Equipment and method for refining oxygen-free copper from regenerated copper

By designing a combined equipment for preheating, melting, stirring, carbon monoxide reduction, and deoxidation, the problem of low efficiency in the refining of oxygen-free copper from recycled copper was solved, and efficient preparation of oxygen-free copper was achieved.

CN120907331APending Publication Date: 2025-11-07ZHEJIANG HONGYAO GAOXIN COPPER MATERIAL
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Patent Information

Application Number
CN202511092546.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-05
Publication Date
2025-11-07

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Abstract

The invention provides equipment and a method for refining oxygen-free copper from regenerated copper. The equipment for refining the oxygen-free copper from the regenerated copper comprises a preheating assembly, a melting furnace and a stirring assembly, wherein the preheating assembly is used for preheating the regenerated copper; the melting furnace is used for melting the regenerated copper treated by the preheating assembly; the stirring assembly is used for stirring the regenerated copper entering the melting furnace; the preheating assembly is used for feeding copper into the melting furnace, the ventilation assembly is used for feeding carbon monoxide into the melting furnace, the deoxidizing assembly is used for feeding a deoxidizing agent and rare earth into the melting furnace, and the forming assembly is used for forming copper melted by the melting furnace. According to the equipment for refining the oxygen-free copper from the regenerated copper, through mutual cooperation of all the structures, the refining efficiency of the regenerated copper is improved, and meanwhile the qualified rate of the refined oxygen-free copper can be guaranteed.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of secondary copper refining, in particular to a device and method for refining oxygen-free copper from secondary copper. BACKGROUND

[0002] The raw material of secondary copper mainly comes from waste, leftover, waste instrument and equipment parts and household goods produced in the process of copper and its alloy production, processing and consumption;

[0003] Oxygen-free copper is copper with a purity of more than 99.95%, which has excellent electrical conductivity and thermal conductivity, so the demand for oxygen-free copper in the market is becoming larger and larger;

[0004] Oxygen-free copper can usually be obtained by refining secondary copper;

[0005] However, in the prior art, the steps of refining oxygen-free copper from secondary copper are simplified, resulting in a low pass rate of the refined oxygen-free copper, and the refining efficiency of the device for refining oxygen-free copper from secondary copper in the prior art is low;

[0006] Therefore, it is urgent to redesign a new device for refining oxygen-free copper from secondary copper to solve the above problems. SUMMARY

[0007] The present application provides a device and method for refining oxygen-free copper from secondary copper to solve the technical problems raised in the background art.

[0008] The present application provides a device and method for refining oxygen-free copper from secondary copper, which comprises a preheating assembly for preheating secondary copper, a melting furnace for melting secondary copper treated by the preheating assembly, a stirring assembly for stirring secondary copper entering the melting furnace, a ventilation assembly for ventilating carbon monoxide into the melting furnace, a deoxidizing assembly for ventilating deoxidizing agent and rare earth into the melting furnace, and a forming assembly for forming copper melted by the melting furnace, wherein the melting furnace is installed on one side of the preheating assembly, the stirring assembly is installed on the upper side of the melting furnace, the ventilation assembly is installed on one side of the melting furnace, the deoxidizing assembly is installed on one side of the melting furnace, and the forming assembly is installed on one side of the melting furnace.

[0009] Optionally, the preheating assembly comprises a preheating box, a preheating conveying member, a plurality of first preheating members and a plurality of second preheating members, the preheating conveying member is installed in the preheating box, the first preheating members are installed on the lower side of the preheating conveying member, and the second preheating members are installed on the upper side of the preheating conveying member.

[0010] Optionally, the preheating conveying member comprises a preheating conveying support, a preheating conveying driving gear, a preheating conveying motor, a preheating conveying belt, a preheating conveying driven gear and a preheating conveying chain, the preheating conveying support is installed in the preheating box, the preheating conveying driving gear is rotatably connected to one end of the preheating conveying support, the preheating conveying driven gear is rotatably connected to the other end of the preheating conveying support, the preheating conveying chain is rotatably connected between the preheating conveying driving gear and the preheating conveying driven gear, the preheating conveying motor is installed in the preheating box, and the preheating conveying belt is installed between the output end of the preheating conveying motor and the preheating conveying driving gear.

[0011] Optionally, the first preheating member comprises a first preheating limiting block, a second preheating limiting block, a preheating pipe and a heat radiation member, the first preheating limiting block and the second preheating limiting block are both installed in the preheating box, the preheating pipe is installed between the first preheating limiting block and the second preheating limiting block, and the heat radiation member is installed on one side of the preheating pipe; the heat radiation member comprises a heat radiation bottom plate, a first heat radiation side plate and a second heat radiation side plate, the heat radiation bottom plate is installed between the preheating pipe and the preheating box, the first heat radiation side plate is installed on one side of the heat radiation bottom plate, the second heat radiation side plate is installed on the other side of the heat radiation bottom plate, a plurality of heat diffusion plates are installed on the first heat radiation side plate and the second heat radiation side plate, and heat diffusion channels are formed between every two heat diffusion plates; the second preheating member and the first preheating member are the same in structure.

[0012] Optionally, the stirring assembly comprises a stirring heat insulation box, a stirring motor, a stirring linkage rod, a first stirring blade, a second stirring blade, a stirring containing portion and a stirring clamping seat, the stirring heat insulation box is installed on the upper side of the melting furnace, the stirring motor is installed in the stirring heat insulation box, one end of the stirring linkage rod is connected to the output end of the stirring motor, the other end of the stirring linkage rod extends into the melting furnace, the stirring clamping seat is installed in the melting furnace, the stirring containing portion is installed on the stirring clamping seat, the first stirring blade and the second stirring blade are both connected to the lower end of the stirring linkage rod, and the lower ends of the first stirring blade and the second stirring blade are both in abutment with the inner wall of the stirring containing portion.

