Automatic buckling device for lampshade and lamp body of roadblock lamp
By designing an automatic replacement mechanism and a pressing mechanism, the automatic fastening of the roadblock light cover and the light body is realized, which solves the problem of needing to stop the machine to replace the pressing head in the existing technology, and improves work efficiency and equipment flexibility.
Patent Information
- Application Number
- CN202511348681.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-21
- Publication Date
- 2025-11-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing automatic fastening device for roadblock lights requires stopping the machine to replace the pressure head when changing to a different shape, which increases manual labor and skill requirements and affects work efficiency.
A device including an automatic replacement mechanism and a pressing mechanism was designed. The replacement frame is moved by a motor-driven gear to realize the automatic and rapid replacement of different pressing heads. The replacement plate is separated by a cylinder to realize the automatic fastening of the lamp cover and the lamp body.
It enables automated and rapid replacement of pressure heads of different shapes, reduces replacement difficulty and manual input, improves work efficiency, and expands the scope of use and flexibility of the equipment.
Smart Images

Figure CN120901661A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of roadblock lamp processing, in particular to an automatic buckling device for a roadblock lamp cover and lamp body. BACKGROUND
[0002] A roadblock lamp is a warning lamp installed on a roadblock, which reminds vehicles and pedestrians of the obstacles ahead through specific light signals, avoiding collision accidents and ensuring road safety. It usually plays a role in low visibility or insufficient light environment and is an important part of road traffic safety facilities.
[0003] The roadblock lamp usually includes a light source, a lamp cover, a lamp body, and a circuit system, wherein the lamp cover is the "window" of the roadblock lamp, protecting the internal light source from external environmental influences such as dust, rain, and collision; the lamp body is the "skeleton" of the roadblock lamp, serving as a shell to carry all internal components and connecting the lamp cover. Currently, there is an urgent need for an efficient and reliable automatic buckling robot device to realize the industrial automatic buckling of the roadblock lamp cover and lamp body.
[0004] In the prior art, the lamp cover and the lamp body of the roadblock lamp are connected by a buckle, and during automatic assembly, the lamp cover is buckled on the lamp body by an automatic buckling device, improving assembly efficiency, ensuring assembly quality, and reducing labor costs. During use of the roadblock lamp cover and lamp body automatic buckling device, the pressure head is connected to the power source by bolts and screws. When different shapes of roadblock lamp covers need to be pressed together, the equipment needs to be stopped first, the original pressure head needs to be removed, the corresponding shape of the pressure head needs to be replaced, and the equipment needs to be started again for the pressing of the lamp cover and the lamp body. This not only increases the labor input and skill requirements, but also reduces the effective working time due to frequent stop and start, affecting the work efficiency. SUMMARY
[0005] The present application aims to provide a roadblock lamp cover and lamp body automatic buckling device to realize the industrial automatic assembly of the roadblock lamp cover and lamp body buckling, to solve the problem of the roadblock lamp cover and lamp body automatic buckling process, when different shapes of roadblock lamp covers need to be pressed together, the equipment needs to be stopped, the original pressure head needs to be removed, the new pressure head needs to be replaced, and the equipment needs to be started again, which not only increases the labor input and skill requirements, but also reduces the effective working time due to frequent stop and start, affecting the work efficiency.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: A roadblock lamp cover and lamp body automatic buckling device, comprising a conveyor, the top of the conveyor is provided with an automatic replacement mechanism for automatically replacing different pressure heads, the top of the automatic replacement mechanism is provided with a pressing mechanism for buckling the lamp cover and the lamp body, and the bottom of the pressing mechanism is provided with a separation mechanism; The automatic replacement mechanism comprises a connecting assembly and a replacement frame, the inside of the replacement frame is movably embedded with four replacement plates, the bottom of the four replacement plates is sequentially provided with a first pressing head, a second pressing head, a third pressing head and a fourth pressing head, the outer surface of one side of the replacement frame is fixedly installed with a toothed plate, and the top of the toothed plate is meshedly connected with a gear. The connecting assembly comprises two connecting blocks, the outer surface of one side of each of the two connecting blocks is fixedly installed with two clamping blocks, the inner wall of each of the two connecting blocks is fixedly installed with a reinforcing rod, one end of each of the two reinforcing rods is fixedly installed with a moving plate, the inside of each of the two moving plates is provided with a first magnet, the outer surface of each of the two moving plates is provided with a moving block, and the inside of each of the two moving blocks is provided with a second magnet.
