Device and process for preparing high-performance insulating ultrathin vulcanized fiber paperboard
The ultra-thin vulcanized fiber paperboard preparation device, which integrates protection and switching mechanisms, solves the problem of multiple devices processing pulp of different concentrations, realizes multi-functional switching of the same device, and improves production efficiency and environmental cleanliness.
Patent Information
- Application Number
- CN202511217779.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-28
- Publication Date
- 2025-11-04
AI Technical Summary
Existing ultrathin vulcanized fiber paperboard production equipment requires multiple devices to process pulp of different concentrations, which increases equipment procurement and maintenance costs, occupies space, and affects production continuity and efficiency.
A high-performance insulating ultra-thin vulcanized fiber paperboard preparation device was designed, integrating a protective mechanism and a switching mechanism. The material protection baffle is controlled by buoyancy to prevent splashing, and the switching between low-concentration and high-concentration pulping is realized through a gear system, so that pulping of different concentrations can be completed using the same equipment.
It achieves splash prevention during material processing, reduces equipment procurement and maintenance costs, saves space, improves production continuity and efficiency, and reduces labor intensity and cleaning burden.
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Figure CN120889151A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of fiber paperboard preparation, in particular to a high-performance ultra-thin vulcanized fiber paperboard preparation device and process for insulation. BACKGROUND
[0002] As a traditional insulation material, fiber paperboard has a wide range of applications in transformers, motors and other electrical equipment. Vulcanized fiber paperboard has attracted attention due to its excellent physical and mechanical properties, excellent electrical insulation properties and good chemical stability. When processing ultra-thin vulcanized fiber paperboard, an ultra-thin vulcanized fiber paperboard preparation device is usually used.
[0003] According to the application number: CN202222645810.5, a broken paperboard pulper is disclosed, which comprises a tank body and a protection device, the lower surface of the tank body is fixedly connected with a supporting rod, the side surface of the tank body is fixedly connected with a controller, the inner wall of the tank body is rotatably connected with a stirrer, the lower surface of the tank body is fixedly connected with a discharge pipe, the protection device is arranged on the surface of the tank body, the protection device comprises a protection plate and a first connecting block, the protection plate is rotatably connected with the surface of the tank body, the first protection block is fixedly connected with the surface of the protection plate, and the second connecting block is fixedly connected with the surface of the protection plate. The utility model discloses a protection device, which effectively protects the inside of the tank body and plays a role in protecting the tank body, reduces the situation that the equipment is polluted and the environment is polluted when the tank body is running during use, and improves the practicability of the equipment.
[0004] However, the existing ultra-thin vulcanized fiber paperboard preparation device needs to use different equipment to complete the low-concentration pulping and high-concentration pulping in the material pulping treatment stage. In actual production process, in order to meet the needs of pulping with different concentrations, it is often necessary to purchase a variety of special pulping equipment, which not only increases the cost of equipment procurement and maintenance, but also occupies more space resources. In addition, since different equipment needs to be switched for operation, the continuity and efficiency of production are also affected to some extent. SUMMARY
[0005] Therefore, the present application provides a high-performance ultra-thin vulcanized fiber paperboard preparation device and process for insulation, which has the advantages of simple operation, low cost and high efficiency.
[0006] The application provides a high-performance insulation ultra-thin vulcanized fiber paperboard preparation device and process, which specifically comprises a pulping tank, fixed support legs, a fixed plate, fixed side columns, a fixed bottom plate, a fixed gear box, a processing drive motor, a protection mechanism and a switching mechanism; the fixed support legs are provided in plurality, and each of the plurality of fixed support legs is fixedly connected to the lower end surface of the pulping tank; the fixed plate is fixedly connected to the inner side of the upper end of the pulping tank; the fixed side columns are provided in plurality, and each of the plurality of fixed side columns is fixedly connected to the inner side of the pulping tank; the fixed bottom plate is fixedly connected to the inner side of the plurality of fixed support legs; the fixed gear box is fixedly connected to the lower end surface of the fixed bottom plate; the processing drive motor is fixedly installed on the lower end surface of the fixed gear box; the protection mechanism is arranged on the inner side of the pulping tank; and the switching mechanism is arranged on the lower end of the pulping tank.
