Adjustable heat exchange pipeline bending equipment

By coordinating the design of the feeding component, bending component, and guide wheel component of the adjustable heat exchange pipe bending equipment, the limitations of existing equipment in bending complex shapes of aviation pipes have been solved, achieving efficient and precise pipe bending, improving the forming efficiency and consistency of the equipment, and reducing costs.

CN120901135APending Publication Date: 2025-11-07ZHEJIANG CHANGXING HELIANG INTELLIGENT EQUIP CO LTD +1
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Patent Information

Application Number
CN202511312953.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-15
Publication Date
2025-11-07

AI Technical Summary

Technical Problem

Existing pipe bending equipment has limitations when facing the complex piping requirements of the aviation field, especially the bending of spiral pipes. It is difficult to meet the processing requirements of complex shapes, resulting in installation difficulties, poor sealing, and poor fluid transport, which affects the safety performance and operational stability of aircraft.

Method used

An adjustable heat exchange pipe bending device is adopted, which combines a feeding component, a bending component, and a guide wheel component to achieve flexible flipping and precise bending of the pipe. Through the spiral groove and the bending diameter adjustment mechanism, bending at multiple angles and with multiple radii can be achieved to meet the needs of complex layouts.

Benefits of technology

It enables efficient and precise bending of pipelines, improves the forming efficiency and consistency of spiral pipes, avoids problems such as misalignment of interfaces and poor sealing, reduces equipment investment costs, and improves the versatility and cost-effectiveness of the equipment.

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Abstract

The invention relates to the technical field of pipeline bending, in particular to adjustable heat exchange pipeline bending equipment which is used for solving the problem that in the prior art, bending limitation is large. Comprising a feeding part used for conveying a feeding pipeline and a bending part used for bending the feeding pipeline, the feeding part comprises a feeding base, a feeding groove is formed in the upper end of the feeding base, and a plurality of feeding supporting rollers are rotationally arranged at the bottom of the feeding groove; the multiple feeding supporting rollers form a conveying face for conveying a feeding pipeline, the feeding base is connected with a position adjusting component used for adjusting the positions of the feeding base and the bending component, design is carried out according to existing requirements, multi-section bending of the pipeline can be achieved, meanwhile, bending of a spiral pipe can be constructed, and the bending efficiency of the spiral pipe is improved. And in addition, the bending radiuses of the two bending modes can be adjusted, the requirement for different bending radians is met, and the problem that an existing bending mode is limited is solved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of pipe bending, in particular to an adjustable heat exchange pipe bending device. BACKGROUND

[0002] The aviation pipeline plays a very key role in the operation of the aircraft, and undertakes the heavy task of transporting various fluids such as fuel, lubricating oil, hydraulic oil, oxygen, etc., and is the "lifeline" to ensure the normal operation of the aircraft system. According to the difference of the transported fluid, the aviation pipeline can be divided into fuel system pipeline, oil system pipeline, hydraulic system pipeline, oxygen system pipeline and other categories. These pipeline systems are usually composed of a closed channel by a pipe, a joint, a pipe nut, a sleeve, a seal, a pipe clamp and other components to ensure the stable flow of fluid and effective energy transfer.

[0003] In the field of aviation, various types of pipelines need to be accurately bent according to the complex spatial layout and system operation requirements of the aircraft interior to successfully complete the fluid transportation task. For example, the fuel pipeline of the aircraft engine needs to accurately transport fuel from the fuel tank to the combustion chamber, and the pipeline route needs to closely match the structure and installation position of the engine, which cannot be achieved without precise bending of the pipeline. For example, the hydraulic system pipeline needs to ensure that the hydraulic oil is stably transported to various execution components under high pressure, and also needs to be bent to reasonably layout the pipeline. The existing patent CN118976807B discloses a pipe bending device for pipe processing, which can complete bending operation for some pipelines, but when facing the complex bending requirements of aviation pipelines, especially for spiral state pipeline bending with special space trajectory requirements, the device has great limitations and cannot meet the bending requirements of complex shapes of aviation pipelines, which may cause problems such as difficult pipeline installation, poor sealing, poor fluid transportation, etc., thereby affecting the safety performance and operation stability of the aircraft.