[0007] Preferably, two limiting clamps are fixedly installed at the edges of the outer surfaces of the two moving plates, a return spring is movably sleeved on the outer surface of each of the two reinforcing rods, a pushing clamp is fixedly installed in the inside of each of the two moving blocks, two supporting blocks are fixedly installed on the outer surface of one side of each of the two moving blocks, and two limiting rods are movably embedded in the inside of each of the four supporting blocks.
[0008] Preferably, eight connecting springs are movably sleeved on the outer surfaces of the eight limiting rods, two fixed plates are fixedly installed in the inside of the replacement frame, four sliding holes are formed in the front surface and the rear surface of the replacement frame, four clamping grooves are formed in the outer surface of the replacement plate, and four insertion blocks are fixedly installed on the top of the replacement plate.
[0009] Preferably, the outer surfaces of the four clamping blocks are movably embedded in the insides of the four clamping grooves respectively, one end of each of the two reinforcing rods is movably penetrated through the outer surface of one side of each of the two fixed plates, one end of each of the two return springs is fixedly connected with the inner wall of each of the two connecting blocks, the other end of each of the two return springs is fixedly connected with the opposite side of each of the two fixed plates, and two sliding rods are fixedly installed on the outer surface of the other side of each of the two connecting blocks.
[0010] Preferably, one end of each of the four sliding rods is movably penetrated through the outer surface of one side of each of the two fixed plates, the outer surface of each of the two moving blocks is movably embedded in the inside of each of the two sliding holes, one end of each of the eight limiting rods is fixedly installed on the front surface and the rear surface of the replacement frame, one end of each of the eight connecting springs is fixedly connected with the front surface and the rear surface of the replacement frame, every two connecting springs of the eight connecting springs vertically distributed form a group, and the other end of each of the four groups of connecting springs is fixedly connected with the outer surface of one side of each of the four supporting blocks.
[0011] Preferably, the connecting assembly is provided with four, both sides of the outer surface of the replacement frame is provided with frame, two opposite sides of the frame is fixedly installed with four fixed rods, one end of the four fixed rods is movably penetrated to the outer surface of the replacement frame, the outer surface of the gear is provided with a motor, the output end of the motor is fixedly installed with a rotating shaft, the outer surface of the rotating shaft is fixedly installed in the inside of the gear.
[0012] Preferably, the top of one of the frames is fixedly installed with a mounting plate, the top of the motor is fixedly installed on the top surface inside the mounting plate, one end of the rotating shaft is movably embedded in the inner wall of the mounting plate, and the outer surface of the gear plate is movably embedded in the inside of one of the frames.
[0013] Preferably, the pressing mechanism comprises a first cylinder, the output end of the first cylinder is fixedly installed with a rotating mechanism, the output end of the rotating mechanism is fixedly installed with a rotating block, the outer surface of the rotating block is fixedly installed with four arc-shaped insertion rods, the outer surface of the conveyor is fixedly installed with a pressing frame, the front surface of the pressing frame is provided with a PLC controller, and the top of the first cylinder is fixedly installed on the top surface inside the pressing frame.
[0014] Preferably, the separating mechanism comprises a separating frame, the bottom of the separating frame is fixedly installed with two second cylinders, the output end of the two second cylinders is fixedly installed with a separating plate, the bottom of the separating plate is fixedly installed with two wedge-shaped blocks, and two limiting triangular frames are fixedly installed on both sides of the bottom of the separating plate.
[0015] Preferably, the top of the separating frame is fixedly installed in the inside of the pressing frame, a plurality of insertion holes are formed in the front surface and the rear surface of the top of the replacement frame, and the outer surface of the first cylinder is located in the inside of the separating frame and the separating plate.
[0016] Compared with the prior art, the present application has the following advantages: 1、When the present application is used, the motor drives the rotating shaft and the gear to rotate, so that the gear plate drives the replacement frame to move, and drives the first pressing head, the second pressing head, the third pressing head and the fourth pressing head to move together. When the target pressing head moves directly below the rotating mechanism, the first cylinder is started, the rotating block is pushed to contact the top of the replacement plate, the rotating mechanism is started, the arc-shaped insertion rod is driven to rotate to the inside of the insertion block, so that the replacement plate and the rotating mechanism are connected together, that is, the target pressing head and the pressing mechanism are connected together, the conveyor is paused, the automatic and rapid replacement of different shape pressing heads is realized, the replacement difficulty and the labor input are reduced, the replacement time is saved, and the working efficiency is improved.