[0007] Further, the protection mechanism comprises a material protection baffle and fixed floating plates; the material protection baffle is slidingly connected to the inner side of the pulping tank; and the fixed floating plates are provided in plurality, each of the plurality of fixed floating plates is fixedly connected to the inner side of the material protection baffle, and each of the plurality of fixed floating plates is slidingly connected to the inner side of the pulping tank.
[0008] Further, the switching mechanism comprises a processing connection shaft and a spiral roller; the processing connection shaft is rotatably connected to the inner side of the fixed plate; and the spiral roller is fixedly connected to the outer side of the processing connection shaft.
[0009] Further, the switching mechanism further comprises a fixed support, an extrusion protrusion and a fixed pressing plate; the fixed support is fixedly connected to the upper end surface of the processing connection shaft; the extrusion protrusion is rotatably connected to the inner side of the fixed support; and the fixed pressing plate is fixedly connected to the outer side of the extrusion protrusion and rotatably connected to the outer side of the fixed support.
[0010] Further, the switching mechanism further comprises a connecting fixed sheet, a sliding switching plug rod and a reset compression spring; the connecting fixed sheet is fixedly connected to the inner side of the upper end of the processing connection shaft; the sliding switching plug rod is slidingly connected to the inner side of the processing connection shaft; and the upper end of the reset compression spring is fixedly connected to the inner side of the upper end of the sliding switching plug rod, and the lower end of the reset compression spring is fixedly connected to the upper end surface of the connecting fixed sheet.
[0011] Further, the switching mechanism further comprises a positioning groove, a positioning ball and a positioning spring; the positioning groove is provided in two, and each of the two positioning grooves is formed in the outer side of the extrusion protrusion shaft; the positioning ball is provided in two, and each of the two positioning balls is slidingly connected to the inner side of the fixed support; and the positioning spring is provided in two, one end of each of the two positioning springs is fixedly connected to the outer side of each of the two positioning balls, and the other end of each of the two positioning springs is fixedly connected to the inner side of the fixed support.
[0012] Further, the switching mechanism further comprises: a driving gear, a driven gear, a fixed square shaft, a drive shaft and a pulping impeller; the driving gear is rotationally connected to the lower end surface of the fixed bottom plate, and the driving gear is fixedly connected to the outer side of the processing drive motor rotating shaft; the driven gear is rotationally connected to the lower end surface of the fixed bottom plate, and the driven gear is engaged with the driving gear; the fixed square shaft is fixedly connected to the inner side of the driven gear; the drive shaft is rotationally connected to the inner side of the lower end of the pulping tank body, and the drive shaft is slidingly connected with the fixed square shaft; and the pulping impeller is rotationally connected to the inner side of the pulping tank body, and the pulping impeller is fixedly connected to the outer side of the drive shaft.
[0013] Further, the switching mechanism further comprises: a fixed driving gear, a connecting gear and a connecting slot; the fixed driving gear is fixedly connected to the outer side of the processing drive motor rotating shaft; the connecting gear is rotationally connected to the inner side of the fixed gear box, and the connecting gear is engaged with the fixed driving gear; and the connecting slot is opened in the upper end of the connecting gear, and the connecting slot is slidingly connected with the fixed square shaft.
[0014] Further, the switching mechanism further comprises: a fixed compression spring and a switching slot; the upper end of the fixed compression spring is fixedly connected to the outer side of the upper end of the fixed square shaft, and the lower end of the fixed compression spring is fixedly connected to the inner side of the upper end of the drive shaft; and the switching slot is opened in the upper end of the drive shaft, and the switching slot is slidingly connected with the sliding switching plug rod.
[0015] Further, the preparation process of the ultra-thin vulcanized fiber paperboard for high-performance insulation is characterized in that: 1. Raw material preparation: select appropriate fiber raw materials and perform necessary pretreatment to ensure that the raw materials meet the requirements of subsequent processing.