[0004] Therefore, the present application provides an adjustable heat exchange pipe bending device to eliminate the drawbacks of the existing device. SUMMARY

[0005] The present application aims to provide an adjustable heat exchange pipe bending device to solve the problem of large bending limitations in the prior art.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: An adjustable heat exchange pipe bending device, comprising a feeding component for conveying a feeding pipe and a bending component for bending the feeding pipe: The feeding component comprises a feeding seat, the upper end of the feeding seat is provided with a feeding groove, the bottom of the feeding groove is rotatably provided with a plurality of feeding support rollers, the plurality of feeding support rollers form a conveying surface for conveying the feeding pipe, the feeding seat is connected with a position adjusting component for adjusting the position of the feeding seat and the bending component, the initial position of the feeding pipe and the bending component on the feeding component can be adjusted through the position adjusting component, the end of the feeding seat is provided with a guide wheel component for guiding and overturning the feeding pipe, so as to adjust the bending direction and the feeding of the bending. The bending component comprises a bending base, the upper end of the bending base is provided with a bending support, the bending support is fixedly provided with a mounting outer frame, the inner side of the mounting outer frame is rotatably provided with a bending disc, the bending disc is connected with a bending driving member for driving the rotation of the bending disc, the end of the bending disc is arrayed with a plurality of bending strips, the plurality of bending strips form a cylinder structure matched with the spiral pipe, the outer side of the bending strip is provided with a spiral groove matched with the rotation angle of the target pipe, the end of the cylinder structure is provided with a pipe end clamping mechanism for clamping the end of the feeding pipe, the surface of the bending strip close to the bending disc is provided with a planar bending groove, and one of the bending strips is provided with an auxiliary clamping member for clamping the end of the feeding pipe.

[0007] Based on the above technical scheme, the application further provides the following optional technical schemes. In an optional scheme, the auxiliary clamping member comprises a first clamping plate fixed on the bending strip, a second clamping plate is arranged above the first clamping plate in a matched mode, the upper side of the second clamping plate is connected with a clamping connecting frame, the upper end of the clamping connecting frame is connected with one end of a clamping vertical arm, the other end of the clamping vertical arm is connected with the output end of a first clamping push rod, the clamping vertical arm is slidably arranged on a clamping horizontal arm, and the lower end of the clamping horizontal arm is fixedly connected with the upper side of the bending strip.

[0008] In an optional scheme, the plurality of spiral grooves form a spiral track, and the plurality of bending grooves form a planar bending track, and the spiral track and the planar bending track are through.

[0009] In an alternative: the bending disc is further provided with a radial position adjusting mechanism for adjusting the radial position of the bending long strip, the radial position adjusting mechanism is used to adjust the radial position of the bending long strip on the bending disc, so as to adjust the bending radius of the cylinder structure, the bending disc is provided with radial sliding grooves corresponding to the number of bending long strips, a radial sliding block is slidably arranged in each radial sliding groove, the radial sliding block has an I-shaped structure, the side surface of the radial sliding block is fixedly connected with the end of the bending long strip, the other side of the radial sliding block is fixedly provided with a radial adjusting pin shaft, the side surface of the bending disc is provided with an adjusting turntable, the adjusting turntable is arrayed with a plurality of adjusting pin grooves, the adjusting pin grooves are slidably matched with the radial adjusting pin shaft, the center of the adjusting turntable is fixedly provided with a center shaft, the center shaft is rotatably arranged on an adjusting frame plate, the adjusting frame plate is arranged on the bending disc, the end of the center shaft is fixedly provided with a worm gear, the upper side of the worm gear is meshed with a worm, the worm is driven by a radial adjusting motor, the other end of the radial adjusting motor is rotatably connected with the center shaft on the adjusting frame plate.

[0010] In an alternative: the pipe end clamping mechanism comprises a clamping frame, the clamping frame is provided with an extending gap on the bending long strip, the inner side of the clamping frame is provided with a fixed camber surface and a movable clamping block matched with the fixed camber surface, the clamping surface of the movable clamping block is provided with a movable camber surface, the other end of the movable clamping block is connected with the output end of a clamping pusher through a push link, the clamping pusher is connected with a plurality of positioning side rods, the other end of the positioning side rod is fixedly connected with the surface of the bending disc.

[0011] In an alternative: the bending driving member comprises a bending gear ring arranged on the outer side of the bending disc, the lower side of the bending gear ring is meshed with a bending gear, the bending gear is driven by a bending motor, the bending support is provided with a motor bracket facilitating the installation of the bending motor.

[0012] In an alternative: the guide wheel component comprises a turnover ring, the inner side of the turnover ring is symmetrically provided with two adjusting cross beams, a second guide wheel and a first guide wheel are rotatably arranged between the two adjusting cross beams, the second guide wheel and the first guide wheel are both provided with camber surfaces matched with the feeding pipe, the second guide wheel is driven by a pipe feeding motor, the pipe feeding motor is fixedly arranged on the adjusting cross beam, the outer side of the turnover ring is rotatably provided with a bearing outer ring, the outer side of the bearing outer ring is fixedly connected with the outer side of the feeding seat through a turnover positioning frame, the turnover positioning frame is provided with a steering driving member driving the rotation of the turnover ring.

