Workshop streamlined segmental beam prefabricating system and method thereof

By adjusting the components and designing the multi-directional vibration components, the problems of fixed grouting depth and difficulty in eliminating air bubbles in the grouting system were solved, achieving uniform distribution of grout and efficient vibration, improving grouting quality and construction efficiency, and reducing material waste and environmental pollution.

CN120902111APending Publication Date: 2025-11-07CCCC FIRST HIGHWAY CONSULTANTS CO LTD +1
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Patent Information

Application Number
CN202511364412.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-23
Publication Date
2025-11-07

AI Technical Summary

Technical Problem

The existing grouting system for precast segmental beams has a fixed grouting head extension length, which cannot be flexibly adjusted according to the grouting depth requirements of different parts. Furthermore, it is difficult to effectively eliminate air bubbles in the grout during grouting. The grouting pipe lacks a uniform vibration design, resulting in uneven material distribution. After grouting is completed, grout drips easily, polluting the workshop environment and increasing cleaning costs.

Method used

The design incorporates an adjustment component and a multi-directional vibration component. The position and length of the grout outlet head are adjusted via an electric push rod and the multi-directional vibration component. Combined with the vibration of the spiral blade and the bellows, grouting at different depths can be achieved. The grout outlet sealing component prevents grout from dripping.

Benefits of technology

It achieves uniform distribution of grout and efficient vibration, ensuring grouting quality, reducing material waste and environmental pollution, and improving construction efficiency and project quality.

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Abstract

The invention discloses a workshop streamlined segmental beam prefabricating system and method, belongs to the technical field of segmental beam prefabricating, and provides the following scheme that the workshop streamlined segmental beam prefabricating system comprises pouring equipment and a segmental beam prefabricating template, one end of the pouring equipment is provided with a grout outlet mechanism, the grout outlet mechanism comprises a connector, and the connector is communicated with the pouring equipment; through the telescopic movement of the adjusting assembly, the adjusting assembly can adjust the grout outlet length of the grout outlet head through the multi-direction vibration assembly, so that grouting operation of different depths can be achieved, in the grouting operation process, the grout outlet head is driven by the multi-direction vibration assembly to achieve vibration, the vibration effect is further transmitted to the corrugated pipe, and the grouting efficiency is improved. And the corrugated pipe is driven to drive the spiral blade to vibrate synchronously, so that the slurry layering phenomenon is avoided, uniform and smooth discharging of the slurry is ensured, a solid guarantee is provided for engineering quality, and excellent advantages of energy-saving equipment special for building material production in the aspects of technical innovation and construction quality improvement are fully manifested.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of segmental beam prefabrication, in particular to a workshop flow line segmental beam prefabrication system and method thereof. BACKGROUND

[0002] In the process of workshop flow line segmental beam prefabrication, as an important part of special equipment for energy-saving building material production, the performance of the grouting system is crucial to the structural strength and compactness of the beam. The existing grouting system for segmental beam prefabrication has many shortcomings: first, the extension length of the grouting head is fixed and cannot be flexibly adjusted according to the grouting depth requirements of different parts of the segmental beam, which easily leads to excessive grouting in the shallow part and insufficient grouting in the deep part, affecting the overall grouting quality; second, during grouting, the grouting is usually directly performed, and then a vibrator is used for vibration treatment, which is relatively cumbersome to operate, and the one-way vibration of the vibrator cannot effectively eliminate the air bubbles in the slurry, and the residual air bubbles will reduce the load-bearing capacity of the beam structure; third, the grouting pipe lacks uniform vibration design, and the slurry is prone to stratification (such as aggregate sinking and slurry floating) due to gravity, resulting in uneven material distribution; fourth, after grouting is completed, the grouting port often drips slurry due to untimely sealing, causing material waste and polluting the workshop environment, increasing cleaning costs.

