided with four second vertical columns;

[0008] The draining part comprises a draining frame bottom plate, one side surface of the draining frame bottom plate is connected with the assembly frame bottom plate, the upper surface of the draining frame bottom plate is provided with an oil receiving tank, and the upper surface of the draining frame bottom plate is further provided with an oil pump body;

[0009] The bottom surfaces of the top frame body arranged on the upper surface of the soaking assembly, the assembly frame top plate on the upper surface of the assembly part and the draining frame top plate on the upper surface of the draining part are all provided with a sliding frame assembly, the bottom surfaces of the assembly part and the draining part are provided with a secondary fixed sliding frame for installation of the sliding frame assembly, and the bottom surface of the top frame body on the upper surface of the soaking assembly is provided with a primary fixed sliding frame for installation of the sliding frame assembly;

[0010] The sliding frame assembly comprises a top force frame, the upper surface of the top force frame is provided with two sliding frames, the bottom surface of the sliding frame is provided with a plurality of sliding rollers, the side surface of the sliding frame is provided with a driving motor for driving the sliding roller, the sliding frame assembly is installed above the main fixed sliding frame and the auxiliary fixed sliding frame through the sliding frame, the bottom surface of the top force frame is provided with a plurality of suspension frames, both sides of the bottom surface of the top force frame are provided with telescopic connecting sections, the bottom surface of the two telescopic connecting sections is provided with a bottom base plate, the upper surface of the bottom base plate is provided with two side baffles, the center of the bottom base plate is provided with two movable bottom movable plates, the bottom surface of the two bottom movable plates is provided with a bottom protruding block, one side surface of the two bottom movable plates is provided with a limiting side block, and the bottom base plate is provided with a side additional connecting block.

[0011] Further, the inside of the oil immersion tank is filled with immersion oil, the upper surface of the oil immersion tank is provided with two movable top movable sealing plates, the upper surface of the two top movable sealing plates is provided with a trigger insertion sheath, one side surface of the trigger insertion sheath is provided with a connecting branch, one end of the connecting branch is provided with an engagement block, the upper surface of the oil immersion tank is provided with a top motor, the output end of the top motor is provided with a small screw rod, and the surface of the small screw rod is engaged with the two engagement blocks.

[0012] Further, the top plate of the assembly frame and the bottom surface of the top frame are provided with fixed baffles, the upper surface of the assembly frame bottom plate is provided with an engagement connecting plate, the upper surface of the main bottom plate is provided with a sliding groove, the inside of the sliding groove is provided with a positioning motor, the output end of the positioning motor is provided with an engagement screw rod, the engagement screw rod is engaged with the engagement connecting plate, the upper surface of the assembly frame top plate is provided with two main telescopic motors, the output shaft of the main telescopic motor is provided with an atomization tank at the end, and the lower part of the atomization tank is provided with an atomization outlet.

[0013] Further, the side surface of the oil receiving tank is provided with two additional plate bodies, the side surface of the additional plate body is provided with a small telescopic rod, the output shaft of the small telescopic rod is provided with a pulling plate body, the inside of the oil receiving tank is provided with a plurality of filter plates, the upper surface of the draining frame bottom plate is provided with four third vertical columns, the upper surface of the third vertical column is provided with a draining frame top plate, the upper surface of the draining frame top plate is provided with an auxiliary telescopic motor, the output shaft of the auxiliary telescopic motor is provided with a movable baffle, the upper surface of the draining frame top plate is provided with a transfer tank, the water outlet of the oil pump body and the transfer tank are also connected through a transmission pipeline, and the transfer tank and the atomization tank are also connected through a transmission pipeline.

[0014] Further, the side surface of the suspension frame body is provided with a small motor, the output end of the small motor is provided with a small engaging rod, the surface of the small engaging rod is engaged with two small movable rods, the bottom surface of the small movable rod is provided with two electric turntables, and the side surface of the electric turntable is provided with clamping claws.