[0017] 2, When the application is used, the second cylinder pushes the separation plate to move downwards, the wedge-shaped block first enters the push clamp, and pushes the push clamp to move outward, pulls the moving block and the second magnet to move, the same polarity magnetism gradually disappears, the contraction of the reset spring pulls the connecting block to move, pulls the clamping block out of the plug-in block, separates the replacement plate from the replacement frame, and does not affect the subsequent pressing and buckling processing of the lampshade and the lamp body. Start the first cylinder, push the rotating mechanism and the rotating block to move downwards, and the head moves downwards, the lampshade is forced to press and buckle on the lamp body, and the automatic buckling processing of the lampshade and the lamp body is completed. Under the cooperation of the automatic replacement mechanism and the pressing mechanism, different shaped pressing heads can be quickly replaced, and the pressing processing of different shaped lampshades and lamp bodies can be carried out, so that the use range and flexibility of the equipment are greatly improved.
[0018] 3, When the second cylinder is automatically closed, the push clamp contacts the wedge-shaped block, the limit triangular frame bottom end is inserted into the limit clamp inside, and the push clamp and the limit clamp are limited respectively, so that the stability of the moving block and the connecting block after moving is improved. Through the manual separation tool, other connecting components and other replacement plates can be separated, and then the pressing head is taken out from the inside of the replacement frame, so that other pressing heads of different sizes can be replaced without affecting the processing. DRAWINGS
[0019] Figure 1 It is a first angle perspective view of the lampshade and lamp body automatic buckling device of the roadblock lamp of the application; Figure 2 It is a second angle perspective view of the lampshade and lamp body automatic buckling device of the roadblock lamp of the application; Figure 3 It is a structure sectional view schematic diagram of the automatic replacement mechanism in the lampshade and lamp body automatic buckling device of the roadblock lamp of the application; Figure 4 It is an internal structure schematic diagram of the replacement frame in the lampshade and lamp body automatic buckling device of the roadblock lamp of the application; Figure 5 It is a structure schematic diagram of the separation mechanism in the lampshade and lamp body automatic buckling device of the roadblock lamp of the application; Figure 6 It is a structure schematic diagram of the replacement plate in the lampshade and lamp body automatic buckling device of the roadblock lamp of the application; Figure 7 It is a structure sectional view schematic diagram of the plug-in block in the lampshade and lamp body automatic buckling device of the roadblock lamp of the application; Figure 8 It is a structure sectional view schematic diagram of the replacement frame in the lampshade and lamp body automatic buckling device of the roadblock lamp of the application; Figure 9 It is a structure expansion schematic diagram of the connecting block in the lampshade and lamp body automatic buckling device of the roadblock lamp of the application; Figure 10It is the structure diagram of the moving block in the automatic buckling device of the lampshade and the lamp body of the roadblock lamp of the application; Figure 11 It is the structure diagram of the separating plate in the automatic buckling device of the lampshade and the lamp body of the roadblock lamp of the application.
[0020] In the figure: 1, conveyor; 2, automatic replacement mechanism; 21, connecting assembly; 2101, connecting block; 2102, clamping block; 2103, reinforcing rod; 2104, reset spring; 2105, sliding rod; 2106, moving plate; 2107, first magnet; 2108, limiting clamp; 2109, moving block; 2110, second magnet; 2111, push clamp; 2112, support block; 2113, limiting rod; 2114, connecting spring; 201, rack; 202, fixed rod; 203, replacement frame; 204, toothed plate; 205, gear; 206, motor; 207, rotating shaft; 208, mounting plate; 209, fixed plate; 210, sliding hole; 211, replacement plate; 212, clamping groove; 213, first pressing head; 214, second pressing head; 215, third pressing head; 216, fourth pressing head; 217, plug block; 218, plug hole; 3, pressing mechanism; 301, pressing frame; 302, PLC controller; 303, first air cylinder; 304, rotating mechanism; 305, rotating block; 306, arc-shaped insertion rod; 4, separating mechanism; 401, separating frame; 402, second air cylinder; 403, separating plate; 404, wedge-shaped block; 405, limiting triangular frame. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.
