Detection device for controlling quality of rubber tube
By designing a testing device for hose quality control, continuous clamping and compression testing of hoses was achieved, solving the problems of low testing efficiency and insufficient accuracy, and enabling full-length testing and safety protection of longer hoses.
Patent Information
- Application Number
- CN202511243799.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-02
- Publication Date
- 2025-11-04
AI Technical Summary
In existing hose inspection methods, the clamping and fixing process and the extrusion deformation process are separate, resulting in low inspection efficiency and the inability to inspect the entire length of long hoses, leading to low inspection accuracy.
A quality control and inspection device for rubber hoses was designed. The lifting assembly controls the vertical movement of the support plate. Combined with the clamping and extrusion assemblies, the continuous clamping and extrusion inspection of the rubber hose is achieved. The conveying mechanism is used to realize the intermittent winding and movement inspection of the rubber hose.
It improves the efficiency and accuracy of hose inspection, enabling full-length inspection of longer hoses, and prevents the risk of splashing when the hose breaks through protective components.
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Figure CN120890797A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of detection equipment, and specifically relates to a detection device for quality control of rubber pipes. BACKGROUND
[0002] The rubber pipe is a kind of tubular product used to transport gas, liquid, slurry or granular material. The inner and outer rubber layer materials of the general rubber pipe are natural rubber, styrene-butadiene rubber or butadiene rubber, the oil-resistant rubber pipe is made of butadiene-acrylonitrile rubber, nitrile rubber, acid-resistant and alkali-resistant, high-temperature-resistant rubber pipe is made of ethylene-propylene rubber, fluorine rubber or silicon rubber, etc.
[0003] After the rubber pipe is produced and processed, the elastic flexibility needs to be detected. At present, during the detection, the rubber pipe sample is generally first clamped and fixed, and then is extruded to produce deformation to detect the elastic flexibility.
[0004] The existing detection method is relatively independent in the clamping and fixing process and the extrusion deformation process, so that the overall detection efficiency is low. During the detection, only a section of the rubber pipe sample can be detected, and the full length of the long rubber pipe sample cannot be detected. The detection precision is low, and the detection effect is poor. SUMMARY
[0005] The purpose of the present application is to provide a detection device for quality control of rubber pipes to solve the problems in the background art.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: A detection device for quality control of rubber pipes, comprising a workbench, a plurality of support legs are fixedly installed around the bottom wall of the workbench, two groups of vertically distributed vertical plates are fixedly installed on the surface of the workbench, a bearing plate is slidingly installed between the two groups of vertical plates in the vertical direction, a rubber pipe body is placed between the bearing plate and the workbench, a lifting assembly connected with the bearing plate is arranged between the two groups of vertical plates, the lifting assembly is used to control the vertical movement of the bearing plate, an elastic detection mechanism matched with the rubber pipe body is arranged between the two groups of vertical plates, the elastic detection mechanism comprises a clamping assembly and an extrusion assembly, the clamping assembly is located between the two groups of vertical plates and is used to fix the position of the rubber pipe body below the bearing plate, the extrusion assembly is located at the bottom wall of the bearing plate and is used to apply vertical downward pressure to the rubber pipe body, a conveying mechanism matched with the rubber pipe body is arranged between the two groups of vertical plates, the conveying mechanism comprises a winding roller and an adjusting assembly, the winding roller is rotatably installed between the two groups of vertical plates, one end of the rubber pipe body is wound on the surface of the winding roller, and the adjusting assembly is located between the two groups of vertical plates and is connected with the winding roller, the adjusting assembly is used to control the intermittent rotation of the winding roller.
[0007] As a further scheme of the present application: the lifting assembly comprises two groups of top blocks fixedly installed on the two side walls opposite to the two vertical plates, a threaded rod rotatably installed between the top block and the workbench, the threaded rod is in threaded connection with the bearing plate, a synchronous gear ring is fixedly installed on the surface of the threaded rod, a plurality of synchronous gear rings are commonly connected with a synchronous belt, the bottom end of a group of threaded rods extends to below the workbench and is connected with a motor.
[0008] As a further scheme of the present application: the clamping assembly comprises two groups of lower clamping plates arranged between the two vertical plates and distributed in parallel along the horizontal direction, the surface of the bearing plate is provided with two groups of parallel distribution connecting plates, the bottom end of the connecting plate is provided with an upper clamping plate located directly above the lower clamping plate, the two side walls opposite to the upper clamping plate and the lower clamping plate are respectively provided with a plurality of evenly distributed clamping cones, the surface of the bearing plate is provided with a telescopic part connected with the connecting plate, the telescopic part is used to adjust the relative position of the connecting plate and the bearing plate and to exert a vertical downward thrust on the connecting plate.