[0015] Compared with the prior art, the beneficial effects of the present application are:

[0016] 1. In the present scheme, by setting the soaking assembly, driving the small screw by the top motor, and utilizing the engagement relationship with the engaging block, the synchronous and precise opening and closing of the two top movable sealing plates are realized, the traditional manual opening and closing of the oil tank is abandoned, the operation efficiency is improved, the sealing of the oil tank is enhanced, the volatilization of the soaking oil is effectively reduced, the production cost and environmental impact are reduced, at the same time, the main fixed carriage and the carriage assembly are lowered by the hydraulic cylinder, the depth and speed of the chain immersed in the oil can be accurately controlled, the chain is uniformly soaked, when soaking, the electric rotating shaft drives the side movable plate and the side sealing plate to rotate moderately, the soaking environment can be flexibly adjusted, the chain is turned in the oil, and the soaking dead angle is eliminated in all directions, so that the chain absorbs oil liquid in all parts, improves the oil soaking quality of the chain, and lays a foundation for subsequent high-performance use;

[0017] 2. In the present scheme, by setting the processing assembly, the atomizing box is lowered by the main telescopic motor, the filtered oil is atomized and uniformly sprayed on the surface of the unsoaked chain by the internal atomizer, a low-temperature oil film is formed, an initial lubricating layer is constructed on the surface of the chain, and the adhesion of oxidation products during subsequent high-temperature soaking is effectively reduced, when the low-temperature oil film enters the high-temperature oil, the viscosity is reduced due to the increase of temperature, the oil liquid permeability is enhanced, the direct contact of high-temperature oil with dry chain is avoided, the instantaneous overheating or oil film rupture is avoided, the chain material is better protected, and the draining component opens the bottom movable plate by driving the pulling plate body by the small telescopic rod, so that the oil dropped by the chain falls into the oil receiving tank accurately, the multi-layer filter plate finely filters the oil liquid, the clean oil liquid is transmitted to the transfer box by the oil pump body, and then is introduced into the atomizing box for recycling, realizing efficient recovery and reuse of the oil liquid, reducing production cost and waste emission, and meeting environmental protection requirements;

[0018] 3. In this scheme, by setting the sliding carriage assembly, through the cooperation of the top force frame with the sliding carriage, sliding rollers and driving motor, the stable and rapid movement of the sliding carriage assembly on the main fixed sliding carriage and the auxiliary fixed sliding carriage is realized, the chain is conveniently transported between different stations, the coherence and automation degree of the production process are improved, the small motor, small meshing rod, small movable rod, electric turntable and clamping branch claw on the suspension frame body constitute the clamping and overturning system, can flexibly switch the clamping chain two ends in two groups, drive the chain to continuously overturn in the oil immersion process, completely eliminate the soaking dead angle, ensure that the chain parts are evenly immersed in oil, improve the oil immersion quality, the bottom movable plate, bottom protruding block, limiting side block, connecting spring and side additional connecting block on the bottom base plate form a self-adaptive opening and closing structure, cooperate with the trigger plug sleeve, realize the synchronous opening and closing of the bottom movable plate and the top movable sealing plate, accurate and efficient operation, effectively improve the efficiency and quality of the industrial chain oil immersion production. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the overall structure schematic diagram of the present application;

[0020] Figure 2 It is the rear view structure schematic diagram of the present application;

[0021] Figure 3 It is the side view structure schematic diagram of the present application;

[0022] Figure 4 It is the soaking assembly structure schematic diagram of the present application;

[0023] Figure 5 It is the processing assembly structure schematic diagram of the present application;

[0024] Figure 6 It is the rear view structure schematic diagram of the processing assembly of the present application;

[0025] Figure 7 It is the oil immersion tank structure schematic diagram of the present application;

[0026] Figure 8 It is the sliding carriage assembly structure schematic diagram of the present application;

[0027] Figure 9 It is the suspension frame body structure schematic diagram of the present application.

[0028] In the figure: 1, main base plate; 2, stand; 3, top frame; 4, sliding groove; 5, draining rack top plate; 6, side movable plate; 7, oil immersion tank; 8, assembly frame bottom plate; 9, meshing screw; 10, assembly frame top plate; 11, limiting side block; 12, side closing plate; 13, main sliding groove; 14, limiting protrusion; 15, draining rack bottom plate; 16, position adjusting motor; 17, meshing connecting plate; 18, main fixed sliding frame; 19, hydraulic cylinder; 20, electric rotating shaft; 21, bottom pulley; 22, oil receiving tank; 23, movable baffle; 24, fixed baffle; 25, auxiliary fixed sliding frame; 26, atomization tank; 27, main telescopic motor; 28, auxiliary telescopic motor; 29, transfer tank; 30, oil pumping pump body; 31, transmission pipeline; 32, additional plate body; 33, small telescopic rod; 34, pulling plate body; 35, top movable closing plate; 36, trigger socket; 37, meshing block; 38, connecting strut; 39, top motor; 40, small screw; 41, top force receiving frame; 42, sliding sliding frame; 43, driving motor; 44, sliding roller; 45, suspension frame; 46, telescopic connecting section; 47, bottom base plate; 48, side additional connecting block; 49, connecting spring; 50, side baffle; 51, bottom protrusion; 52, bottom movable plate; 53, small motor; 54, small meshing rod; 55, small movable rod; 56, electric rotating disc; 57, clamping branch claw. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0030] Embodiment 1: Please refer to Figures 1 to 9 An environment-friendly oil immersion equipment for industrial chain production and an oil immersion method thereof, comprising:

