Intelligent paper puzzle production line
By designing positioning seat components and limit plates for the intelligent paper puzzle production line, the problem of insufficient safety protection in existing equipment has been solved, realizing a safe and efficient puzzle cutting and production process, and improving safety and production efficiency.
Patent Information
- Application Number
- CN202511236284.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-01
- Publication Date
- 2025-11-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing paper puzzle cutting equipment lacks adequate safety features during operation, which may lead to hand injuries for workers.
An intelligent paper puzzle production line was designed. By moving the positioning seat assembly back and forth and cooperating with the limiting plate, the puzzle loading and unloading operations are ensured to be carried out at the side of the cutter holder. The hydraulic cylinder and the light bar are used to achieve safe cutting, and the production efficiency is improved by the conveying assembly and the disassembly assembly.
This effectively avoids the lifting seat rising due to misoperation during the jigsaw puzzle loading and unloading process, improving safety and enhancing production efficiency and environmental friendliness.
Smart Images

Figure CN120887209A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of paper puzzle production, and particularly relates to an intelligent paper puzzle production line. BACKGROUND
[0002] With the development of technology, especially the popularization of artificial intelligence, future manufacturing will achieve higher efficiency and flexibility, and the operation and maintenance of equipment and the replacement of equipment will be more frequent. Puzzles are loved by many users as a game or teaching tool, not only because of their low cost, but also because of their irreplaceable role in teaching and training. Especially for children of a younger age, letter puzzles and number puzzles have a certain teaching enlightenment effect.
[0003] In the prior art, a patent document with the publication number CN222222864U discloses a paper puzzle cutting device, which comprises a processing table and a conveying belt. The processing table is provided with a cutting assembly. The conveying belt is used to convey the puzzle board to the cutting assembly. The cutting assembly comprises a cutting mechanism and a mold mechanism. The mold mechanism comprises a mold turntable. A plurality of mounting lugs are connected to the side wall of the mold turntable. The mounting lugs are uniformly distributed along the circumference of the mold turntable. The mounting lugs are detachably connected with cutting molds of different shapes. A mounting groove adapted to the mold turntable is formed in the top of the processing table. The mold turntable is rotationally connected in the mounting groove. A plurality of limiting grooves adapted to the mounting lugs and the cutting molds are formed in the edge of the mounting groove. The limiting grooves and the mounting lugs are one-to-one matched to limit the mold turntable when the mounting lugs and the cutting molds enter the mold turntable. One of the limiting grooves is used as a cutting groove. The groove bottom of the cutting groove is provided with a discharging hole for the puzzle pieces.
[0004] During use, it is found that when the above-mentioned device cuts the puzzle, the worker needs to place the puzzle to be cut on the connecting plate. After the puzzle is cut, the hand needs to be placed below the connecting plate to take the cut puzzle. When the puzzle is placed and the cut puzzle is taken, if misoperation occurs, the connecting plate may cause the hand of the worker to be pressed, and the safety protection needs to be further improved. SUMMARY
[0005] To solve the above technical problems, the present application provides an intelligent paper puzzle production line with improved safety protection.
[0006] The intelligent paper jigsaw production line comprises a base, a controller, four groups of first light rods, a top plate, a tool holder, a first hydraulic cylinder, a lifting seat, a sliding sleeve and a bagging machine, the top end of the base is provided with the controller, the top end of the base is provided with the four groups of first light rods, the top ends of the four groups of first light rods are connected with the bottom end of the top plate, the bottom end of the top plate is provided with the tool holder, the bottom end of the tool holder is provided with a cutting knife, the top end of the base is provided with the first hydraulic cylinder, the top moving end of the first hydraulic cylinder is connected with the bottom end of the lifting seat, the lifting seat is provided with four groups of sliding sleeves, each group of sliding sleeves is slidably sleeved outside one group of first light rods, further comprising a positioning seat assembly, a first conveying assembly and a scattering assembly, the positioning seat assembly is slidably fixed on the lifting seat, the rear end of the base is provided with the first conveying assembly, and the first conveying assembly is provided with the scattering assembly; in use, the first worker controls the positioning seat assembly on the lifting seat to move forward through the controller, the first worker places the jigsaw to be cut on the positioning seat assembly on the front side of the tool holder, then the positioning seat assembly moves to the position right below the tool holder, the first hydraulic cylinder is elongated, so that the lifting seat drives the positioning seat assembly to rise under the guidance of the sliding sleeve and the first light rod, so that the cutting knife cuts the jigsaw on the positioning seat assembly, after cutting, the first hydraulic cylinder is shortened, then the positioning seat assembly moves backward, so that the second worker takes the cut jigsaw on the positioning seat assembly to the first conveying assembly for conveying while taking away the cut jigsaw frame, the first conveying assembly conveys the cut jigsaw to the scattering assembly for scattering, and the scattered jigsaw blocks enter the bagging machine for bagging operation, when the first worker feeds and the second worker discharges, both are on the two sides of the top plate, avoiding misoperation of feeding and discharging the jigsaw, causing the lifting seat to rise and causing the hands of the workers to be injured, and improving the safety protection property.
