Forced cooling device of permanent magnet generator
By designing a quick-change mechanism and automated control, the problem of cumbersome adsorbent particle replacement in existing permanent magnet generator cooling devices has been solved, enabling rapid replacement of adsorbent particles and improving cooling efficiency, thus ensuring the safe and efficient operation of the generator.
Patent Information
- Application Number
- CN202510833788.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-20
- Publication Date
- 2025-11-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing forced cooling devices for permanent magnet generators are cumbersome and time-consuming to operate when replacing adsorbent particles, and increase the labor intensity of maintenance personnel, resulting in low efficiency.
A quick-change mechanism was designed, including components such as a support frame, a feeding box, an electric cylinder, a trapezoidal block, and a return spring. It enables the rapid replacement of adsorbent particles through automated operation, and combines humidity and temperature sensors for real-time monitoring and control to automatically adjust the cooling process.
This enables rapid replacement of adsorbent particles, reduces the labor intensity of maintenance personnel, improves the efficiency of the cooling device, and ensures the safe and efficient operation of the permanent magnet generator.
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Figure CN120896385A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of forced cooling devices, in particular to a forced cooling device of a permanent magnet generator. BACKGROUND
[0002] The permanent magnet generator is a device for converting mechanical energy into electrical energy through electromagnetic induction principle by using a permanent magnet to provide an excitation magnetic field.
[0003] During the operation of the permanent magnet generator, heat is generated due to electromagnetic loss and mechanical friction, and when the heat accumulates to a certain degree, the permanent magnet will demagnetize or the insulation will age. Therefore, in order to maintain the safe and efficient operation of the permanent magnet generator, the staff generally equips the permanent magnet generator with a forced cooling device.
[0004] The existing forced cooling device can efficiently and continuously cool the running permanent magnet generator, avoid the influence of water in the air on the permanent magnet generator, and ensure the safe and efficient operation of the permanent magnet generator. However, the following problems exist:
[0005] During the operation of the forced cooling device, the water carried in the air is adsorbed and treated by the adsorbent particles. However, as the use time increases, the adsorption performance of the adsorbent particles will gradually decrease or even completely fail. Therefore, in order to ensure that the forced cooling device always has the function of removing water carried in the air, it is necessary to regularly replace the adsorbent particles in the forced cooling device. However, most of the replacement of adsorbent particles is carried out manually. Although this method can help replace the adsorbent particles of the forced cooling device, it has obvious disadvantages, such as complicated operation process, low efficiency, long time consumption, inability to quickly put the forced cooling device into use, and greatly increased labor intensity of maintenance personnel, resulting in decreased maintenance operation precision.
[0006] Therefore, a new forced cooling device of a permanent magnet generator is proposed to solve the problems in the above background. SUMMARY
[0007] The application aims to provide a forced cooling device of a permanent magnet generator, which can quickly replace the adsorbent particles without manual replacement by maintenance personnel, thereby reducing the labor intensity of the maintenance personnel and solving the problems in the above background.
[0008] To achieve the above-mentioned purpose, the application provides the following technical scheme: a forced cooling device of a permanent magnet generator, comprising a cooling mechanism, the cooling mechanism is used for cooling the permanent magnet generator, and a quick replacement mechanism is arranged on the cooling mechanism, the quick replacement mechanism is used for quickly replacing adsorbent particles for adsorbing water in the air.
[0009] The quick replacement mechanism comprises a set of supporting frames and a set of first perforated blocks, two material discharge boxes for containing adsorbent particles are fixed between opposite sides of the set of supporting frames, an electric cylinder is arranged between the two material discharge boxes, a trapezoidal block is additionally arranged at the telescopic end of the electric cylinder, a feeding pipe for feeding adsorbent particles is additionally arranged at the discharge opening of the outer wall of one of the material discharge boxes, a stop block is movably penetrated through the outer wall of the feeding pipe, a connecting frame is movably sleeved between the circular holes of the set of first perforated blocks, a round rod is fixed at the bottom of each of the two connecting ends below the connecting frame, a discharge pipe for feeding adsorbent particles is additionally arranged at the feeding opening of the outer wall of the other material discharge box, a baffle is movably penetrated through the outer wall of the discharge pipe, a plurality of single opening pipes are equidistantly fixed on the surface of the trapezoidal block, a T-shaped rod is movably sleeved in each of the single opening pipes, and a spring body is arranged on the outer surface of each of the T-shaped rods.
[0010] Preferably, a box cover is placed at the top of each of the material discharge boxes, and a plurality of rectangular rings are additionally arranged at the bottom of one of the material discharge boxes, and the electric cylinder is additionally arranged on each of the rectangular rings.
[0011] Preferably, the stop block is used to control whether the adsorbent particles in one of the material discharge boxes can be fed out through the feeding pipe, the top of each of the two connecting ends of the connecting frame is fixed to the lower side of the stop block, a return spring is fixed to the top of each of the first perforated blocks, and the two connecting ends of the connecting frame are movably sleeved in the two return springs, respectively.
[0012] Preferably, the top of each of the two return springs is fixed to the lower side of the stop block, a set of second perforated blocks are arranged below the stop block, each of the round rods is movably sleeved in each of the second perforated blocks, and the baffle is used to control whether the adsorbent particles entering from the feeding opening of the discharge pipe can be fed into the other material discharge box.