[0031] The main bottom plate 1 is made of high-strength alloy material, which ensures the stability and durability of the equipment. The upper surface of the main bottom plate 1 is provided with a processing mechanism, which is the key part of the equipment to realize the chain oil immersion treatment. The processing mechanism is further divided into two modules: soaking assembly and processing assembly. The two modules work together to complete the chain oil immersion treatment task. The processing assembly includes assembly parts and draining parts. The upper surface of the soaking assembly is provided with a top frame 3, the upper surface of the assembly parts is provided with an assembly frame top plate 8, and the upper surface of the draining parts is provided with a draining frame top plate 15. The bottom surface of the assembly parts and the draining parts is provided with a sub-fixed slide 25 for the installation of the slide assembly. The bottom surface of the soaking assembly is provided with a main fixed slide 18 for the installation of the slide assembly. The soaking assembly includes: a main bottom plate 1, the upper surface of the main bottom plate 1 is provided with four first vertical columns 2, the upper surface of the first vertical column 2 is provided with a top frame 3, the top frame 3 is fixed at the upper end of the first vertical column 2, forming the top frame of the soaking assembly. The two side surfaces of the top frame 3 are provided with an electric rotating shaft 20, one side surface of the electric rotating shaft 20 is provided with a side movable plate 6, the side surface of the side movable plate 6 is provided with a side sealing plate 12, the upper surface of the top frame 3 is provided with a hydraulic cylinder 19, and a circular hole is formed in the center of the upper surface of the top frame 3 for the output shaft of the hydraulic cylinder 19 to pass through. The main fixed slide 18 is arranged at the end of the output shaft of the hydraulic cylinder 19. The hydraulic cylinder 19 can provide strong vertical lifting force to drive the main fixed slide 18 and the slide assembly thereon to move up and down, realizing the immersion and extraction operation of the chain. The upper surface of the main bottom plate 1 is also provided with an oil immersion tank 7, which is the main place for chain soaking. The oil immersion tank 7 is located below the top frame 3, and the inside of the oil immersion tank 7 is filled with soaking oil. The soaking oil has good lubricity and rust resistance, which can effectively protect the surface of the chain. The upper surface of the oil immersion tank 7 is provided with two movable top movable sealing plates 35, the upper surfaces of the two top movable sealing plates 35 are provided with trigger insertion sheaths 36, one side surface of the trigger insertion sheath 36 is provided with a connecting branch 38, one end of the connecting branch 38 is provided with an engagement block 37, the upper surface of the oil immersion tank 7 is provided with a top motor 39, the output end of the top motor 39 is provided with a small screw rod 40, and the surface of the small screw rod 40 is engaged with the two engagement blocks 37.

[0032] In use, the staff first installed a set of assembled chain slide assembly in the bottom surface of the assembly part, and then drove the meshing screw 9 to rotate through the signal drive positioning motor 16. Through the meshing effect of the meshing screw 9 and the meshing connecting plate 17, the whole processing assembly moves, and finally the assembly part is aligned with the side surface of the soaking assembly. The bottom surface of the assembly part is aligned with the bottom surface of the main fixed slide 18 of the top frame body 3. Then, the driving motor 43 on the upper surface of the slide assembly on the bottom surface of the assembly part automatically starts, drives the sliding roller 44 to rotate, and moves the whole slide assembly from the bottom surface of the assembly part to the bottom surface of the soaking assembly. Then, during the soaking work, the staff drives the output shaft to extend through the signal drive hydraulic cylinder 19, drives the main fixed slide 18 and the slide assembly to descend, and enters the inside of the oil soaking tank body 7 to perform the oil soaking process.