[0013] Optionally, the aeration assembly comprises an aeration base, an aeration fan, an aeration feeder, an aeration main channel, an aeration cover channel, a plurality of aeration inlets and an aeration buffer, the aeration base is installed on one side of the melting furnace, the aeration fan is installed on the aeration base, the aeration feeder is installed on one side of the aeration fan, the aeration cover channel is installed on the outside of the melting furnace, one end of the aeration main channel is connected with the output end of the aeration fan, the other end of the aeration main channel is connected with the aeration cover channel, the plurality of aeration inlets are installed on the lower side of the aeration cover channel, and the aeration buffer is installed on the lower end of the aeration inlet.

[0014] Optionally, the aeration buffer comprises an aeration buffer main part, a buffer aeration inlet, a first arc-shaped buffer channel, a second arc-shaped buffer channel, a buffer aeration outlet and a flow control part, the aeration buffer main part is installed on one side of the melting furnace, the buffer aeration inlet is installed in the aeration buffer main part, the first arc-shaped buffer channel is installed on the lower side of the buffer aeration inlet, the second arc-shaped buffer channel is installed on the lower side of the first arc-shaped buffer channel, one end of the buffer aeration outlet is connected with the lower end of the second arc-shaped buffer channel, the other end of the buffer aeration outlet extends into the melting furnace, and the flow control part is installed on the outside of the aeration buffer main part; the flow control part comprises a flow cylinder and a flow push plate, the flow cylinder is installed on the outside of the aeration buffer main part, the flow push plate is slidingly connected in the aeration buffer main part, one end of the flow push plate is connected with the output end of the flow cylinder, and the other end of the flow push plate extends into the second arc-shaped buffer channel.

[0015] Optionally, the deoxidization assembly comprises a deoxidization feeding pipe, a deoxidization base, a raw material tank, a feeding transfer part, a discharging transfer channel and a deoxidization pushing part, the deoxidization feeding pipe is installed on the outer wall of the melting furnace, one end of the deoxidization feeding pipe extending into the melting furnace faces the stirring assembly, the deoxidization base is installed in the deoxidization feeding pipe, the raw material tank is installed on the deoxidization base, the feeding transfer part is installed on the lower side of the raw material tank, the discharging transfer channel is arranged in the feeding transfer part, and the deoxidization pushing part is installed on one side of the feeding transfer part, and the output end of the deoxidization pushing part extends to the discharging transfer channel.

[0016] The deoxidization pushing part comprises a micro cylinder, a pushing link and a pushing resistance sheet, the micro cylinder is installed on one side of the feeding transfer part, the pushing link is slidingly connected in the discharging transfer pipe, one end of the pushing link is connected with the output end of the micro cylinder, the other end of the pushing link is connected with the pushing resistance sheet, and the pushing resistance sheet faces the discharging transfer channel.

[0017] Optionally, the forming assembly comprises a forming base plate, a forming vertical plate, a forming seat, a forming pressing cylinder, a forming pressing linkage plate, a forming pressing block and at least one temporary sealing piece, the forming base plate is installed on one side of the melting furnace, one end of the forming vertical plate is connected with the forming base plate, the forming seat is installed on the forming base plate, a forming containing groove is formed in the forming seat, the forming pressing cylinder is installed on the forming vertical plate, the forming pressing linkage plate is connected with the output end of the forming pressing cylinder, the forming pressing block is installed on the lower side of the forming pressing linkage plate and faces the forming containing groove, the temporary sealing piece is installed on the forming vertical plate, a plurality of heat dissipation holes are formed in the side wall of the forming seat and are in communication with the forming containing groove, the temporary sealing piece comprises a temporary sealing support, a temporary sealing cylinder, a temporary sealing linkage plate and a plurality of temporary sealing protrusions, the temporary sealing support is installed on the forming vertical plate, the temporary sealing cylinder is installed on the temporary sealing support, the temporary sealing linkage plate is connected with the output end of the temporary sealing cylinder, a plurality of temporary sealing protrusions are installed on the temporary sealing linkage plate and are in position correspondence with the heat dissipation holes.

[0018] Optionally, the application further discloses a method for refining oxygen-free copper from recycled copper, which comprises the following steps: S1, preheating the recycled copper, adding the recycled copper to be refined into the preheating assembly, and preheating the recycled copper by the preheating assembly; S2, stirring and melting the recycled copper, adding the recycled copper preheated by the preheating assembly into the stirring assembly, stirring the recycled copper by the stirring assembly, and melting the recycled copper in the stirring assembly by the high temperature generated by the melting furnace; S3, reducing the recycled copper, introducing carbon monoxide into the melting furnace by the aeration assembly, and making the molten copper in the melting furnace react with the carbon monoxide; S4, deoxidizing the copper, adding the deoxidizing agent from the outside into the melting furnace by the deoxidizing assembly; and S5, forming the oxygen-free copper, adding the oxygen-free copper deoxidized by the melting furnace into the forming assembly, and forming the oxygen-free copper by the forming assembly.

[0019] The beneficial effects of the application are as follows:

[0020] The device for refining oxygen-free copper from the recycled copper comprises a preheating assembly for preheating the recycled copper, a melting furnace for melting the recycled copper after the preheating assembly, a stirring assembly for stirring the recycled copper into the melting furnace, a ventilation assembly for ventilating carbon monoxide into the melting furnace, a deoxidizing assembly for ventilating deoxidizing agent and rare earth into the melting furnace, and a forming assembly for forming the copper melted in the melting furnace. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative effort based on these drawings.