[0013] In an alternative: the steering driving member comprises a turnover motor arranged on the turnover positioning frame, the output end of the turnover motor is provided with a turnover gear, the outer side of the turnover ring is provided with a turnover gear ring, the turnover gear ring is meshed with the turnover gear, the clamping surfaces of the second guide wheel and the first guide wheel are provided with anti-skid layers.

[0014] In an optional scheme, the rotating shafts on both sides of the first guide wheel are connected with the adjusting sleeve, the adjusting sleeve is slidingly arranged on the adjusting cross beam, a locking knob is arranged on the outer side of the adjusting sleeve in a threaded manner, the surface of the adjusting cross beam is provided with a locking hole, and the inner end of the locking knob is matched with the locking hole.

[0015] In an optional scheme, the position adjusting component comprises a feeding base, the feeding base is slidingly arranged on horizontal guide rods, the horizontal guide rods are arranged in pairs and are arranged in the feeding direction of the feeding pipe, the end of the feeding base is connected with the output end of the horizontal pushing member through a horizontal connecting rod, and the upper end of the feeding base is provided with a height adjusting member for adjusting the height of the feeding seat.

[0016] In an optional scheme, the height adjusting member comprises lifting guide rods arranged at four corner positions of the upper end of the feeding base, a lifting guide sleeve is slidingly arranged on each lifting guide rod, adjacent lifting guide sleeves are connected through floating frames, a plurality of lifting guide sleeves are connected through a cross frame, a lifting screw sleeve is fixedly arranged at the lower end of the cross frame, a lifting screw rod is arranged on the lower end of the lifting screw sleeve in a threaded manner, the lower end of the lifting screw rod is connected with the output end of a lifting motor, and the lifting motor is mounted on the upper end of the feeding base.

[0017] In an optional scheme, two transverse guide rods are arranged on the lifting guide sleeve, the transverse guide rods are arranged in a direction perpendicular to the feeding direction of the feeding pipe, a horizontal screw sleeve is fixedly arranged at the lower end of the feeding seat, a transverse screw rod is arranged in the horizontal screw sleeve in a matched manner, one end of the transverse screw rod is rotatably connected with the floating frame, and the other end of the transverse screw rod is connected with the output end of a transverse motor.

[0018] Compared with the prior art, the beneficial effects of the present application are as follows: The guide wheel component provided by the present application has the functions of guiding and overturning, can drive the pipe to be flexibly overturned during pipeline conveying, can accurately apply bending force to different axial positions and different circumferential angles of the pipe in combination with the stable transmission of the feeding component, can easily complete the differential direction bending of the same pipe at different positions, completely solves the problem that the traditional equipment can only bend in one direction and at one angle, and meets the processing needs of the complex layout of heat exchange pipelines. Through the cooperative design of stable feeding, transverse linkage and spiral groove guiding, the feeding component ensures the uniform and stable feeding of the pipeline, the position adjusting component drives the pipeline to accurately move transversely, the outer spiral groove of the bending long strip of the bending component forms a continuous spiral track, and the three components cooperate to make the pipeline naturally fit the spiral track during bending, so that the spiral pipe processing can be completed at one time without the need for multiple positioning and adjustment, the spiral pipe forming efficiency is greatly improved, the consistency of the spiral pitch and the spiral diameter is ensured, and the problems of interface misalignment and poor sealing caused by traditional segmented processing are avoided. The present application realizes accurate regulation of the bending radius through the bending radius adjusting mechanism: the radial sliding groove on the bending disc cooperates with the radial sliding block, and the radial positions of multiple bending long strips can be adjusted synchronously or independently by combining the transmission structure of the adjusting turntable and the worm gear, so that the bending radius of the cylinder structure is flexibly changed, which can not only meet the radian adjustment of plane bending, but also adapt to the diameter change of spiral bending, significantly reduce the enterprise equipment investment cost, and improve the equipment versatility and cost performance. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the present application.

[0020] Figure 2 It is another side structural schematic diagram of the present application.

[0021] Figure 3 It is a structural schematic diagram of the feeding component on one side of the present application.

[0022] Figure 4 It is a structural schematic diagram of the feeding component on the other side of the present application.

[0023] Figure 5 It is a structural schematic diagram of the turnover ring of the present application.

[0024] Figure 6 It is a structural schematic diagram of the bending component on one side of the present application.

[0025] Figure 7 It is a structural schematic diagram of the bending component on the other side of the present application.

[0026] Figure 8 It is a structural schematic diagram of the pipe end clamping mechanism of the present application.

[0027] Figure 9 It is a spiral pipe finished product diagram of the present application.

[0028] Figure 10 It is a single-direction bending finished product diagram of the present application.

[0029] Figure 11 It is a multi-direction bending finished product diagram of the present application.