[0003] In view of the above problems, the present application provides a workshop flow line segmental beam prefabrication system and method thereof. SUMMARY

[0004] The present application aims to solve the problems of the existing grouting system for segmental beam prefabrication, such as the fixed extension length of the grouting head, the inability to flexibly adjust the grouting depth requirements of different parts of the segmental beam, the difficulty in effectively eliminating air bubbles in the slurry during grouting, the lack of uniform vibration design of the grouting pipe, the stratification of the slurry due to gravity, the uneven distribution of materials, and the dripping of slurry from the grouting port after grouting is completed, which causes material waste, pollutes the workshop environment, and increases cleaning costs, and provides a workshop flow line segmental beam prefabrication system and method thereof.

[0005] To achieve the above-mentioned purpose, the present application adopts the following technical solutions: A workshop flow line segmental beam prefabrication system, comprising a pouring device and a segmental beam prefabrication formwork, one end of the pouring device being provided with a slurry outlet mechanism; The slurry outlet mechanism comprises a connecting head, the connecting head being in communication with the pouring device, the connecting head being in communication with a corrugated pipe, the bottom end of the corrugated pipe being in communication with a slurry outlet head, the slurry outlet head, the corrugated pipe and the connecting head being provided with an adjusting assembly, a multi-directional vibration assembly being arranged below the adjusting assembly, the two ends of the multi-directional vibration assembly being connected with the slurry outlet head and a slurry outlet sealing assembly, respectively.

[0006] Preferably, the adjusting assembly comprises an electric push rod, the electric push rod is fixedly installed on the connecting head, the top end of the electric push rod is fixedly connected with a connecting piece, the lower portion of the connecting piece is fixedly connected with an adjusting rod, the adjusting rod is slidingly connected in an adjusting sleeve, and the adjusting sleeve is fixedly installed on the connecting head.

[0007] Preferably, a spiral blade is sleeved on the adjusting rod, the spiral blade is fixed at the portion in contact with the bellows, and the bottom end of the adjusting rod is fixedly connected with a fixing cavity.

[0008] Preferably, the multi-directional vibration assembly comprises a second motor, a transmission shaft and two connecting tables, the second motor is fixedly installed in the fixing cavity, the output shaft of the second motor is fixedly connected with a cam, and the cam is overlapped with the upper connecting table.

[0009] Preferably, vertical connecting rods are fixedly connected to the two connecting tables, the two vertical connecting rods are staggered through the connecting tables and out of the fixing cavity, the top end of one of the vertical connecting rods is fixedly connected with an oblique connecting rod, and one end of the oblique connecting rod is fixedly connected to the inner wall of the slurry outlet head.

[0010] Preferably, a spring is fixedly connected to the lower connecting table, and the spring is fixedly connected to the bottom wall of the fixing cavity.

[0011] Preferably, the transmission shaft is rotatably installed on the fixing cavity through two bearings, the transmission shaft is fixedly connected with a transmission wheel, the transmission wheel is fixedly connected with an anti-skid layer, and the two sides of the anti-skid layer are overlapped with the two vertical connecting rods.

[0012] Preferably, the slurry outlet sealing assembly comprises a slurry sealing plug, the slurry sealing plug is located below the slurry outlet head, a first motor is fixedly installed in the slurry sealing plug, and the output shaft of the first motor is fixedly connected with a screw rod.

[0013] Preferably, a nut is threadedly connected to the screw rod, the nut is fixedly connected with a fixing piece, and the other vertical connecting rod penetrates into the slurry sealing plug and is fixedly connected with the fixing piece.