[0013] Preferably, a mounting seat is movably sleeved on the outer wall of each of the single opening pipes, one end of each of the spring bodies is fixed to the surface of each of the T-shaped rods, the other end of each of the spring bodies is fixed to the surface of each of the mounting seats, and each of the T-shaped rods is fixed to the surface of the trapezoidal block.
[0014] Preferably, the cooling mechanism comprises a heat insulation shell, the bottom of a set of the support frames and the bottom of the heat insulation shell are at the same horizontal plane, the top of the heat insulation shell is provided with a first top plate and a second top plate, the first top plate and the second top plate are opposite, the surface of the first top plate and the surface of the second top plate are both a set of fixed blocks, the bottom clamping end of the two sets of fixed blocks is movably penetrated through the top of the two mounting ends of the heat insulation shell, and the two sets of fixed blocks are additionally installed at the top of the two mounting ends of the heat insulation shell.
[0015] Preferably, the detection end of the humidity sensor and the detection end of the temperature sensor both extend to the inside of the heat insulation shell, one of the side plates of the heat insulation shell is between the two limiting rings, the surface of the other side plate of the heat insulation shell is fixedly provided with a processing box, each mounting seat is additionally installed at the bottom of the processing box, the inside of the discharge pipe and the inside of the processing box are in communication, the feed-in end face of the discharge pipe is fixedly connected with the bottom of the processing box, the inside of the feed-in pipe and the inside of the processing box are in communication, the inside of the processing box is provided with an adsorption layer, and a cover plate is additionally installed at the opening of the processing box.
[0016] Preferably, each first hole block and each second hole block are fixed on the surface of the cover plate, the discharge end of the feed-in pipe is fixedly penetrated through the surface of the cover plate, an L-shaped pipe is fixed on the processing box, the gas inlet end of the L-shaped pipe and the side gas inlet end of the processing box are both communicated with an electric valve, the gas inlet end of the two electric valves is communicated with a flow divider, the gas outlet end of the L-shaped pipe and the top gas outlet end of the processing box are both communicated with a one-way valve, the gas outlet ends of the two one-way valves are communicated with a first multi-way pipe, the gas inlet end of the flow divider is communicated with a second multi-way pipe, and the two gas inlet ends of the second multi-way pipe are both communicated with a connector.
[0017] Preferably, a plurality of hole plates are fixed on the lower side of the heat insulation shell, a flow collector is arranged between the inside of each hole plate, the gas outlet end of each flow collector is communicated with the gas inlet end of each connector, each gas inlet end of each flow collector is fixedly penetrated through the surface of the other side plate of the heat insulation shell, the inside of each flow collector is communicated with the inside of the heat insulation shell, one side plate surface of the heat insulation shell is fixedly provided with a set of mounting columns, a heat radiator is additionally installed between the set of mounting columns, and the side gas inlet end of the heat radiator close to the bottom position is communicated with the gas outlet end of the first multi-way pipe.
[0018] Preferably, the side of the heat sink is communicated with a communication pipe near the air outlet end of the top position, the air outlet end of the communication pipe is communicated with a fan cover, the other side plate surface of the heat insulation shell is additionally provided with a fan body and a controller, the air outlet end of the fan body is communicated with the reserved circular hole of the other side plate surface of the heat insulation shell, the fan cover is additionally provided at the air inlet end of the fan body, the inner wall bottom of the heat insulation shell is additionally provided with a generator body, the main shaft of the generator body is rotatably connected in the reserved circular hole of one of the side plates of the heat insulation shell through a bearing, and the main shaft of the generator body is movably sleeved between the interiors of the two limiting rings.
[0019] Compared with the prior art, the present application has the following advantages:
[0020] 1、The quick replacement mechanism can replace the adsorbent particles without manual replacement by maintenance personnel, thereby reducing the labor intensity of the maintenance personnel, improving the use efficiency of the forced energy device, and ensuring the safe and efficient operation of the permanent magnet generator.
[0021] 2、When the adsorbent particles in the processing box and the space near the processing box need to be replaced, the cooperation of the controller, the electric cylinder, the trapezoidal block, all T-shaped rods, all spring bodies, all single-opening pipes and all mounting seats can move the baffle, so that the used adsorbent particles in the processing box and the space near the processing box are transported to another discharge box through the discharge pipe for storage.
[0022] 3、The cooling mechanism can forcibly cool the generator body to ensure safe and efficient operation of the generator body.