[0030] Legend of the drawing: feeding component 100, feeding pipe 200, bending component 300; 101. Feeding base, 102. Lifting screw sleeve, 103. Lifting screw, 104. Lifting motor, 105. Horizontal guide rod, 106. Horizontal connecting rod, 107. Horizontal pusher, 108. Locking button, 109. Locking hole, 110. Adjusting beam, 111. Adjusting slide sleeve, 112. First guide wheel, 113. Feeding pipe motor, 114. Second guide wheel, 115. Tilting ring, 116. Tilting positioning frame, 117. Bearing outer ring, 118. Horizontal motor, 119. Floating frame, 120. Cross, 121. Horizontal guide rod, 122. Feeding seat, 123. Feeding support roller, 124. Feeding trough, 125. Lifting guide rod, 126. Lifting guide sleeve, 127. Tilting motor, 128. Tilting gear, 129. Tilting gear ring, 130. Bending base 301, bending bracket 302, bending gear 303, mounting frame 304, radial slide groove 305, radial slider 306, bending disc 307, bending toothed ring 308, first clamping plate 309, first clamping push rod 310, clamping connecting frame 311, clamping horizontal arm 312, clamping vertical arm 313, second clamping plate 314; 315. Bending strip 316. Spiral groove 317. Pipe end clamping mechanism 318. Motor frame 319. Bending motor 319. Worm gear 320. Worm 321. Adjusting frame plate 322. Radial adjusting motor 323. Radial adjusting pin 324. Adjusting turntable 325. Adjusting pin groove 326. Central shaft 327. Fixed arc surface 328, clamping frame 329, pushing connecting rod 330, clamping pushing component 331, positioning side rod 332, movable clamping block 333, movable arc surface 334, planar bending groove 335. Detailed Implementation