[0009] As a further scheme of the present application: the telescopic part comprises two groups of parallel distribution vertical cylinders fixedly installed on the surface of the bearing plate, the vertical cylinder is a flat plate structure, a sliding bar is slidably installed in the vertical cylinder along the vertical direction, the end of the connecting plate away from the upper clamping plate extends to the inner cavity of the vertical cylinder and is connected with the sliding bar, an extrusion spring is fixedly installed on the inner top wall of the vertical cylinder, and the telescopic end of the extrusion spring is connected with the sliding bar.
[0010] As a further scheme of the present application: the extrusion assembly comprises an intermediate plate fixedly installed on the bottom wall of the bearing plate, an extrusion column fixedly installed on the end of the intermediate plate away from the bearing plate, and a protection part arranged on both sides of the extrusion column, the protection part is used to protect the rubber tube body.
[0011] As a further scheme of the present application: the protection part comprises a rectangular slot formed on both sides of the extrusion column, a cover plate rotatably installed in the rectangular slot, a plurality of pairs of oppositely distributed side stop rods fixedly installed on the bottom wall of the cover plate, a bottom stop rod rotatably installed on the two side walls opposite to the two groups of oppositely distributed side stop rods, and a support stop block fixedly installed on the side wall of the side stop rod below the bottom stop rod.
[0012] As a further scheme of the present application: the adjustment assembly comprises a transmission shaft rotatably installed between the two vertical plates, a guide gear ring rotatably installed on the surface of the transmission shaft, a guide rack fixedly installed on the side wall of the bearing plate through a support, the guide rack is in meshing cooperation with the guide gear ring, a first positioning gear ring is fixedly installed on the surface of the transmission shaft, a second positioning gear ring is fixedly installed on the surface of the winding roller, the first positioning gear ring and the second positioning gear ring are commonly connected with a positioning belt, and a limiting part matched with the guide gear ring is arranged on the surface of the transmission shaft, the limiting part is used to control the one-way rotation of the guide gear ring on the surface of the transmission shaft.
[0013] As a further scheme of the present application: the limiting part comprises a plurality of annularly distributed clamping grooves opened in the inner side wall of the guide tooth disc, the surface of the transmission shaft is provided with a receiving hole, a clamping block matched with the clamping groove is slidably installed in the receiving hole, and a return spring is fixedly installed in the receiving hole, with the telescopic end of the return spring connected with the clamping block.
[0014] As a further scheme of the present application: the limiting part comprises a plurality of annularly distributed clamping grooves opened in the inner side wall of the guide tooth disc, the surface of the transmission shaft is provided with a receiving hole, a clamping block matched with the clamping groove is slidably installed in the receiving hole, and a return spring is fixedly installed in the receiving hole, with the telescopic end of the return spring connected with the clamping block.
[0015] As a further scheme of the present application: the limiting part comprises a plurality of annularly distributed clamping grooves opened in the inner side wall of the guide tooth disc, the surface of the transmission shaft is provided with a receiving hole, a clamping block matched with the clamping groove is slidably installed in the receiving hole, and a return spring is fixedly installed in the receiving hole, with the telescopic end of the return spring connected with the clamping block.
[0016] Compared with the prior art, the present application has the beneficial effects that: by setting the lifting assembly and the two groups of vertical plates to cooperate with each other, the vertical reciprocating movement of the bearing plate can be controlled, the intermittent rotation of the winding roller can be controlled by the cooperation between the bearing plate moving in the vertical direction and the adjusting assembly, and the different sections of the rubber tube body can be sequentially moved to the lower side of the bearing plate for extrusion detection, thereby solving the problem that only a section of the rubber tube sample can be detected at present, and the full length of the long rubber tube sample cannot be detected, and the detection accuracy is low and the detection effect is poor.
[0017] When the bearing plate moves downward, by setting the clamping assembly and the extrusion assembly to cooperate with each other, the clamping and fixing process of the rubber tube body and the extrusion detection process can be combined into one whole, the detection efficiency of the rubber tube body is effectively improved, and the problem that the clamping and fixing process and the extrusion deformation process are relatively independent and the overall detection efficiency is low is solved.