[0023] 4, the application then re-use corresponding one-way valve, first multi-tube, radiator internal pipeline and the cooperation of the communication pipe, namely, the dry air can be transported back to the inside of the fan body, such back and forth, until the humidity data received by the controller is lower than the humidity threshold set by the controller in advance, when the generator body generates electricity, and the temperature data received by the controller is higher than the temperature threshold set by the controller in advance, at this time, the air is directly allowed to pass through the L-shaped pipe, and then the air is cooled by the radiator, and then the low-temperature air is used to cool the generator body, and such back and forth can ensure the safe and efficient operation of the generator body. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a right side view angle perspective view of the forced cooling device of the permanent magnet generator of the application;
[0025] Figure 2 It is a left side view angle perspective view of the forced cooling device of the permanent magnet generator of the application;
[0026] Figure 3 It is a bottom view angle perspective view of the forced cooling device of the permanent magnet generator of the application;
[0027] Figure 4 It is an explosion view of the cooling mechanism part of the forced cooling device of the permanent magnet generator of the application;
[0028] Figure 5 It is a top view angle partial structure schematic view of the forced cooling device of the permanent magnet generator of the application;
[0029] Figure 6 It is a perspective view of the heat insulation shell of the forced cooling device of the permanent magnet generator of the application;
[0030] Figure 7 It is a top view angle partial cross-sectional perspective view of the forced cooling device of the permanent magnet generator of the application;
[0031] Figure 8 It is another angle partial perspective view of the forced cooling device of the permanent magnet generator of the application;
[0032] Figure 9 It is a top view angle partial perspective view of the quick replacement mechanism of the forced cooling device of the permanent magnet generator of the application;
[0033] Figure 10 It is a partial cross-sectional structure schematic view of the forced cooling device of the permanent magnet generator of the application;
[0034] Figure 11 It is a left side view angle partial cross-sectional perspective view of the forced cooling device of the permanent magnet generator of the application;
[0035] Figure 12 Fig. 1 is a perspective view of the processing box, electric valve, flow divider, check valve, L-shaped pipe and discharge pipe of the forced cooling device of the permanent magnet generator according to the present application;
[0036] Figure 13 Fig. 2 is a top view of the quick replacement mechanism of the forced cooling device of the permanent magnet generator according to the present application;
[0037] Figure 14 Fig. 3 is a perspective view of the processing box, electric valve, flow divider, check valve, L-shaped pipe and discharge pipe of the forced cooling device of the permanent magnet generator according to the present application; Figure 13 Fig. 4 is an enlarged perspective view of the structure at A in Fig. 3.
[0038] Fig. 1 is a perspective view of the processing box, electric valve, flow divider, check valve, L-shaped pipe and discharge pipe of the forced cooling device of the permanent magnet generator according to the present application; 1, cooling mechanism; 101, heat insulation shell; 102, first top plate; 103, second top plate; 104, fixed block; 105, humidity sensor; 106, temperature sensor; 107, limiting ring; 108, processing box; 109, adsorption layer; 110, cover plate; 111, electric valve; 112, flow divider; 113, check valve; 114, first multi-way pipe; 115, second multi-way pipe; 116, connector; 117, perforated plate; 118, manifold; 119, controller; 120, radiator; 121, communication pipe; 122, fan cover; 123, fan body; 124, mounting column; 125, L-shaped pipe; 2, quick replacement mechanism; 201, support frame; 202, discharge box; 203, box cover; 204, rectangular ring; 205, electric cylinder; 206, trapezoidal block; 207, feeding pipe; 208, stop block; 209, first perforated block; 210, connecting frame; 211, return spring; 212, second perforated block; 213, round head rod; 214, discharge pipe; 215, baffle; 216, mounting seat; 217, single-opening pipe; 218, T-shaped rod; 219, spring body; 3, generator body. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0040] Embodiment one: please refer to Figures 1-14As shown, the present application provides a technical scheme: a forced cooling device of a permanent magnet generator, which comprises a cooling mechanism 1, the cooling mechanism 1 is used for cooling the permanent magnet generator, the cooling mechanism 1 comprises a heat insulation shell 101, a first top plate 102 and a second top plate 103 are placed on the top of the heat insulation shell 101, the first top plate 102 and the second top plate 103 are opposite, the surface of the first top plate 102 and the surface of the second top plate 103 are both a group of fixed blocks 104, the bottom clamping end of the two groups of fixed blocks 104 is movably penetrated through the top of the two mounting ends of the heat insulation shell 101, and the two groups of fixed blocks 104 are respectively installed on the top of the two mounting ends of the heat insulation shell 101, one of the side plates of the heat insulation shell 101 is additionally provided with a humidity sensor 105, a temperature sensor 106 and two limiting rings 107, the detection end of the humidity sensor 105 and the detection end of the temperature sensor 106 are both extended to the inside of the heat insulation shell 101, one of the side plates of the heat insulation shell 101 is between the two limiting rings 107, the surface of the other side plate of the heat insulation shell 101 is fixedly provided with a processing box 108, an adsorption layer 109 is arranged in the processing box 108, a cover plate 110 is additionally arranged at the opening of the processing box 108, an L-shaped pipe 125 is fixedly arranged on the processing box 108, the gas inlet end of the L-shaped pipe 125 and the side gas inlet end of the processing box 108 are both communicated with an electric valve 111, the gas inlet end of the two electric valves 111 is communicated with a flow divider 112, the gas outlet end of the L-shaped pipe 125 and the top gas outlet end of the processing box 108 are both communicated with a one-way valve 113, the gas outlet ends of the two one-way valves 113 are communicated with a first multi-way pipe 114, the gas inlet end of the flow divider 112 is communicated with a second multi-way pipe 115, the two gas inlet ends of the second multi-way pipe 115 are both communicated with a connector 116, a plurality of groups of hole plates 117 are fixedly arranged on the lower side of the heat insulation shell 101, a flow pipe 118 is arranged between the interiors of each of the hole plates 117, the gas outlet end of each of the flow pipes 118 is respectively communicated with the gas inlet end of each of the connectors 116, each of the gas inlet ends of each of the flow pipes 118 is fixedly penetrated through the surface of the other side plate of the heat insulation shell 101, the interior of each of the flow pipes 118 is communicated with the interior of the heat insulation shell 101, a group of mounting columns 124 are fixedly arranged on the surface of the other side plate of the heat insulation shell 101, a radiator 120 is additionally arranged between the group of mounting columns 124, the gas inlet end of the side of the radiator 120 close to the bottom position is communicated with the gas outlet end of the first multi-way pipe 114, the gas outlet end of the side of the radiator 120 close to the top position is communicated with a communication pipe 121, the gas outlet end of the communication pipe 121 is communicated with a fan cover 122, a fan body 123 and a controller 119 are additionally arranged on the surface of the other side plate of the heat insulation shell 101, the gas outlet end of the fan body 123 is communicated with the reserved circular hole of the surface of the other side plate of the heat insulation shell 101, the fan cover 122 is additionally arranged on the gas inlet end of the fan body 123, a generator body 3 is additionally arranged on the inner wall bottom of the heat insulation shell 101, the main shaft of the generator body 3 is rotatably connected in the reserved circular hole of one of the side plates of the heat insulation shell 101,The main shaft of the generator body 3 is movably sleeved between the interiors of the two limiting rings 107, the quick replacement mechanism 2 is used for quickly replacing the adsorbent particles for adsorbing water in air, and the quick replacement mechanism 2 comprises a set of support frames 201 and a set of first hole blocks 209.