[0007] Preferably, the positioning seat assembly comprises a notch, a fixed block, a guide rod, a sliding block, a positioning seat body, a first rotating shaft, a rack, a servo stepping motor and a gear, the lifting seat top end is provided with a notch, the notch bottom end is provided with a groove, the notch bottom end is provided with two pairs of fixed blocks, each group of fixed blocks is provided with a guide rod, each group of guide rods is respectively connected with two groups of sliding blocks in sliding mode, the top ends of the four groups of sliding blocks are connected with the bottom end of the positioning seat body, the top end of the positioning seat body is provided with a positioning groove, the bottom end of the positioning seat body is provided with a rack, a servo stepping motor is fixedly arranged in the groove, the output end of the servo stepping motor is provided with a first rotating shaft, the first rotating shaft is fixedly installed with a gear, and the gear is engaged with the rack; in use, the staff sets the program of the controller, starts the forward rotation of the servo stepping motor, so that the first rotating shaft drives the gear to rotate, the gear is engaged with the rack, so that the positioning seat body moves forward along the guide rod under the cooperation of the four groups of sliding blocks, the first staff places the to-be-cut puzzle in the positioning groove on the positioning seat body on the front side of the top plate, then the servo stepping motor reverses, so that the positioning seat body moves to the position directly below the cutting knife, the first hydraulic cylinder is elongated, so that the cutting knife cuts the puzzle, after cutting, the first hydraulic cylinder is shortened, and the servo stepping motor reverses, so that the rear side of the positioning seat body moves to the rear side of the top plate, so that the second staff takes the cut puzzle on the rear side of the top plate, realizes the puzzle feeding and discharging, and the staff's hand is always at the side end of the top plate, so as to avoid hand injury.
[0008] Preferably, the first conveying assembly comprises a fixed plate, a first support frame, a first belt conveyor and a support rod, the bottom end of the base is provided with two groups of support rods, the top ends of the two groups of support rods are connected with the bottom end of the fixed plate, the rear end of the fixed plate is provided with a first support frame, the first support frame is provided with a first belt conveyor, and the top end of the fixed plate is provided with a butt joint groove; in use, the positioning seat body moves backward, the rear end of the positioning seat body enters the butt joint groove, the top end of the butt joint groove is flush with the bottom end of the positioning groove, the second staff transfers the cut puzzle to the fixed plate, and meanwhile separates the outer frame of the cut puzzle from the puzzle, then transfers the puzzle to the first belt conveyor, and the first belt conveyor conveys the puzzle to the scattering assembly, and meanwhile the positioning seat body moves forward to feed the puzzle next time.
[0009] Preferably, the scattering assembly comprises a scattering box, a collecting hopper, a discharge pipe, a driving motor, a second rotating shaft and scattering rods, the first support frame is provided with the scattering box, the bottom end of the scattering box is communicated with the top end of the collecting hopper, the bottom end of the collecting hopper is provided with the discharge pipe, the second rotating shaft is rotatably arranged in the scattering box, a plurality of groups of scattering rods are installed on the second rotating shaft in the scattering box, the driving motor is installed on the side end of the scattering box, and the output end of the driving motor is connected with one end of the second rotating shaft; the driving motor is started to drive the second rotating shaft to rotate in the scattering box and drive a plurality of groups of scattering rods to rotate, the cut picture is conveyed into the scattering box by the first belt conveyor, the rotating scattering rods scatter the picture along the cutting marks, and the scattered picture blocks are conveyed into the bagging machine through the collecting hopper and the discharge pipe to be bagged, thereby improving the picture production efficiency.
[0010] Preferably, the limiting assembly comprises a vertical plate, a first slot, a second slot, a slot opening and a limiting plate, the bottom is provided with two groups of vertical plates, the top ends of the two groups of vertical plates are connected with the bottom end of the top plate, the end close to each other of the two groups of vertical plates is respectively provided with a group of first slots in longitudinal direction and a group of second slots in transverse direction, the first slot and the second slot intersect, a group of slot openings are respectively arranged on the two sides of the slot opening, a group of limiting plates are respectively arranged on the left and right ends of the positioning seat body, each group of limiting plates respectively passes through a group of slot openings and is located at the intersection of the first slot and the second slot, and the limiting plates are respectively matched with the first slot and the second slot; when the positioning seat body moves forward, the limiting plates move with the positioning seat body, the limiting plates move to the front side of the second slot, even if misoperation occurs, the first hydraulic cylinder is elongated, the second slot limits the limiting plates, the lifting seat is prevented from being lifted, after the positioning seat body places the picture, the limiting plates return to the intersection of the first slot and the second slot, the first hydraulic cylinder is elongated, and the limiting plates are lifted on the inner side of the first slot; when the positioning seat body moves backward, the limiting plates move to the rear side of the second slot, and misoperation of the first hydraulic cylinder is prevented, thereby improving the safety protection.