[0033] The upper surface of the main bottom plate 1 is provided with a main sliding groove 13 for sliding the processing assembly. The inner side surface of the main sliding groove 13 is provided with a limiting protrusion 14 matched with the processing assembly. The side surface of the assembly part is connected with the draining part. The bottom surface of the assembly part and the draining part is provided with a plurality of bottom pulleys 21. The assembly part comprises an assembly frame bottom plate 8 made of thick steel plate, which has sufficient strength and rigidity to support the components above. The upper surface of the assembly frame bottom plate 8 is provided with four second vertical columns, which are consistent with the first vertical columns 2 on the main bottom plate 1 in design and material, ensuring the unity and stability of the whole equipment structure. The top surface of the second vertical column is provided with an assembly frame top plate 10. The bottom surface of the assembly frame top plate 10 and the top frame body 3 is provided with a fixed baffle 24. The upper surface of the assembly frame bottom plate 8 is provided with a meshing connecting plate 17. The upper surface of the main bottom plate 1 is provided with a sliding groove 4. The inside of the sliding groove 4 is provided with a positioning motor 16, which is the power source for moving the assembly part. The output end of the positioning motor 16 is provided with a meshing screw 9, the surface of which is processed with precise threads, which perfectly mesh with the threaded holes on the meshing connecting plate 17. The upper surface of the assembly frame top plate 10 is provided with two main telescopic motors 27. The output shaft of the main telescopic motor 27 is provided with an atomizing box 26 made of stainless steel with good sealing performance, which is internally provided with a high-efficiency atomizing device that can atomize the soaking oil into small particles. An atomizing box 26 is provided below the atomizing box 26.

[0034] The assembly part is mainly used for the worker to install the carriage assembly assembled with the chain without oil immersion, and to perform subsequent oil immersion and draining. After the worker installs the carriage assembly assembled with the chain without oil immersion on the bottom surface of the assembly part, the oil dripping from the chain after the oil immersion process is collected and filtered by the draining part, and then the oil is conducted to the inside of the atomization box 26. After the carriage assembly assembled with the chain without oil immersion is installed on the bottom of the assembly part, the main telescopic motor 27 is retracted to drive the atomization box 26 to descend, pass through the upper surface of the assembly frame top plate 10 and stop on both sides of the carriage assembly. Then, the oil conducted to the inside of the atomization box 26 is atomized by the atomizer inside the atomization box 26, and is sprayed on the surface of the chain without oil immersion through the mist outlet, forming a low-temperature oil film. The low-temperature oil film covers the surface of the chain, forming an initial lubricating layer, reducing the adhesion of subsequent high-temperature oil immersion products, and avoiding the instantaneous overheating or oil film rupture caused by the direct contact of high-temperature oil with dry chain.

[0035] The draining part comprises a draining rack bottom plate 15 made of high-strength and corrosion-resistant alloy steel plate, which is connected with one side surface of the assembly rack bottom plate 8, and the upper surface of the draining rack bottom plate 15 is provided with an oil receiving tank 22 made of transparent high-strength plastic material, which not only has good oil resistance and impact resistance, but also allows the operator to directly observe the liquid level and oil quality inside, facilitating timely cleaning and maintenance, and the side surface of the oil receiving tank 22 is provided with two additional plate bodies 32 made of the same material as the oil receiving tank 22, which are firmly fixed on the oil receiving tank 22 by welding process to provide a stable support platform for the subsequent installation of a small telescopic rod 33, and the side surface of the additional plate body 32 is provided with a small telescopic rod 33, and the output shaft end of the small telescopic rod 33 is provided with a pulling plate body 34, and the inside of the oil receiving tank 22 is provided with a plurality of filter plates made of multiple layers of stainless steel wire mesh stacked together, which have different pore sizes and can perform graded filtration according to the size of impurity particles in the oil, and the upper surface of the draining rack bottom plate 15 is also provided with an oil pump body 30, and the water inlet of the oil pump body 30 is connected with the inner bottom surface of the oil receiving tank 22 through a transmission pipeline 31, and the upper surface of the draining rack bottom plate 15 is provided with four third columns which have the same material and size as the first column 2 to provide stable support for the draining rack top plate 5, and the upper surface of the third column is provided with a draining rack top plate 5, and the upper surface of the draining rack top plate 5 is provided with a secondary telescopic motor 28, and the output shaft end of the secondary telescopic motor 28 is provided with a movable baffle 23, and the upper surface of the draining rack top plate 5 is provided with a transfer tank body 29 made of stainless steel, which has good sealing and corrosion resistance and can temporarily store the oil extracted from the oil receiving tank 22, and the transfer tank body 29 is also connected with the water outlet of the oil pump body 30 through a transmission pipeline 31, and the transfer tank body 29 is also connected with the atomization tank body 26 through a transmission pipeline 31;