[0014] A use method of a workshop-processed and flow-processed segmental beam prefabrication system, comprising the following steps: S1. When segmental beam prefabrication processing is performed, auxiliary grouting is performed through a pouring device, the grout is spirally conveyed downward through a spiral blade, and the grout is poured into a segmental beam prefabrication formwork through a slurry outlet head; S2. During grouting, the electric push rod is retracted, the electric push rod drives the connecting piece and the adjusting rod to move downward, the adjusting rod drives the fixing cavity to move downward, the fixing cavity drives the slurry outlet head to move downward through the multi-directional vibration assembly, the bellows is stretched, and then the slurry outlet head adjusts different positions for slurry pouring operation; S3. During the slurry discharge process, the second motor drives the cam to rotate, which in turn compresses the connecting table to move. The connecting table then moves the vertical connecting rod, causing it to rub against the transmission wheel through the anti-slip layer. This allows the transmission wheel to transmit power, enabling the two vertical connecting rods to move synchronously. The connecting table then causes the spring to deform. When the convex surface of the cam moves away from the connecting table, the spring causes the connecting table and the vertical connecting rod to return to their original positions, resulting in the reciprocating motion of the vertical connecting rod to achieve vibration. Simultaneously, the vertical connecting rod, through the inclined connecting rod, causes the slurry discharge head and the slurry sealing plug to vibrate relative to each other, effectively eliminating air bubbles in the slurry. S4. After grouting is completed, wait for the segmental beam to form. At the same time, control the first motor to drive the screw to rotate. The screw and nut are driven by thread, causing the screw to move upward, which in turn causes the grouting plug to close the grout outlet.

[0015] Compared with the prior art, the present invention provides a workshop-style, automated segmental beam prefabrication system and method, which has the following beneficial effects: 1. The workshop-scale automated segmental beam prefabrication system and method, through the telescopic movement of the adjustment components, allows the adjustment components to adjust the grout discharge length of the grout outlet head via the multi-directional vibration components. This enables grouting operations at different depths. During the grouting process, the multi-directional vibration components drive the grout outlet head to vibrate, and this vibration effect is further transmitted to the corrugated pipe, causing the corrugated pipe to drive the spiral blades to vibrate synchronously. This avoids grout stratification and ensures uniform and smooth grout discharge, providing a solid guarantee for project quality. It fully demonstrates the outstanding advantages of energy-saving building material production equipment in terms of technological innovation and construction quality improvement.

[0016] 2. The automated production line segmental beam prefabrication system and method utilizes a multi-directional vibration assembly to vibrate the grout outlet head and the grout outlet sealing assembly. The grout outlet head and the grout outlet sealing assembly vibrate in opposite directions, enhancing the vibration effect. During the grouting operation at the grout outlet head, continuous vibration effectively removes air bubbles from the grout, ensuring the density and uniformity of the grout. After grouting is completed, the grout outlet sealing assembly retracts, ensuring the sealing plug precisely fits the grout outlet head, effectively preventing grout dripping and avoiding unnecessary waste and environmental pollution.

[0017] 3. The plant-based flow water section beam prefabrication system and method thereof, by adjusting the position of the multi-directional vibration assembly through the telescopic adjustment assembly, the position of the slurry outlet can be adjusted, so that the slurry outlet can perform different depth grouting operation, and during the adjustment process, the multi-directional vibration assembly and the slurry outlet are adjusted synchronously, and the multi-directional vibration assembly is designed at the slurry outlet position of the slurry outlet, this layout enables the multi-directional vibration assembly to adjust the vibration position in real time with the change of the grouting position, thereby performing efficient vibration operation at the depth at the same time when grouting at different depths, rapidly and thoroughly removing air bubbles in the slurry, significantly improving the grouting quality, and greatly reducing the tediousness and time consumption of manual operation. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 A perspective view of a plant-based flow water section beam prefabrication system is proposed in the present application; Figure 2 A perspective view of the connection between the slurry outlet equipment and the slurry outlet mechanism of a plant-based flow water section beam prefabrication system is proposed in the present application; Figure 3 A perspective view of the slurry outlet mechanism of a plant-based flow water section beam prefabrication system is proposed in the present application; Figure 4 A perspective view of the slurry outlet mechanism of a plant-based flow water section beam prefabrication system is proposed in the present application; Figure 5 A perspective view of the corrugated pipe section of a plant-based flow water section beam prefabrication system is proposed in the present application; Figure 6 A perspective view of the slurry outlet head section of a plant-based flow water section beam prefabrication system is proposed in the present application; Figure 7 A perspective view of the connection between the two-way vibration assembly and the slurry outlet sealing assembly section of a plant-based flow water section beam prefabrication system is proposed in the present application; Figure 8 A perspective view of the fixed cavity section of a plant-based flow water section beam prefabrication system is proposed in the present application.