[0011] Preferably, the limiting assembly comprises a vertical plate, a first slot, a second slot, a slot opening and a limiting plate, the bottom is provided with two groups of vertical plates, the top ends of the two groups of vertical plates are connected with the bottom end of the top plate, the end close to each other of the two groups of vertical plates is respectively provided with a group of first slots in longitudinal direction and a group of second slots in transverse direction, the first slot and the second slot intersect, a group of slot openings are respectively arranged on the two sides of the slot opening, a group of limiting plates are respectively arranged on the left and right ends of the positioning seat body, each group of limiting plates respectively passes through a group of slot openings and is located at the intersection of the first slot and the second slot, and the limiting plates are respectively matched with the first slot and the second slot; when the positioning seat body moves forward, the limiting plates move with the positioning seat body, the limiting plates move to the front side of the second slot, even if misoperation occurs, the first hydraulic cylinder is elongated, the second slot limits the limiting plates, the lifting seat is prevented from being lifted, after the positioning seat body places the picture, the limiting plates return to the intersection of the first slot and the second slot, the first hydraulic cylinder is elongated, and the limiting plates are lifted on the inner side of the first slot; when the positioning seat body moves backward, the limiting plates move to the rear side of the second slot, and misoperation of the first hydraulic cylinder is prevented, thereby improving the safety protection.
[0012] Preferably, the hopper is provided with an opening, the access plate is fixedly installed on the hopper by the bolts, the access plate seals the opening, the access plate is provided with an observation hole, and the observation window is installed on the observation hole; the staff can observe the disassembling situation of the puzzles in the disassembling box through the observation window, when the staff needs to inspect the inside of the disassembling box, the staff loosens the bolts to remove the sealing of the access plate on the opening, and the staff can inspect the inside of the disassembling box through the opening, thereby improving the convenience.
[0013] Preferably, the second supporting frame and the second belt conveyor are further included, the second supporting frame is provided with the second belt conveyor, and the rear side of the bagging machine is provided with the second supporting frame; the second belt conveyor is started, the disassembled puzzles fall on the second belt conveyor after the bagging operation of the bagging machine, and the second belt conveyor conveys the bagged puzzles to the collecting box under the support of the second supporting frame, thereby improving the convenience.
[0014] Preferably, the reinforcing rod is arranged between the fixed plate and the supporting rod; the fixed plate and the supporting rod are connected through the reinforcing rod, thereby improving the connection firmness.
[0015] Preferably, the top end of the fixed plate is provided with a smooth coating; the second staff moves the cut puzzles to the fixed plate, takes away the cut puzzle frame, and slides the puzzles to the first belt conveyor under the cooperation of the smooth coating, thereby reducing the frictional resistance.
[0016] Compared with the prior art, the beneficial effects of the present application are as follows: when in use, the first staff controls the positioning seat assembly on the lifting seat to move forward through the controller, the first staff places the puzzles to be cut on the positioning seat assembly on the front side of the knife seat, then the positioning seat assembly moves to the position right below the knife seat, the first hydraulic cylinder is elongated, so that the lifting seat drives the positioning seat assembly to rise under the guidance of the sliding sleeve and the first light lever, so that the cutting knife cuts the puzzles on the positioning seat assembly, after the cutting is completed, the first hydraulic cylinder is shortened, then the positioning seat assembly moves backward, so that the second staff takes the cut puzzles on the positioning seat assembly to the first conveying assembly on the rear side of the top plate for conveying while taking away the cut puzzle frame, the first conveying assembly conveys the cut puzzles to the disassembling assembly for disassembling, the disassembled puzzle pieces enter the bagging machine for bagging operation, and the first staff and the second staff are on both sides of the top plate when feeding and discharging, which avoids misoperation of feeding and discharging the puzzles, causes the lifting seat to rise, and causes the hands of the staff to be injured, thereby improving the safety protection. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a first axonometric structure schematic view of the present application; Figure 2 is the schematic diagram of the explosion structure of the present application; Figure 3 is the enlarged schematic diagram of the structure of the second support frame and bagging machine, etc.; Figure 4 is the enlarged schematic diagram of the structure of the first belt conveyor and fixing plate, etc.; Figure 5 is the enlarged schematic diagram of the structure of the first hydraulic cylinder and controller, etc.; Figure 6 is the enlarged schematic diagram of the structure of the dispersing rod and air extractor, etc.; Figure 7 is the enlarged schematic diagram of the structure of the maintenance plate and filter screen, etc.; Figure 8 is the exploded schematic diagram of the structure of the positioning seat body and lifting seat, etc.; Figure 9 is the enlarged schematic diagram of the structure of the servo stepping motor and gear, etc.; Figure 10 is the enlarged schematic diagram of the structure of the rack and servo stepping motor, etc.; Figure 11 is the second axial measurement schematic diagram of the present application.