[0018] By setting the protection part and the extrusion column to cooperate with each other, the rubber tube body can be fully closed and protected during the detection process, the protection effect of the rubber tube body is effectively improved, and when the rubber tube body breaks, the rubber tube body is effectively prevented from flying outward to cause danger to the workers. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 A three-dimensional structure diagram of a rubber tube quality control detection device provided in an embodiment of the present application Figure 1 .
[0020] Figure 2 A front view structure diagram of a rubber tube quality control detection device provided in an embodiment of the present application
[0021] Figure 3A three-dimensional structural schematic of a detection device for controlling the quality of a rubber tube Figure 2 .
[0022] Figure 4 A schematic view of a bearing plate and its connecting structure in a detection device for controlling the quality of a rubber tube
[0023] Figure 5 A structural schematic of an extension part in a detection device for controlling the quality of a rubber tube
[0024] Figure 6 A schematic view of a cover plate and its connecting structure in a detection device for controlling the quality of a rubber tube
[0025] Figure 7 A schematic view of a winding roller and its connecting structure in a detection device for controlling the quality of a rubber tube
[0026] Figure 8 A structural schematic of a guide part in a detection device for controlling the quality of a rubber tube
[0027] Figure 9 A structural schematic of a limiting ring in a detection device for controlling the quality of a rubber tube
[0028] Wherein: 1-workbench, 11-supporting leg, 2-vertical plate, 3-bearing plate, 4-rubber tube body, 5-elastic detection mechanism, 51-clamping assembly, 511-lower clamping plate, 512-connection plate, 513-upper clamping plate, 514-clamping cone, 52-extrusion assembly, 521-intermediate plate, 522-extrusion column, 523-protection part, 5231-square groove, 5232-cover plate, 5233-side stop rod, 5234-bottom stop rod, 5235-supporting stop block, 6-lifting assembly, 61-top block, 62-threaded rod, 63-synchronous tooth disc, 64-synchronous belt, 65-motor, 7-extension part, 71-vertical cylinder, 72-extrusion spring, 73-sliding bar, 8-conveying mechanism, 81-winding roller, 82-adjusting assembly, 821-transmission shaft, 822-guide tooth disc, 823-guide rack, 824-first positioning tooth disc, 825-second positioning tooth disc, 826-positioning belt, 827-limiting part, 8271-clamping groove, 8272-receiving hole, 8273-return spring, 8274-clamping block, 9-limiting part, 91-cross rod, 92-limiting ring, 10-guide column. DETAILED DESCRIPTION
[0029] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0030] The specific implementation of the present application is described in detail below in combination with specific embodiments.
[0031] As shown in Figure 1 , Figure 2 , a structural diagram of a detection device for controlling the quality of rubber tubes is provided for an embodiment of the present application, comprising a workbench 1, the bottom wall of the workbench 1 is fixedly installed with support legs 11 around, the surface of the workbench 1 is fixedly installed with two groups of vertically distributed vertical plates 2, a bearing plate 3 is slidingly installed between the two groups of vertical plates 2 in the vertical direction, a rubber tube body 4 is placed between the bearing plate 3 and the workbench 1, a lifting assembly 6 connected with the bearing plate 3 is arranged between the two groups of vertical plates 2, the lifting assembly 6 is used to control the bearing plate 3 to move in the vertical direction, an elastic detection mechanism 5 matched with the rubber tube body 4 is arranged between the two groups of vertical plates 2, the elastic detection mechanism 5 comprises a clamping assembly 51 and a pressing assembly 52, the clamping assembly 51 is located between the two groups of vertical plates 2, the clamping assembly 51 is used to fix the position of the rubber tube body 4 below the bearing plate 3, the pressing assembly 52 is located at the bottom wall of the bearing plate 3, the pressing assembly 52 is used to exert a vertical downward pressure on the rubber tube body 4, a conveying mechanism 8 matched with the rubber tube body 4 is arranged between the two groups of vertical plates 2, the conveying mechanism 8 comprises a winding roller 81 and an adjusting assembly 82, the winding roller 81 is rotatably installed between the two groups of vertical plates 2, one end of the rubber tube body 4 is wound on the surface of the winding roller 81, the adjusting assembly 82 is located between the two groups of vertical plates 2 and connected with the winding roller 81, the adjusting assembly 82 is used to control the winding roller 81 to rotate intermittently.