[0022] Embodiment one: please refer to Figures 1-11As shown, the present application provides a technical scheme: a roadblock lamp cover and lamp body automatic buckling device, including conveyor 1, the top of conveyor 1 is provided with automatic replacement mechanism 2 for replacing different pressure head, the top of automatic replacement mechanism 2 is provided with pressing mechanism 3 for lamp cover and lamp body buckling, the bottom of pressing mechanism 3 is provided with separation mechanism 4; Automatic replacement mechanism 2 includes connecting assembly 21 and replacement frame 203, four replacement plates 211 are movably embedded in the inside of replacement frame 203, the bottom of four replacement plates 211 is sequentially provided with first pressing head 213, second pressing head 214, third pressing head 215 and fourth pressing head 216, the outer surface of one side of replacement frame 203 is fixedly installed with gear plate 204, the top of gear plate 204 is engagedly connected with gear 205; Connecting assembly 21 includes two connecting blocks 2101, the outer surface of one side of two connecting blocks 2101 is fixedly installed with two clamping blocks 2102, the inner wall of two connecting blocks 2101 is fixedly installed with reinforcing rod 2103, one end of two reinforcing rods 2103 is fixedly installed with moving plate 2106, the inside of two moving plates 2106 is provided with first magnet 2107, the outer surface of two moving plates 2106 is provided with moving block 2109, the inside of two moving blocks 2109 is provided with second magnet 2110, two limiting clamps 2108 are fixedly installed at the edge of the outer surface of two reinforcing rods 2103, two reset springs 2104 are movably sleeved on the outer surface of two reinforcing rods 2103, two moving blocks 2109 are fixedly installed with top pushing clamp 2111, two supporting blocks 2112 are fixedly installed on the outer surface of one side of two moving blocks 2109, two limiting rods 2113 are movably embedded in the inside of four supporting blocks 2112, eight connecting springs 2114 are movably sleeved on the outer surface of eight limiting rods 2113, two fixed plates 209 are fixedly installed in the inside of replacement frame 203, four sliding holes 210 are formed in the front surface and the rear surface of replacement frame 203, four clamping grooves 212 are formed in the outer surface of replacement plate 211, four insertion blocks 217 are fixedly installed on the top of replacement plate 211, the outer surface of four clamping blocks 2102 is movably embedded in the inside of four clamping grooves 212 respectively, one end of two reinforcing rods 2103 is movably penetrated to the outer surface of one side of two fixed plates 209 respectively, one end of two reset springs 2104 is fixedly connected with the inner wall of two connecting blocks 2101 respectively, the other end of two reset springs 2104 is fixedly connected with the opposite side of two fixed plates 209 respectively, two sliding rods 2105 are fixedly installed on the outer surface of the other side of two connecting blocks 2101, one end of four sliding rods 2105 is movably penetrated to the outer surface of one side of two fixed plates 209 respectively, the outer surface of two moving blocks 2109 is movably embedded in the inside of two sliding holes 210 respectively, one end of eight limiting rods 2113 is fixedly installed on the front surface and the rear surface of replacement frame 203 respectively, one end of eight connecting springs 2114 is fixedly connected with the front surface and the rear surface of replacement frame 203 respectively,The eight connecting springs 2114 are divided into two groups per vertical direction, one end of the four groups of connecting springs 2114 is fixedly connected with one side of the outer surface of the four supporting blocks 2112, the connecting assembly 21 is provided with four, the outer surface of the two sides of the replacement frame 203 is provided with the rack 201, the opposite side of the two racks 201 is fixedly installed with four fixed rods 202, one end of the four fixed rods 202 is movably penetrated to the outer surface of the replacement frame 203, the outer surface of the gear 205 is provided with the motor 206, the output end of the motor 206 is fixedly installed with the rotating shaft 207, the outer surface of the rotating shaft 207 is fixedly installed in the inner part of the gear 205, the top of one of the racks 201 is fixedly installed with the mounting plate 208, the top of the motor 206 is fixedly installed on the top surface in the inner part of the mounting plate 208, one end of the rotating shaft 207 is movably embedded in the inner wall of the mounting plate 208, the outer surface of the toothed plate 204 is movably embedded in the inner part of one of the racks 201, the pressing mechanism 3 comprises the first cylinder 303, the output end of the first cylinder 303 is fixedly installed with the rotating mechanism 304, the output end of the rotating mechanism 304 is fixedly installed with the rotating block 305, the outer surface of the rotating block 305 is fixedly installed with the four arc-shaped insertion rods 306, the outer surface of the conveyor 1 is fixedly installed with the pressing frame 301, the front surface of the pressing frame 301 is provided with the PLC controller 302, the top of the first cylinder 303 is fixedly installed on the top surface in the inner part of the pressing frame 301, the separating mechanism 4 comprises the separating frame 401, the bottom of the separating frame 401 is fixedly installed with the two second cylinders 402, the output end of the two second cylinders 402 is fixedly installed with the separating plate 403, the bottom of the separating plate 403 is fixedly installed with the two wedge-shaped blocks 404, the two sides of the bottom of the separating plate 403 are fixedly installed with the two limiting triangular frames 405.