[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] Example 1 like Figures 1-11 As shown, this embodiment of the invention provides an adjustable heat exchange pipe bending device, including a feeding component 100 for conveying a feeding pipe 200 and a bending component 300 for bending the feeding pipe 200. The feeding component 100 comprises a feeding seat 123, the upper end of the feeding seat 123 is provided with a feeding groove 125, the bottom of the feeding groove 125 is rotatably provided with a plurality of feeding support rollers 124, the plurality of feeding support rollers 124 constitutes a conveying surface for conveying the feeding pipeline 200, the feeding seat 123 is connected with a position adjusting component for adjusting the position of the feeding seat 123 and the bending component 300, the initial position of the feeding pipeline 200 and the bending component 300 on the feeding component 100 can be adjusted through the position adjusting component, the end of the feeding seat 123 is provided with a guide wheel component for guiding and overturning the feeding pipeline 200, so as to adjust the bending direction and the feeding of the bending; The bending component 300 comprises a bending base 301, the upper end of the bending base 301 is provided with a bending support 302, the bending support 302 is fixedly provided with a mounting outer frame 304, the inner side of the mounting outer frame 304 is rotatably provided with a bending disc 307, the bending disc 307 is connected with a bending driving member for driving the rotation of the bending disc 307, the end of the bending disc 307 is arrayed with a plurality of bending long strips 315, the plurality of bending long strips 315 constitutes a cylindrical structure matched with the spiral pipe, the outer side of the bending long strip 315 is provided with a spiral groove 316 matched with the rotation angle of the target pipe type, the end position of the cylindrical structure is provided with a pipe end clamping mechanism 317 for clamping the end of the feeding pipeline 200, the surface of the bending long strip 315 close to the bending disc 307 is provided with a planar bending groove 335, so that the feeding pipeline 200 is in a plane during single bending, which is different from the spiral elbow pipe, one of the bending long strips 315 is fixedly provided with a first clamping plate 309, the upper side of the first clamping plate 309 is cooperatively provided with a second clamping plate 314, the upper side of the second clamping plate 314 is connected with a clamping connecting frame 311, the upper end of the clamping connecting frame 311 is connected with one end of a clamping vertical arm 313, the other end of the clamping vertical arm 313 is connected with the output end of a first clamping push rod 310, the clamping vertical arm 313 is slidably arranged in a clamping horizontal arm 312, the lower end of the clamping horizontal arm 312 is fixedly connected with the upper side of the bending long strip 315, when the feeding pipeline 200 is moved to the position of the bending disc 307, the feeding pipeline 200 is inserted into the first clamping plate 309, the second clamping plate 314 is lowered by the first clamping push rod 310, the end of the feeding pipeline 200 is clamped by the closure of the second clamping plate 314 and the first clamping plate 309, then the bending disc 307 is overturned, so as to bend the feeding pipeline 200; The plurality of spiral grooves 316 constitutes a spiral track, the plurality of bending grooves 335 constitutes a planar bending track, the spiral track and the planar bending track are through, so that the spiral pipe end can be synchronously planarly bent; The bending disc 307 is also provided with a bending radius adjusting mechanism for adjusting the radial position of the bending long strip 315. The radial position of the bending long strip 315 on the bending disc 307 is adjusted by the bending radius adjusting mechanism, so as to adjust the bending radius of the cylinder structure. The bending disc 307 is provided with radial sliding grooves 305 corresponding to the number of bending long strips 315. A radial sliding block 306 is slidingly arranged in each radial sliding groove 305. The radial sliding block 306 has an I-shaped cross section. The side surface of the radial sliding block 306 is fixedly connected with the end of the bending long strip 315. The other side of the radial sliding block 306 is fixedly provided with a radial adjusting pin shaft 324. The bending disc 307 is provided with an adjusting turntable 325. The adjusting turntable 325 is provided with a plurality of adjusting pin grooves 326 arranged in an array. The adjusting pin grooves 326 slidingly match with the radial adjusting pin shaft 324. The center of the adjusting turntable 325 is fixedly provided with a center shaft 327. The center shaft 327 is rotatably arranged on an adjusting frame plate 322. The adjusting frame plate 322 is arranged on the bending disc 307. The end of the center shaft 327 is fixedly provided with a worm gear 320. The upper side of the worm gear 320 is engaged with a worm shaft 321. The worm shaft 321 is driven by a radial adjusting motor 323. The other end of the radial adjusting motor 323 is rotatably connected with the center shaft 327 on the adjusting frame plate 322. Under the driving of the radial adjusting motor 323, the worm shaft 321 matches with the worm gear 320, so as to drive the center shaft 327 to rotate. The center shaft 327 drives the adjusting turntable 325 to rotate. The adjusting pin grooves 326 on the adjusting turntable 325 generate a pushing force on the radial adjusting pin shaft 324, so as to synchronously drive the plurality of radial sliding blocks 306 to slide along the radial sliding grooves 305, so as to adjust the diameter of the cylinder structure. In this way, the feeding pipe 200 with different spiral pipe diameters can be processed, Figure 9 The bending radius of the bending long strip 315 can also be adjusted. Figure 11 And Figure 10 The bending radius of the bending long strip 315 can also be adjusted. The pipe end clamping mechanism 317 includes a clamping frame 329. The clamping frame 329 is provided with an extension gap on the bending long strip 315, so as to extend the end of the feeding pipe 200 into the cylinder structure. The inner side of the clamping frame 329 is provided with a fixed arc surface 328 and a movable clamping block 333 matched with the fixed arc surface 328. The clamping surface of the movable clamping block 333 is provided with a movable arc surface 334. The other end of the movable clamping block 333 is connected with the output end of a clamping driving member 331 through a pushing connecting rod 330. The clamping driving member 331 is connected with a plurality of positioning side rods 332. The other end of the positioning side rod 332 is fixedly connected with the surface of the bending disc 307. The clamping driving member 331 generates a pushing force on the pushing connecting rod 330, so as to move the movable clamping block 333 towards the fixed arc surface 328, thereby clamping and fixing the end of the feeding pipe 200. The bending driving member comprises a bending tooth ring 308 arranged outside the bending disc 307, the lower side of the bending tooth ring 308 is engaged with a bending gear 303 driven by a bending motor 319, a motor frame 318 for mounting the bending motor 319 is arranged on the bending support 302, under the driving of the bending motor 319, the bending gear 303 cooperates with the bending tooth ring 308 to drive the bending disc 307 to rotate, and bending power is obtained; Figure 5 As shown, the guide wheel component comprises a turnover ring 115, two adjusting cross beams 110 are symmetrically arranged inside the turnover ring 115, a second guide wheel 114 and a first guide wheel 112 are rotatably arranged between the two adjusting cross beams 110, the second guide wheel 114 and the first guide wheel 112 are both provided with arc surfaces matched with the feeding pipe 200, the second