An automated heat treatment apparatus for mold frame processing

By designing an automated heat treatment device, the automated conveying, heating, and quenching of the mold frame are realized, which solves the problems of high labor intensity, high safety hazards, and low production efficiency in the heat treatment process of the mold frame, improves production safety and quality stability, and extends the service life of the mold frame.

CN120905492BActive Publication Date: 2025-12-12SUZHOU JINGKEYU PRECISION MOULD CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202511438312.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-10
Publication Date
2025-12-12
Estimated Expiration
2045-10-10

AI Technical Summary

Technical Problem

The existing heat treatment process for mold frames has problems such as high labor intensity, high safety hazards, low production efficiency, and unstable quality, which makes it difficult to achieve continuous production and quality control, especially in small and medium-sized mold factories.

Method used

Design an automated heat treatment device comprising a heating section, a quenching section, a sealing section, and a driving section. The device achieves automated conveying, heating, quenching, and cooling of the mold frame through a driving mechanism, precisely controlling temperature and time and reducing manual operation.

Benefits of technology

It improves production safety, ensures the quality stability and production efficiency of mold frame heat treatment, reduces safety accidents, and extends the service life and precision of mold frames.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120905492B_ABST
    Figure CN120905492B_ABST
Patent Text Reader

Abstract

The application discloses an automatic heat treatment device for mold frame machining, and particularly relates to the technical field of mold frame machining, which comprises a device main body and a feeding mechanism, wherein the device main body comprises a first shell and a second shell, further comprises a heating part located in the first shell and a quenching part located in the second shell, and the device main body is externally provided with a sealing part which comprises a first door plate for sealing the first shell and a second door plate for sealing the second shell; the device main body is internally provided with a driving part which comprises a lifting mechanism and a driving mechanism. The application can improve production efficiency and reduce labor intensity through automatic operation, effectively avoid the occurrence of safety accidents such as scalding and bruising, improve work safety, and avoid the instability and poor repeatability caused by manual control, which is helpful to improve the heat treatment quality and stability of the mold frame, and further improve the precision of subsequent finish machining and the service life of the mold frame.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of mold base processing, and more particularly to an automatic heat treatment device for mold base processing. BACKGROUND

[0002] The mold base is the skeleton of the mold, and its function is to install and fix the core components of the mold (such as the core, cavity, slider, etc.). In modern manufacturing industries such as plastic injection, die casting, and stamping, the quality of the mold base directly determines the precision, service life, and production stability of the final mold. Heat treatment is a crucial process in mold base processing, and its core purpose is to change the internal metallographic structure of steel through heating, holding, and cooling to obtain the required hardness, strength, wear resistance, toughness, and dimensional stability. For mold bases, especially medium and large mold bases, uniform and controllable heat treatment is the key to avoiding deformation, cracking, and premature wear during use.

[0003] Currently, many mold factories, especially small and medium-sized enterprises, still use traditional work methods or semi-automatic equipment in the mold base heat treatment process, which mainly has the following outstanding problems:

[0004] 1. Workers need to operate closely in the furnace loading, furnace unloading, hoisting, and quenching processes, which highly depends on manual operation. This not only has high labor intensity and low efficiency, but also has a high-temperature and high-risk working environment, which is prone to scalding, bruising, and other safety accidents. Moreover, manual control of heating temperature, holding time, and quenching medium stirring and cooling speed has poor stability and repeatability.

[0005] 2. The heat treatment results of different operators and different batches may have significant differences, leading to uneven hardness, deformation, soft spots, or brittle zones of the mold base, which seriously affects subsequent finishing and service life.

[0006] 3. The transfer and waiting time between processes is long, which cannot form a continuous production flow, resulting in low production efficiency, difficulty in tracing quality problems, and being not conducive to production management and process optimization.

[0007] Therefore, the present application provides an automatic heat treatment device for mold base processing to solve the above problems. SUMMARY

[0008] In order to overcome the above-mentioned defects of the prior art, the embodiments of the present application provide an automatic heat treatment device for mold base processing, which is provided with a driving part to solve the problems mentioned in the background art.