[0018] Markings in the drawings: 101, base; 102, controller; 103, first light lever; 104, top plate; 105, knife seat; 106, first hydraulic cylinder; 107, lifting seat; 108, sliding sleeve; 109, bagging machine; 201, notch; 202, fixing block; 203, guide rod; 204, sliding block; 205, positioning seat body; 206, first rotating shaft; 207, rack; 208, servo stepping motor; 209, gear; 301, fixing plate; 302, first support frame; first belt conveyor, first belt conveyor; 304, support rod; 305, reinforcing rod; 401, dispersing box; 402, material collecting hopper; 403, discharge pipe; 404, driving motor; 405, second rotating shaft; 406, dispersing rod; 501, vertical plate; 502, first strip-shaped slot; 503, second strip-shaped slot; 504, strip-shaped opening; 505, limiting plate; 601, cover body; 602, filter screen; 603, air extractor; 604, air extraction hose; 701, maintenance plate; 702, bolt; 703, observation window; 801, second support frame; 802, second belt conveyor. DETAILED DESCRIPTION
[0019] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the related drawings. The present application can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive. Embodiment 1
[0020] As Figures 1 to 10 shown, an intelligent paper jigsaw production line of the application, including base 101, controller 102, No. 103, top plate 104, knife seat 105, No. 106, lifting seat 107, sliding sleeve 108 and bagging machine 109, the top of the base 101 is provided with a controller 102, the top of the base 101 is provided with four groups of No. 103, the top of the four groups of No. 103 is connected with the bottom end of the top plate 104, the bottom end of the top plate 104 is provided with a knife seat 105, the bottom end of the knife seat 105 is provided with a cutting knife, the top of the base 101 is provided with a No. 106, the top moving end of the No. 106 is connected with the bottom end of the lifting seat 107, four groups of sliding sleeves 108 are arranged on the lifting seat 107, each group of sliding sleeves 108 is respectively sleeved on the outside of a group of No. 103, further comprising a positioning seat assembly, a No. 108 and a scattering assembly, the lifting seat 107 is fixedly and slidably provided with a positioning seat assembly, the rear end of the base 101 is provided with a No. 108, the No. 108 is provided with a scattering assembly; The positioning seat assembly comprises a notch 201, a fixed block 202, a guide rod 203, a sliding block 204, a positioning seat body 205, a No. 206, a rack 207, a servo stepping motor 208 and a gear 209, the top end of the lifting seat 107 is provided with a notch 201, the bottom end of the notch 201 is provided with a groove, the bottom end of the notch 201 is provided with two pairs of fixed blocks 202, each group of fixed blocks 202 is provided with a guide rod 203, each group of guide rods 203 is respectively connected with two groups of sliding blocks 204, the top end of the four groups of sliding blocks 204 is connected with the bottom end of the positioning seat body 205, the top end of the positioning seat body 205 is provided with a positioning groove, the bottom end of the positioning seat body 205 is provided with a rack 207, a servo stepping motor 208 is fixedly arranged in the groove, a No. 206 is arranged at the output end of the servo stepping motor 208, a gear 209 is fixedly installed on the No. 206, and the gear 209 is engaged with the rack 207; The No. 108 comprises a fixed plate 301, a No. 302, a No. 303 and a support rod 304, the top end of the base 101 is provided with two groups of support rods 304, the top end of the two groups of support rods 304 is connected with the bottom end of the fixed plate 301, the rear end of the fixed plate 301 is provided with a No. 302, the No. 302 is provided with a No. 303, and the top end of the fixed plate 301 is provided with a butt joint groove; The scattering assembly comprises a scattering box 401, a collecting hopper 402, a discharge pipe 403, a driving motor 404, a second rotating shaft 405 and scattering rods 406, the first supporting frame 302 is provided with the scattering box 401, the bottom end of the scattering box 401 is communicated with the top end of the collecting hopper 402, the bottom end of the collecting hopper 402 is provided with the discharge pipe 403, the second rotating shaft 405 is rotatably arranged in the scattering box 401, a plurality of groups of the scattering rods 406 are installed on the second rotating shaft 405 in the scattering box 401, the driving motor 404 is installed at the side end of the scattering box 401, and the output end of the driving motor 404 is connected with one end of the second rotating shaft 405; The limiting assembly comprises vertical plates 501, first strip-shaped grooves 502, second strip-shaped grooves 503, strip-shaped openings 504 and limiting plates 505, the top end of the base 101 is provided with two groups of the vertical plates 501, the top end of each group of the vertical plates 501 is connected with the bottom end of the top plate 104, one group of the first strip-shaped grooves 502 and one group of the second strip-shaped grooves 503 are longitudinally and transversely arranged at the end of each group of the vertical plates 501 close to each other respectively, the first strip-shaped grooves 502 and the second strip-shaped grooves 503 intersect, one group of the strip-shaped openings 504 is arranged at the left and right sides of the slot 201 respectively, one group of the limiting plates 505 is arranged at the left and right ends of the positioning seat body 205 respectively, each group of the limiting plates 505 respectively passes through one group of the strip-shaped openings 504 and is located at the intersection of the first strip-shaped grooves 502 and the second strip-shaped grooves 503, and the limiting plates 505 are respectively matched with the first strip-shaped grooves 502 and the second strip-shaped grooves 503.