[0022] Figure 1 FIG. 1 is a flowchart of the device for refining oxygen-free copper from the recycled copper provided by the present application;

[0023] Figure 2 FIG. 2 is a structure diagram of the first perspective view of the preheating assembly of the device for refining oxygen-free copper from the recycled copper provided by the present application;

[0024] Figure 3 FIG. 3 is a partial enlarged view of the A area in FIG. 2; Figure 2

[0025] Figure 4 FIG. 4 is a partial enlarged view of the B area in FIG. 2; Figure 3

[0026] Figure 5 FIG. 5 is a partial enlarged view of the C area in FIG. 2; Figure 3

[0027] Figure 6 FIG. 6 is a structure diagram of the heat radiation assembly of the device for refining oxygen-free copper from the recycled copper provided by the present application;

[0028] Figure 7 FIG. 7 is a front structure diagram of the first heat radiation side plate of the device for refining oxygen-free copper from the recycled copper provided by the present application;

[0029] Figure 8 ​​​is a second perspective view of the structure of the preheating assembly of the equipment for refining oxygen-free copper of recycled copper provided by the present application;

[0030] Figure 9 is a first perspective view of the structure of the melting furnace of the equipment for refining oxygen-free copper of recycled copper provided by the present application;

[0031] Figure 10 is Figure 9 is a partial enlarged view of the D area in the middle;

[0032] Figure 11 is a second perspective view of the structure of the melting furnace of the equipment for refining oxygen-free copper of recycled copper provided by the present application;

[0033] Figure 12 is a structural schematic view of the air inlet buffer of the equipment for refining oxygen-free copper of recycled copper provided by the present application;

[0034] Figure 13 is a third perspective view of the structure of the melting furnace of the equipment for refining oxygen-free copper of recycled copper provided by the present application;

[0035] Figure 14 is a first perspective view of the structure of the stirring assembly of the equipment for refining oxygen-free copper of recycled copper provided by the present application;

[0036] Figure 15 is Figure 14 is a partial enlarged view of the E area in the middle;

[0037] Figure 16 is a second perspective view of the structure of the stirring assembly of the equipment for refining oxygen-free copper of recycled copper provided by the present application;

[0038] Figure 17 is a first perspective view of the structure of the deoxidizing assembly of the equipment for refining oxygen-free copper of recycled copper provided by the present application;

[0039] Figure 18 is a second perspective view of the structure of the deoxidizing assembly of the equipment for refining oxygen-free copper of recycled copper provided by the present application;

[0040] Figure 19 is Figure 18 is a partial enlarged view of the F area in the middle;

[0041] Figure 20 is a structural schematic view of the forming assembly of the equipment for refining oxygen-free copper of recycled copper provided by the present application;

[0042] Figure 21 is Figure 20 is a partial enlarged view of the G area in the middle. DETAILED DESCRIPTION

[0043] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. It can be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application. In addition, it should be noted that, for the convenience of description, only the parts related to the present application are shown in the drawings, not all the structures. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0044] Reference herein to "embodiment" means that the specific features, structures, or characteristics described in connection with the embodiment can be included in at least one embodiment of the present application. The phrase appears at various places in the specification does not necessarily refer to the same embodiment, nor does it necessarily refer to a separate or alternative embodiment in isolation or in combination with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0045] Please refer to Figures 1 to 21 The device for refining oxygen-free copper from recycled copper of the present application comprises a preheating assembly 1000 for preheating the recycled copper, a melting furnace 2000 for melting the recycled copper treated by the preheating assembly 1000, a stirring assembly 3000 for stirring the recycled copper entering the melting furnace 2000, a ventilation assembly 4000 for ventilating carbon monoxide into the melting furnace 2000, a deoxidizing assembly 5000 for ventilating deoxidizing agent and rare earth into the melting furnace 2000, and a forming assembly 6000 for forming the copper melted by the melting furnace 2000, the melting furnace 2000 is installed on one side of the preheating assembly 1000, the stirring assembly 3000 is installed on the upper side of the melting furnace 2000, the ventilation assembly 4000 is installed on one side of the melting furnace 2000, the deoxidizing assembly 5000 is installed on one side of the melting furnace 2000, and the forming assembly 6000 is installed on one side of the melting furnace 2000.

[0046] When the user needs to refine the recycled copper by using the device for refining oxygen-free copper from recycled copper of the present application, first, the user adds the recycled copper into the preheating assembly 1000, the preheating assembly 1000 preheats the recycled copper, then the preheated recycled copper is added into the stirring assembly 3000 in the melting furnace 2000, then the melting furnace 2000 generates high temperature to melt the recycled copper in the stirring assembly 3000, at the same time, the stirring assembly 3000 can ensure the recycled copper to keep moving during the melting process, thereby improving the melting efficiency of the recycled copper.

[0047] When the recycled copper is melted, the ventilation assembly 4000 fills the melting furnace 2000 with carbon monoxide, and then the carbon monoxide and the melted recycled copper undergo the following chemical reaction:

[0048] CuO + CO = Cu + CO2;

[0049] Then, a small amount of deoxidizer is added to the stirring assembly 3000 through the deoxidizing assembly 5000, so that the copper reacts with the deoxidizer to produce oxygen-free copper, and the deoxidizer can be copper boron alloy or rare earth, etc.