guide wheel 114 is driven by a pipe feeding motor 113 fixed on the adjusting cross beam 110, a bearing outer ring 117 is rotatably arranged outside the turnover ring 115, the outside of the bearing outer ring 117 is connected and fixed with the outside of a feeding seat 123 through a turnover positioning frame 116, the turnover positioning frame 116 is provided with a steering driving member for driving the turnover ring 115 to rotate, the turnover ring 115 can be turned over through the steering driving member, so that the feeding pipe 200 can be turned over to adjust the bending direction of the feeding pipe 200; The steering driving member comprises a turnover motor 128 arranged on the turnover positioning frame 116, the output end of the turnover motor 128 is provided with a turnover gear 129, a turnover tooth ring 130 is arranged outside the turnover ring 115, the turnover tooth ring 130 is engaged with the turnover gear 129, the clamping surfaces of the second guide wheel 114 and the first guide wheel 112 are provided with anti-skid layers, under the driving of the turnover motor 128, the turnover gear 129 is matched with the bearing outer ring 117, so as to drive the turnover ring 115 to turn over, and the feeding pipe 200 clamped by the second guide wheel 114 and the first guide wheel 112 will be turned over, so as to bend the pipe in different directions, Figure 11 As shown; The shafts on both sides of the first guide wheel 112 are rotatably connected with the adjusting sliding sleeve 111, the adjusting sliding sleeve 111 is slidingly arranged on the adjusting cross beam 110, a locking knob 108 is threadedly arranged outside the adjusting sliding sleeve 111, the surface of the adjusting cross beam 110 is provided with a locking hole 109, the inner end of the locking knob 108 is matched with the locking hole 109, by rotating the locking knob 108, the end of the locking knob 108 can be inserted into the locking hole 109, so as to lock the position of the adjusting sliding sleeve 111, and the positions of the second guide wheel 114 and the first guide wheel 112 can be finely adjusted; The position adjusting component comprises a feeding base 101, the feeding base 101 is slidingly arranged on a horizontal guide rod 105, the horizontal guide rod 105 is provided with two, the horizontal guide rod 105 is consistent with the feeding direction of the feeding pipe 200, the end of the feeding base 101 is connected with the output end of a horizontal pusher 107 through a horizontal connecting rod 106, the horizontal pusher 107 generates a pushing force on the feeding base 101, so that the feeding base 101 moves close to or away from the bending component 300, the upper end of the feeding base 101 is provided with a height adjusting component for adjusting the height of the feeding seat 123; The height adjusting component comprises lifting guide rods 126 arranged at four corner positions of the upper end of the feeding base 101, a lifting guide sleeve 127 is slidingly arranged on each lifting guide rod 126, adjacent lifting guide sleeves 127 are connected through a floating frame 120, a plurality of lifting guide sleeves 127 are connected through a cross frame 121, a lifting screw sleeve 102 is fixedly arranged at the center position of the lower end of the cross frame 121, a lifting screw rod 103 is threadedly arranged at the lower end of the lifting screw sleeve 102, the lower end of the lifting screw rod 103 is connected with the output end of a lifting motor 104, the lifting motor 104 is installed at the upper end of the feeding base 101, under the driving of the lifting motor 104, the lifting screw sleeve 102 rotates relative to the lifting screw rod 103, under the pushing of the thread, the cross frame 121 drives a plurality of lifting guide sleeves 127 to vertically slide along the lifting guide rod 126, so as to adjust the feeding height of the feeding pipe 200; The lifting guide sleeve 127 is further provided with two horizontal guide rods 122, the horizontal guide rods 122 are arranged perpendicular to the feeding direction of the feeding pipe 200, a horizontal screw sleeve is fixedly arranged at the lower end of the feeding seat 123, a horizontal screw rod 119 is matched arranged in the horizontal screw sleeve, one end of the horizontal screw rod 119 is rotatably connected with the floating frame 120, the other end of the horizontal screw rod 119 is connected with the output end of a horizontal motor 118, under the driving of the horizontal motor 118, the horizontal screw rod 119 rotates relative to the horizontal screw sleeve, under the action of the thread, the feeding seat 123 slides along the horizontal guide rod 122, so as to adjust the initial position of the bending of the feeding pipe 200, on the one hand, different bending modes can be switched, on the other hand, displacement basis is provided for spiral shape integrity; Working principle / working process: Figure 10When the pipe is bent, the feeding pipe 200 is placed on the feeding component 100. The position adjustment unit moves the feeding seat 123 and the feeding pipe 200 laterally to the bending disc 307. At this time, the discharge position of the feeding pipe 200 matches the position of the first clamping plate 309 and the second clamping plate 314. Then, the end of the feeding pipe 200 is clamped by the first clamping plate 309 and the second clamping plate 314. Under the drive of the bending motor 319, the bending gear 303 and the bending gear ring 308 cooperate to drive the bending disc 307 to rotate and obtain bending power. During the bending process, the second guide wheel 114 and the first guide wheel 112 transport the feeding pipe 200. The second guide wheel 114 is driven by the pipe feeding motor 113 to meet the feeding speed. The feeding pipe 200 will bend along the circular path formed by the planar bending groove 335. right Figure 11 When the pipe is bent, only a slight modification is needed; the initial bend and... Figure 10 The middle pipe is consistent, and then under the drive of the flipping motor 128, the flipping gear 129 matches the outer ring 117 of the bearing, thereby driving the flipping ring 115 to flip. In this way, the feeding pipe 200 held by the second guide wheel 114 and the first guide wheel 112 will flip, thereby obtaining the second section of bending on different planes. right Figure 9 When the pipe is bent, the feeding base 101 is moved to the outer end of the bent strip 315 by the position adjustment component. Then, the guide wheel component works to make the end of the feeding pipe 200 extend to the pipe end clamping mechanism 317 and be clamped and locked. Then, driven by the bending motor 319, the bending gear 303 and the bending tooth ring 308 cooperate to drive the bending disc 307 to rotate and obtain bending power. At the same time, driven by the horizontal motor 118, the horizontal screw 119 and the horizontal screw sleeve rotate relative to each other. Under the action of the thread, the feeding seat 123 slides along the horizontal guide rod 122, so that the feeding pipe 200 bends along the spiral groove 316 on the surface of the flip ring 115, thereby forming a spiral pipe. When the above three bending radii need to be adjusted, simply adjust the radial position of the bent strip 315 on the bending disc 307 through the bending diameter adjustment mechanism to adjust the bending radius of the cylindrical structure. Driven by the radial adjustment motor 323, the worm 321 and worm wheel 320 are matched, thereby driving the central shaft 327 to rotate. The central shaft 327 drives the adjustment turntable 325 to rotate. The adjustment pin groove 326 on the adjustment turntable 325 will generate a pushing force on the radial adjustment pin 324, thereby causing multiple radial sliders 306 to slide synchronously along the radial groove 305 to adjust the diameter of the cylindrical structure. This allows for the processing of feeding pipes 200 with different spiral diameters. Figure 9 As shown, it can also be used for Figure 11 andFigure 10 the bending radius in the corner is adjusted.