[0016] 2. Pulping treatment: add the prepared fiber raw materials into the pulping tank body, start the processing drive motor, drive the fixed square shaft to rotate through the meshing transmission of the driving gear and the driven gear, and then drive the drive shaft and the pulping impeller to rotate, so as to preliminarily disintegrate the materials in the tank. For low-concentration pulping, only the processing drive motor needs to be started to realize pulping operation.
[0017] 3. Pulping switching: if higher-concentration pulping treatment is needed, the fixed pressing plate can be pressed down to make the extrusion protrusion rotate and extrude the sliding switching plug rod downward, so that the sliding switching plug rod is inserted into the switching slot, the fixed square shaft is pushed into the inner side of the connecting slot, and the driven gear is disengaged from the driving gear. At this time, when the processing drive motor is started again, it will drive the drive shaft to rotate directly through the cooperation of the fixed driving gear and the connecting gear, and further rub and extrude the materials through the processing connecting rotating shaft and the spiral roller, so as to achieve the purpose of fiber bundle separation.
[0018] 4. Self-adaptive protection: throughout the process, if the liquid level in the pulper is too high, the fixed floating plate will rise due to buoyancy, and the material protection baffle will slide up to prevent material from splashing out during equipment operation.
[0019] The application provides a high-performance ultra-thin vulcanized fiber paperboard preparation device and process for insulation, which has the following beneficial effects: The application realizes the splash-proof function in the material processing process through the setting of the protection mechanism. When the liquid level in the pulper rises to a certain height, the fixed floating plate will float up due to the buoyancy, and then drive the material protection baffle connected thereto to slide up along the guide structure. At this time, the material that may splash during the operation of the equipment will be effectively blocked by the rising material protection baffle, preventing it from overflowing. This design not only maintains the cleanliness of the working environment, but also significantly reduces the cleaning burden and labor intensity of the operator, while helping to ensure the continuity and safety of production operations, thereby improving the overall work efficiency.
[0020] In addition, through the setting of the switching mechanism, the switching of the pulping structure is realized. When low-concentration pulping operation is performed, only the processing drive motor needs to be started, and the power is transmitted to the fixed square shaft through the meshing of the driving gear and the driven gear, and then the fixed square shaft and the driving shaft are connected through sliding to drive the pulping impeller to rotate, completing the regular pulping operation. When high-concentration pulping is needed, the fixed pressing plate can be pressed down to rotate and drive the extrusion protrusion to rotate synchronously. The rotating extrusion protrusion presses the sliding switching rod downward to make it inserted into the switching slot. At the same time, the sliding switching rod is inserted, the fixed square shaft is pushed downward to make its end embedded into the connection slot, and the driven gear is driven to slide downward to disengage from the meshing state with the driving gear. At this time, the power of the processing drive motor is transmitted to the driving shaft through the meshing of the fixed driving gear and the connection gear, and then transmitted to the driving shaft through the sliding connection of the fixed square shaft and the connection slot. The driving shaft is further driven to rotate the processing connection shaft and the spiral roller under the cooperative guidance of the sliding switching rod and the switching slot, and the material is subjected to strong rubbing and extrusion to realize the full separation and separation of the fiber bundle. This structure design cleverly realizes the switching of low-concentration and high-concentration pulping functions on the same equipment, without the need for additional special equipment, significantly reducing the procurement and maintenance cost of the equipment, saving the production site space, avoiding the downtime loss caused by frequent equipment replacement, and effectively improving the continuity and efficiency of production.
[0021] In addition, through the setting of the above-mentioned mechanism, not only the effective splash-proof in the processing process is realized, the operating environment is kept clean and safe, the labor intensity is reduced, the pulping mode is switched conveniently, the different process requirements are met, the repeated investment of multiple equipment is avoided, and the operation is simple, the cost is low, and the efficiency is high. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings of the embodiments will be briefly introduced below.
[0023] The drawings described in the following description are merely related to some embodiments of the present application, but not to limit the present application.
[0024] In the drawings: Figure 1 is a structural schematic view of the main body of the embodiment one of the present application.
[0025] Figure 2 is a structural schematic view of the processing driving motor of the embodiment one of the present application.