[0036] The draining component is used to drain the oil on the surface of the chain after the oil immersion process. After the oil immersion process is completed, the carriage assembly is raised under the action of the hydraulic cylinder 19. When the bottom protrusions 51 on the bottom surface of the two bottom movable plates 52 are pulled out from the inside of the trigger spool 36, the two bottom movable plates 52 will be reset and closed under the action of the connecting spring 49, and the bottom surface of the hanging frame body 45 will form an oil receiving groove in cooperation with the side stop plate 50. After the trigger spool 36 loses the triggering effect, the two top movable sealing plates 35 will also be reset under the action of the top motor 39 to close the upper part of the oil immersion tank body 7, so as to avoid the internal soaking oil from being contaminated. The oil dripping from the chain will accumulate on the upper surface of the bottom movable plate 52 for storage. Subsequently, the positioning motor 16 is started under the signal driving of the staff to align the draining rack bottom plate 15 with the side surface of the soaking assembly. At this time, the assembled carriage assembly with completed oil immersion can be moved under the action of the driving motor 43 driving the sliding roller 44, so that the carriage assembly moves to the bottom surface of the draining component. When the carriage assembly moves to the target position, the pulling plate body 34 is located between the two bottom protrusions 51. Then, the two small telescopic rods 33 are driven to shrink by signal, and the two bottom protrusions 51 are moved to the sides by the pulling plate body 34, so that the two bottom movable plates 52 are opened. During the movement, the oil dripping from the chain will drip downward from the opening of the opened bottom movable plate 52 into the inside of the oil receiving tank 22. The carriage assembly stays above the draining component for a period of time. During this process, the dripping oil will all enter the inside of the oil receiving tank 22 and be treated by the internal multi-layer filtration. Finally, when reaching the bottom of the oil receiving tank 22, the clean oil on the bottom surface is separated by the oil pump body 30, so as to enter the inside of the upper transfer tank body 29 and finally be introduced into the inside of the atomization tank body 26 to spray the chain that has not been immersed in oil. During this process, the temperature of the oil will decrease due to contact with the outside world. When sprayed on the surface of the chain, a low-temperature oil film can be formed on the surface of the chain.

[0037] The slide carriage assembly is a key module for realizing accurate movement and flexible operation of the chain in the environmentally friendly oil immersion equipment for industrial chain production. The slide carriage assembly comprises a top stress frame 41 made of high-strength alloy steel and carefully forged, which has excellent load-bearing capacity and anti-deformation performance and can withstand the huge force generated by the chain and its components during operation. The upper surface of the top stress frame 41 is provided with two sliding carriages 42, the bottom surface of the sliding carriage 42 is provided with a plurality of sliding rollers 44, and the side surface of the sliding carriage 42 is provided with a driving motor 43 for driving the sliding rollers 44. The slide carriage assembly is installed by being carried on the main fixed slide carriage 18 and the auxiliary fixed slide carriage 25. The bottom surface of the top stress frame 41 is provided with a plurality of suspension frame bodies 45 made of lightweight but high-strength aluminum alloy material. The side surface of the suspension frame body 45 is provided with a small motor 53, the output end of the small motor 53 is provided with a small meshing rod 54, the surface of the small meshing rod 54 is engaged with two small movable rods 55, the bottom surface of the small movable rod 55 is provided with two electric turntables 56, the side surface of the electric turntable 56 is provided with a clamping claw 57 made of special rubber material, and the surface has anti-slip texture to increase the friction between the chain and prevent the chain from slipping during clamping. The bottom surface of the top stress frame 41 is provided with an extension connection section 46 on both sides, the bottom surface of the two extension connection sections 46 is provided with a bottom base plate 47, the upper surface of the bottom base plate 47 is provided with two side baffles 50, the center of the bottom base plate 47 is provided with two movable bottom movable plates 52 connected with the bottom base plate 47 through slide rails, the bottom surface of the two bottom movable plates 52 is provided with a bottom protruding block 51, one side surface of the two bottom movable plates 52 is provided with a limiting side block 11, and the two side surfaces of the bottom base plate 47 are further provided with side additional connecting blocks 48. A connecting spring 49 is arranged between the limiting side block 11 and the side additional connecting block 48, and the connecting spring 49 is made of high-strength spring steel and has good elasticity and anti-fatigue performance.