[0021] In this embodiment, when in use, the staff sets the program of the controller 102, starts the servo stepper motor 208 to rotate forward, so that the first rotating shaft 206 drives the gear 209 to rotate, because the gear 209 is engaged with the rack 207, so that the positioning seat body 205 moves forward along the guide rod 203 under the cooperation of the four sets of sliding blocks 204, the limiting plate 505 moves with the positioning seat body 205, the limiting plate 505 moves to the front side of the second strip-shaped groove 503, that is, the first hydraulic cylinder 106 is elongated, the second strip-shaped groove 503 limits the limiting plate 505, the first staff places the to-be-cut jigsaw puzzle on the positioning groove on the positioning seat body 205 on the front side of the top plate 104, then the servo stepper motor 208 reverses, so that the positioning seat body 205 moves to the position directly below the cutting knife, the limiting plate 505 returns to the intersection of the first strip-shaped groove 502 and the second strip-shaped groove 503, the first hydraulic cylinder 106 is elongated, the limiting plate 505 is raised inside the first strip-shaped groove 502, so that the cutting knife cuts the jigsaw puzzle, after cutting, the first hydraulic cylinder 106 is shortened, the servo stepper motor 208 reverses, so that the rear side of the positioning seat body 205 moves to the rear side of the top plate 104, the positioning seat body 205 moves backward, the limiting plate 505 moves to the rear side of the second strip-shaped groove 503, at the same time preventing the misoperation of the first hydraulic cylinder 106, the rear end of the positioning seat body 205 enters the butt joint groove, the top end of the butt joint groove is flush with the bottom end of the positioning groove, the second staff transfers the cut jigsaw puzzle to the fixed plate 301, at the same time separates the outer frame of the cut jigsaw puzzle from the jigsaw puzzle, then transfers the jigsaw puzzle to the first belt conveyor 303, starts the driving motor 404, so that the second rotating shaft 405 drives a plurality of dispersing rods 406 inside the dispersing box 401 to rotate, the first belt conveyor 303 conveys the cut jigsaw puzzle to the inside of the dispersing box 401, the rotating dispersing rod 406 disperses the jigsaw puzzle along the cutting mark, and the dispersed jigsaw puzzle is conveyed to the bagging machine 109 inside through the collecting hopper 402 and the discharge pipe 403 for bagging operation. Embodiment 2
[0022] As Figures 1 to 10As shown, an intelligent paper jigsaw production line of the present application comprises a base 101, a controller 102, a No. 1 light lever 103, a top plate 104, a tool holder 105, a No. 1 hydraulic cylinder 106, a lifting seat 107, a sliding sleeve 108 and a bagging machine 109, the top end of the base 101 is provided with the controller 102, the top end of the base 101 is provided with four groups of No. 1 light levers 103, the top end of each of the four groups of No. 1 light levers 103 is connected with the bottom end of the top plate 104, the bottom end of the top plate 104 is provided with the tool holder 105, the bottom end of the tool holder 105 is provided with a cutting knife, the top end of the base 101 is provided with the No. 1 hydraulic cylinder 106, the top moving end of the No. 1 hydraulic cylinder 106 is connected with the bottom end of the lifting seat 107, four groups of sliding sleeves 108 are arranged on the lifting seat 107, each group of sliding sleeves 108 is slidably sleeved on the outside of a group of No. 1 light levers 103, further comprising a positioning seat assembly, a No. 1 conveying assembly and a scattering assembly, the positioning seat assembly is fixedly and slidably arranged on the lifting seat 107, the rear end of the base 101 is provided with the No. 1 conveying assembly, and the No. 1 conveying assembly is provided with the scattering assembly; The positioning seat assembly comprises a notch 201, a fixed block 202, a guide rod 203, a sliding block 204, a positioning seat body 205, a No. 1 rotating shaft 206, a rack 207, a servo stepping motor 208 and a gear 209, the top end of the lifting seat 107 is provided with the notch 201, the bottom end of the notch 201 is provided with a groove, the bottom end of the notch 201 is provided with two