[0023] In use, the connecting assembly 21 is provided with four, which are equidistantly installed at the front and rear of the replacement frame 203, as shown in Figure 1 and Figure 2 The four replacement plates 211 are installed in the inner part of the replacement frame 203 through the four connecting assemblies 21. The first pressing head 213, the second pressing head 214, the third pressing head 215 and the fourth pressing head 216 correspond to different shapes of lampshades, as shown in Figure 7As shown, respectively corresponding to spherical lampshade, cylindrical lampshade, rectangular lampshade and modular square combination lampshade. When the need to replace different lampshade, through the PLC controller 302 start motor 206, through the motor 206 output end of the rotation driven shaft 207 rotation, while driving gear 205 rotation, further drive the tooth plate 204 in the corresponding rack 201 inside the mobile, thus driving the replacement frame 203 in the fixed rod 202 surface movement. Replacement board 211 through the connection assembly 21 is installed in the replacement frame 203 inside, so when the replacement frame 203 moves, will drive the connection assembly 21 together with the movement, further drive the four replacement board 211 and the bottom of the first compression head 213, second compression head 214, third compression head 215 and fourth compression head 216 together with the movement. When the target compression head moves to the rotation mechanism 304 directly below, the motor 206 is automatically closed, replacement frame 203 stop moving. Start the first cylinder 303, push down the rotation mechanism 304 a small distance after automatic closing, so that the bottom of the rotating block 305 and the replacement board 211 top moving to its below contact, then start the rotation mechanism 304, drive rotating block 305 rotation, drive four arc shaped insert rod 306 together with the rotation, and rotate to the four insert block 217 inside, so that the replacement board 211 and rotation mechanism 304 connected together, that is, the target compression head and compression mechanism 3 connected together, complete the replacement of different compression head. Automatic replacement mechanism 2 is provided with four different shape of the compression head, under the action of automatic replacement mechanism 2, realize the automation of different shape compression head fast replacement. Conveyor 1 is intermittent delivery, in the gap between the conveyor 1 pause work, that is, the fast replacement of different shape compression head, do not need to stop, through manual replacement, reduce the difficulty and labor input, save replacement time, improve the work efficiency, solve the roadblock lamp lampshade and lamp body automatic buckling process, when the need to different shape of the roadblock lamp lampshade compression, need to stop down the original compression head, replace the new compression head after starting the equipment again, not only increase the labor input and skill requirement, frequent stop and start will lead to effective operation time reduction, affect the work efficiency problem. Then start two second cylinder 402, push the separation plate 403 down, at this time, two wedge block 404 down into the corresponding push-pull clamp 2111 inside, with the continuous movement of wedge block 404, its inclined surface will produce horizontal thrust on the push-pull clamp 2111 while moving down, so that two push-pull clamp 2111 move outward at the same time, then drive two moving block 2109 outward, and gradually slide out from the slide hole 210 inside. With the outward movement of the moving block 2109, drive the support block 2112 on the outer surface of the limiting rod 2113 sliding, pull the connection spring 2114 unfolding.The moving block 2109 moves while driving the second magnet 2110 to move, so that the distance between the second magnet 2110 and the first magnet 2107 gradually increases, the same polarity magnetism disappears, the repulsive force received by the first magnet 2107 disappears from strong to weak, and the pushing force received by the reset spring 2104 gradually decreases. Under the elasticity of the reset spring 2104, the connecting block 2101 is pulled to the fixed plate 209 direction, and then the clamping block 2102 is moved, so that the replacement plate 211 is only connected with the pressing mechanism 3, and is separated from the replacement frame 203, which does not affect the subsequent pressing and buckling processing of the lampshade and the lamp body. After the lampshade is pre-installed on the lamp body, it is placed on the conveying belt of the conveyor 1, the lamp body is positioned through the guide rail, the conveyor 1 is conveyed for a period of time, and then automatically pauses for a while, and then resumes work. When the conveyor 1 pauses, the pressing head is quickly replaced, and then the conveyor 1 resumes work and continues to convey the pre-installed lamp body and lampshade. When it is conveyed below the pressing mechanism 3, the conveyor 1 pauses the conveying, the first air cylinder 303 is started, the rotating mechanism 304 and the rotating block 305 are pushed downward, and the connecting pressing head is pushed downward, so that the lampshade is forced to press and buckle on the lamp body, thereby completing the automatic buckling processing of the lampshade and the lamp body. Under the cooperation of the automatic replacement mechanism 2 and the pressing mechanism 3, the pressing head of different shapes can be quickly replaced, and the pressing processing of the lampshade and the lamp body of different shapes can be realized, which greatly improves the use range and flexibility of the equipment.