[0050] Finally, the prepared oxygen-free copper is added to the forming assembly 6000, and the forming assembly 6000 presses the oxygen-free copper into a fixed shape, thereby completing the preparation process of the whole oxygen-free copper.

[0051] It is worth noting that the melting furnace 2000 is a melting furnace 2000 in the prior art, which can generate high temperature reaching the melting point of copper.

[0052] Moreover, the transportation of copper in each assembly can be transported by manual transportation or conventional handling equipment in the prior art, such as a mechanical hand, etc.

[0053] In the embodiment, the preheating assembly 1000 includes a preheating box 1100, a preheating conveying member, a plurality of first preheating members 1300 and a plurality of second preheating members 1400, the preheating conveying member is installed in the preheating box 1100, the first preheating members 1300 are installed on the lower side of the preheating conveying member, and the second preheating members 1400 are installed on the upper side of the preheating conveying member.

[0054] The preheating box 1100 plays a role of fixing and supporting each structure in the preheating assembly 1000, and the preheating conveying member drives the recycled copper to move in the preheating box 1100, so that the recycled copper passes through the first preheating members 1300 and the second preheating members 1400, and the first preheating members 1300 and the second preheating members 1400 generate temperature to preheat the recycled copper.

[0055] In the embodiment, the preheating conveying member comprises a preheating conveying support 1210, a preheating conveying driving gear 1220, a preheating conveying motor 1230, a preheating conveying belt 1240, a preheating conveying driven gear 1250 and a preheating conveying chain, the preheating conveying support 1210 is installed in the preheating box 1100, the preheating conveying driving gear 1220 is rotatably connected to one end of the preheating conveying support 1210, the preheating conveying driven gear 1250 is rotatably connected to the other end of the preheating conveying support 1210, the preheating conveying chain is rotatably connected between the preheating conveying driving gear 1220 and the preheating conveying driven gear 1250, the preheating conveying motor 1230 is installed in the preheating box 1100, and the preheating conveying belt 1240 is installed between the output end of the preheating conveying motor 1230 and the preheating conveying driving gear 1220.

[0056] Preheating conveying support 1210 plays a fixed supporting role in each structure in the preheating conveying member. When the regenerated copper needs to be transported in the preheating box 1100, first, the preheating conveying motor 1230 enters the working state, the output end of the preheating conveying motor 1230 drives the preheating conveying belt 1240 to rotate, so that the preheating conveying belt 1240 drives the preheating conveying driving gear 1220 to rotate, so that the preheating driving gear drives the preheating conveying chain to rotate between the preheating driving gear and the preheating driven gear, and then the preheating conveying chain plays a rotating role for the regenerated copper.

[0057] Specifically, each structure in the preheating conveying member can be provided with two, and the regenerated copper has a certain length, so when the regenerated copper needs to be transported, the user places the regenerated copper on the preheating conveying chain.

[0058] In the embodiment, the first preheating member 1300 comprises a first preheating limiting block 1310, a second preheating limiting block 1320, a preheating pipe 1330 and a heat radiation member, the first preheating limiting block 1310 and the second preheating limiting block 1320 are both installed in the preheating box body 1100, the preheating pipe 1330 is installed between the first preheating limiting block 1310 and the second preheating limiting block 1320, and the heat radiation member is installed on one side of the preheating pipe 1330; the heat radiation member comprises a heat radiation bottom plate 1341, a first heat radiation side plate 1342 and a second heat radiation side plate 1343, the heat radiation bottom plate 1341 is installed between the preheating pipe 1330 and the preheating box body 1100, the first heat radiation side plate 1342 is installed on one side of the heat radiation bottom plate 1341, the second heat radiation side plate 1343 is installed on the other side of the heat radiation bottom plate 1341, a plurality of heat diffusion plates 1344 are installed on the first heat radiation side plate 1342 and the second heat radiation side plate 1343, and heat diffusion channels 1345 are formed between the heat diffusion plates 1344; the second preheating member 1400 and the first preheating member 1300 are the same in structure;

[0059] The first preheating limiting block 1310 and the second preheating limiting block 1320 jointly clamp and limit the preheating pipe 1330, so as to ensure the stability of the preheating pipe 1330, and then the preheating pipe 1330 generates temperature to preheat the regenerated copper conveyed on the preheating conveying member;

[0060] Meanwhile, the heat generated by the preheating pipe 1330 can flow more concentratedly to the regenerated copper on the preheating conveying member through the heat radiation member;

[0061] Specifically, the heat radiation bottom plate 1341 plays a role of fixing and supporting the heat radiation member, the first heat radiation side plate 1342 and the second heat radiation side plate 1343 are both arranged in an inclined manner, meanwhile, the heat generated by the preheating pipe 1330 is collected into the heat diffusion channels 1345, and then the heat generated by the preheating pipe 1330 is transmitted to the preheating conveying member better and more concentratedly through the heat diffusion channels 1345;

[0062] The second preheating member 1400 and the first preheating member 1300 are the same in structure, therefore, the working principle of the second preheating member 1400 is completely the same as that of the first preheating member 1300.

[0063] In the embodiment, the stirring assembly 3000 comprises a stirring heat-insulating box 3100, a stirring motor 3200, a stirring linkage rod 3300, a first stirring blade 3400, a second stirring blade 3500, a stirring accommodating portion 3600 and a stirring clamping seat 3700. The stirring heat-insulating box 3100 is installed on the upper side of the melting furnace 2000. The stirring motor 3200 is installed in the stirring heat-insulating box 3100. One end of the stirring linkage rod 3300 is connected with the output end of the stirring motor 3200. The other end of the stirring linkage rod 3300 extends into the melting furnace 2000. The stirring clamping seat 3700 is installed in the melting furnace 2000. The stirring accommodating portion 3600 is installed on the stirring clamping seat 3700. The first stirring blade 3400 and the second stirring blade 3500 are connected with the lower end of the stirring linkage rod 3300. The lower ends of the first stirring blade 3400 and the second stirring blade 3500 abut against the inner wall of the stirring accommodating portion 3600.