[0026] Figure 3 is a structural schematic view of the pulper body section of the embodiment one of the present application.
[0027] Figure 4 is a structural schematic view of the spiral roller of the embodiment two of the present application.
[0028] Figure 5 is a structural schematic view of the reset compression spring of the embodiment two of the present application.
[0029] Figure 6 is a structural schematic view of the fixed square shaft of the embodiment two of the present application.
[0030] Figure 7 is a structural schematic view of the positioning ball of the embodiment two of the present application.
[0031] Figure 8 is a structural schematic view of the Figure 3 of the embodiment two of the present application.
[0032] Figure 9 is a structural schematic view of the Figure 3 of the embodiment two of the present application.
[0033] List of reference signs 1, Pulping tank body; 2, Fixed support leg; 3, Fixed plate; 4, Fixed edge column; 5, Fixed bottom plate; 6, Fixed gear box; 7, Processing drive motor; 8, Material protection baffle; 801, Fixed floating plate; 9, Processing connection rotating shaft; 901, Fixed support; 902, Extrusion protrusion; 903, Fixed pressing plate; 904, Connection fixed sheet; 905, Positioning groove; 10, Spiral roller; 11, Sliding switching plug; 1101, Reset compression spring; 12, Positioning ball; 1201, Positioning spring; 13, Driving gear; 14, Driven gear; 15, Fixed square shaft; 1501, Fixed compression spring; 16, Drive shaft; 1601, Switching slot; 17, Pulping impeller; 18, Fixed driving gear; 19, Connection gear; 1901, Connection slot. DETAILED DESCRIPTION
[0034] First embodiment: Please refer to Figures 1-3 As shown: The application provides a high-performance insulating ultra-thin vulcanized fiber paperboard preparation device and process, which comprises a pulping tank body 1, a plurality of fixed support legs 2, a fixed plate 3, a plurality of fixed edge columns 4, a fixed bottom plate 5, a fixed gear box 6, a processing drive motor 7, a protection mechanism and a switching mechanism. The plurality of fixed support legs 2 are fixedly connected to the lower end surface of the pulping tank body 1. The fixed plate 3 is fixedly connected to the inner side of the upper end of the pulping tank body 1. The plurality of fixed edge columns 4 are fixedly connected to the inner side of the pulping tank body 1. The fixed bottom plate 5 is fixedly connected to the inner side of the plurality of fixed support legs 2. The fixed gear box 6 is fixedly connected to the lower end surface of the fixed bottom plate 5. The processing drive motor 7 is fixedly installed on the lower end surface of the fixed gear box 6. The protection mechanism is arranged on the inner side of the pulping tank body 1. The switching mechanism is arranged at the lower end of the pulping tank body 1.
[0035] The protection mechanism comprises a material protection baffle 8 and a plurality of fixed floating plates 801. The material protection baffle 8 is slidingly connected to the inner side of the pulping tank body 1. The plurality of fixed floating plates 801 are fixedly connected to the inner side of the material protection baffle 8 and slidingly connected to the inner side of the pulping tank body 1.
[0036] The specific use and effect of the embodiment are as follows: when the liquid level in the pulping tank body 1 is too high, the fixed floating plate 801 is subjected to the buoyancy and drives the material protection baffle 8 to slide upward, so that the materials splashed during the operation of the equipment are blocked by the material protection baffle 8.