[0009] In order to achieve the above object, the present application provides the following technical scheme: an automatic heat treatment device for mold frame processing, comprising a device main body and two symmetrically distributed feeding mechanisms, the device main body comprises a first shell and a second shell, characterized in that it further comprises:

[0010] A heating part comprising a plurality of heating pipes arranged in the first shell, a first feeding port and a first discharging port are respectively arranged on the left and right side walls of the first shell, and a conveying assembly for feeding and discharging is arranged at the bottom of the first shell;

[0011] A quenching part comprising a supporting platform arranged in the second shell, a second feeding port and a second discharging port are respectively arranged on the left and right side walls of the second shell and are communicated with the first discharging port, a movable frame is hingedly connected to the bottom of the supporting platform, a second conveying roller is rotatably connected to the free end of the movable frame, and the second conveying roller can swing into the first feeding port and the second discharging port;

[0012] A sealing part comprising a first door plate for sealing the first feeding port, a second door plate for sealing the second discharging port, and a partition plate between the first discharging port and the second feeding port;

[0013] A driving part comprising a lifting mechanism and a driving mechanism, the lifting mechanism is used to drive the first door plate, the second door plate, the partition plate and the supporting platform to move up and down, and the driving mechanism is used to drive the movable frame to swing and the second conveying roller to rotate.

[0014] Preferably, the conveying assembly comprises a plurality of first conveying rollers, the plurality of first conveying rollers are uniformly arranged between the first feeding port and the first discharging port, a first sprocket is arranged on each first conveying roller, a first chain engaged with the plurality of first sprockets is arranged at the rear end of the first shell, and a first motor for driving the first sprocket to rotate is arranged at the rear end of the first shell.

[0015] Preferably, the lifting mechanism comprises a first hydraulic cylinder and a second hydraulic cylinder, the first hydraulic cylinder is arranged as two and symmetrically distributed at the left end of the first shell, the second hydraulic cylinder is arranged as two and symmetrically distributed at the right end of the second shell, the output ends of the two first hydraulic cylinders are fixed to the upper end of the first door plate, the output ends of the two second hydraulic cylinders are fixed to the upper part of the second door plate, a connecting rod is arranged between the output ends of the first hydraulic cylinder and the second hydraulic cylinder opposite to each other, a first pull rod and a second pull rod are arranged on the connecting rod, the first pull rod is fixed to the partition plate, and the second pull rod is fixed to the supporting platform.

[0016] Preferably, the driving mechanism comprises a second motor arranged on the second pull rod, a second sprocket is arranged at the hinged end of the movable frame and the output end of the second motor, and a second chain engaged with the two second sprockets is arranged in the second shell.

[0017] Preferably, the second pull rod upper portion is provided with a vertical plate, the driving mechanism further comprises a third motor arranged on the vertical plate, two symmetrically distributed driving gears are rotationally connected to the supporting platform, the second conveying roller end portion is provided with a driven gear capable of meshing with the driving gear, the driving gear and the third motor output end are provided with a third sprocket, and the second shell is internally provided with a third chain meshing with a plurality of third sprockets.

[0018] Preferably, two symmetrically distributed horizontal grooves are formed in the vertical plate, and a pressing rod is transversely and slidingly connected in each of the two horizontal grooves, the pressing rod end portion is provided with a pressurizing sprocket meshing with the outside of the third sprocket, and a limiting cylinder is threadedly connected to the pressing rod, and the limiting cylinder can contact the vertical plate end face.

[0019] Preferably, the supporting platform is hollow.

[0020] Preferably, two symmetrically distributed fourth motors are arranged on the second shell, and the fourth motor output end is inserted into the second shell bottom and provided with a stirring rod.

[0021] Preferably, the second shell rear portion is provided with a liquid inlet and a liquid outlet.

[0022] Preferably, the first shell bottom is provided with a support frame.