[0041] In this embodiment, when the generator body 3 needs to be run, the temperature sensor 106 and the humidity sensor 105 are started by the controller 119 at this time. The temperature sensor 106 and the humidity sensor 105 started at this time will detect the humidity inside the space composed of the heat insulation shell 101, the first top plate 102 and the second top plate 103 and the temperature of the surface of the generator body 3 at all times, and will transmit the temperature data and the humidity data detected each time to the controller 119 in the form of an electrical signal. After receiving the temperature data and the humidity data, the controller 119 will compare each humidity data and each temperature data with the humidity threshold value and the temperature threshold value respectively. When the humidity data is higher than the humidity threshold value set by the controller 119 in advance, the controller 119 will start one of the electric valves 111 (corresponding to the processing box 108) and the fan body 123 at this time. The air outlet end of the fan body 123 started at this time will blow air into the inside of the heat insulation shell 101 through the round hole reserved on the other side plate surface of the heat insulation shell 101. The air entering the inside of the heat insulation shell 101 will be transported into the inside of each manifold pipe 118 under the cooperation of the first top plate 102 and the second top plate 103, and then into the inside of the corresponding connector 116, and then into the inside of the second multi-way pipe 115, and then into the inside of the flow divider 112, and then into the inside of the processing box 108 through the electric valve 111 with the open valve, and also part of the air enters the space near the processing box 108 in the feed pipe 207 (separated by the stop block 208). When the air contacts the adsorbent particles in the processing box 108 and the adsorbent particles in the space near the processing box 108 in the feed pipe 207, the moisture carried by the air will be removed by the adsorbent particles at this time. The dried air will then enter the inside of the corresponding one-way valve 113, and then into the inside of the first multi-way pipe 114, and then into the inside pipe of the radiator 120, and then into the inside of the communication pipe 121, and then into the inside of the fan cover 122, and then back to the inside of the fan body 123 for new circulation. When the humidity data received by the controller 119 is lower than the humidity threshold value set by the controller 119 in advance, the controller 119 will close the fan body 123 and close one of the electric valves 111 at this time. When the generator body 3 generates electricity and the temperature data received by the controller 119 is higher than the temperature threshold value set by the controller 119 in advance, the controller 119 will start the fan body 123, the other electric valve 111 (corresponding to the L-shaped pipe 125) and the radiator 120 at this time. The air entering the inside of the flow divider 112 (the air carries heat at this time, the heat is generated when the generator body 3 runs) will enter the inside of the L-shaped pipe 125 through the other electric valve 111 with the open valve, and then enter the inside of the corresponding one-way valve 113, and then pass through the first multi-way pipe 114 and enter the inside pipe of the radiator 120. When the air carrying heat enters the inside of the radiator 120, the radiator 120 will lower its temperature at this time.The air cooled down will return to the inside of the space again, and so on, so as to forcibly cool the generator body 3. When the temperature data received by the controller 119 is lower than the temperature threshold set by the controller 119 in advance, the controller 119 will turn off the fan body 123, the other electric valve 111 and the radiator 120, so as to realize the forced cooling operation of the generator body 3.