pairs of fixed blocks 202, each group of fixed blocks 202 is provided with a guide rod 203, each group of guide rods 203 is respectively connected with two groups of sliding blocks 204 in a sliding manner, the top end of each of the four groups of sliding blocks 204 is connected with the bottom end of the positioning seat body 205, the top end of the positioning seat body 205 is provided with a positioning groove, the bottom end of the positioning seat body 205 is provided with the rack 207, the servo stepping motor 208 is fixedly arranged in the groove, the output end of the servo stepping motor 208 is provided with the No. 1 rotating shaft 206, the No. 1 rotating shaft 206 is fixedly installed with the gear 209, and the gear 209 is engaged with the rack 207; The No. 1 conveying assembly comprises a fixed plate 301, a No. 1 support frame 302, a No. 1 belt conveyor 303 and a support rod 304, the top end of the base 101 is provided with two groups of support rods 304, the top end of each of the two groups of support rods 304 is connected with the bottom end of the fixed plate 301, the rear end of the fixed plate 301 is provided with the No. 1 support frame 302, the No. 1 support frame 302 is provided with the No. 1 belt conveyor 303, and the top end of the fixed plate 301 is provided with a butt joint groove on the front side; The dispersing assembly includes a dispersing box 401, a collecting hopper 402, a discharge pipe 403, a drive motor 404, a second rotating shaft 405, and dispersing rods 406. The dispersing box 401 is mounted on the first support frame 302. The bottom end of the dispersing box 401 is connected to the top end of the collecting hopper 402. The discharge pipe 403 is mounted on the bottom end of the collecting hopper 402. The second rotating shaft 405 is rotatably mounted inside the dispersing box 401. Multiple sets of dispersing rods 406 are mounted on the second rotating shaft 405 inside the dispersing box 401. The drive motor 404 is mounted on the side end of the dispersing box 401. The output end of the drive motor 404 is connected to one end of the second rotating shaft 405. The limiting component includes a vertical plate 501, a first strip groove 502, a second strip groove 503, a strip opening 504, and a limiting plate 505. The top of the base 101 is provided with two sets of vertical plates 501, and the top of both sets of vertical plates 501 are connected to the bottom of the top plate 104. At the end of the two sets of vertical plates 501 that are close to each other, a first strip groove 502 is arranged longitudinally and a second strip groove 503 is arranged laterally. The first strip groove 502 and the second strip groove 503 intersect. A set of strip openings 504 are provided on both sides of the groove 201. A set of limiting plates 505 are provided at both the left and right ends of the positioning seat body 205. Each set of limiting plates 505 passes through a set of strip openings 504 and is adapted to the first strip groove 502 and the second strip groove 503 at the intersection of the first strip groove 502 and the second strip groove 503. It also includes a cover 601, a filter screen 602, an exhaust fan 603, and an exhaust hose 604. The upper side wall of the hopper 402 is provided with a suction port, and the cover 601 is provided on the side wall of the hopper 402. The cover 601 seals the suction port. The suction port is provided with a filter screen 602. The input end of the exhaust fan 603 is provided with an exhaust hose 604, and the input end of the exhaust hose 604 is connected to the side wall of the cover 601. It also includes an inspection plate 701, bolts 702 and an observation window 703. The hopper 402 is provided with an opening. The inspection plate 701 is fixedly installed on the hopper 402 by bolts 702. The inspection plate 701 seals the opening. The inspection plate 701 is provided with an observation port. An observation window 703 is installed on the observation port. It also includes a second support frame 801 and a second belt conveyor 802. The second support frame 801 is equipped with the second belt conveyor 802, and the second support frame 801 is installed on the rear side of the bagging machine 109. It also includes a reinforcing rod 305, which is provided between the fixing plate 301 and the support rod 304; The top of the fixing plate 301 is provided with a smooth coating.