[0032] The rubber tube body 4 is passed between the bearing plate 3 and the workbench 1 and wound on the surface of the winding roller 81, in use, the lifting assembly 6 controls the bearing plate 3 to reciprocate in the vertical direction between the two groups of vertical plates 2, when the bearing plate 3 moves downward, the pressing assembly 52 first clamps and fixes the rubber tube body 4, after the position of the rubber tube body 4 is fixed, the bearing plate 3 continues to move downward, at this time the pressing assembly 52 can automatically press the rubber tube body 4, the rubber tube body 4 is deformed under pressure and thus the elastic flexibility of the rubber tube body 4 can be detected. After a single detection is completed, the bearing plate 3 moves vertically upward, when the pressing assembly 52 releases the restriction on the rubber tube body 4, the bearing plate 3 continues to move upward, the adjusting assembly 82 cooperates with the bearing plate 3 and thus the winding roller 81 can start to rotate, the winding roller 81 winds the rubber tube body 4 when rotating, and thus another section of the rubber tube body 4 can be moved to the position below the bearing plate 3 for subsequent detection. When the rubber tube body 4 moves a certain length, the bearing plate 3 moves vertically downward again for pressing detection, at this time the adjusting assembly 82 controls the winding roller 81 to remain in a relatively stationary state between the two groups of vertical plates 2, during the clamping and detection processes, the winding roller 81 stops rotating.
[0033] AsFigure 2 、 Figure 3 As shown in FIG. 6, as a preferred embodiment of the present application, the lifting assembly 6 comprises two groups of top blocks 61 fixedly installed on the two side walls of the two groups of vertical plates 2 opposite to each other, a threaded rod 62 is rotatably installed between the top block 61 and the workbench 1, the threaded rod 62 is threadedly connected with the bearing plate 3, a synchronous gear disc 63 is fixedly installed on the surface of the threaded rod 62, a plurality of synchronous gear discs 63 are jointly connected with a synchronous belt 64, and the bottom end of a group of threaded rods 62 extends to below the workbench 1 and is connected with a motor 65.
[0034] In use, the motor 65 drives a group of threaded rods 62 to rotate and in turn drives the synchronous gear disc 63 to rotate, a plurality of synchronous gear discs 63 and the synchronous belt 64 are matched with each other, so that a plurality of groups of threaded rods 62 can be driven to rotate synchronously, and the threaded rod 62 can control the bearing plate 3 to move along the vertical direction between the two groups of vertical plates 2 when rotating.
[0035] As shown in FIG. 6, as a preferred embodiment of the present application, the lifting assembly 6 comprises two groups of top blocks 61 fixedly installed on the two side walls of the two groups of vertical plates 2 opposite to each other, a threaded rod 62 is rotatably installed between the top block 61 and the workbench 1, the threaded rod 62 is threadedly connected with the bearing plate 3, a synchronous gear disc 63 is fixedly installed on the surface of the threaded rod 62, a plurality of synchronous gear discs 63 are jointly connected with a synchronous belt 64, and the bottom end of a group of threaded rods 62 extends to below the workbench 1 and is connected with a motor 65. Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 As shown in FIG. 6, as a preferred embodiment of the present application, the lifting assembly 6 comprises two groups of top blocks 61 fixedly installed on the two side walls of the two groups of vertical plates 2 opposite to each other, a threaded rod 62 is rotatably installed between the top block 61 and the workbench 1, the threaded rod 62 is threadedly connected with the bearing plate 3, a synchronous gear disc 63 is fixedly installed on the surface of the threaded rod 62, a plurality of synchronous gear discs 63 are jointly connected with a synchronous belt 64, and the bottom end of a group of threaded rods 62 extends to below the workbench 1 and is connected with a motor 65.
[0036] Two groups of vertical plates 2 are relatively matched to position the lower clamping plate 511, the carrier plate 3 positions the connecting plate 512, the connecting plate 512 positions the upper clamping plate 513 below the carrier plate 3, in use, the rubber pipe body 4 is inserted between the upper clamping plate 513 and the lower clamping plate 511, the carrier plate 3 moves vertically downward to drive the upper clamping plate 513 to move downward synchronously, the upper clamping plate 513 and the lower clamping plate 511 are matched to extrude and fix the rubber pipe body 4, and a plurality of clamping cones 514 can further improve the stability of clamping the rubber pipe body 4. After the position of the rubber pipe body 4 is fixed, the carrier plate 3 continues to move downward, the telescopic part 7 automatically adjusts the relative position of the connecting plate 512 and the carrier plate 3, the upper clamping plate 513 continuously clamps and fixes the rubber pipe body 4, and the extrusion assembly 52 can automatically extrude and deform the rubber pipe body 4 for detection. After a single detection is completed, the carrier plate 3 moves vertically upward, the carrier plate 3 and the connecting plate 512 are matched to drive the upper clamping plate 513 to move upward synchronously, the upper clamping plate 513 and the lower clamping plate 511 are separated, and the upper clamping plate 513 and the lower clamping plate 511 release the limitation on the rubber pipe body 4. The winding roller 81 winds the rubber pipe body 4 when rotating, and then another section of the rubber pipe body 4 can be moved to the position directly below the carrier plate 3 for subsequent detection.