[0037] Second embodiment: On the basis of the first embodiment, as Figures 4-9As shown, the switching mechanism comprises: a processing connecting shaft 9, a fixed support 901, an extrusion block 902, a fixed pressing plate 903, a connecting fixed sheet 904, a positioning groove 905, a spiral roller 10, a sliding switching plug rod 11, a reset compression spring 1101, a positioning ball 12, a positioning spring 1201, a driving gear 13, a driven gear 14, a fixed square shaft 15, a fixed compression spring 1501, a driving shaft 16, a switching slot 1601, a pulping impeller 17, a fixed driving gear 18, a connecting gear 19 and a connecting slot 1901; the processing connecting shaft 9 is rotationally connected to the inner side of the fixed plate 3; the fixed support 901 is fixedly connected to the upper end surface of the processing connecting shaft 9; the extrusion block 902 is rotationally connected to the inner side of the fixed support 901; the fixed pressing plate 903 is fixedly connected to the outer side of the extrusion block 902, and the fixed pressing plate 903 is rotationally connected to the outer side of the fixed support 901; the connecting fixed sheet 904 is fixedly connected to the inner side of the upper end of the processing connecting shaft 9; the positioning groove 905 is provided with two, and the two positioning grooves 905 are both arranged on the outer side of the extrusion block 902 shaft; the spiral roller 10 is fixedly connected to the outer side of the processing connecting shaft 9; the sliding switching plug rod 11 is slidingly connected to the inner side of the processing connecting shaft 9; the upper end of the reset compression spring 1101 is fixedly connected to the inner side of the upper end of the sliding switching plug rod 11, and the lower end of the reset compression spring 1101 is fixedly connected to the upper end surface of the connecting fixed sheet 904; the positioning ball 12 is provided with two, and the two positioning balls 12 are both slidingly connected to the inner side of the fixed support 901; the positioning spring 1201 is provided with two, one end of the two positioning springs 1201 is respectively fixedly connected to the outer side of the two positioning balls 12, and the other end of the two positioning springs 1201 is fixedly connected to the inner side of the fixed support 901; the driving gear 13 is rotationally connected to the lower end surface of the fixed bottom plate 5, and the driving gear 13 is fixedly connected to the outer side of the processing driving motor 7 shaft; the driven gear 14 is rotationally connected to the lower end surface of the fixed bottom plate 5, and the driven gear 14 is engaged with the driving gear 13; the fixed square shaft 15 is fixedly connected to the inner side of the driven gear 14; the upper end of the fixed compression spring 1501 is fixedly connected to the outer side of the upper end of the fixed square shaft 15, and the lower end of the fixed compression spring 1501 is fixedly connected to the inner side of the upper end of the driving shaft 16; the driving shaft 16 is rotationally connected to the inner side of the lower end of the pulping tank body 1, and the driving shaft 16 is slidingly connected with the fixed square shaft 15; the switching slot 1601 is arranged on the upper end of the driving shaft 16, and the switching slot 1601 is slidingly connected with the sliding switching plug rod 11; the pulping impeller 17 is rotationally connected to the inner side of the pulping tank body 1, and the pulping impeller 17 is fixedly connected to the outer side of the driving shaft 16; the fixed driving gear 18 is fixedly connected to the outer side of the processing driving motor 7 shaft; the connecting gear 19 is rotationally connected to the inner side of the fixed gear box 6, and the connecting gear 19 is engaged with the fixed driving gear 18; the connecting slot 1901 is arranged on the upper end of the connecting gear 19, and the connecting slot 1901 is slidingly connected with the fixed square shaft 15.
[0038] The specific use and role of the embodiment are as follows: when low-concentration pulping is needed, only the processing driving motor 7 needs to be started, the starting of the processing driving motor 7 drives the driving gear 13 to rotate, the rotation of the driving gear 13 drives the fixed square shaft 15 to rotate under the action of engaging with the driven gear 14, and the rotation of the fixed square shaft 15 drives the pulping impeller 17 to rotate under the action of sliding connection with the driving shaft 16, so as to crush the materials in the pulping tank 1; when high-concentration pulping is needed, the fixed pressing plate 903 is pressed downward, the rotation of the fixed pressing plate 903 drives the extrusion protrusion 902 to rotate, the rotation of the extrusion protrusion 902 extrudes the sliding switching rod 11 downward, the sliding switching rod 11 is inserted in the switching slot 1601, the sliding switching rod 11 pushes the fixed square shaft 15 downward while being inserted in the switching slot 1601, the sliding of the fixed square shaft 15 drives the driven gear 14 to slide downward, so that the driven gear 14 is disengaged from the engagement with the driving gear 13, at this time, when the processing driving motor 7 is started, the fixed driving gear 18 is driven to rotate, the rotation of the fixed driving gear 18 drives the driving shaft 16 to rotate under the action of engaging with the connecting gear 19 and the sliding connection of the fixed square shaft 15 and the connecting slot 1901, and the rotation of the driving shaft 16 drives the processing connecting shaft 9 and the spiral roller 10 to rotate under the action of the sliding connection of the sliding switching rod 11 and the switching slot 1601, so as to rub and extrude the materials and separate the fiber bundles of the materials.