[0023] Technical effects and advantages of the present application:

[0024] 1. The present application realizes automatic operation, reduces the need for close operation of workers in the processes of furnace loading, furnace discharging, hoisting and quenching, thereby reducing the labor intensity of workers, and the automatic control reduces the opportunities for workers to contact high-temperature and high-risk environments, effectively avoiding accidents such as scalding and bruising, and improving work safety.

[0025] 2. The present application can accurately control the heating temperature, holding time and stirring and cooling speed of the quenching medium, avoiding the instability and poor repeatability caused by manual control. This helps to reduce quality problems such as uneven hardness, excessive deformation, soft spots or brittle zones of the mold frame, improve the heat treatment quality and stability of the mold frame, and thus improve the precision of subsequent finishing and the service life of the mold frame.

[0026] 3. The present application realizes continuous production between processes, reduces transfer and waiting time, thereby improving production efficiency. At the same time, automatic operation makes data recording and analysis in the production process more convenient, which is beneficial to production management and process optimization. When quality problems occur, the cause can be quickly traced, and the process parameters can be adjusted in time to ensure the stability and controllability of the production process. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1Fig. 1 is a schematic diagram of the overall structure of the present application.

[0028] Figure 2 Fig. 2 is a schematic diagram of the front view of the device body in the present application.

[0029] Figure 3 Fig. 3 is a schematic diagram of the front view of the device body in the present application.

[0030] Figure 4 Fig. 4 is a schematic diagram of the left view of the second housing in the present application.

[0031] Figure 5 Fig. 5 is a schematic diagram of the left view of the second housing in the present application.

[0032] Figure 6 Fig. 6 is a schematic diagram of the rear view of the device body in the present application.

[0033] Figure 7 Fig. 7 is a schematic diagram of the overall structure of the driving mechanism in the present application.

[0034] Figure 8 Fig. 8 is a schematic diagram of the left view of the driving mechanism in the present application.

[0035] Figure 9 Fig. 9 is a schematic diagram of the left view of the driving mechanism in the present application.

[0036] Figure 10 Fig. 10 is a schematic diagram of the rear view of the driving mechanism in the present application.

[0037] The reference signs are as follows:

[0038] 1, device main body; 101, first shell; 102, second shell; 2, feeding mechanism; 3, heating part; 301, heating pipe; 302, first feeding port; 303, first discharging port; 304, conveying assembly; 3041, first conveying roller; 3042, first sprocket; 3043, first chain; 3044, first motor; 4, quenching part; 401, supporting platform; 402, second feeding port; 403, second discharging port; 404, movable frame; 405, second conveying roller; 5, closed part; 501, first door plate; 502, second door plate; 503, partition plate; 6, driving part; 601, lifting mechanism; 6011, first hydraulic cylinder; 6012, second hydraulic cylinder; 6013, connecting rod; 6014, first pull rod; 6015, second pull rod; 602, driving mechanism; 6021, second motor; 6022, second sprocket; 6023, second chain; 6024, third motor; 6025, driving gear; 6026, driven gear; 6027, third sprocket; 6028, third chain; 7, vertical plate; 8, horizontal groove; 9, pressing rod; 10, pressing sprocket; 11, limiting cylinder; 12, fourth motor; 13, stirring rod; 14, liquid inlet; 15, liquid outlet; 16, support frame. DETAILED DESCRIPTION

[0039] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0040] Embodiment one

[0041] Please refer to Figures 1 to 10 The automatic heat treatment device for mold processing in the embodiments of the present application includes a device main body 1 and two symmetrical feeding mechanisms 2. The feeding mechanism 2 is prior art, mainly used for charging and discharging of materials. The device main body 1 is located between the two feeding mechanisms 2. The device main body 1 includes a first shell 101 and a second shell 102. The automatic heat treatment device further includes:

[0042] The heating part 3 includes a plurality of heating pipes 301 arranged on the front and rear side walls of the first shell 101. The first shell 101 is provided with a first feeding port 302 and a first discharging port 303 on the left and right side walls respectively. The bottom of the first shell 101 is provided with a conveying assembly 304 for feeding and discharging;

[0043] The quenching part 4 comprises a supporting platform 401 arranged in the second shell 102, the second shell 102 is provided with a second feeding port 402 and a second discharging port 403 on the left and right side walls respectively, the second feeding port 402 and the second discharging port 403 are communicated with the first discharging port 303, the supporting platform 401 is hingedly connected with a movable frame 404 at the bottom, the movable frame 404 is rotatably connected with a second conveying roller 405 at the free end, the second conveying roller 405 can swing into the first feeding port 302 and the second discharging port 403, when the movable frame 404 swings to be parallel to the supporting platform 401, the second conveying roller 405 extends from the upper surface of the supporting platform 401 by a part;

[0044] The closing part 5 comprises a first door plate 501 for closing the first feeding port 302 and a second door plate 502 for closing the second discharging port 403, the first door plate 501 is vertically slidably connected with the first shell 101, the second door plate 502 is vertically slidably connected with the second shell 102, the closing part 5 further comprises a partition plate 503 arranged between the first discharging port 303 and the second feeding port 402, when the partition plate 503 is pulled upward, the first discharging port 303 is communicated with the second feeding port 402;

[0045] The driving part 6 comprises a lifting mechanism 601 and a driving mechanism 602, the lifting mechanism 601 is used for driving the first door plate 501, the second door plate 502, the partition plate 503 and the supporting platform 401 to move up and down, the driving mechanism 602 is used for driving the movable frame 404 to swing and the second conveying roller 405 to rotate.

[0046] It should be noted that the heating pipe 301 is a prior art, each heating pipe 301 is connected with the circuit and the control system of the device, and the specific structure thereof will not be described in detail here.

[0047] Please refer to Figure 2 and Figure 6 , the conveying assembly 304 comprises a plurality of first conveying rollers 3041, the plurality of first conveying rollers 3041 are uniformly arranged between the first feeding port 302 and the first discharging port 303, each first conveying roller 3041 is provided with a first sprocket 3042, the rear end of the first shell 101 is provided with a first chain 3043 engaged with the plurality of first sprockets 3042, and the rear end of the first shell 101 is provided with a first motor 3044 for driving the first sprocket 3042 to rotate.

[0048] Please refer to Figure 2 , Figure 3 and Figure 4As shown, the lifting mechanism 601 includes first hydraulic cylinders 6011 and second hydraulic cylinders 6012, the first hydraulic cylinders 6011 are arranged as two and symmetrically distributed at the left end of the first shell 101, the second hydraulic cylinders 6012 are arranged as two and symmetrically distributed at the right end of the second shell 102, the output ends of the two first hydraulic cylinders 6011 are fixed with the upper end of the first door plate 501, the output ends of the two second hydraulic cylinders 6012 are fixed with the upper part of the second door plate 502, and the output ends of the left and right opposite first hydraulic cylinders 6011 and second hydraulic cylinders 6012 are provided with a connecting rod 6013, the connecting rod 6013 is provided with a first pull rod 6014 and a second pull rod 6015, wherein the first pull rod 6014 is fixed with the partition plate 503, and the second pull rod 6015 is fixed with the support platform 401.

[0049] Please refer to Figure 8 As shown, the driving mechanism 602 includes a second motor 6021 arranged on the second pull rod 6015, the hinged end of the movable frame 404 and the output end of the second motor 6021 are both provided with a second sprocket 6022, and the second shell 102 is provided with a second chain 6023 meshing with the two second sprockets 6022.

[0050] Please refer to Figures 7 to 10 As shown, the driving mechanism 602 further includes a third motor 6024 arranged on the vertical plate 7, the support platform 401 is rotatably connected with two symmetrically distributed driving gears 6025, the end of the second conveying roller 405 is provided with a driven gear 6026 capable of meshing with the driving gear 6025, the driving gear 6025 and the output end of the third motor 6024 are both provided with a third sprocket 6027, and the second shell 102 is provided with a third chain 6028 meshing with the plurality of third sprockets 6027, in the embodiment, the second conveying roller 405 is arranged as two, which can increase the stability when the mold base moves.