[0037] As shown in Figure 1 , Figure 3 , Figure 4 , Figure 5 illustrated, as a preferred embodiment of the present application, the telescopic part 7 comprises two groups of parallel vertical cylinders 71 fixedly installed on the surface of the carrier plate 3, the vertical cylinder 71 is a flat plate structure, a sliding bar 73 is slidably installed in the vertical cylinder 71 in the vertical direction, one end of the connecting plate 512 away from the upper clamping plate 513 extends into the inner cavity of the vertical cylinder 71 and is connected with the sliding bar 73, an extrusion spring 72 is fixedly installed on the inner top wall of the vertical cylinder 71, and the telescopic end of the extrusion spring 72 is connected with the sliding bar 73.
[0038] The extrusion spring 72 applies a pushing force to the sliding bar 73 in the inner cavity of the vertical cylinder 71, the sliding bar 73 is located at the bottom of the vertical cylinder 71, the sliding bar 73 supports and positions the connecting plate 512, the carrier plate 3 moves vertically downward to drive the upper clamping plate 513 to move downward synchronously, the upper clamping plate 513 moves to the surface of the lower clamping plate 511 and clamps and fixes the rubber pipe body 4, and then the carrier plate 3 continues to move downward for detection, at this time, the sliding bar 73 moves upward in the inner cavity of the vertical cylinder 71, thereby the position of the connecting plate 512 can be adjusted in real time, so that the upper clamping plate 513 continuously clamps and fixes the rubber pipe body 4.
[0039] As shown in Figure 2 , Figure 4 , Figure 5As shown, as a preferred embodiment of the present application, the extrusion assembly 52 comprises an intermediate plate 521 fixedly installed on the bottom wall of the bearing plate 3, and an extrusion column 522 fixedly installed on the end of the intermediate plate 521 away from the bearing plate 3, and a protection part 523 arranged on both sides of the extrusion column 522.
[0040] When the bearing plate 3 moves downward, the intermediate plate 521 and the extrusion column 522 are synchronously moved downward, and when the rubber tube body 4 is clamped and fixed, the bearing plate 3 drives the extrusion column 522 to continue to move downward, so that the extrusion column 522 can extrude the rubber tube body 4, the rubber tube body 4 is elongated and becomes a broken line structure, and in the process of being elongated, the protection part 523 can protect the rubber tube body 4 from being broken in all directions, and when the rubber tube body 4 is broken due to unqualified elasticity and flexibility, the protection part 523 can effectively prevent the rubber tube body 4 from flying outward and causing damage to the workers.
[0041] As shown in Figure 4 , Figure 5 , Figure 6 As shown, as a preferred embodiment of the present application, the protection part 523 comprises a rectangular groove 5231 arranged on both sides of the extrusion column 522, and a cover plate 5232 rotatably installed in the rectangular groove 5231, and a plurality of pairs of oppositely distributed side stop rods 5233 fixedly installed on the bottom wall of the cover plate 5232, and a bottom stop rod 5234 rotatably installed on the opposite side walls of the two groups of side stop rods 5233, and a support block 5235 fixedly installed on the side wall of the side stop rod 5233 below the bottom stop rod 5234.
[0042] The rectangular groove 5231 positions the cover plate 5232, and the cover plate 5232 remains horizontal outside the extrusion column 522, and when the extrusion column 522 extrudes the rubber tube body 4, the rubber tube body 4 moves between the two groups of side stop rods 5233 through the bottom stop rod 5234, and in the extrusion process, the cover plate 5232 rotates to an inclined state outside the extrusion column 522, and at this time, the bottom stop rod 5234 cooperates with the two groups of side stop rods 5233 to protect the rubber tube body 4, and when the rubber tube body 4 is broken, it can effectively prevent the rubber tube body 4 from flying around.