[0019] In the figure: 100, pouring equipment; 200, segmental beam prefabrication template; 300, slurry discharging mechanism; 301, connecting head; 302, corrugated pipe; 303, adjusting assembly; 3031, electric push rod; 3032, connecting piece; 3033, adjusting rod; 3034, spiral blade; 3035, adjusting sleeve; 3036, fixing cavity; 304, slurry discharging head; 305, slurry discharging sealing assembly; 3051, slurry sealing plug; 3052, fixing piece; 3053, first motor; 3054, screw rod; 3055, nut; 306, multidirectional vibration assembly; 3061, second motor; 3062, cam; 3063, connecting table; 3064, oblique connecting rod; 3065, vertical connecting rod; 3066, transmission wheel; 3067, spring; 3068, transmission shaft; 3069, anti-skid layer. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments of the present application.

[0021] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0022] Embodiment 1: Reference Figures 1-8 A workshop flow line segmental beam prefabrication system, comprising pouring equipment 100 and segmental beam prefabrication template 200, one end of the pouring equipment 100 is provided with a slurry discharging mechanism 300; The slurry discharging mechanism 300 comprises a connecting head 301 in communication with the pouring device 100, the connecting head 301 is in communication with a corrugated pipe 302, the bottom end of the corrugated pipe 302 is in communication with a slurry discharging head 304, the corrugated pipe 302 is telescopic, so that the slurry discharging head 304 can be adjusted smoothly, and the slurry discharging head 304 can output the slurry smoothly, which is convenient for the grouting operation, the slurry discharging head 304, the corrugated pipe 302 and the connecting head 301 are provided with an adjusting assembly 303, the adjusting assembly 303 comprises an electric push rod 3031, the electric push rod 3031 is fixedly installed on the connecting head 301, the top end of the electric push rod 3031 is fixedly connected with a connecting piece 3032, the lower part of the connecting piece 3032 is fixedly connected with an adjusting rod 3033, the adjusting rod 3033 is slidingly connected in an adjusting sleeve 3035, the adjusting sleeve 3035 can guide the adjusting rod 3033, so that the adjusting rod 3033 can be adjusted and slid smoothly, the adjusting sleeve 3035 is fixedly installed on the connecting head 301, a spiral blade 3034 is sleeved on the adjusting rod 3033, each blade of the spiral blade 3034 is connected with the contact part of the corrugated pipe 302, so that the corrugated pipe 302 can be uniformly telescopic adjusted, and the slurry discharging head 304 is vibrated, so that the corrugated pipe 302 can drive the spiral blade 3034 to vibrate uniformly, the spiral blade 3034 uniformly outputs the slurry, and the problem of stratification is avoided, the part of the spiral blade 3034 in contact with the corrugated pipe 302 is fixed, and the bottom end of the adjusting rod 3033 is fixedly connected with a fixing cavity 3036; The multi-directional vibration assembly 306 is arranged below the adjusting assembly 303, and comprises a second motor 3061, a transmission shaft 3068 and two connecting tables 3063. The second motor 3061 is fixedly installed in the fixed cavity 3036, and the output shaft of the second motor 3061 is fixedly connected with a cam 3062. The cam 3062 is overlapped with the upper connecting table 3063. The two connecting tables 3063 are both fixedly connected with vertical connecting rods 3065. The two vertical connecting rods 3065 are staggered through the connecting table 3063 and are arranged out of the fixed cavity 3036. The top end of one of the vertical connecting rods 3065 is fixedly connected with an oblique connecting rod 3064. The oblique connecting rod 3064 can be connected with the vertical connecting rod 3065 and the grout outlet head 304, so that the movement of the vertical connecting rod 3065 can drive the grout outlet head 304 to move through the oblique connecting rod 3064. One end of the oblique connecting rod 3064 is fixedly connected to the inner wall of the grout outlet head 304. The lower connecting table 3063 is fixedly connected with a spring 3067 below. The spring 3067 has the characteristic of elastic reset, so that the spring 3067 can drive the connecting table 3063 to reset. The convex surface of the cam 3062 can extrude the connecting table 3063 to move, so as to realize the reciprocating movement of the vertical connecting rod 3065 in cooperation with the cam 3062. The spring 3067 is fixedly connected to the bottom wall of the fixed cavity 3036. The transmission shaft 3068 is rotatably installed on the fixed cavity 3036 through two bearings. The transmission shaft 3068 can rotate stably through the bearings, so that the transmission wheel 3066 can rotate stably. The transmission shaft 3068 is fixedly connected with the transmission wheel 3066. The transmission wheel 3066 is fixedly connected with an anti-skid layer 3069. The anti-skid layer 3069 can increase the resistance of the vertical connecting rod 3065, so that the rotation of the transmission wheel 3066 can drive the vertical connecting rod 3065 to move smoothly through the anti-skid layer 3069, and then the two vertical connecting rods 3065 move towards each other smoothly. The two sides of the anti-skid layer 3069 are overlapped with the two vertical connecting rods 3065 respectively. The two ends of the multi-directional vibration assembly 306 are connected with the grout outlet head 304 and the grout outlet sealing assembly 305 respectively.