[0051] Please refer to Figure 5 As shown, the second shell 102 is in a shape of narrow at the top and wide at the bottom, the second shell 102 is provided with two symmetrically distributed fourth motors 12, the output end of the fourth motor 12 is inserted into the bottom of the second shell 102 and provided with a stirring rod 13, and the support platform 401 is located between the two stirring rods 13 to avoid interference between the two stirring rods 13 and the support platform 401.

[0052] It should be noted that the first motor 3044, the second motor 6021, the third motor 6024, the fourth motor 12, the first hydraulic cylinder 6011 and the second hydraulic cylinder 6012 are all prior art, and are connected to the circuit and control system of the device, and the specific structure thereof will not be described in detail here.

[0053] Please refer to Figure 3 、 Figure 6 and Figure 10As shown, the supporting platform 401 is provided with a hollow structure, the second shell 102 is provided with a liquid inlet 14 and a liquid outlet 15, and the first shell 101 is provided with a support frame 16.

[0054] In use, in the initial state, the first door plate 501 closes the first feeding port 302, the second door plate 502 closes the second discharging port 403, and the partition plate 503 closes the passage between the first discharging port 303 and the second feeding port 402. The worker needs to add quenching liquid from the liquid inlet 14 into the second shell 102, so that the depth of the quenching liquid is sufficient to cover the mold frame and the supporting platform 401. After the addition is completed, the liquid inlet 14 is closed, and then the control system of the device is started to drive the two fourth motors 12 to rotate the stirring rods 13, so that the quenching solution is stirred to make the temperature distribution more uniform.

[0055] The worker can use two mechanical arms to cooperate with the device. One mechanical arm is used to place the mold frame which has not been subjected to heat treatment on the left feeding mechanism 2, and the other mechanical arm is used to take the mold frame which has been subjected to heat treatment from the right feeding mechanism 2.

[0056] After preparation is completed, the first hydraulic cylinder 6011 and the second hydraulic cylinder 6012 are started to be elongated. The first hydraulic cylinder 6011 drives the first door plate 501 to move upward, and the first door plate 501 gradually releases the closure of the first feeding port 302. The second hydraulic cylinder 6012 drives the second door plate 502 to move upward, and the second door plate 502 gradually releases the closure of the second discharging port 403. Meanwhile, the first hydraulic cylinder 6011 and the second hydraulic cylinder 6012 jointly drive the connecting rod 6013 to move upward, the connecting rod 6013 drives the first pull rod 6014 and the second pull rod 6015 to move upward, the first pull rod 6014 drives the partition plate 503 to move upward, the passage between the first discharging port 303 and the second feeding port 402 is gradually opened, the second pull rod 6015 drives the supporting platform 401 to move upward, and the supporting platform 401 extends out of the liquid level of the quenching liquid.

[0057] When the first feeding port 302 and the second discharging port 403 are completely opened, the first hydraulic cylinder 6011 and the second hydraulic cylinder 6012 stop elongation, the first feeding port 302 and the second discharging port 403 are in an open state, the mechanical arm places the mold frame which has not been subjected to heat treatment on the left feeding mechanism 2, and the first motor 3044 and the left feeding mechanism 2 are started. The output end of the first motor 3044 drives the first chain 3043 and a plurality of first sprockets 3042 to rotate, the plurality of first sprockets 3042 drive a plurality of first conveying rollers 3041 to rotate, the feeding mechanism 2 drives the mold frame which has not been subjected to heat treatment to pass through the first feeding port 302 and reach above the conveying assembly 304, and is in contact with the first conveying rollers 3041.