[0024] Example two: as Figures 4-5 and Figures 8-10As shown, the top of the conveyor 1 is provided with an automatic replacement mechanism 2 for replacing different pressure heads, the top of the automatic replacement mechanism 2 is provided with a pressing mechanism 3 for buckling the lamp cover and the lamp body, the bottom of the pressing mechanism 3 is provided with a separation mechanism 4, the connecting assembly 21 comprises two connecting blocks 2101, the outer surfaces of the two connecting blocks 2101 are both fixedly provided with two clamping blocks 2102, the inner walls of the two connecting blocks 2101 are both fixedly provided with reinforcing rods 2103, one end of each of the two reinforcing rods 2103 is fixedly provided with a moving plate 2106, the inside of each of the two moving plates 2106 is provided with a first magnet 2107, the outer surface of each of the two moving plates 2106 is provided with a moving block 2109, the inside of each of the two moving blocks 2109 is provided with a second magnet 2110, the edge of the outer surface of each of the two moving plates 2106 is fixedly provided with a limiting clamp 2108, the outer surface of each of the two reinforcing rods 2103 is movably sleeved with a reset spring 2104, the inside of each of the two moving blocks 2109 is fixedly provided with a pushing clamp 2111, the outer surface of each of the two moving blocks 2109 is fixedly provided with two supporting blocks 2112, the inside of each of the four supporting blocks 2112 is movably embedded with two limiting rods 2113, the separation mechanism 4 comprises a separation frame 401, the bottom of the separation frame 401 is fixedly provided with two second air cylinders 402, the output ends of the two second air cylinders 402 are fixedly provided with a separation plate 403, the bottom of the separation plate 403 is fixedly provided with two wedge-shaped blocks 404, the two sides of the bottom of the separation plate 403 are both fixedly provided with two limiting triangular frames 405, the top of the separation frame 401 is fixedly arranged in the inside of the pressing frame 301, the front surface and the rear surface of the top of the replacement frame 203 are both provided with a plurality of insertion holes 218, and the outer surface of the first air cylinder 303 is located in the inside of the separation frame 401 and the separation plate 403.
[0025] In this embodiment, when the pressure head is replaced, the connecting assembly 21 is separated from the replacement plate 211 by the separation mechanism 4. As the separation plate 403 moves downward, the wedge block 404 enters the inside of the push clip 2111, and the limiting triangular frame 405 gradually passes through the insertion hole 218 and enters the inside of the replacement frame 203. When the reset spring 2104 pulls the connecting block 2101 to move, it will move the reinforcing rod 2103 together, push the moving plate 2106 and the two limiting clips 2108 to move together, so that the limiting clip 2108 gradually moves to the position below the limiting triangular frame 405. When the second air cylinder 402 is automatically closed, the inside of the push clip 2111 is in contact with the uppermost side of the wedge block 404, and the bottom end of the limiting triangular frame 405 is inserted into the inside of the corresponding limiting clip 2108. The wedge block 404 limits the push clip 2111, and the limiting triangular frame 405 limits the limiting clip 2108, thereby improving the stability of the moving block 2109 and the connecting block 2101 after moving. It prevents the reset spring 2104 or the connecting spring 2114 from accidentally shaking during the subsequent lampshade and lamp body pressing process, causing the connecting block 2101 to move, pushing the clamping block 2102 to the middle of the replacement frame 203, and affecting the upward movement of the subsequent replacement plate 211.
[0026] Figure 11 The manual separation tool in the middle is the same as the main structure in the separation mechanism 4, including the separation plate 403, the wedge block 404 and the limiting triangular frame 405. When the first pressing head 213, the second pressing head 214, the third pressing head 215 or the fourth pressing head 216 of different sizes needs to be replaced, the manual separation tool is used to move above the corresponding pressure head and connecting assembly 21, and then the separation plate 403 is moved downward, so that the wedge block 404 moves downward and gradually enters the corresponding push clip 2111. The process of separating the connecting assembly 21 and the replacement plate 211 is the same as described above. Since the replacement plate 211 is not connected to the pressing mechanism 3, when the connecting assembly 21 is separated from the replacement plate 211, the pressure head can be directly taken out from the inside of the replacement frame 203, then the pressure head of different sizes is replaced and installed back into the replacement frame 203. In this way, other pressure heads of different sizes can be replaced without affecting the processing.