[0023] In the embodiment, the connecting piece 3032 and the adjusting rod 3033 are driven to move by the electric push rod 3031, the adjusting rod 3033 drives the multi-directional vibration assembly 306 to move, and the multi-directional vibration assembly 306 adjusts the grout outlet length of the grout outlet head 304, so that grouting work of different depths can be realized. And the grouting operation process, through the second motor 3061 drive cam 3062 rotation, make cam 3062 extrusion connecting table 3063, and drive vertical connecting rod 3065 movement, under the transmission wheel 3066 transmission, make two vertical connecting rod 3065 movement, and spring 3067 produce deformation, make spring 3067 drive connecting table 3063 and vertical connecting rod 3065 reset, so as to make spring 3067 cooperate with cam 3062 realize the reciprocating motion of vertical connecting rod 3065, make oblique connecting rod 3064 drive out of the pulp head 304 can realize vibration, this kind of vibration effect further transmission to the corrugated pipe 302, make corrugated pipe 302 drive spiral blade 3034 synchronous vibration, thereby avoid the slurry stratification phenomenon occurs, ensure the slurry uniform and smooth, for the project quality provides solid guarantee, fully demonstrates the energy saving building materials production special equipment in the technical innovation and construction quality improvement the outstanding advantages.

[0024] Embodiment 2: refer to Figures 7-8 A workshop flow line segment beam prefabricated system, including multidirectional vibration assembly 306, multidirectional vibration assembly 306 includes second motor 3061, transmission shaft 3068 and two connecting table 3063, second motor 3061 is fixedly installed in fixed cavity 3036, the output shaft of second motor 3061 is fixedly connected with cam 3062, cam 3062 is overlapped with the connecting table 3063 above, two connecting table 3063 are all fixedly connected with vertical connecting rod 3065, two vertical connecting rod 3065 are staggered and are connected with connecting table 3063, and are connected from fixed cavity 3036, wherein one vertical connecting rod 3065 top end is fixedly connected with oblique connecting rod 3064, oblique connecting rod 3064 is fixedly connected on the inner wall of out of pulp head 304, the lower connecting table 3063 below is fixedly connected with spring 3067, spring 3067 is fixedly connected on the bottom wall of fixed cavity 3036, transmission shaft 3068 is rotatably installed on fixed cavity 3036 through two bearings, transmission shaft 3068 is fixedly connected with transmission wheel 3066, transmission wheel 3066 is fixedly connected with antiskid layer 3069, and the both sides of antiskid layer 3069 are overlapped with two vertical connecting rod 3065 respectively; The pulp outlet sealing assembly 305 comprises a pulp sealing plug 3051 located below the pulp outlet head 304, a first motor 3053 is fixedly installed in the pulp sealing plug 3051, the output shaft of the first motor 3053 is fixedly connected with a screw rod 3054, the screw rod 3054 is threadedly connected with a nut 3055, the screw rod 3054 is threadedly driven by the nut 3055 to smoothly ascend, so that the pulp sealing plug 3051 can close the pulp outlet head 304 to avoid residual pulp from falling, the nut 3055 is fixedly connected with a fixing piece 3052, the fixing piece 3052 is connected with the vertical connecting rod 3065 to fix the position of the nut 3055, so that the screw rod 3054 smoothly moves up and down, and the other vertical connecting rod 3065 penetrates the pulp sealing plug 3051 and is fixedly connected with the fixing piece 3052.