[0058] When the mold frame is separated from the left feeding mechanism 2, the first conveying roller 3041 in the conveying assembly 304 continues to drive the mold frame to move right until the mold frame moves to the center position inside the first shell 101, at this time, the first motor 3044 and the left feeding mechanism 2 are closed, the mold frame stops moving right, the first hydraulic cylinder 6011 and the second hydraulic cylinder 6012 are started to contract, the first hydraulic cylinder 6011 drives the first door plate 501 to move down, the first door plate 501 gradually closes the first feeding port 302, the second hydraulic cylinder 6012 drives the second door plate 502 to move down, the second door plate 502 gradually closes the second discharging port 403, at the same time, the first hydraulic cylinder 6011 and the second hydraulic cylinder 6012 jointly drive the connecting rod 6013 to move down, the connecting rod 6013 drives the first pull rod 6014 and the second pull rod 6015 to move down, wherein the first pull rod 6014 drives the partition plate 503 to move down, the partition plate 503 closes the passage between the first discharging port 303 and the second feeding port 402, the second pull rod 6015 drives the supporting platform 401 to move down, the supporting platform 401 reenters the quenching liquid, then the first hydraulic cylinder 6011 and the second hydraulic cylinder 6012 are closed, at this time, the inside of the first shell 101 is in a closed state.

[0059] The plurality of heating pipes 301 are started, the plurality of heating pipes 301 start to heat the mold frame inside the first shell 101, until the mold frame is heated to the temperature required by the heat treatment, then the plurality of heating pipes 301 are closed, the first hydraulic cylinder 6011 and the second hydraulic cylinder 6012 are started to elongate, the passage between the first discharging port 303 and the second feeding port 402 is opened, the second motor 6021 is started, the second motor 6021 drives the second sprocket 6022 and the second chain 6023 to rotate, the second sprocket 6022 drives the movable frame 404 to swing clockwise, the movable frame 404 drives the second conveying roller 405 to swing clockwise, when the movable frame 404 swings to be parallel to the supporting platform 401, the second conveying roller 405 extends from the upper surface of the supporting platform 401 by a part, at the same time, the second conveying roller 405 swings into the passage between the first discharging port 303 and the second feeding port 402, the driven gear 6026 on the second conveying roller 405 meshes with the driving gear 6025 on the left side.

[0060] The first motor 3044 and the third motor 6024 are started, the first motor 3044 drives the plurality of first conveying rollers 3041 to rotate clockwise, the plurality of first conveying rollers 3041 drive the heated mold base to move to the right, the third motor 6024 drives the third sprocket 6027 and the third chain 6028 to rotate, the third sprocket 6027 drives the driving gear 6025 to rotate, the driving gear 6025 drives the driven gear 6026 and the second conveying roller 405 to rotate, when the heated mold base contacts the second conveying roller 405, the second conveying roller 405 starts to drive the heated mold base to continue to move to the right, until the heated mold base moves to the middle of the supporting platform 401, the third motor 6024 is turned off, the second conveying roller 405 stops rotating, the second motor 6021 is started, the second motor 6021 drives the movable frame 404 to swing counterclockwise, the movable frame 404 drives the second conveying roller 405 to swing counterclockwise, the second conveying roller 405 is separated from the mold base, at this time, the lower end of the mold base is attached to the supporting platform 401, which can avoid the translation of the mold base during quenching, and the second conveying roller 405 is also removed from the passage between the first discharge port 303 and the second feeding port 402, to avoid collision when the subsequent second conveying roller 405 moves downward with the supporting platform 401.

[0061] At the same time, the left feeding mechanism 2 conveys the next mold base which has not been subjected to heat treatment into the first shell 101, the first hydraulic cylinder 6011 and the second hydraulic cylinder 6012 are started to contract, the first door plate 501 and the second door plate 502 close the inside of the first shell 101 and the second shell 102, the partition plate 503 closes the passage between the first discharge port 303 and the second feeding port 402, the heated mold base moves downward with the supporting platform 401 until the mold base moves below the quenching liquid, the quenching of the mold base starts, and at the same time, the plurality of heating pipes 301 starts to heat the mold base which has not been subjected to heat treatment in the first shell 101.