[0027] The effect and working principle of the whole mechanism are as follows: the motor 206 is started by the PLC controller 302 to drive the rotating shaft 207 and the gear 205 to rotate, so that the toothed plate 204 drives the replacement frame 203 to move, and further drives the four replacement plates 211, the first pressing head 213, the second pressing head 214, the third pressing head 215 and the fourth pressing head 216 to move together. When the target pressing head moves to the position directly below the rotating mechanism 304, the motor 206 is automatically turned off, and the replacement frame 203 stops moving. The first cylinder 303 is started to drive the rotating mechanism 304 to move downward by a small distance and then is automatically turned off, and then the rotating mechanism 304 is started to drive the rotating block 305 to rotate, so that the four arc-shaped inserting rods 306 are rotated into the four inserting blocks 217, thereby connecting the replacement plate 211 and the rotating mechanism 304 together, i.e. connecting the target pressing head and the pressing mechanism 3 together, and the replacement of different pressing heads is completed. The two second cylinders 402 are started to drive the separation plate 403 to move downward, at this time, the two wedge-shaped blocks 404 move downward into the inside of the push clamp 2111 and generate a horizontal pushing force on the push clamp 2111, so that the two moving blocks 2109 and the second magnet 2110 move outward, the repulsion force on the first magnet 2107 disappears from strong to weak, the return spring 2104 slowly contracts to pull the connecting block 2101 to move, so that the clamping block 2102 is pulled out of the inserting block 217, and the reinforcing rod 2103 is also moved together to drive the moving plate 2106 and the two limiting clamps 2108 to move together, so that the limiting clamps 2108 gradually move to the position below the limiting triangular frame 405. When the second cylinder 402 is automatically turned off, the inside of the push clamp 2111 is in contact with the uppermost side of the wedge-shaped block 404, and the bottom end of the limiting triangular frame 405 is inserted into the inside of the limiting clamp 2108. After the lampshade is pre-installed on the lamp body and is placed on the conveying belt of the conveyor 1, when it is conveyed to the position below the pressing mechanism 3, the conveyor 1 is paused to convey, the first cylinder 303 is started to drive the rotating mechanism 304 and the rotating block 305 to move downward, and the pressing head moves downward to press the lampshade to be buckled on the lamp body, thereby completing the automatic buckling processing of the lampshade and the lamp body.
[0028] Among them, the conveyor 1, the motor 206, the first cylinder 303, the second cylinder 402 and the PLC controller 302 are all prior art, and their components and use principles are all disclosed technologies, and will not be described in detail here.
[0029] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacements to some of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. An automatic fastening device for the lamp cover and lamp body of a roadblock light, characterized in that: The utility model provides an automatic changing mechanism (2) is arranged on the top of the top of the conveyer (1) of different pressure head, the top of the automatic changing mechanism (2) is provided for the compression mechanism (3) of lampshade and lamp body buckling, the bottom of the compression mechanism (3) is provided with separation mechanism (4); The automatic changing mechanism (2) includes a connecting assembly (21) and a changing rack (203), the inside of the changing rack (203) movably embeds four changing plates (211), the bottom of the four changing plates (211) is sequentially provided with a first compression head (213), a second compression head (214), a third compression head (215) and a fourth compression head (216), one side of the outer surface of the changing rack (203) is fixedly installed with a gear plate (204), the top of the gear plate (204) is engagedly connected with a gear (205). The connecting assembly (21) includes two connecting blocks (2101), the outer surface of one side of the two connecting blocks (2101) is fixedly installed with two clamping blocks (2102), the inner wall of the two connecting blocks (2101) is fixedly installed with reinforcing rods (2103), one end of the two reinforcing rods (2103) is fixedly installed with moving plates (2106), the inside of the two moving plates (2106) is provided with first magnets (2107), the outer surface of the two moving plates (2106) is provided with moving blocks (2109), the inside of the two moving blocks (2109) is provided with second magnets (2110).