[0064] The stirring heat-insulating box 3100 protects the stirring motor 3200 to a certain extent. The stirring clamping seat 3700 ensures the stability of the stirring accommodating portion 3600. When the regenerated copper needs to be melted, the regenerated copper is added into the stirring accommodating portion 3600. Then, the melting furnace 2000 starts to work. At the same time, the stirring motor 3200 also enters the working state. Thus, the output end of the stirring motor 3200 drives the stirring linkage rod 3300 to rotate. Then, the stirring linkage rod 3300 drives the first stirring blade 3400 and the second stirring blade 3500 to rotate. Thus, the first stirring blade 3400 and the second stirring blade 3500 drive the regenerated copper to rotate in the stirring accommodating portion 3600. Thus, the melting efficiency of the regenerated copper is improved.

[0065] Further, the lower sides of the first stirring blade 3400 and the second stirring blade 3500 are in the shape of a circular arc. Thus, the lower sides of the first stirring blade 3400 and the second stirring blade 3500 are attached to the inner bottom surface of the stirring accommodating portion 3600. Thus, the stirring effect of the first stirring blade 3400 and the second stirring blade 3500 on the regenerated copper is ensured.

[0066] In the embodiment, the aeration assembly 4000 comprises an aeration base 4100, an aeration fan 4200, an aeration part 4300, an aeration main channel 4400, an aeration covering channel 4500, a plurality of aeration channels 4600 and an aeration buffer 4700. The aeration base 4100 is installed on one side of the melting furnace 2000. The aeration fan 4200 is installed on the aeration base 4100. The aeration part 4300 is installed on one side of the aeration fan 4200. The aeration covering channel 4500 is installed outside the melting furnace 2000. One end of the aeration main channel 4400 is connected with the output end of the aeration fan 4200. The other end of the aeration main channel 4400 is connected with the aeration covering channel 4500. The plurality of aeration channels 4600 are installed on the lower side of the aeration covering channel 4500. The aeration buffer 4700 is installed on the lower end of the aeration channel 4600.

[0067] The aeration base 4100 supports the various mechanisms in the aeration assembly 4000. When the recycled copper is melted in the stirring container 3600, the external gas supply device is connected with the aeration part 4300, so that the external carbon monoxide enters the aeration fan 4200. Then, the aeration fan 4200 enters the working state. The aeration fan 4200 blows the carbon monoxide into the aeration main channel 4400, and then into the aeration covering channel 4500. Then, the carbon monoxide enters the plurality of aeration channels 4600 and the aeration buffer 4700. The carbon monoxide passing through the aeration buffer 4700 enters the melting furnace 2000 from various angles, so as to ensure that the carbon monoxide uniformly enters the melting furnace 2000.

[0068] In the embodiment, the air intake buffer 4700 comprises an air intake buffer main body 4710, a buffer air intake passage 4720, a first arc-shaped buffer passage 4730, a second arc-shaped buffer passage 4740, a buffer air outlet passage 4750, and a flow control member; the air intake buffer main body 4710 is installed on one side of the melting furnace 2000, the buffer air intake passage 4720 is installed in the air intake buffer main body 4710, the first arc-shaped buffer passage 4730 is installed on the lower side of the buffer air intake passage 4720, the second arc-shaped buffer passage 4740 is installed on the lower side of the first arc-shaped buffer passage 4730, one end of the buffer air outlet passage 4750 is connected with the lower end of the second arc-shaped buffer passage 4740, the other end of the buffer air outlet passage 4750 extends into the melting furnace 2000, and the flow control member is installed outside the buffer main body 4710; the flow control member comprises a flow cylinder 4810 and a flow push plate 4820, the flow cylinder 4810 is installed outside the air intake buffer main body 4710, the flow push plate 4820 is slidingly connected in the air intake buffer main body 4710, one end of the flow push plate 4820 is connected with the output end of the flow cylinder 4810, and the other end of the flow push plate 4820 extends into the second arc-shaped buffer passage 4740.

[0069] The air intake buffer main body 4710 plays a role of fixing and supporting each structure in the air intake buffer 4700, carbon monoxide passing through the air intake passage 4600 enters the buffer air intake passage 4720, then enters the first arc-shaped buffer passage 4730 and the second arc-shaped buffer passage 4740, and finally enters the melting furnace 2000 through the buffer air outlet passage 4750.

[0070] It is worth noting that the first arc-shaped buffer passage 4730 and the second arc-shaped buffer passage 4740 play a role of buffering carbon monoxide, thereby ensuring the stability of carbon monoxide entering the melting furnace 2000, and thus improving the reaction effect of carbon monoxide entering the melting furnace 2000 with the regenerated copper to some extent.

[0071] Meanwhile, the first arc-shaped buffer passage 4730 and the second arc-shaped buffer passage 4740 are both in a circular arc structure, and the first arc-shaped buffer passage 4730 and the second arc-shaped buffer passage 4740 are different in direction, thereby further ensuring the blocking and buffering effect of carbon monoxide.

[0072] The flow control member can adjust the amount of carbon monoxide in real time, so that the user can adjust the amount of carbon monoxide entering the melting furnace 2000 in real time through the flow control member.