[0062] After quenching and heating are completed, the first hydraulic cylinder 6011 and the second hydraulic cylinder 6012 are started to extend, the quenched mold base moves above the quenching liquid, the second motor 6021 is started, the second motor 6021 drives the movable frame 404 and the second conveying roller 405 to swing counterclockwise until the driven gear 6026 on the second conveying roller 405 meshes with the driving gear 6025 on the right side, the second conveying roller 405 lifts the right side of the quenched mold base to a certain height, then the second motor 6021 is turned off, the third motor 6024 is started, the third motor 6024 drives the second conveying roller 405 to rotate clockwise, the second conveying roller 405 drives the quenched mold base to pass through the second discharge port 403 and reach above the right feeding mechanism 2, another mechanical arm can transfer the heat-treated mold base to other places, completing the heat treatment of one mold base.

[0063] In the heat treatment process of the mold frame, all processes are automatically completed through the control system, which can avoid safety accidents such as scalding and bruising caused by manual operation, and the quality of heat treatment of different batches of mold frames is more stable, thereby improving the precision of subsequent finishing and prolonging the service life of the mold frame.

[0064] Embodiment two

[0065] In actual use, it is found that in order to avoid the third motor 6024 entering the quenching liquid, the vertical plate 7 and the third motor 6024 need to be arranged at a high position of the second pull rod 6015, so that after the mold frame enters the quenching solution with the supporting platform 401, the third motor 6024 is still located above the liquid level, which will cause the third sprocket 6027 on the third motor 6024 to have a large distance with the third sprocket 6027 on the supporting platform 401, and the third chain 6028 has a long length and is easy to deform under the action of gravity, which will affect the meshing effect of the third chain 6028 and the plurality of third sprockets 6027. Further improvement is made on the basis of the above embodiment.

[0066] Please refer to Figure 7 and Figure 10 As shown in the drawings, two symmetrical transverse grooves 8 are formed in the vertical plate 7, and a pressing rod 9 is transversely and slidably connected in each of the two transverse grooves 8. The end of the pressing rod 9 is provided with a pressure sprocket 10 which is engaged with the outside of the third sprocket 6027. A limiting cylinder 11 is threadedly connected to the pressing rod 9, and the limiting cylinder 11 can be in contact with the end surface of the vertical plate 7.

[0067] On the basis of the above embodiment, when the staff finds that the third chain 6028 is loose during use, the limiting cylinder 11 can be counterclockwise rotated to make the limiting cylinder 11 disengaged from the vertical plate 7. At this time, the pressing rod 9 can freely move in the transverse groove 8. The staff moves the two pressing rods 9 towards the middle to press the third chain 6028 tightly, so that the meshing of the third chain 6028 and the third sprocket 6027 is more closely. After the adjustment is completed, the limiting cylinder 11 is clockwise rotated to make the limiting cylinder 11 in contact with the surface of the vertical plate 7. At this time, the pressing rod 9 cannot freely slide in the transverse groove 8, and the adjustment of the tightness of the third chain 6028 is completed. The operation is simple and convenient to use.

[0068] The above description is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can make equivalent replacement or change within the technical range disclosed in the present application according to the technical solution and inventive concept of the present application, which should be covered within the protection scope of the present application.