[0033] The above descriptions are only the preferred embodiments of the present application, not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An adjustable heat exchange pipe bending device, comprising a feeding component (100) for conveying the feeding pipe (200) and a bending component (300) for bending the feeding pipe (200). characterized in that The feeding component (100) comprises a feeding seat (123) provided with a feeding groove (125) at the upper end, a plurality of feeding support rollers (124) rotatably arranged at the bottom of the feeding groove (125), the plurality of feeding support rollers (124) forming a conveying surface for conveying the feeding pipe (200), the feeding seat (123) being connected to a position adjusting component for adjusting the position of the feeding seat (123) and the bending component (300), and the feeding seat (123) being provided with a guide wheel component at the end for guiding and overturning the feeding pipe (200). The bending component (300) comprises a bending base (301) provided with a bending bracket (302) at the upper end, the bending bracket (302) being fixedly provided with a mounting outer frame (304), the mounting outer frame (304) being rotatably provided with a bending disc (307) at the inner side, the bending disc (307) being connected to a bending driving member for driving the rotation of the bending disc (307), the end of the bending disc (307) being arrayed with a plurality of bending strips (315), the plurality of bending strips (315) forming a cylindrical structure matched with the spiral pipe, the outer side of the bending strip (315) being provided with a spiral groove (316), the end of the cylindrical structure being provided with a pipe end clamping mechanism (317) for clamping the end of the feeding pipe (200), the surface of each bending strip (315) close to the bending disc (307) being provided with a bending groove (335), and one of the bending strips (315) being provided with an auxiliary clamping member for clamping the end of the feeding pipe (200).