[0073] Specifically, when the amount of carbon monoxide entering into the melting furnace 2000 needs to be adjusted, the flow cylinder 4810 enters the working state, and the output end of the flow cylinder 4810 drives the flow push plate 4820 to move in the air inlet buffer main body part 4710, so that the area of the flow push plate 4820 extending into the second arc-shaped buffer channel 4740 is realized, and the amount of carbon monoxide passing through the second arc-shaped buffer channel 4740 is adjusted to a certain extent.

[0074] At the same time, the number of air inlet buffer parts 4700 is the same as the number of air inlet channels 4600.

[0075] In the embodiment, the deoxidizing assembly 5000 comprises a deoxidizing feeding pipe 5100, a deoxidizing base 5200, a raw material tank 5300, a feeding transfer part 5400, a discharging transfer channel 5500, and a deoxidizing pushing part. The deoxidizing feeding pipe 5100 is installed on the outer wall of the melting furnace 2000, and the end of the deoxidizing feeding pipe 5100 extending into the melting furnace 2000 faces the stirring assembly 3000. The deoxidizing base 5200 is installed in the deoxidizing feeding pipe 5100. The raw material tank 5300 is installed on the deoxidizing base 5200. The feeding transfer part 5400 is installed on the lower side of the raw material tank 5300. The discharging transfer channel 5500 is arranged in the feeding transfer part 5400. The deoxidizing pushing part is installed on one side of the feeding transfer part 5400, and the output end of the deoxidizing pushing part extends to the discharging transfer channel 5500.

[0076] The deoxidizing pushing part comprises a micro-cylinder 5610, a pushing link 5620, and a pushing resistance sheet 5630. The micro-cylinder 5610 is installed on one side of the feeding transfer part 5400. The pushing link 5620 is slidingly connected in the discharging transfer channel. One end of the pushing link 5620 is connected with the output end of the micro-cylinder 5610. The other end of the pushing link 5620 is connected with the pushing resistance sheet 5630, and the pushing resistance sheet 5630 faces the discharging transfer channel 5500.

[0077] When the user needs to use the deoxidizing assembly 5000 to add a deoxidizing agent into the stirring heat insulation box 3100 in the stirring assembly 3000 in the melting furnace 2000, first, the deoxidizing agent is stored in the raw material tank 5300. Then, the deoxidizing agent enters into the discharging transfer channel 5500 in the feeding transfer part 5400 under the action of gravity. The deoxidizing pushing part is used to adjust whether the deoxidizing agent entering into the discharging transfer channel 5500 enters into the deoxidizing feeding pipe 5100.

[0078] Specifically, when the deoxidizer entering into the discharging transfer channel 5500 needs to enter into the deoxidizing feeding pipe 5100, first, the micro-cylinder 5610 enters into the working state, the micro-cylinder 5610 drives the poking connecting rod 5620 to move, so that the poking connecting rod 5620 drives the poking blocking piece 5630 to move in the discharging transfer channel 5500, so as to control whether the poking blocking piece 5630 plays a blocking role on the deoxidizer in the discharging transfer channel 5500, when the gap between the poking blocking piece 5630 and the discharging transfer channel 5500 is generated, the deoxidizer can enter into the deoxidizing feeding pipe 5100.

[0079] In the embodiment, the forming assembly 6000 comprises a forming bottom plate 6100, a forming vertical plate 6200, a forming seat 6300, a forming compression cylinder 6400, a forming compression linkage plate 6500, a forming compression block 6600 and at least one temporary sealing piece, the forming bottom plate 6100 is installed on one side of the melting furnace 2000, one end of the forming vertical plate 6200 is connected with the forming bottom plate 6100, the forming seat 6300 is installed on the forming bottom plate 6100, and a forming containing groove 6601 is formed on the forming seat 6300, the forming compression cylinder 6400 is installed on the forming vertical plate 6200, the forming compression linkage plate 6500 is connected with the output end of the forming compression cylinder 6400, the forming compression block 6600 is installed on the lower side of the forming compression linkage plate 6500, and the forming compression block 6600 faces the forming containing groove 6601; the temporary sealing piece is installed on the forming vertical plate 6200, a plurality of heat dissipation holes 6301 are formed on the side wall of the forming seat 6300, and the heat dissipation holes 6301 are in communication with the forming containing groove 6601; the temporary sealing piece comprises a temporary sealing support 6710, a temporary sealing cylinder 6720, a temporary sealing linkage plate 6730 and a plurality of temporary sealing protrusions 6740, the temporary sealing support 6710 is installed on the forming vertical plate 6200, the temporary sealing cylinder 6720 is installed on the temporary sealing support 6710, the temporary sealing linkage plate 6730 is connected with the output end of the temporary sealing cylinder 6720, and a plurality of temporary sealing protrusions 6740 are installed on the temporary sealing linkage plate 6730, and the temporary sealing protrusions 6740 are positionally corresponding to the heat dissipation holes 6301;

[0080] The forming bottom plate 6100 plays a role of fixed support for each structure in the forming assembly 6000, meanwhile, the forming bottom plate 6100 and the forming vertical plate 6200 are kept perpendicular to each other, so that the stability between the forming bottom plate 6100 and the forming vertical plate 6200 can be ensured, when the melting furnace 2000 completes copper processing, the copper enters into the forming seat 6300 under the action of external handling equipment, at this time, the temporary sealing element extends into the forming seat 6300, then the forming compression cylinder 6400 enters the working state, so that the output end of the forming compression cylinder 6400 drives the forming compression linkage plate 6500 to move, and then the forming compression linkage plate 6500 drives the forming compression block 6600 to extend into the forming seat 6300, so as to extrude the copper, so as to improve the compactness of the formed copper.