Claims

1. An automated heat treatment device for die frame processing, comprising a device body (1) and two symmetrically distributed feeding mechanisms (2), the device body (1) comprising a first housing (101) and a second housing (102), characterized in that, Also include: The heating part (3) includes a plurality of heating pipes (301) arranged in the first shell (101), and the first shell (101) is provided with a first inlet (302) and a first outlet (303) on the left and right side walls respectively, and the bottom of the first shell (101) is provided with a conveying assembly (304) for feeding and discharging; The quenching part (4) includes a supporting platform (401) arranged in the second shell (102), and the second shell (102) is provided with a second inlet (402) and a second outlet (403) on the left and right side walls respectively, and the bottom of the supporting platform (401) is hinged with a movable frame (404), and the free end of the movable frame (404) is rotatably connected with a second conveying roller (405), and the second conveying roller (405) can swing into the first inlet (302) and the second outlet (403); The closing part (5) includes a first door plate (501) for closing the first inlet (302) and a second door plate (502) for closing the second outlet (403), and a partition plate (503) between the first outlet (303) and the second inlet (402); The driving part (6) includes a lifting mechanism (601) and a driving mechanism (602), the lifting mechanism (601) is used for driving the first door plate (501), the second door plate (502), the partition plate (503) and the supporting platform (401) to move up and down, and the driving mechanism (602) is used for driving the movable frame (404) to swing and the second conveying roller (405) to rotate; The lifting mechanism (601) includes a first hydraulic cylinder (6011) and a second hydraulic cylinder (6012), the output end of the first hydraulic cylinder (6011) is fixed with the upper end of the first door plate (501), the output end of the second hydraulic cylinder (6012) is fixed with the upper part of the second door plate (502), and the connecting rod (6013) is arranged between the output ends of the first hydraulic cylinder (6011) and the second hydraulic cylinder (6012), the first pull rod (6014) and the second pull rod (6015) are arranged on the connecting rod (6013), the first pull rod (6014) is fixed with the partition plate (503), and the second pull rod (6015) is fixed with the supporting platform (401); The driving mechanism (602) includes a second motor (6021) arranged on the second pull rod (6015), the hinged end of the movable frame (404) and the output end of the second motor (6021) are provided with a second sprocket (6022), and the second shell (102) is provided with a second chain (6023) engaged with the two second sprockets (6022); The second pull rod (6015) is provided with a vertical plate (7), the driving mechanism (602) further comprises a third motor (6024) arranged on the vertical plate (7), the supporting platform (401) is rotatably connected with two symmetrically distributed driving gears (6025), the second conveying roller (405) is provided with a driven gear (6026) capable of meshing with the driving gear (6025), the driving gear (6025) and the third motor (6024) are provided with a third sprocket (6027), and the second shell (102) is provided with a third chain (6028) meshing with a plurality of third sprockets (6027). The vertical plate (7) is provided with two symmetrically distributed transverse grooves (8), the two transverse grooves (8) are both horizontally slidably connected with a pressing rod (9), the pressing rod (9) is provided with a pressing sprocket (10) meshing with the outside of the third sprocket (6027), the pressing rod (9) is threadedly connected with a limiting cylinder (11), and the limiting cylinder (11) can contact the end surface of the vertical plate (7).

2. The apparatus for automated heat treatment of moulds according to claim 1, characterised in that, The conveying assembly (304) comprises a plurality of first conveying rollers (3041), and the plurality of first conveying rollers (3041) are uniformly arranged between the first feeding port (302) and the first discharging port (303). Each first conveying roller (3041) is provided with a first sprocket (3042), the rear end of the first shell (101) is provided with a first chain (3043) meshing with a plurality of first sprockets (3042), and the rear end of the first shell (101) is provided with a first motor (3044) for driving the first sprocket (3042) to rotate.

3. The apparatus for automated heat processing of die blocks of claim 1, wherein, The supporting platform (401) is hollow.

4. The apparatus for automated heat processing of die blocks of claim 1, wherein, The second shell (102) is provided with two symmetrically distributed fourth motors (12), the output end of the fourth motor (12) is inserted into the bottom of the second shell (102) and is provided with a stirring rod (13).

5. The apparatus for automated heat processing of die blocks of claim 1, wherein, The rear part of the second shell (102) is provided with a liquid inlet (14) and a liquid outlet (15).

6. The apparatus of claim 1, wherein, The bottom of the first shell (101) is provided with a support frame (16).

Citation Information

Patent Citations

  • Quenching apparatus

    CN102312063A

  • Automatic quenching device of tempering production line

    CN110055386A