[0023] In this embodiment, when in use, the staff sets the program of the controller 102, starts the servo stepper motor 208 to rotate forward, so that the first rotating shaft 206 drives the gear 209 to rotate, because the gear 209 is engaged with the rack 207, so that the positioning seat body 205 moves forward along the guide rod 203 under the cooperation of the four sets of sliding blocks 204, the limiting plate 505 moves with the positioning seat body 205, the limiting plate 505 moves to the front side of the second strip-shaped groove 503, that is, the first hydraulic cylinder 106 is elongated, the second strip-shaped groove 503 limits the limiting plate 505, the first staff places the to-be-cut jigsaw puzzle on the positioning groove on the positioning seat body 205 on the front side of the top plate 104, then the servo stepper motor 208 reverses, so that the positioning seat body 205 moves to the position directly below the cutting knife, the limiting plate 505 returns to the intersection of the first strip-shaped groove 502 and the second strip-shaped groove 503, the first hydraulic cylinder 106 is elongated, the limiting plate 505 is raised inside the first strip-shaped groove 502, so that the cutting knife cuts the jigsaw puzzle, after cutting, the first hydraulic cylinder 106 is shortened, the servo stepper motor 208 reverses, so that the rear side of the positioning seat body 205 moves to the rear side of the top plate 104, the positioning seat body 205 moves backward, the limiting plate 505 moves to the rear side of the second strip-shaped groove 503, meanwhile preventing the misoperation of the first hydraulic cylinder 106, the rear end of the positioning seat body 205 enters the butt joint groove, the top end of the butt joint groove is flush with the bottom end of the positioning groove, the second staff transfers the cut jigsaw puzzle to the fixed plate 301, meanwhile separates the outer frame of the cut jigsaw puzzle from the jigsaw puzzle, then transfers the jigsaw puzzle to the first belt conveyor 303, starts the driving motor 404, so that the second rotating shaft 405 drives a plurality of scattering rods 406 to rotate inside the scattering box 401, the first belt conveyor 303 conveys the cut jigsaw puzzle to the inside of the scattering box 401, the rotating scattering rods 406 scatter the jigsaw puzzle along the cutting mark, the scattered jigsaw puzzle is conveyed to the inside of the bagging machine 109 through the collecting hopper 402 and the discharge pipe 403 for bagging operation, starts the second belt conveyor 802, after the bagging machine 109 performs the bagging operation on the scattered jigsaw puzzle, the bagged jigsaw puzzle falls on the second belt conveyor 802, the second belt conveyor 802 conveys the bagged jigsaw puzzle to the collecting box under the support cooperation of the second support frame 801, when a plurality of scattering rods 406 scatter the cut jigsaw puzzle, fine paper dust is generated, starts the air extractor 603, so that the air extraction hose 604 cooperates with the filter screen 602 to extract the fine paper dust inside the collecting hopper 402 and outputs the fine paper dust through the output end of the air extractor 603 for centralized collection, the jigsaw puzzle continues to slide downward through the guidance of the filter screen 602, so that the extraction of the air extractor 603 cannot interfere with the jigsaw puzzle, the staff observes the scattering of the jigsaw puzzle in the scattering box 401 through the observation window 703, when the scattering box 401 needs to be maintained, the staff loosens the bolts 702, so that the maintenance plate 701 unseals the opening,The worker can check the inside of the scattering box 401 through the opening.
[0024] The main functions realized by the present application are: 1. The positioning seat body 205 can be moved forward and backward, so that the puzzle feeding and discharging are both at the side end of the tool seat 105, improving the safety protection. 2. The first and second strip grooves 502 and 503 cooperate with the limiting plate 505 to limit and control the lifting seat 107 when the positioning seat body 205 moves forward and backward, further preventing the first hydraulic cylinder 106 from being lifted too high, and improving the safety.
[0025] The installation method, connection method or setting method of the intelligent paper puzzle production line are all common mechanical methods, as long as the beneficial effects can be achieved. The controller 102, the first hydraulic cylinder 106, the bagging machine 109, the servo stepping motor 208, the first belt conveyor 303, the driving motor 404 and the exhaust fan 603 are purchased on the market, and the technical personnel in the industry only need to install and operate according to the attached instruction manual, without the need for technical personnel in the field to exert creative labor.
[0026] The above is only the preferred embodiment of the present application, and it should be pointed out that for ordinary technical personnel in this technical field, several improvements and modifications can be made without departing from the technical principles of the present application, and these improvements and modifications should also be considered within the protection scope of the present application.
Claims
1. An intelligent paper puzzle production line, comprising a base (101), a controller (102), a first optical bar (103), a top plate (104), a knife holder (105), a first hydraulic cylinder (106), a lifting seat (107), a sliding sleeve (108), and a bagging machine (109), wherein the controller (102) is provided at the top of the base (101), and four sets of first optical bars (103) are provided at the top of the base (101), and the tops of the four sets of first optical bars (103) are all connected to... The top plate (104) is connected to the bottom end, and a knife holder (105) is provided at the bottom end of the top plate (104). A cutting knife is provided at the bottom end of the knife holder (105). A hydraulic cylinder (106) is provided at the top end of the base (101). The moving end of the top of the hydraulic cylinder (106) is connected to the bottom end of the lifting seat (107). Four sets of sliding sleeves (108) are provided on the lifting seat (107). Each set of sliding sleeves (108) is slidably fitted on the outside of a set of first light bars (103). The feature is that... It also includes a positioning seat assembly, a first conveying assembly and a dispersing assembly. The positioning seat assembly is fixedly and slidably mounted on the lifting seat (107). The first conveying assembly is mounted at the rear end of the base (101). The dispersing assembly is mounted on the first conveying assembly.