[0038] When the chain is installed, the staff clamps and fixes the two ends of the chain with the two clamping claws 57 respectively, when the sliding frame assembly descends under the action of the hydraulic cylinder 19, the two bottom protrusions 51 on the bottom surface of the sliding frame assembly will first contact and insert into the inside of the trigger spool 36, because the inside of the trigger spool 36 is provided with a trigger switch, after the trigger spool 36 is triggered, the top motor 39 is automatically started and drives the small screw rod 40 to rotate, through the meshing effect of the small screw rod 40 and the two meshing blocks 37, the two meshing blocks 37 are driven to move in different directions, in turn, the top movable sealing plate 35 and the bottom movable plate 52 are synchronously translated and opened, then the hydraulic cylinder 19 continues to extend, driving the sliding assembly to continue to descend, after the bottom surface of the bottom base plate 47 contacts the upper surface of the oil immersion tank 7, the telescopic connecting section 46 is compressed and shrinks, at this time, the plurality of hanging frame bodies 45 enter the inside of the soaking oil in the oil immersion tank 7 for soaking work, then during the soaking process, the electric rotating disc 56 will always rotate, driving the chain to keep turning in the oil, during the turning process, the four clamping claws 57 will clamp and fix the two ends of the chain in two groups, and keep switching, so as to ensure that the chain will not have soaking dead angles in the oil immersion process because of the clamping position.

[0039] The working principle of the present application is:

[0040] At the beginning of the work, the staff clamps the two ends of the chain to be soaked in oil on the clamping claws 57 of the sliding frame assembly, and the sliding frame assembly is carried on the bottom surface of the auxiliary fixed sliding frame 25 of the assembly component through the sliding sliding frame 42 on the top force frame 41, then the positioning motor 16 is started, driving the meshing screw rod 9 to rotate, because the meshing screw rod 9 is engaged with the meshing connecting plate 17 on the assembly frame bottom plate 8 in the assembly component, the treatment assembly moves until the assembly component is aligned with the side surface of the soaking assembly, the auxiliary fixed sliding frame 25 is aligned with the main fixed sliding frame 18 on the bottom surface of the top frame body 3 of the soaking assembly;

[0041] Subsequently, the driving motor 43 on the slide assembly is started, driving the sliding roller 44 to rotate, so that the slide assembly moves from the assembly part to the soaking assembly. When the bottom bump 51 on the bottom surface of the slide assembly is inserted into the trigger spool 36 of the top movable sealing plate 35 on the oil immersion tank body 7, the trigger switch in the trigger spool 36 starts the top motor 39, driving the small screw rod 40 to rotate, and through the engagement with the two engaging blocks 37, the two top movable sealing plates 35 are moved in different directions to open. Then, the hydraulic cylinder 19 is extended, driving the main fixed slide 18 and the slide assembly to descend into the oil immersion tank body 7. When the bottom surface of the bottom base plate 47 contacts the upper surface of the oil immersion tank body 7, the telescopic connecting section 46 is retracted, and the multiple hanging bracket bodies 45 carry the chain into the soaking oil in the oil immersion tank body 7. During the soaking process, the small motor 53 drives the small engaging rod 54 to rotate, so that the two small movable rods 55 are moved, and the electric turntable 56 drives the chain to continuously stir, and the four clamping branch claws 57 are switched to clamp the two ends of the chain in pairs, so as to avoid the generation of soaking dead angles.

[0042] After the oil immersion is completed, the hydraulic cylinder 19 drives the slide assembly to ascend, the bottom bump 51 is pulled out of the trigger spool 36, the bottom movable plate 52 is reset and closed under the action of the connecting spring 49, and cooperates with the side baffle 50 to form an oil receiving groove. The top movable sealing plate 35 is also reset and closed under the action of the top motor 39 to close the oil immersion tank body 7. The positioning motor 16 is started again to align the draining part with the side surface of the soaking assembly. The slide assembly moves to the bottom surface of the draining part, the small telescopic rod 33 is retracted, the bottom movable plate 52 is opened by pulling the plate body 34, the chain drops into the oil receiving tank 22, and the clean oil is pumped to the transfer tank body 29 after being filtered by multiple filter plates, and then is introduced into the atomization tank body 26. When waiting for oil immersion, the main telescopic motor 27 drives the atomization tank body 26 to descend, and the atomizer atomizes the oil and sprays it from the mist outlet to the surface of the chain not immersed in oil, forming a low-temperature oil film, reducing the attachment of oxidation products during subsequent high-temperature oil immersion, and enhancing the permeability of the oil. In this way, the chain is subjected to efficient and environmentally friendly oil immersion treatment.