[0039] In this paper, the following points need to be noted: 1. The drawings of the embodiments of the present application only relate to the structures involved in the embodiments of the present application, and other structures can refer to the usual design.
[0040] 2. In the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other to obtain new embodiments.
[0041] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A high-performance insulating ultra-thin vulcanized fiber paperboard preparation device, comprising a pulping tank (1), fixed support legs (2), a fixing plate (3), fixed side posts (4), a fixed base plate (5), a fixed gearbox (6), a processing drive motor (7), a protective mechanism, and a switching mechanism; wherein multiple fixed support legs (2) are provided, and multiple fixed support legs (2) are fixedly connected to the lower end face of the pulping tank (1); the fixing plate (3) is fixedly connected to the inner side of the upper end of the pulping tank (1); characterized in that: The fixed side column (4) is provided in multiple ways, and the multiple fixed side column (4) are fixedly connected to the inner side of the pulp tank (1); the fixed base plate (5) is fixedly connected to the inner side of multiple fixed support legs (2); the fixed gearbox (6) is fixedly connected to the lower end face of the fixed base plate (5); the processing drive motor (7) is fixedly installed on the lower end face of the fixed gearbox (6); the protective mechanism is set inside the pulp tank (1); the switching mechanism is set at the lower end of the pulp tank (1).
2. The apparatus for preparing high-performance insulating ultrathin vulcanized fiber paperboard as described in claim 1, characterized in that: The protective mechanism includes: a material protection baffle (8) and a fixed floating plate (801); the material protection baffle (8) is slidably connected to the inner side of the pulp tank (1); there are multiple fixed floating plates (801), and multiple fixed floating plates (801) are fixedly connected to the inner side of the material protection baffle (8), and multiple fixed floating plates (801) are slidably connected to the inner side of the pulp tank (1).
3. The apparatus for preparing high-performance insulating ultrathin vulcanized fiber paperboard as described in claim 1, characterized in that: The switching mechanism includes a machining connection shaft (9) and a spiral roller (10); the machining connection shaft (9) is rotatably connected to the inner side of the fixed plate (3); the spiral roller (10) is fixedly connected to the outer side of the machining connection shaft (9).
4. The apparatus for preparing high-performance insulating ultrathin vulcanized fiber paperboard as described in claim 3, characterized in that: The switching mechanism further includes: a fixed bracket (901), an extrusion protrusion (902), and a fixed pressure plate (903); the fixed bracket (901) is fixedly connected to the upper end face of the processing connection shaft (9); the extrusion protrusion (902) is rotatably connected to the inner side of the fixed bracket (901); the fixed pressure plate (903) is fixedly connected to the outer side of the extrusion protrusion (902) and rotatably connected to the outer side of the fixed bracket (901).
5. The apparatus for preparing high-performance insulating ultrathin vulcanized fiber paperboard as described in claim 4, characterized in that: The switching mechanism further includes: a connecting fixing plate (904), a sliding switching rod (11), and a reset compression spring (1101); the connecting fixing plate (904) is fixedly connected to the inner side of the upper end of the machining connecting shaft (9); the sliding switching rod (11) is slidably connected to the inner side of the machining connecting shaft (9); the upper end of the reset compression spring (1101) is fixedly connected to the inner side of the upper end of the sliding switching rod (11), and the lower end of the reset compression spring (1101) is fixedly connected to the upper end face of the connecting fixing plate (904).
6. The apparatus for preparing high-performance insulating ultrathin vulcanized fiber paperboard as described in claim 5, characterized in that: The switching mechanism further includes: a positioning groove (905), a positioning ball (12), and a positioning spring (1201); there are two positioning grooves (905), both of which are located on the outside of the rotating shaft of the extrusion protrusion (902); there are two positioning balls (12), both of which are slidably connected to the inside of the fixed bracket (901); there are two positioning springs (1201), one end of each positioning spring (1201) is fixedly connected to the outside of the two positioning balls (12), and the other end of each positioning spring (1201) is fixedly connected to the inside of the fixed bracket (901).