2. The intelligent paper puzzle production line as described in claim 1, characterized in that, The positioning seat assembly includes a slot (201), a fixing block (202), a guide rod (203), a slider (204), a positioning seat body (205), a first rotating shaft (206), a rack (207), a servo stepper motor (208), and a gear (209). The top of the lifting seat (107) is provided with a slot (201), and the bottom of the slot (201) is provided with a groove. Two pairs of fixing blocks (202) are provided at the bottom of the slot (201). Each set of fixing blocks (202) is provided with a guide rod (203), and each set of guide rods (203) is divided into sections. The four sets of sliders (204) are connected to the bottom of the positioning seat body (205) at their top ends. The top end of the positioning seat body (205) is provided with a positioning groove. The bottom end of the positioning seat body (205) is provided with a rack (207). A servo stepper motor (208) is fixedly installed in the groove. A first rotating shaft (206) is provided at the output end of the servo stepper motor (208). A gear (209) is fixedly installed on the first rotating shaft (206). The gear (209) meshes with the rack (207).
3. The intelligent paper puzzle production line as described in claim 1, characterized in that, The first conveyor assembly includes a fixed plate (301), a first support frame (302), a first belt conveyor (303), and support rods (304). The top of the base (101) is provided with two sets of support rods (304), and the tops of the two sets of support rods (304) are connected to the bottom of the fixed plate (301). The rear end of the fixed plate (301) is provided with a first support frame (302), and the first belt conveyor (303) is provided on the first support frame (302). The front side of the top of the fixed plate (301) is provided with a docking groove.
4. The intelligent paper puzzle production line as described in claim 3, characterized in that, The dispersing assembly includes a dispersing box (401), a collecting hopper (402), a discharge pipe (403), a drive motor (404), a second rotating shaft (405), and dispersing rods (406). The dispersing box (401) is mounted on the first support frame (302). The bottom end of the dispersing box (401) is connected to the top end of the collecting hopper (402). The bottom end of the collecting hopper (402) is provided with a discharge pipe (403). The second rotating shaft (405) is rotatably mounted inside the dispersing box (401). Multiple sets of dispersing rods (406) are mounted on the second rotating shaft (405) inside the dispersing box (401). The drive motor (404) is mounted on the side end of the dispersing box (401). The output end of the drive motor (404) is connected to one end of the second rotating shaft (405).
5. The intelligent paper puzzle production line as described in claim 2, characterized in that, The limiting component includes a vertical plate (501), a first strip groove (502), a second strip groove (503), a strip opening (504), and a limiting plate (505). The top of the base (101) is provided with two sets of vertical plates (501), the tops of which are connected to the bottom of the top plate (104). At the ends of the two sets of vertical plates (501) that are close to each other, a first strip groove (502) is longitudinally provided and a second strip groove (503) is transversely provided. The first strip groove (502)... The first groove (502) and the second groove (503) intersect. A set of strip openings (504) are provided on both sides of the groove (201). A set of limiting plates (505) are provided at both ends of the positioning seat body (205). Each set of limiting plates (505) passes through a set of strip openings (504) and is adapted to the first groove (502) and the second groove (503) at the intersection of the first groove (502) and the second groove (503).
6. The intelligent paper puzzle production line as described in claim 4, characterized in that, It also includes a cover (601), a filter screen (602), an exhaust fan (603), and an exhaust hose (604). The upper side wall of the hopper (402) is provided with a suction port, and the cover (601) is provided on the side wall of the hopper (402). The cover (601) seals the suction port. The suction port is provided with a filter screen (602). The input end of the exhaust fan (603) is provided with an exhaust hose (604), and the input end of the exhaust hose (604) is connected to the side wall of the cover (601).
7. The intelligent paper puzzle production line as described in claim 4, characterized in that, It also includes an inspection plate (701), bolts (702) and an observation window (703). The hopper (402) has an opening. The inspection plate (701) is fixedly installed on the hopper (402) by bolts (702). The inspection plate (701) seals the opening. The inspection plate (701) has an observation port and an observation window (703) is installed on the observation port.
8. The intelligent paper puzzle production line as described in claim 1, characterized in that, It also includes a second support frame (801) and a second belt conveyor (802). The second support frame (801) is equipped with the second belt conveyor (802), and the second support frame (801) is installed on the rear side of the bagging machine (109).
9. The intelligent paper puzzle production line as described in claim 3, characterized in that, It also includes a reinforcing rod (305), which is provided between the fixing plate (301) and the support rod (304).
10. The intelligent paper puzzle production line as described in claim 3, characterized in that, The top of the fixing plate (301) is provided with a smooth coating.
Citation Information
Patent Citations
Cutting device for paper jigsaw
CN222222864U