[0043] As shown in Figure 2 , Figure 3 , Figure 5 , Figure 7 , Figure 8As shown in the drawings, as a preferred embodiment of the present application, the adjusting assembly 82 comprises a transmission shaft 821 rotatably mounted between the two groups of vertical plates 2, the surface of the transmission shaft 821 is rotatably mounted with a guide tooth disc 822, the side wall of the bearing plate 3 is fixedly mounted with a guide rack 823 through a support, the guide rack 823 is in meshing cooperation with the guide tooth disc 822, the surface of the transmission shaft 821 is fixedly mounted with a first positioning tooth disc 824, the surface of the winding roller 81 is fixedly mounted with a second positioning tooth disc 825, the first positioning tooth disc 824 and the second positioning tooth disc 825 are jointly connected with a positioning belt 826, the surface of the transmission shaft 821 is provided with a limiting portion 827 which is in cooperation with the guide tooth disc 822, and the limiting portion 827 is used to control the one-way rotation of the guide tooth disc 822 on the surface of the transmission shaft 821.
[0044] After the single detection is completed, the bearing plate 3 moves vertically upward, the bearing plate 3 cooperates with the connecting plate 512 to drive the upper clamping plate 513 to move upward synchronously, the upper clamping plate 513 and the lower clamping plate 511 are separated from each other, and the upper clamping plate 513 and the lower clamping plate 511 are released from the restriction on the rubber pipe body 4. The bearing plate 3 continues to move upward, the bearing plate 3 drives the guide rack 823 to move upward synchronously, when the guide rack 823 contacts the guide tooth disc 822, the guide rack 823 and the guide tooth disc 822 are in meshing transmission, which can drive the transmission shaft 821 to rotate between the two groups of vertical plates 2, the transmission shaft 821 drives the first positioning tooth disc 824 to rotate synchronously, the first positioning tooth disc 824 cooperates with the positioning belt 826, which can drive the second positioning tooth disc 825 to rotate, the second positioning tooth disc 825 drives the winding roller 81 to rotate synchronously, the winding roller 81 winds the rubber pipe body 4, and then another section of the rubber pipe body 4 can be moved to the position below the bearing plate 3 for subsequent detection. When the bearing plate 3 moves downward for detection again, when the guide rack 823 contacts the guide tooth disc 822, the limiting portion 827 controls the rotation of the guide tooth disc 822 on the surface of the transmission shaft 821, at this time the transmission shaft 821 remains in a relatively static state between the two groups of vertical plates 2, and the transmission shaft 821 does not rotate.
[0045] As shown in the drawings, Figure 7 , Figure 8 As a preferred embodiment of the present application, the limiting portion 827 comprises a plurality of annularly distributed clamping grooves 8271 formed in the inner side wall of the guide tooth disc 822, the surface of the transmission shaft 821 is provided with a receiving hole 8272, the receiving hole 8272 is slidably mounted with a clamping block 8274 which is in cooperation with the clamping groove 8271, the receiving hole 8272 is fixedly mounted with a reset spring 8273, and the extension end of the reset spring 8273 is connected with the clamping block 8274.
[0046] The return spring 8273 applies a pushing force to the locking block 8274, and the locking block 8274 is inserted into the locking groove 8271 on the surface of the guide gear disk 822. The locking block 8274 and the locking groove 8271 cooperate with each other, which can control the guide gear disk 822 to rotate unidirectionally on the surface of the drive shaft 821.
[0047] like Figure 3 , Figure 9 As shown, in a preferred embodiment of the present invention, a limiting member 9 that cooperates with the hose body 4 is provided between the two sets of vertical plates 2. The limiting member 9 includes a horizontal bar 91 fixedly installed between the two sets of vertical plates 2, and multiple sets of parallel limiting rings 92 are fixedly installed on the bottom wall of the horizontal bar 91.
[0048] When in use, the hose body 4 is passed through the limiting ring 92. Multiple sets of limiting rings 92 can limit multiple sets of hose bodies 4, and multiple hose bodies 4 can be squeezed and detected at the same time.
[0049] like Figure 1 , Figure 2 As shown, in a preferred embodiment of the present invention, guide columns 10 are fixedly installed on the opposite side walls of the two sets of vertical plates 2, and the guide columns 10 are slidably connected to the bearing plate 3 in the vertical direction.