[0043] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can make equivalent replacement or change according to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. An environmentally friendly oil-immersion equipment for industrial chain production, characterized in that, include: The main base plate has a processing mechanism on its upper surface. The processing mechanism includes an immersion component and a treatment component. The treatment component includes an assembly component and a draining component. The immersion component includes: four first columns disposed on the upper surface of the main base plate; a top frame is disposed on the upper surface of the first columns; electric rotating shafts are disposed on both sides of the top frame; a side movable plate is disposed on one side surface of the electric rotating shaft; a side sealing plate is disposed on the side surface of the side movable plate; a hydraulic cylinder is disposed on the upper surface of the top frame; and an oil immersion tank is also disposed on the upper surface of the main base plate. The upper surface of the main base plate is provided with a main slide groove to facilitate the sliding of the processing component. The inner side surface of the main slide groove is provided with a limiting protrusion that cooperates with the processing component. The side surface of the assembly component is connected to the side surface of the draining component. The bottom surface of both the assembly component and the draining component is provided with multiple bottom pulleys. The assembly component includes: an assembly frame base plate, the upper surface of the assembly frame base plate is provided with four second columns, and the top surface of the second columns is provided with an assembly frame top plate. The draining component includes: a draining rack base plate, which is connected to one side surface of the assembly rack base plate. An oil receiving tank is provided on the upper surface of the draining rack base plate, and an oil pump body is also provided on the upper surface of the draining rack base plate. The water inlet of the oil pump body is connected to the inner bottom surface of the oil receiving tank through a transmission pipe. The bottom surfaces of the top frame on the upper surface of the soaking component, the top plate of the assembly frame on the upper surface of the assembly component, and the top plate of the draining frame on the upper surface of the draining component are all provided with a carriage assembly. The bottom surfaces of the top plate of the assembly frame on the upper surface of the assembly component and the bottom surfaces of the top plate of the draining frame on the upper surface of the draining component are all provided with a secondary fixed carriage to facilitate the installation of the carriage assembly. The bottom surface of the top frame on the upper surface of the soaking component is provided with a main fixed carriage to facilitate the installation of the carriage assembly. The carriage assembly includes: a top support frame, two sliding carriages on the upper surface of the top support frame, multiple sliding rollers on the bottom surface of the sliding carriages, and a drive motor for driving the sliding rollers on the side surface of the sliding carriages. The carriage assembly is mounted on top of a main fixed carriage and an auxiliary fixed carriage via the sliding carriages. Multiple suspension frames are provided on the bottom surface of the top support frame. Telescopic connecting sections are provided on both sides of the bottom surface of the top support frame. A bottom base plate is provided on the bottom surface of the two telescopic connecting sections. Two side baffles are provided on the upper surface of the bottom base plate. Two movable bottom plates are provided at the center of the bottom base plate. Bottom protrusions are provided on the bottom surface of the two bottom plates. A limiting side block is provided on one side surface of the two bottom plates. Side additional connecting blocks are also provided on both sides of the bottom base plate. A connecting spring is provided between the limiting side block and the side additional connecting block.

2. The environmentally friendly oil-immersion equipment for industrial chain production according to claim 1, characterized in that: The interior of the oil immersion tank is filled with immersion oil. The upper surface of the oil immersion tank is provided with two movable top sealing plates. The upper surface of each of the two movable top sealing plates is provided with a trigger sheath. One side surface of the trigger sheath is provided with a connecting rod. One end of the connecting rod is provided with a meshing block. The upper surface of the oil immersion tank is provided with a top motor. The output end of the top motor is provided with a small screw. The surface of the small screw meshes with the two meshing blocks.

3. The environmentally friendly oil-immersion equipment for industrial chain production according to claim 2, characterized in that: The top plate of the assembly rack and the bottom surface of the top frame are both equipped with fixed baffles. The upper surface of the bottom plate of the assembly rack is equipped with a meshing connecting plate. The upper surface of the main bottom plate is provided with a sliding groove. An adjustment motor is installed inside the sliding groove. A meshing screw is installed on the output end of the adjustment motor. The meshing screw meshes with the meshing connecting plate. Two main telescopic motors are installed on the upper surface of the top plate of the assembly rack. An atomizing box is installed at the end of the output shaft of the main telescopic motor. A mist outlet is opened at the bottom of the atomizing box.