[0025] In the embodiment, the second motor 3061 drives the cam 3062 to rotate, the cam 3062 extrudes the connecting table 3063, the connecting table 3063 drives the vertical connecting rod 3065 to move, the two vertical connecting rods 3065 relatively move under the driving of the transmission wheel 3066, and the spring 3067 is deformed, when the convex surface of the cam 3062 is away from the connecting table 3063, the spring 3067 drives the connecting table 3063 and the vertical connecting rod 3065 to reset, the spring 3067 cooperates with the cam 3062 to realize the vibration of the vertical connecting rod 3065, the slanting connecting rod 3064 drives the pulp outlet head 304 to vibrate, the vertical connecting rod 3065 drives the pulp outlet sealing assembly 305 to vibrate, the pulp outlet head 304 and the pulp outlet sealing assembly 305 vibrate towards each other, the vibration effect is improved, the bubbles in the pulp can be effectively discharged by the continuous vibration when the pulp outlet head 304 performs the grouting operation, and the compactness and uniformity of grouting are ensured. After the grouting is completed, the first motor 3053 drives the screw rod 3054 to rotate, the screw rod 3054 is threadedly driven by the nut 3055, the screw rod 3054 ascends, the pulp sealing plug 3051 ascends, the pulp sealing plug 3051 accurately fits the pulp outlet head 304, so that the pulp dripping is effectively prevented, unnecessary waste and pollution to the surrounding environment are avoided.

[0026] Embodiment 3: refer to Figures 3-4 and Figure 6 A workshop flow line segment beam prefabrication system, comprising a pulp outlet mechanism 300, the pulp outlet mechanism 300 comprises a connecting head 301, the connecting head 301 is communicated with a pouring device 100, the connecting head 301 is communicated with a corrugated pipe 302, the bottom end of the corrugated pipe 302 is communicated with a pulp outlet head 304, the pulp outlet head 304, the corrugated pipe 302 and the connecting head 301 are provided with an adjusting assembly 303, a multidirectional vibration assembly 306 is arranged below the adjusting assembly 303, and two ends of the multidirectional vibration assembly 306 are respectively connected with the pulp outlet head 304 and a pulp outlet sealing assembly 305.

[0027] In this embodiment: the position of the multi-directional vibration assembly 306 is adjusted by adjusting the assembly 303, so as to adjust the position of the slurry outlet head 304, so that the slurry outlet head 304 can perform different depth grouting operations, and during the adjustment process, the multi-directional vibration assembly 306 and the slurry outlet head 304 are adjusted synchronously, and the multi-directional vibration assembly 306 is designed at the slurry outlet position of the slurry outlet head 304. This layout enables the multi-directional vibration assembly 306 to adjust the vibration position in real time as the grouting position changes, thereby simultaneously performing efficient vibration work at the depth during grouting at different depths, rapidly and thoroughly removing air bubbles in the slurry, significantly improving grouting quality, and greatly reducing the complexity and time consumption of manual operation.