[0042] Embodiment two: according to Figures 1-3 and Figures 5-14As shown, the cooling mechanism 1 is provided with a quick replacement mechanism 2 for quickly replacing the adsorbent particles that adsorb water in the air, the quick replacement mechanism 2 includes a set of support frames 201 and a set of first perforated blocks 209, two discharge boxes 202 for containing the adsorbent particles are fixed between the opposite sides of the set of support frames 201, an electric cylinder 205 is arranged between the two discharge boxes 202, a trapezoidal block 206 is additionally arranged at the telescopic end of the electric cylinder 205, a feeding pipe 207 for conveying the adsorbent particles is additionally arranged at the discharge opening of the outer wall of one of the discharge boxes 202, a stop block 208 is movably penetrated through the outer wall of the feeding pipe 207, a connecting frame 210 is movably sleeved between the circular holes of the set of first perforated blocks 209, a round head rod 213 is fixed at the bottom of each of the two connecting ends of the lower part of the connecting frame 210, a discharge pipe 214 for conveying the adsorbent particles is additionally arranged at the feeding opening of the outer wall of the other discharge box 202, a baffle 215 is movably penetrated through the outer wall of the discharge pipe 214, a plurality of single opening pipes 217 are equidistantly fixed on the surface of the trapezoidal block 206, a T-shaped rod 218 is movably sleeved in each of the single opening pipes 217, a spring body 219 is arranged on the outer surface of each of the T-shaped rods 218, a box cover 203 is placed on the top of each of the discharge boxes 202, a plurality of rectangular rings 204 are additionally arranged at the bottom of one of the discharge boxes 202, the plurality of rectangular rings 204 are additionally arranged on the electric cylinder 205, the bottom end of each of the round head rods 213 is in contact with the surface of the trapezoidal block 206, the stop block 208 is used to control whether the adsorbent particles in one of the discharge boxes 202 can be conveyed away through the feeding pipe 207, the top of each of the two connecting ends of the upper part of the connecting frame 210 is fixed with the lower side of the stop block 208, a reset spring 211 is fixed at the top of each of the first perforated blocks 209, the two reset springs 211 are movably sleeved in the two connecting ends of the upper part of the connecting frame 210, the top ends of the two reset springs 211 are fixed with the lower side of the stop block 208, a set of second perforated blocks 212 are arranged below the stop block 208, each of the round head rods 213 is movably sleeved in each of the second perforated blocks 212, the baffle 215 is used to control whether the adsorbent particles entering from the feeding opening of the discharge pipe 214 can be conveyed into the other discharge box 202, a mounting seat 216 is movably sleeved on the outer wall of each of the single opening pipes 217, one end of each of the spring bodies 219 is fixed with the surface of each of the T-shaped rods 218, the other end of each of the spring bodies 219 is fixed with the surface of each of the mounting seats 216, each of the T-shaped rods 218 is fixed on the surface of the trapezoidal block 206, the cooling mechanism 1 includes a heat insulation shell 101, the bottom of the set of support frames 201 and the bottom of the heat insulation shell 101 are at the same horizontal plane, a processing box 108 is fixed on the surface of the other side plate of the heat insulation shell 101, each of the mounting seats 216 is additionally arranged at the bottom of the processing box 108, the inside of the discharge pipe 214 and the inside of the processing box 108 are communicated, the feeding end surface of the discharge pipe 214 is fixed with the bottom of the processing box 108,The inside of the feeding pipe 207 and the inside of the processing box 108 are communicated, the opening of the processing box 108 is provided with a cover plate 110, each first perforated block 209 and each second perforated block 212 are fixed on the surface of the cover plate 110, the discharge end of the feeding pipe 207 is fixed to penetrate the surface of the cover plate 110, and the surface of the other side plate of the heat insulation shell 101 is provided with a fan body 123 and a controller 119.
[0043] When the inside of the processing box 108 needs to be filled with adsorbent particles, the controller 119 is first used to start the electric cylinder 205, which drives the trapezoidal block 206 to move in the direction of the baffle 215 under the cooperation of all the rectangular rings 204, one of the discharge boxes 202 and all the support frames 201. The moving trapezoidal block 206 drives the two round rods 213 to move vertically upward under the cooperation of all the second perforated blocks 212. The moving two round rods 213 drive the connecting frame 210 to move vertically upward together under the cooperation of all the first perforated blocks 209. The moving connecting frame 210 also drives the stop block 208 to move, and at the same time, the connecting frame 210 also drives all the first perforated blocks 209 to be stretched, and at the same time, the trapezoidal block 206 also drives all the T-shaped rods 218 to move. Each T-shaped rod 218 drives the corresponding spring body 219 to be compressed under the cooperation of the corresponding mounting seat 216, the corresponding single-opening pipe 217, the discharge pipe 214 and the baffle 215 (at this time, each T-shaped rod 218 moves toward the inside of the corresponding single-opening pipe 217 while the corresponding spring body 219 is compressed). When the bottom slope of the stop block 208 is at the same level as the top slope of the inner wall of the feeding pipe 207, the controller 119 temporarily stops the electric cylinder 205. The adsorbent particles in one of the discharge boxes 202 flow out of the discharge port and flow into the inside of the processing box 108 through the feeding pipe 207. When the inside of the processing box 108 is filled with adsorbent particles, the controller 119, the electric cylinder 205, the rebound force of each spring body 219, the rebound force of each reset spring 211 and the cooperation of the previous linkage components are used to reset each T-shaped rod 218 and the stop block 208 to their original positions. When it is necessary to replace the adsorbent particles in the inside of the processing box 108 and the space near the processing box 108, the controller 119 is first used to start the electric cylinder 205, which drives the trapezoidal block 206 to move away from the baffle 215. The moving trapezoidal block 206 drives all the T-shaped rods 218 to move, and each T-shaped rod 218 drives the baffle 215 to move together under the cooperation of the corresponding spring body 219, the corresponding mounting seat 216 and the corresponding single-opening pipe 217. The bottom end of each round rod 213 also slides on the top plane of the trapezoidal block 206. When the side of the baffle 215 away from the single-opening pipe 217 is at the same level as the inner wall of the discharge pipe 214, the controller 119 temporarily stops the electric cylinder 205. The used adsorbent particles in the inside of the processing box 108 flow out of the discharge port and enter the inside of the discharge pipe 214. The used adsorbent particles near the processing box 108 in the inside of the feeding pipe 207 also enter the discharge pipe 214 through the processing box 108 and then enter another discharge box 202.When the outlet of the discharge pipe 214 is filled with each adsorbent particle, the baffle 215 is reset to the original position at this time by the cooperation of the controller 119, the electric cylinder 205 and the previous linkage components, and then the above-mentioned rapid feeding steps are repeated to fill the inside of the processing box 108 with new adsorbent particles, that is, the rapid replacement operation of the adsorbent particles is realized, and the forced cooling device can be quickly put into use.