4. The environmentally friendly oil-immersion equipment for industrial chain production according to claim 3, characterized in that: The oil receiving tank has two auxiliary plates on its side surface, and small telescopic rods are provided on the side surface of the auxiliary plates. A pull plate is provided at the end of the output shaft of the small telescopic rods. Multiple filter plates are provided inside the oil receiving tank. Four third columns are provided on the upper surface of the drain rack base plate. A drain rack top plate is provided on the upper surface of the third columns. An auxiliary telescopic motor is provided on the upper surface of the drain rack top plate. A movable baffle is provided at the end of the output shaft of the auxiliary telescopic motor. A transfer box is provided on the upper surface of the drain rack top plate. The transfer box is connected to the outlet of the oil pump body through a transmission pipe. The transfer box is also connected to the atomizing box through a transmission pipe.

5. The environmentally friendly oil-immersion equipment for industrial chain production according to claim 4, characterized in that: A small motor is provided on the side surface of the suspension frame. A small meshing rod is provided on the output end of the small motor. Two small movable rods are engaged on the surface of the small meshing rod. Two electric turntables are provided on the bottom surface of the small movable rods. Clamping claws are provided on the side surface of the electric turntables.

6. An environmentally friendly oil impregnation method for industrial chain production, used in the environmentally friendly oil impregnation equipment for industrial chain production as described in claim 5, characterized in that, Includes the following steps: S1: The operator first checks whether each component of the equipment is operating normally, including the hydraulic cylinder, electric shaft, top motor, adjustment motor, main telescopic motor, auxiliary telescopic motor, and oil pump body actuator, to ensure that the equipment is in good working condition. At the same time, check the soaking oil level in the soaking tank. If the level is insufficient, add an appropriate amount of soaking oil to the specified level. Place the industrial chain to be soaked on the slide assembly of the assembly component, and use the positioning structure on the assembly component to precisely fix both ends of the chain to ensure that the chain will not fall off during the soaking process. S2: The operator starts the adjustment motor, which drives the meshing screw to rotate. Through the meshing action of the meshing screw and the meshing connecting plate, the processing component moves in the main slide until the assembly component is aligned with the side surface of the immersion component and the secondary fixed slide is aligned with the main fixed slide on the bottom surface of the top frame of the immersion component. Then, the drive motor on the slide assembly starts, which drives the sliding roller to rotate, so that the slide assembly moves from the assembly component to the immersion component. When the bottom protrusion on the bottom surface of the slide assembly is inserted into the trigger sheath of the top movable sealing plate on the immersion tank, the trigger switch in the trigger sheath starts the top motor, which drives the small screw to rotate. Through the meshing with the two meshing blocks, the two top movable sealing plates move and open in different directions. After that, the hydraulic cylinder extends, which drives the main fixed slide and the slide assembly to descend into the immersion tank. When the bottom surface of the bottom base plate contacts the top surface of the immersion tank, the telescopic connecting section retracts, and multiple suspension frames carrying chains enter the immersion oil in the immersion tank. S3: During the chain soaking process, a small motor drives a small meshing rod to rotate, causing two small movable rods to move. The electric turntable drives the chain to flip continuously. At the same time, four clamping claws switch to clamp the two ends of the chain in pairs to ensure that the chain will not have any soaking dead corners due to the clamping position during the oil soaking process. This ensures that all parts of the chain can fully contact the soaking oil, achieving all-round uniform oil soaking and improving the oil soaking quality of the chain. S4: After the oil immersion time reaches the preset value, the hydraulic cylinder drives the slide assembly to rise, the bottom protrusion is pulled out from the trigger sheath, the bottom movable plate is reset and closed under the action of the connecting spring, and forms an oil receiving groove with the side baffle. The top movable sealing plate is also reset and closed under the action of the top motor to prevent the immersion oil from evaporating and external impurities from entering. S5: The adjustment motor starts again, aligning the draining component with the side surface of the soaking component. The carriage component moves to the bottom of the draining component, the small telescopic rod retracts, and the bottom movable plate is opened by pulling the plate body. The oil dripping from the chain falls into the oil receiving tank. After being filtered by multiple filter plates, the oil pump body draws the clean oil to the transfer box and then into the atomizing box. While waiting for the next set of chains to be soaked in oil, the main telescopic motor drives the atomizing box to descend. The atomizer atomizes the oil and sprays it from the mist outlet onto the surface of the unsoaked chain to form a low-temperature oil film, which reduces the adhesion of oxidation products during subsequent high-temperature soaking and enhances the permeability of the oil. S6: After the chain is drained, the operator removes it from the draining unit for visual inspection and quality testing. The operator checks whether the chain surface is evenly covered with soaking oil, and whether there are any omissions or excessively thick oil films. Chains that pass the inspection are packaged and stored for subsequent assembly and use. Chains that fail the inspection are reworked and re-oiled to ensure that all chains leaving the factory meet the quality standards.

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