[0028] A method for using a workshop-processed and streamlined segmental beam prefabrication system, comprising the following steps: S1. During segmental beam prefabrication processing, auxiliary grouting is performed by the pouring equipment 100, so that the slurry is spirally conveyed downward by the spiral blade 3034 and is poured into the segmental beam prefabrication formwork 200 by the slurry outlet head 304; S2. During grouting, the electric push rod 3031 is retracted, so that the electric push rod 3031 drives the connecting piece 3032 and the adjusting rod 3033 to move downward, the adjusting rod 3033 drives the fixed cavity 3036 to move downward, the fixed cavity 3036 drives the slurry outlet head 304 to move downward through the multi-directional vibration assembly 306, the corrugated pipe 302 is stretched, and the slurry outlet head 304 adjusts different positions for slurry pouring operation; S3. During slurry pouring, the second motor 3061 drives the cam 3062 to rotate, the cam 3062 presses the connecting table 3063 to move, the connecting table 3063 drives the vertical connecting rod 3065 to move, the vertical connecting rod 3065 is frictionally transmitted by the anti-skid layer 3069 and the transmission wheel 3066, the transmission wheel 3066 transmits power, so that the two vertical connecting rods 3065 move synchronously, the connecting table 3063 drives the spring 3067 to deform, when the convex surface of the cam 3062 is away from the connecting table 3063, the spring 3067 drives the connecting table 3063 and the vertical connecting rod 3065 to reset, so that the vertical connecting rod 3065 reciprocates to achieve the purpose of vibration, and the vertical connecting rod 3065 drives the slurry outlet head 304 and the slurry sealing plug 3051 to relatively vibrate through the inclined connecting rod 3064, so as to effectively eliminate air bubbles in the slurry; S4. After grouting is completed, the segmental beam is formed, and the first motor 3053 is controlled to drive the screw rod 3054 to rotate, the screw rod 3054 is in threaded transmission with the nut 3054, the screw rod 3054 moves upward, and the slurry sealing plug 3051 closes the slurry outlet head 304 upward.

[0029] The above merely describes preferred embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can make equivalent replacements or changes within the technical scope disclosed by the present application and according to the technical solutions and inventive concept of the present application, which should be covered within the protection scope of the present application.

Claims

1. A plant-based flow-line segmental beam precasting system comprising a casting device (100) and a segmental beam precasting formwork (200), characterized in that, One end of the pouring equipment (100) is provided with a slurry outlet mechanism (300); The slurry outlet mechanism (300) comprises a connecting head (301) in communication with the pouring equipment (100), the connecting head (301) is in communication with a corrugated pipe (302), the bottom end of the corrugated pipe (302) is communicated with a slurry outlet head (304), the slurry outlet head (304), the corrugated pipe (302) and the connecting head (301) are provided with an adjusting assembly (303) penetratingly, a multi-directional vibration assembly (306) is arranged below the adjusting assembly (303), and two ends of the multi-directional vibration assembly (306) are connected with the slurry outlet head (304) and a slurry outlet sealing assembly (305) respectively.

2. The system according to claim 1, wherein, The adjusting assembly (303) comprises an electric push rod (3031) fixedly installed on the connecting head (301), a connecting piece (3032) fixedly connected to the top end of the electric push rod (3031), and an adjusting rod (3033) fixedly connected below the connecting piece (3032), wherein the adjusting rod (3033) is slidingly connected in an adjusting sleeve (3035) fixedly installed on the connecting head (301).

3. The system of claim 2, wherein, A spiral blade (3034) is sleeved on the adjusting rod (3033), and the part of the spiral blade (3034) in contact with the corrugated pipe (302) is fixed, and the bottom end of the adjusting rod (3033) is fixedly connected with a fixed cavity (3036).

4. The system according to claim 3, wherein, The multi-directional vibration assembly (306) comprises a second motor (3061), a transmission shaft (3068) and two connecting tables (3063), the second motor (3061) is fixedly installed in the fixed cavity (3036), the output shaft of the second motor (3061) is fixedly connected with a cam (3062), and the cam (3062) is lapped with the upper connecting table (3063).