2. The roadblock lamp cover and lamp body automatic buckling device according to claim 1, characterized in that: The outer surface of the two moving plates (2106) is fixedly installed with two limiting clamps (2108) at the edge, the outer surface of the two reinforcing rods (2103) movably sleeves reset springs (2104), the inside of the two moving blocks (2109) is fixedly installed with push clamps (2111), the outer surface of one side of the two moving blocks (2109) is fixedly installed with two supporting blocks (2112), the inside of the four supporting blocks (2112) movably embeds two limiting rods (2113).
3. The roadblock lamp cover and lamp body automatic buckling device according to claim 2, characterized in that: The outer surface of the eight limiting rods (2113) movably sleeves connecting springs (2114), the inside of the changing rack (203) is fixedly installed with two fixed plates (209), the front surface and the back surface of the changing rack (203) is provided with four sliding holes (210), the outer surface of the changing plate (211) is provided with four clamping grooves (212), the top of the changing plate (211) is fixedly installed with four insertion blocks (217).
4. The roadblock lamp cover and lamp body automatic buckling device according to claim 3, characterized in that: The outer surfaces of the four clamping blocks (2102) are movably embedded in the interiors of the four clamping grooves (212), one end of the two reinforcing rods (2103) is movably penetrated to the outer surface of one side of the two fixed plates (209), one end of the two return springs (2104) is fixedly connected with the inner walls of the two connecting blocks (2101), the other end of the two return springs (2104) is fixedly connected with the opposite side of the two fixed plates (209), and the other outer surfaces of the two connecting blocks (2101) are fixedly installed with the two sliding rods (2105).
5. The roadblock lamp cover and lamp body automatic buckling device according to claim 4, characterized in that: One end of the four sliding rods (2105) is movably penetrated to the outer surface of one side of the two fixed plates (209), the outer surfaces of the two moving blocks (2109) are movably embedded in the interiors of the two sliding holes (210), one end of the eight limiting rods (2113) is fixedly installed on the front surface and the rear surface of the replacement frame (203), one end of the eight connecting springs (2114) is fixedly connected with the front surface and the rear surface of the replacement frame (203), every two connecting springs (2114) vertically distributed are a group, and the other end of the four groups of connecting springs (2114) is fixedly connected with the outer surface of one side of the four supporting blocks (2112).
6. The roadblock lamp cover and lamp body automatic buckling device according to claim 5, characterized in that: The connecting assembly (21) is provided with four, the outer surfaces of the two sides of the replacement frame (203) are provided with racks (201), the opposite side of the two racks (201) is fixedly installed with four fixed rods (202), one end of the four fixed rods (202) is movably penetrated to the outer surface of the replacement frame (203), and the outer surface of the gear (205) is provided with a motor (206).
7. The roadblock lamp cover and lamp body automatic buckling device according to claim 6, characterized in that: The top of one of the racks (201) is fixedly installed with a mounting plate (208), the top of the motor (206) is fixedly installed on the top surface in the interior of the mounting plate (208), one end of the rotating shaft (207) is movably embedded in the inner wall of the mounting plate (208), and the outer surface of the toothed plate (204) is movably embedded in the interior of the rack (201).
8. The automatic connecting device of the lamp cover and the lamp body of the roadblock lamp according to any one of claims 1 to 7, characterized in that: The pressing mechanism (3) comprises a first air cylinder (303), the output end of the first air cylinder (303) is fixedly installed with a rotating mechanism (304), the output end of the rotating mechanism (304) is fixedly installed with a rotating block (305), the outer surface of the rotating block (305) is fixedly installed with four arc-shaped inserting rods (306), the outer surface of the conveyor (1) is fixedly installed with a pressing frame (301), the front surface of the pressing frame (301) is provided with a PLC controller (302), and the top of the first air cylinder (303) is fixedly installed on the top surface in the interior of the pressing frame (301).
9. The roadblock lamp cover and lamp body automatic buckling device according to claim 8, characterized in that: The separating mechanism (4) comprises a separating frame (401), the bottom of the separating frame (401) is fixedly provided with two second air cylinders (402), the output ends of the two second air cylinders (402) are fixedly provided with a separating plate (403), the bottom of the separating plate (403) is fixedly provided with two wedge blocks (404), and the two sides of the bottom of the separating plate (403) are fixedly provided with two limiting triangular frames (405).
10. The roadblock lamp cover and lamp body automatic buckling device according to claim 9, characterized in that: The top of the separating frame (401) is fixedly arranged in the interior of the pressing frame (301), and the front surface and the rear surface of the top of the replacing frame (203) are both provided with a plurality of jack holes (218); and the outer surface of the first air cylinder (303) is located in the interior of the separating frame (401) and the separating plate (403).