[0081] Further, when the copper cools to a certain temperature, the temporary sealing cylinder 6720 enters the working state, so that the output end of the temporary sealing cylinder 6720 drives the temporary sealing linkage plate 6730 to move, and then the temporary sealing linkage plate 6730 drives the plurality of temporary sealing protrusions 6740 to separate from the heat dissipation hole 6301, so as to improve the cooling efficiency of the cylinder in the forming seat 6300, of course, the temporary sealing protrusions 6740 intermittently extend into the forming seat 6300, which can also ensure that the cylinder can be smoothly separated from the forming seat 6300 after the forming is completed.

[0082] It is worth noting that the equipment for transferring the copper in different states in each assembly can be a mechanical hand or a container that can transfer liquid.

[0083] The application also discloses a method for refining oxygen-free copper from recycled copper, which comprises the following steps: S1, preheating the recycled copper, adding the recycled copper to be refined into the preheating assembly 1000, and preheating the recycled copper by the preheating assembly 1000; S2, stirring and melting the recycled copper, adding the recycled copper preheated by the preheating assembly 1000 into the stirring assembly 3000, stirring the recycled copper by the stirring assembly 3000, and melting the recycled copper in the stirring assembly 3000 by the high-temperature melting furnace 2000; S3, reducing the recycled copper, introducing carbon monoxide into the melting furnace 2000 by the aeration assembly 4000, and making the molten copper in the melting furnace 2000 react with the carbon monoxide; S4, deoxidizing the copper, adding an external deoxidizing agent into the melting furnace 2000 by the deoxidizing assembly 5000; and S5, forming the oxygen-free copper, adding the oxygen-free copper deoxidized by the melting furnace 2000 into the forming assembly 6000, and forming the oxygen-free copper by the forming assembly 6000.

[0084] The above merely describes the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation made by using the content of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. An apparatus for refining oxygen-free copper from recycled copper, characterized by, The application relates to a copper smelting device. The preheating assembly is used for preheating the recycled copper; The melting furnace is used for melting the recycled copper treated by the preheating assembly, and is installed on one side of the preheating assembly; The stirring assembly is used for stirring the recycled copper entering the melting furnace, and is installed on the upper side of the melting furnace; The aeration assembly is used for aeration of carbon monoxide in the melting furnace, and is installed on one side of the melting furnace; The deoxidizing assembly is used for deoxidizing agent and rare earth into the melting furnace, and is installed on one side of the melting furnace; The forming assembly is used for forming the copper melted by the melting furnace, and is installed on one side of the melting furnace.

2. The apparatus for the production of oxygen-free copper from recycled copper according to claim 1, characterized in that, The preheating assembly comprises a preheating box, a preheating conveying part, a plurality of first preheating parts and a plurality of second preheating parts, the preheating conveying part is installed in the preheating box, the first preheating parts are installed on the lower side of the preheating conveying part, and the second preheating parts are installed on the upper side of the preheating conveying part.

3. The apparatus for the production of oxygen-free copper by means of the regeneration of copper according to claim 2, characterized in that, The preheating conveying part comprises a preheating conveying support, a preheating conveying driving gear, a preheating conveying motor, a preheating conveying belt, a preheating conveying driven gear and a preheating conveying chain, the preheating conveying support is installed in the preheating box, the preheating conveying driving gear is rotationally connected to one end of the preheating conveying support, the preheating conveying driven gear is rotationally connected to the other end of the preheating conveying support, the preheating conveying chain is rotationally connected between the preheating conveying driving gear and the preheating conveying driven gear, the preheating conveying motor is installed in the preheating box, and the preheating conveying belt is installed between the output end of the preheating conveying motor and the preheating conveying driving gear.

4. The apparatus for the production of oxygen-free copper by means of the regeneration of copper according to claim 2, characterized in that, The first preheating part comprises first preheating limiting blocks, second preheating limiting blocks, a preheating pipe and a heat radiation part, the first preheating limiting blocks and the second preheating limiting blocks are installed in the preheating box, the preheating pipe is installed between the first preheating limiting blocks and the second preheating limiting blocks, and the heat radiation part is installed on one side of the preheating pipe. The heat radiation part comprises a heat radiation bottom plate, a first heat radiation side plate and a second heat radiation side plate, the heat radiation bottom plate is installed between the preheating pipe and the preheating box, the first heat radiation side plate is installed on one side of the heat radiation bottom plate, the second heat radiation side plate is installed on the other side of the heat radiation bottom plate, a plurality of heat diffusion plates are installed on the first heat radiation side plate and the second heat radiation side plate, and heat diffusion channels are formed between the heat diffusion plates. The second preheating part and the first preheating part are the same in structure.

5. The apparatus for the production of oxygen-free copper by the recycling of copper according to claim 1, characterized in that, The stirring assembly comprises a stirring insulation box, a stirring motor, a stirring linkage rod, first stirring blades, second stirring blades, a stirring containing part and a stirring clamping seat, the stirring insulation box is installed on the upper side of the melting furnace, the stirring motor is installed in the stirring insulation box, one end of the stirring linkage rod is connected with the output end of the stirring motor, the other end of the stirring linkage rod extends into the melting furnace, the stirring clamping seat is installed in the melting furnace, the stirring containing part is installed on the stirring clamping seat, the first stirring blades and the second stirring blades are connected with the lower end of the stirring linkage rod, and the lower ends of the first stirring blades and the second stirring blades abut against the inner wall of the stirring containing part.