5. The in-plant flow-line segmental girder precasting system according to claim 4, wherein, Two vertical connecting rods (3065) are fixedly connected on the two connecting tables (3063), the two vertical connecting rods (3065) are staggered and penetratingly connected with the connecting table (3063) and are penetrated out of the fixed cavity (3036), the top end of one of the vertical connecting rods (3065) is fixedly connected with an oblique connecting rod (3064), and one end of the oblique connecting rod (3064) is fixedly connected to the inner wall of the slurry outlet head (304).

6. The in-plant flow-line segmental girder precasting system according to claim 5, wherein, A spring (3067) is fixedly connected below the lower connecting table (3063) and fixedly connected to the bottom wall of the fixed cavity (3036).

7. The in-plant flow-line segmental girder precasting system according to claim 6, wherein, The transmission shaft (3068) is rotatably installed on the fixed cavity (3036) through two bearings, the transmission shaft (3068) is fixedly connected with a transmission wheel (3066), the transmission wheel (3066) is fixedly connected with an anti-skid layer (3069), and the two sides of the anti-skid layer (3069) are lapped with the two vertical connecting rods (3065) respectively.

8. The in-plant flow-line segmental girder precasting system according to claim 7, wherein, The slurry outlet sealing assembly (305) comprises a slurry sealing plug (3051) located below the slurry outlet head (304), a first motor (3053) is fixedly installed in the slurry sealing plug (3051), and the output shaft of the first motor (3053) is fixedly connected with a screw rod (3054).

9. The in-plant flow-line segmental girder precasting system according to claim 8, wherein, The screw rod (3054) is threadedly connected with a nut (3055), the nut (3055) is fixedly connected with a fixing piece (3052), and the other vertical connecting rod (3065) penetrates the slurry sealing plug (3051) and is fixedly connected with the fixing piece (3052).

10. The method of claim 9, wherein the method further comprises: The method comprises the following steps: S1, when segmental beam prefabrication is carried out, auxiliary grouting is carried out through the pouring equipment (100), the slurry is spirally conveyed downward through the spiral blade (3034), and the slurry is poured into the segmental beam prefabrication formwork (200) through the slurry outlet head (304); S2, during the grouting process, the electric push rod (3031) is retracted, the electric push rod (3031) drives the connecting piece (3032) and the adjusting rod (3033) to move downward, the adjusting rod (3033) drives the fixed cavity (3036) to move downward, the fixed cavity (3036) drives the slurry outlet head (304) to move downward through the multidirectional vibration assembly (306), the corrugated pipe (302) is stretched, and then the slurry outlet head (304) adjusts different positions to carry out the slurry pouring operation; S3, during the slurry pouring process, the second motor (3061) drives the cam (3062) to rotate, the cam (3062) extrudes the connecting table (3063) to move, the connecting table (3063) drives the vertical connecting rod (3065) to move, the vertical connecting rod (3065) is frictionally driven with the transmission wheel (3066) through the anti-skid layer (3069), the transmission wheel (3066) transmits power, the two vertical connecting rods (3065) move synchronously, then the connecting table (3063) drives the spring (3067) to deform, when the convex surface of the cam (3062) is away from the connecting table (3063), the spring (3067) drives the connecting table (3063) and the vertical connecting rod (3065) to reset, the vertical connecting rod (3065) reciprocates to realize the vibration purpose, meanwhile, the vertical connecting rod (3065) drives the slurry outlet head (304) and the slurry sealing plug (3051) to relatively vibrate through the inclined connecting rod (3064), and bubbles in the slurry are effectively eliminated; S4, after the grouting is completed, the segmental beam is formed, meanwhile, the first motor (3053) drives the screw rod (3054) to rotate, the screw rod (3054) is in threaded transmission with the nut (3054), the screw rod (3054) moves upward, and then the slurry sealing plug (3051) seals the slurry outlet head (304) upward.