[0044] The effect and working principle of the whole mechanism are as follows:
[0045] In the preparation stage, the humidity sensor 105, the temperature sensor 106 (infrared type), all the electric valves 111, the radiator 120 (fan type), the fan body 123, the electric cylinder 205 and the controller 119 are connected according to the electrical safety connection criteria and requirements, then the controller 119 is connected to the mains or power supply device through the prepared cable, then the main shaft of the generator body 3 is connected to the output shaft of the prime mover (energy input device), at the same time, the generator body 3 is connected to the transformer, the transformer is connected to the power grid, then the controller 119 is turned on, the initial interface is entered, then various parameters such as the temperature threshold, the humidity threshold and the rotating speed of the fan body 123 are set, then the box cover 203 placed on the top of one of the discharge boxes 202 is removed, then an appropriate amount of adsorbent particles (3A molecular sieve particles) is injected into the inside of the discharge box 202, and finally the box cover 203 is installed back to the original position.
[0046] When the inside of the processing box 108 needs to be filled with adsorbent particles, the controller 119 first starts the electric cylinder 205, which drives the trapezoidal block 206 to move towards the baffle 215 under the cooperation of all the rectangular rings 204, one of the discharge boxes 202 and all the support frames 201. Then the moving trapezoidal block 206 drives the two round head rods 213 to move vertically upwards under the cooperation of all the second perforated blocks 212. Next, the two moving round head rods 213 drive the connecting frame 210 to move vertically upwards under the cooperation of all the first perforated blocks 209. After that, the moving connecting frame 210 also drives the stop block 208 to move, and at the same time, the moving connecting frame 210 also drives all the reset springs 211 to be stretched under the cooperation of all the first perforated blocks 209. At the same time, the moving trapezoidal block 206 also drives all the T-shaped rods 218 to move, and each moving T-shaped rod 218 drives the corresponding spring body 219 to be compressed under the cooperation of the corresponding mounting seat 216, the corresponding single-opening pipe 217, the discharge pipe 214 and the baffle 215 (at this time, each T-shaped rod 218 moves towards the inside of the corresponding single-opening pipe 217 while the corresponding spring body 219 is compressed). When the bottom slope of the stop block 208 is at the same level as the top slope of the inner wall of the feed pipe 207, the controller 119 stops the electric cylinder 205, and the adsorbent particles in one of the discharge boxes 202 flow out of the discharge port, flow into the inside of the processing box 108 through the feed pipe 207. When the inside of the processing box 108 is filled with adsorbent particles, the controller 119, the electric cylinder 205, the rebound force of each spring body 219, the rebound force of each reset spring 211 and the cooperation of the previous linkage components are used to reset each T-shaped rod 218 and the stop block 208 to their original positions.
[0047] compared with the humidity threshold value and the temperature threshold value respectively, when the humidity data is higher than the humidity threshold value set by the controller 119 in advance, at this time the controller 119 will start one of the electric valves 111 (corresponding to the processing box 108) and the fan body 123, at this time the air outlet end of the started fan body 123 will blow air into the inside of the heat preservation shell 101 through the round hole reserved on the other side plate surface of the heat preservation shell 101, and the air entering the inside of the heat preservation shell 101 will be transported into the inside of each manifold 118 under the cooperation of the first top plate 102 and the second top plate 103, and then into the inside of the corresponding connector 116, and then converged into the inside of the second multi-way pipe 115, and then transported into the inside of the flow divider 112, and then enter the inside of the processing box 108 through the opened one of the electric valves 111, and at the same time part of the air also enters the space of the feed pipe 207 close to the processing box 108 (separated by the block 208), when the air contacts the adsorbent particles in the inside of the processing box 108 and the adsorbent particles in the space of the feed pipe 207 close to the processing box 108, at this time the moisture carried by the air will be adsorbed and removed by the adsorbent particles, and then the dried air will enter the inside of the corresponding one-way valve 113, and then transported into the inside of the first multi-way pipe 114, and then transported into the inside pipe of the radiator 120, and then transported back to the inside of the fan body 123 through the fan cover 122 for new circulation, when the humidity data received by the controller 119 is lower than the humidity threshold value set by the controller 119 in advance, at this time the controller 119 will close the fan body 123 and close one of the electric valves 111, when the generator body 3 generates electricity and the temperature data received by the controller 119 is higher than the temperature threshold value set by the controller 119 in advance, at this time the controller 119 will start the fan body 123, the other electric valve 111 (corresponding to the L-shaped pipe 125) and the radiator 120, at this time the air entering the inside of the flow divider 112 (at this time the air carries heat, and the heat is generated when the generator body 3 runs) will enter the inside of the L-shaped pipe 125 through the opened other electric valve 111, and then enter the inside of the corresponding one-way valve 113, and then pass through the first multi-way pipe 114 and enter the inside pipe of the radiator 120, when the air carrying heat enters the inside of the radiator 120, at this time the radiator 120 will lower the temperature of the entering air,The air cooled down will return to the space inside again, and so on, so as to forcibly cool the generator body 3. When the temperature data received by the controller 119 is lower than the temperature threshold set by the controller 119 in advance, the controller 119 will turn off the fan body 123, the other electric valve 111 and the radiator 120.