6. The apparatus for the production of oxygen-free copper by the recycling of copper according to claim 1, characterized in that, The ventilation assembly comprises a ventilation base, a ventilation fan, a gas feeding part, a ventilation main channel, a ventilation covering channel, a plurality of air inlet channels and an air inlet buffer, the ventilation base is installed on one side of the melting furnace, the ventilation fan is installed on the ventilation base, the gas feeding part is installed on one side of the ventilation fan, the ventilation covering channel is installed on the outer side of the melting furnace, one end of the ventilation main channel is connected with the output end of the ventilation fan, the other end of the ventilation main channel is connected with the ventilation covering channel, a plurality of air inlet channels are installed on the lower side of the ventilation covering channel, and the air inlet buffer is installed on the lower end of the air inlet channel.

7. The apparatus for the production of oxygen-free copper by means of the regeneration of copper according to claim 6, characterized in that, The air inlet buffer comprises an air inlet buffer main part, a buffer air inlet channel, a first arc-shaped buffer channel, a second arc-shaped buffer channel, a buffer air outlet channel and a flow control part. The air inlet buffer main part is installed on one side of the melting furnace, the buffer air inlet channel is installed in the air inlet buffer main part, the first arc-shaped buffer channel is installed on the lower side of the buffer air inlet channel, the second arc-shaped buffer channel is installed on the lower side of the first arc-shaped buffer channel, one end of the buffer air outlet channel is connected with the lower end of the second arc-shaped buffer channel, the other end of the buffer air outlet channel extends into the melting furnace, and the flow control part is installed on the outer side of the buffer main part. The flow control part comprises a flow cylinder and a flow push plate, the flow cylinder is installed on the outer side of the air inlet buffer main part, the flow push plate is slidingly connected in the air inlet buffer main part, one end of the flow push plate is connected with the output end of the flow cylinder, and the other end of the flow push plate extends into the second arc-shaped buffer channel.

8. The apparatus for the production of oxygen-free copper by the recycling of copper according to claim 1, characterized in that, The deoxidation assembly comprises a deoxidation feeding pipeline, a deoxidation base, a raw material tank, a feeding transfer part, a discharging transfer channel and a deoxidation stirring part, the deoxidation feeding pipeline is installed on the outer wall of the melting furnace, one end of the deoxidation feeding pipeline extending into the melting furnace faces the stirring assembly, the deoxidation base is installed in the deoxidation feeding pipeline, the raw material tank is installed on the deoxidation base, the feeding transfer part is installed on the lower side of the raw material tank, the discharging transfer channel is arranged in the feeding transfer part, and the deoxidation stirring part is installed on one side of the feeding transfer part, and the output end of the deoxidation stirring part extends to the discharging transfer channel. The deoxidizing pushing piece comprises a micro air cylinder, a pushing link and a pushing block, the micro air cylinder is installed on one side of the feeding transfer part, the pushing link is slidingly connected in the discharging transfer pipeline, one end of the pushing link is connected with the output end of the micro air cylinder, the other end of the pushing link is connected with the pushing block, and the pushing block faces the discharging transfer channel.

9. The apparatus for the production of oxygen-free copper by the recycling of copper according to claim 1, characterized in that, The forming assembly comprises a forming bottom plate, a forming vertical plate, a forming seat, a forming pressing cylinder, a forming pressing linkage plate, a forming pressing block and at least one temporary sealing piece, the forming bottom plate is installed on one side of the melting furnace, one end of the forming vertical plate is connected with the forming bottom plate, the forming seat is installed on the forming bottom plate, a forming containing groove is formed in the forming seat, the forming pressing cylinder is installed on the forming vertical plate, the forming pressing linkage plate is connected with the output end of the forming pressing cylinder, the forming pressing block is installed on the lower side of the forming pressing linkage plate, and the forming pressing block faces the forming containing groove; The temporary sealing piece is installed on the forming vertical plate, a plurality of heat dissipation holes are formed in the side wall of the forming seat, and the heat dissipation holes are in communication with the forming containing groove; The temporary sealing piece comprises a temporary sealing support, a temporary sealing cylinder, a temporary sealing linkage plate and a plurality of temporary sealing protrusions, the temporary sealing support is installed on the forming vertical plate, the temporary sealing cylinder is installed on the temporary sealing support, the temporary sealing linkage plate is connected with the output end of the temporary sealing cylinder, a plurality of temporary sealing protrusions are installed on the temporary sealing linkage plate, and the temporary sealing protrusions correspond to the positions of the heat dissipation holes.

10. A method of refining oxygen-free copper from a copper scrap as claimed in any one of claims 1 to 9, characterized in that, The method comprises the following steps: S1, preheating of the recycled copper, the recycled copper to be refined is added into the preheating assembly, and the preheating assembly preheats the recycled copper; S2, stirring and melting of the recycled copper, the recycled copper preheated by the preheating assembly is added into the stirring assembly, the stirring assembly performs stirring action on the recycled copper, and the melting furnace generates high temperature to melt the recycled copper in the stirring assembly; S3, reduction of the recycled copper, the air feeding assembly feeds carbon monoxide into the melting furnace, so that the molten copper in the melting furnace reacts with the carbon monoxide; S4, deoxidation of the copper, the deoxidizing assembly adds external deoxidizing agent into the melting furnace; S5, forming of the oxygen-free copper, the oxygen-free copper deoxidized by the melting furnace is added into the forming assembly, and the forming assembly performs forming action on the oxygen-free copper.

Citation Information

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