[0050] The working principle of this invention is as follows: two sets of vertical plates 2 cooperate to position the lower clamping plate 511; the bearing plate 3 positions the connecting plate 512; and the connecting plate 512, below the bearing plate 3, positions the upper clamping plate 513. In use, the hose body 4 passes between the upper clamping plate 513 and the lower clamping plate 511 and is wound onto the surface of the take-up roller 81. The motor 65 drives a set of threaded rods 62 to rotate, which in turn drives the synchronous gear discs 63 to rotate. Multiple sets of synchronous gear discs 63 cooperate with the synchronous belt 64 to drive multiple sets of threaded rods 62 to rotate synchronously. When the threaded rods 62 rotate, they can control the bearing plate 3 to move vertically between the two sets of vertical plates 2.
[0051] When the bearing plate 3 moves vertically downward, the upper clamping plate 513 moves downward synchronously, and the upper clamping plate 513 cooperates with the lower clamping plate 511 to extrude and fix the rubber tube body 4. The multiple sets of clamping cones 514 can further improve the stability of the rubber tube body 4 during clamping. After the position of the rubber tube body 4 is fixed, the bearing plate 3 continues to move downward, and the sliding bar 73 moves upward in the inner cavity of the vertical cylinder 71, so that the position of the connecting plate 512 can be adjusted in real time, and the upper clamping plate 513 continuously clamps and fixes the rubber tube body 4. The bearing plate 3 drives the extrusion column 522 to continue to move downward, and the extrusion column 522 can extrude the rubber tube body 4. The rubber tube body 4 is elongated and becomes a broken line structure. During the elongation, the rubber tube body 4 moves between the two sets of side stop rods 5233 through the bottom stop rod 5234. During the extrusion process, the cover plate 5232 rotates to an inclined state outside the extrusion column 522. At this time, the bottom stop rod 5234 cooperates with the two sets of side stop rods 5233 to enclose and protect the rubber tube body 4. When the rubber tube body 4 breaks, it can effectively prevent the rubber tube body 4 from flying around.
[0052] After a single detection is completed, the bearing plate 3 moves vertically upward, and the bearing plate 3 cooperates with the connecting plate 512 to drive the upper clamping plate 513 to move upward synchronously. After the upper clamping plate 513 and the lower clamping plate 511 are separated, the upper clamping plate 513 and the lower clamping plate 511 release the restriction on the rubber tube body 4. The bearing plate 3 continues to move upward, and the bearing plate 3 drives the guide rack 823 to move upward synchronously. When the guide rack 823 contacts the guide toothed disc 822, the guide rack 823 and the guide toothed disc 822 are engaged and transmitted to drive the transmission shaft 821 to rotate between the two sets of vertical plates 2. The transmission shaft 821 drives the first positioning toothed disc 824 to rotate synchronously, and the first positioning toothed disc 824 cooperates with the positioning belt 826 to drive the second positioning toothed disc 825 to rotate. The second positioning toothed disc 825 drives the winding roller 81 to rotate synchronously, and the winding roller 81 winds the rubber tube body 4 to move another section of the rubber tube body 4 to the position below the bearing plate 3 for subsequent detection. When the bearing plate 3 moves downward for detection again, the guide rack 823 contacts the guide toothed disc 822, and the guide toothed disc 822 rotates on the surface of the transmission shaft 821. At this time, the transmission shaft 821 remains relatively stationary between the two sets of vertical plates 2, and the transmission shaft 821 does not rotate, so that another section of the rubber tube body 4 can be detected and processed again.
[0053] The preferred embodiments of the present application have been described in detail above, but the present application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the purpose of the present application.
Claims
1. A testing device for quality control of rubber hoses, comprising a workbench, wherein support legs are fixedly installed around the bottom wall of the workbench, and two sets of oppositely distributed vertical plates are fixedly installed on the surface of the workbench. A bearing plate is slidably installed between the two sets of vertical plates in the vertical direction, and a rubber hose body is placed between the bearing plate and the workbench, characterized in that... A lifting assembly connected to the support plate is provided between the two sets of vertical plates. The lifting assembly is used to control the movement of the support plate in the vertical direction. An elastic detection mechanism that cooperates with the hose body is provided between the two sets of vertical plates. The elastic detection mechanism includes a clamping component and a squeezing component. The clamping assembly is located between the two sets of vertical plates and is used to fix the position of the hose body below the support plate; The extrusion assembly is located on the bottom wall of the support plate and is used to apply vertical downward pressure to the hose body. A conveying mechanism that cooperates with the hose body is provided between the two sets of vertical plates. The conveying mechanism includes a winding roller and an adjusting component. The winding roller is rotatably installed between the two sets of vertical plates, and one end of the hose body is wound up on the surface of the winding roller. The adjustment assembly is located between the two sets of vertical plates and connected to the take-up roller. The adjustment assembly is used to control the intermittent rotation of the take-up roller.