[0048] When the adsorbent particles inside the processing box 108 and the space near the feeding pipe 207 close to the processing box 108 need to be replaced, the controller 119 is used to start the electric cylinder 205 first, so that the electric cylinder 205 drives the trapezoidal block 206 to move (away from the baffle 215), at this time, the trapezoidal block 206 drives all the T-shaped rods 218 to move, and each T-shaped rod 218 drives the baffle 215 to move together under the cooperation of the corresponding spring body 219, the corresponding mounting seat 216 and the corresponding single-opening pipe 217, and the bottom end of each round head rod 213 also slides on the top plane of the trapezoidal block 206. When the side of the baffle 215 away from the single-opening pipe 217 is at the same horizontal plane as the inner wall of the discharging pipe 214, the controller 119 is used to pause the electric cylinder 205, at this time, the used adsorbent particles inside the processing box 108 flow away from the discharge port position and enter the inside of the discharging pipe 214, and the used adsorbent particles near the processing box 108 inside the space of the feeding pipe 207 also pass through the processing box 108 and enter the inside of the discharging pipe 214, and then enter another discharging box 202 for storage. When each adsorbent particle flows out of the outlet of the discharging pipe 214, the controller 119, the electric cylinder 205 and the previous linkage components are used to reset the baffle 215 to the original position, and then the steps of the above rapid feeding stage are repeated to fill the processing box 108 with new adsorbent particles.
[0049] The heat insulation shell 101 is composed of two heat insulation side plates, a heat insulation front plate, a heat insulation back plate, a heat insulation bottom plate, a support block, a strip-shaped angle steel and a reinforcing plate. The strip-shaped angle steel is used to fix the two heat insulation side plates, the heat insulation front plate, the heat insulation back plate and the heat insulation bottom plate together, and the reinforcing plate is used to enhance the stability of the two heat insulation side plates, the heat insulation front plate and the heat insulation bottom plate after being fixed together.
[0050] The gas inlet outlet of the processing box 108 and the gas outlet outlet of the processing box 108 are fixed with porous isolation sheets in advance, which are used to prevent the adsorbent particles from entering the gas inlet and outlet of the processing box 108.
[0051] Among them, the heat insulation shell 101, the humidity sensor 105, the temperature sensor 106, the adsorption layer 109 (composed of a plurality of adsorbent particles), the electric valve 111, the connector 116, the controller 119 (PLC controller), the radiator 120, the fan body 123, the electric cylinder 205 and the generator body 3 are all prior art, and their models can be selected according to actual conditions, and will not be explained too much here.
[0052] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can make modifications to the technical solutions recorded in the foregoing embodiments, or make equivalent replacements to part of the technical features, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A forced cooling device for a permanent magnet generator, comprising a cooling mechanism (1), characterized in that: The cooling mechanism (1) is used to cool the permanent magnet generator. The cooling mechanism (1) is equipped with a quick replacement mechanism (2). The quick replacement mechanism (2) is used to quickly replace the adsorbent particles that adsorb moisture in the air. The quick-change mechanism (2) includes a set of support frames (201) and a set of first perforated blocks (209). Two discharge boxes (202) for collecting adsorbent particles are fixed between opposite sides of the set of support frames (201). An electric cylinder (205) is provided between the two discharge boxes (202). A trapezoidal block (206) is installed on the telescopic end of the electric cylinder (205). A feed pipe (207) for conveying adsorbent particles is installed at the discharge port on the outer wall of one of the discharge boxes (202). A baffle (208) movably passes through the outer wall of the feed pipe (207). A set of first perforated blocks (209) A connecting frame (210) is movably sleeved between the round holes of 209). The bottom of the two connecting ends of the connecting frame (210) is fixed with a round-headed rod (213). A discharge pipe (214) for conveying adsorbent particles is installed at the feed inlet of the outer wall of another feeding box (202). A baffle (215) is movably passed through the outer wall of the discharge pipe (214). Multiple single-opening pipes (217) are fixed at equal intervals on the surface of the trapezoidal block (206). A T-shaped rod (218) is movably sleeved inside each single-opening pipe (217). A spring body (219) is provided on the outer surface of each T-shaped rod (218).
2. The forced cooling device for the permanent magnet generator according to claim 1, characterized in that: Each of the feeding boxes (202) has a lid (203) on top, and a plurality of rectangular rings (204) are installed at the bottom of one of the feeding boxes (202). The plurality of rectangular rings (204) are installed on an electric cylinder (205), and the bottom circular surface of each round-headed rod (213) is in contact with the surface of the trapezoidal block (206).