2. The adjustable heat exchanger tube bending apparatus according to claim 1, wherein The auxiliary clamping member comprises a first clamping plate (309) fixed on the bending strip (315), a second clamping plate (314) cooperatively arranged above the first clamping plate (309), the upper side of the second clamping plate (314) being connected to a clamping connecting frame (311), the upper end of the clamping connecting frame (311) being connected to one end of a clamping vertical arm (313), the other end of the clamping vertical arm (313) being connected to the output end of a first clamping push rod (310), the clamping vertical arm (313) being slidably arranged on a clamping horizontal arm (312), and the lower end of the clamping horizontal arm (312) being fixedly connected to the upper side of the bending strip (315).

3. The adjustable heat exchanger tube bending apparatus of claim 1, wherein, The plurality of spiral grooves (316) form a spiral track, and the plurality of bending grooves (335) form a planar bending track, the spiral track and the planar bending track being through.

4. The adjustable heat exchanger tube bending apparatus of claim 1, wherein, The bending disc (307) is further provided with a radial position adjusting mechanism for adjusting the radial position of the bending long strip (315), the radial position of the bending long strip (315) in the bending disc (307) is adjusted by the radial position adjusting mechanism, so as to adjust the bending radius of the cylinder structure, the bending disc (307) is provided with radial sliding grooves (305) corresponding to the number of the bending long strips (315), a radial sliding block (306) is slidably arranged in each radial sliding groove (305), the radial sliding block (306) has an I-shaped structure, the side surface of the radial sliding block (306) is fixedly connected with the end of the bending long strip (315), the other side of the radial sliding block (306) is fixedly provided with a radial adjusting pin shaft (324), the side surface of the bending disc (307) is provided with an adjusting turntable (325), the adjusting turntable (325) is arrayed with a plurality of adjusting pin grooves (326), the adjusting pin grooves (326) are slidably matched with the radial adjusting pin shaft (324), the center of the adjusting turntable (325) is fixedly provided with a center shaft (327), the center shaft (327) is rotatably arranged on an adjusting frame plate (322), the adjusting frame plate (322) is arranged on the bending disc (307), the end of the center shaft (327) is fixedly provided with a worm wheel (320), the upper side of the worm wheel (320) is engaged with a worm (321), the worm (321) is driven by a radial adjusting motor (323), the other end of the radial adjusting motor (323) is rotatably connected with the center shaft (327) on the adjusting frame plate (322).

5. The adjustable heat exchanger tube bending apparatus of claim 1, wherein, The pipe end clamping mechanism (317) comprises a clamping frame (329), the clamping frame (329) is provided with an extending gap on the bending long strip (315), the inner side of the clamping frame (329) is provided with a fixed arc surface (328) and a movable clamping block (333) matched with the fixed arc surface (328), the clamping surface of the movable clamping block (333) is provided with a movable arc surface (334), the other end of the movable clamping block (333) is connected with the output end of a clamping pushing element (331) through a pushing connecting rod (330), the clamping pushing element (331) is connected with a plurality of positioning side rods (332), the other end of the positioning side rod (332) is fixedly connected with the surface of the bending disc (307).

6. The adjustable heat exchanger tube bending apparatus of claim 1, wherein, The guide wheel part includes a turnover ring (115), two adjusting cross beams (110) are symmetrically arranged inside the turnover ring (115), a second guide wheel (114) and a first guide wheel (112) are rotatably arranged between the two adjusting cross beams (110), arc surfaces matched with the feeding pipe (200) are arranged on the second guide wheel (114) and the first guide wheel (112), the second guide wheel (114) is driven by a pipe feeding motor (113), the pipe feeding motor (113) is fixed on the adjusting cross beam (110), a bearing outer ring (117) is rotatably arranged outside the turnover ring (115), the bearing outer ring (117) is fixedly connected with the outside of the feeding seat (123) through a turnover positioning frame (116), the turnover positioning frame (116) is provided with a steering driving member for driving the turnover ring (115) to rotate.

7. The adjustable heat exchanger tube bending apparatus of claim 6, wherein, The steering driving member includes a turnover motor (128) arranged on the turnover positioning frame (116), a turnover gear (129) is arranged on the output end of the turnover motor (128), a turnover gear ring (130) is arranged outside the turnover ring (115), the turnover gear ring (130) is meshed with the turnover gear (129), and anti-skid layers are arranged on the clamping surfaces of the second guide wheel (114) and the first guide wheel (112).

8. The adjustable heat exchanger tube bending apparatus of claim 6, wherein, The rotating shafts on both sides of the first guide wheel (112) are rotatably connected with an adjusting sliding sleeve (111), the adjusting sliding sleeve (111) is slidingly arranged on the adjusting cross beam (110), a locking knob (108) is threadedly arranged outside the adjusting sliding sleeve (111), a locking hole (109) is arranged on the surface of the adjusting cross beam (110), and the inner end of the locking knob (108) is matched with the locking hole (109).

9. The adjustable heat exchanger tube bending apparatus of claim 1, wherein, The position adjusting part includes a feeding base (101), the feeding base (101) is slidingly arranged on horizontal guide rods (105), the horizontal guide rods (105) are provided with two, the horizontal guide rods (105) are consistent with the feeding direction of the feeding pipe (200), the output end of a horizontal pushing member (107) is connected with the end of the feeding base (101) through a horizontal connecting rod (106), and height adjusting members are arranged on the upper end of the feeding base (101) and used for adjusting the height of the feeding seat (123).

10. The adjustable heat exchanger tube bending apparatus of claim 9, wherein, The height adjusting members include lifting guide rods (126) arranged at four corner positions on the upper end of the feeding base (101), a lifting guide sleeve (127) is slidingly arranged on each lifting guide rod (126), adjacent lifting guide sleeves (127) are connected through floating frames (120), a plurality of lifting guide sleeves (127) are cross-arched through cross frames (121), a lifting screw sleeve (102) is fixedly arranged at the center position of the lower end of the cross frame (121), a lifting screw rod (103) is threadedly arranged on the lower end of the lifting screw sleeve (102), the lower end of the lifting screw rod (103) is connected with the output end of a lifting motor (104), and the lifting motor (104) is installed on the upper end of the feeding base (101).

Citation Information

Patent Citations

  • A bending device for ship pipe processing

    CN118976807B