2. The detection device for quality control of rubber hoses according to claim 1, characterized in that, The lifting assembly includes two sets of top blocks fixedly installed on the two opposite side walls of two sets of vertical plates. A threaded rod is rotatably installed between the top block and the worktable. The threaded rod is threadedly connected to the bearing plate. A synchronous gear plate is fixedly installed on the surface of the threaded rod. Multiple sets of synchronous gear plates are connected to a synchronous belt. The bottom end of one set of threaded rods extends to the bottom of the worktable and is connected to a motor.
3. The detection device for quality control of rubber hoses according to claim 1, characterized in that, The clamping assembly includes two sets of lower clamping plates arranged horizontally in parallel between two sets of vertical plates. The surface of the bearing plate is provided with two sets of connecting plates arranged in parallel. The bottom end of the connecting plate is provided with an upper clamping plate located directly above the lower clamping plates. Multiple sets of evenly distributed clamping cones are provided on the side walls opposite to the upper and lower clamping plates. The surface of the bearing plate is provided with a telescopic part connected to the connecting plate. The telescopic part is used to adjust the relative position of the connecting plate and the bearing plate and to apply a vertically downward thrust to the connecting plate.
4. The detection device for quality control of rubber hoses according to claim 3, characterized in that, The telescopic part includes two sets of parallel vertical cylinders fixedly installed on the surface of the bearing plate. The vertical cylinders are flat plate-shaped structures. A sliding strip is slidably installed in the inner cavity of the vertical cylinder along the vertical direction. The end of the connecting plate away from the upper clamping plate extends into the inner cavity of the vertical cylinder and is connected to the sliding strip. A compression spring is fixedly installed on the top wall of the inner cylinder. The telescopic end of the compression spring is connected to the sliding strip.
5. The detection device for quality control of rubber hoses according to claim 1, characterized in that, The extrusion assembly includes an intermediate plate fixedly installed on the bottom wall of a support plate. An extrusion column is fixedly installed at the end of the intermediate plate away from the support plate. Protective parts are provided on both sides of the extrusion column to seal and protect the hose body.
6. The detection device for quality control of rubber hoses according to claim 5, characterized in that, The protective part includes rectangular grooves opened on both sides of the extrusion column. A cover plate is rotatably installed in the rectangular groove. Multiple rows of side bars distributed in pairs are fixedly installed on the bottom wall of the cover plate. Bottom bars are rotatably installed on the two opposite side walls of the two sets of side bars. A support block located below the bottom bar is fixedly installed on the side wall of the side bars.
7. The detection device for quality control of rubber hoses according to claim 1, characterized in that, The adjustment assembly includes a drive shaft rotatably mounted between two sets of vertical plates. A guide gear is rotatably mounted on the surface of the drive shaft. A guide rack is fixedly mounted on the side wall of the bearing plate via a bracket. The guide rack meshes with the guide gear. A first positioning gear is fixedly mounted on the surface of the drive shaft. A second positioning gear is fixedly mounted on the surface of the take-up roller. The first and second positioning gears are connected to a positioning plate. A limiting part is provided on the surface of the drive shaft to cooperate with the guide gear. The limiting part is used to control the unidirectional rotation of the guide gear on the surface of the drive shaft.
8. The detection device for quality control of rubber hoses according to claim 7, characterized in that, The limiting part includes multiple sets of ring-shaped locking grooves opened on the inner side wall of the guide gear disk. The drive shaft surface is provided with a receiving hole. A locking block that cooperates with the locking groove is slidably installed in the receiving hole. A return spring is fixedly installed in the receiving hole. The extension end of the return spring is connected to the locking block.
9. The detection device for quality control of rubber hoses according to claim 1, characterized in that, A limiting component that cooperates with the hose body is provided between the two sets of vertical plates. The limiting component includes a horizontal bar that is fixedly installed between the two sets of vertical plates, and multiple sets of parallel limiting rings are fixedly installed on the bottom wall of the horizontal bar.
10. The detection device for quality control of rubber hoses according to claim 1, characterized in that, Guide columns are fixedly installed on the two opposite side walls of the two sets of vertical plates, and the guide columns are slidably connected to the bearing plate in the vertical direction.