3. The forced cooling device for the permanent magnet generator according to claim 1, characterized in that: The stop block (208) is used to control whether the adsorbent particles inside one of the discharge boxes (202) can be conveyed away through the feed pipe (207). The top of the two upper connecting ends of the connecting frame (210) is fixed to the lower side of the stop block (208). Each of the first perforated blocks (209) has a return spring (211) fixed on its top. The two upper connecting ends of the connecting frame (210) are respectively movably sleeved inside the two return springs (211).
4. The forced cooling device for a permanent magnet generator according to claim 3, characterized in that: The top ends of the two reset springs (211) are fixed to the lower side of the stop block (208). A set of second perforated blocks (212) is provided below the stop block (208). Each round-headed rod (213) is movably sleeved inside each second perforated block (212). The baffle (215) is used to control whether the adsorbent particles entering from the feed inlet of the discharge pipe (214) can be transported to another discharge box (202).
5. The forced cooling device for the permanent magnet generator according to claim 4, characterized in that: Each of the single-opening tubes (217) has a mounting base (216) movably fitted on its outer wall. One end of each spring body (219) is fixed to the surface of each T-shaped rod (218), and the other end of each spring body (219) is fixed to the surface of each mounting base (216). Each T-shaped rod (218) is fixed to the surface of the trapezoidal block (206).
6. The forced cooling device for the permanent magnet generator according to claim 5, characterized in that: The cooling mechanism (1) includes a heat insulation shell (101). The bottom of a set of support frames (201) and the bottom of the heat insulation shell (101) are on the same horizontal plane. A first top plate (102) and a second top plate (103) are placed on the top of the heat insulation shell (101). The first top plate (102) and the second top plate (103) are in contact with each other. A set of fixing blocks (104) are placed on the surface of the first top plate (102) and the surface of the second top plate (103). The bottom snap-fit ends of the two sets of fixing blocks (104) respectively move through the top of the two mounting ends of the heat insulation shell (101). The two sets of fixing blocks (104) are respectively installed on the top of the two mounting ends of the heat insulation shell (101). A humidity sensor (105), a temperature sensor (106) and two limiting rings (107) are installed on the surface of one side plate of the heat insulation shell (101).
7. The forced cooling device for a permanent magnet generator according to claim 6, characterized in that: The detection ends of the humidity sensor (105) and the temperature sensor (106) extend into the interior of the heat insulation housing (101). One side plate of the heat insulation housing (101) is located between two limiting rings (107). A processing box (108) is fixed on the surface of the other side plate of the heat insulation housing (101). Each mounting base (216) is installed at the bottom of the processing box (108). The interior of the discharge pipe (214) is connected to the interior of the processing box (108). The inlet end face of the discharge pipe (214) is fixed to the bottom of the processing box (108). The interior of the inlet pipe (207) is connected to the interior of the processing box (108). An adsorption layer (109) is provided inside the processing box (108). A cover plate (110) is installed at the opening of the processing box (108).
8. The forced cooling device for the permanent magnet generator according to claim 7, characterized in that: Each of the first perforated block (209) and each of the second perforated block (212) is fixed to the surface of the cover plate (110). The discharge end of the feed pipe (207) is fixedly inserted through the surface of the cover plate (110). An L-shaped pipe (125) is fixed on the processing box (108). The air inlet end of the L-shaped pipe (125) and the side air inlet end of the processing box (108) are both connected to an electric valve (111). The two electric valves (111) The air inlet is connected to a splitter (112), the air outlet of the L-shaped tube (125) and the top air outlet of the processing box (108) are both connected to a one-way valve (113), the air outlets of the two one-way valves (113) are connected to a first multi-port pipe (114), the air inlet of the splitter (112) is connected to a second multi-port pipe (115), and the two air inlets of the second multi-port pipe (115) are both connected to a connector (116).
9. The forced cooling device for a permanent magnet generator according to claim 8, characterized in that: The lower side of the heat insulation shell (101) is fixed with a plurality of perforated plates (117). Each perforated plate (117) is provided with a manifold (118) between its interior and exterior. The air outlet of each manifold (118) is connected to the air inlet of each connector (116). Each air inlet of each manifold (118) is fixedly penetrated through the surface of the other side plate of the heat insulation shell (101). The interior of each manifold (118) is connected to the interior of the heat insulation shell (101). A set of mounting posts (124) is fixed on the surface of the other side plate of the heat insulation shell (101). A radiator (120) is installed between the set of mounting posts (124). The air inlet of the side of the radiator (120) near the bottom is connected to the air outlet of the first multi-port pipe (114).
10. The forced cooling device for a permanent magnet generator according to claim 9, characterized in that: The air outlet end of the radiator (120) near the top is connected to a connecting pipe (121), and the air outlet end of the connecting pipe (121) is connected to a fan cover (122). A fan body (123) and a controller (119) are installed on the surface of the other side plate of the heat insulation housing (101). The air outlet end of the fan body (123) is connected to a pre-reserved round hole on the surface of the other side plate of the heat insulation housing (101). The fan cover (122) is installed on the air inlet end of the fan body (123). A generator body (3) is installed on the bottom of the inner wall of the heat insulation housing (101). The main shaft of the generator body (3) is rotatably connected to the inside of a pre-reserved round hole on one side plate of the heat insulation housing (101) through a bearing. The main shaft of the generator body (3) is movably sleeved between the inside of two limiting rings (107).