7. The apparatus for preparing high-performance insulating ultrathin vulcanized fiber paperboard as described in claim 6, characterized in that: The switching mechanism further includes: a drive gear (13), a driven gear (14), a fixed square shaft (15), a drive shaft (16), and a pulp impeller (17); the drive gear (13) is rotatably connected to the lower end face of the fixed base plate (5), and the drive gear (13) is fixedly connected to the outer side of the shaft of the processing drive motor (7); the driven gear (14) is rotatably connected to the lower end face of the fixed base plate (5), and the driven gear (14) meshes with the drive gear (13); the fixed square shaft (15) is fixedly connected to the inner side of the driven gear (14); the drive shaft (16) is rotatably connected to the inner side of the lower end of the pulp tank (1), and the drive shaft (16) is slidably connected to the fixed square shaft (15); the pulp impeller (17) is rotatably connected to the inner side of the pulp tank (1), and the pulp impeller (17) is fixedly connected to the outer side of the drive shaft (16).
8. The apparatus for preparing high-performance insulating ultrathin vulcanized fiber paperboard as described in claim 7, characterized in that: The switching mechanism further includes: a fixed drive gear (18), a connecting gear (19), and a connecting slot (1901); the fixed drive gear (18) is fixedly connected to the outside of the shaft of the machining drive motor (7); the connecting gear (19) is rotatably connected to the inside of the fixed gearbox (6), and the connecting gear (19) meshes with the fixed drive gear (18); the connecting slot (1901) is opened at the upper end of the connecting gear (19), and the connecting slot (1901) is slidably connected to the fixed square shaft (15).
9. The apparatus for preparing high-performance insulating ultrathin vulcanized fiber paperboard as described in claim 8, characterized in that: The switching mechanism further includes: a fixed compression spring (1501) and a switching slot (1601); the upper end of the fixed compression spring (1501) is fixedly connected to the outer side of the upper end of the fixed square shaft (15), and the lower end of the fixed compression spring (1501) is fixedly connected to the inner side of the upper end of the drive shaft (16); the switching slot (1601) is opened at the upper end of the drive shaft (16), and the switching slot (1601) is slidably connected to the sliding switching rod (11).
10. The process for preparing high-performance insulating ultrathin vulcanized fiber paperboard as described in claim 1, characterized in that:
1. Raw material preparation: Select suitable fiber raw materials and carry out necessary pretreatment to ensure that the raw materials meet the requirements of subsequent processing.
2. Pulping: Add the prepared fiber raw materials into the pulping tank (1), start the processing drive motor (7), and drive the fixed square shaft (15) to rotate through the meshing transmission of the drive gear (13) and driven gear (14), thereby causing the drive shaft (16) and pulping impeller (17) to rotate, and perform preliminary pulping of the material in the tank. For low-concentration pulping, only the processing drive motor (7) needs to be started to achieve the pulping operation.
3. Pulping Switching: If higher concentration pulping is required, the fixed pressure plate (903) can be pressed down to rotate the extrusion protrusion (902) and press down the sliding switching rod (11) to insert it into the switching slot (1601). This pushes the fixed square shaft (15) into the inner side of the connecting slot (1901), causing the driven gear (14) to disengage from the driving gear (13). At this time, when the processing drive motor (7) is restarted, it will directly drive the drive shaft (16) to rotate through the cooperation of the fixed drive gear (18) and the connecting gear (19). Furthermore, the material will be kneaded and squeezed through the processing connecting shaft (9) and the spiral roller (10) to achieve the purpose of fiber bundle disintegration and separation.
4. Adaptive Protection: During the entire process, if the liquid level in the pulping tank (1) is too high, the fixed floating plate (801) will rise due to buoyancy, causing the material protection baffle (8) to slide upward to prevent material from splashing out during equipment operation.
Citation Information
Patent Citations
Pulper for crushing paperboards
CN218508120U