Permanent magnet energy-saving propulsion motor for high-power electric tug with double stators and double rotors

By using a dual-stator, dual-rotor structure and an airbag cooling system, the problems of heat dissipation and disassembly of high-power motors have been solved, achieving efficient heat dissipation and convenient maintenance, thereby improving the performance and service life of the motor.

CN120915048AActive Publication Date: 2025-11-07JIANGSU WEIERSHENG MECHANICAL & ELECTRICAL TECH CO LTD
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Patent Information

Application Number
CN202511435119.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-09
Publication Date
2025-11-07
Estimated Expiration
2045-10-09

AI Technical Summary

Technical Problem

High-power motors generate a lot of heat during long-term operation, leading to excessive temperature rise, which affects performance and service life. Traditional heat dissipation methods are complex and energy-intensive. Motor vibration affects structural stability, and traditional disassembly is cumbersome and inconvenient for quick maintenance.

Method used

The permanent magnet energy-saving propulsion motor adopts a dual-stator dual-rotor structure, combined with an airbag cooling system and a convenient disassembly structure. It utilizes the vibration of the airbag to drive gas cooling, controls the gas flow through the repulsive force of magnets, and achieves convenient disassembly of the motor cover by combining movable blocks and rotating rods.

Benefits of technology

It achieves efficient motor heat dissipation and convenient disassembly and maintenance, reduces motor temperature rise, and improves structural stability and maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of motors, and provides a double-stator and double-rotor permanent magnet energy-saving propulsion motor for a high-power electric tug, which comprises a bottom plate, two vertical plates are fixedly mounted at the top of the bottom plate, a motor body is fixedly mounted on the opposite sides of the two vertical plates, a plurality of springs are fixedly mounted on one side of one vertical plate, and the other side of the other vertical plate is fixedly provided with a permanent magnet. In the embodiment of the invention, gas is discharged through the gas hole and then pushes the gas blocking plug to slide on the surface of the short rod, the pressure intensity of the gas pushed out of the gas hole is greater than the repelling magnetic force between the magnet I and the magnet II, and the gas enters the thick pipe and then enters the U-shaped pipe through the thick pipe; and then the air passes through the U-shaped pipe and then enters the motor body through the air inlet, so that the high-temperature air in the motor body is emitted through the air outlet, and as long as the motor body runs, the air in the air bag can continuously enter the motor body through the U-shaped pipe to dissipate heat of the motor body.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electric motors, in particular to a dual-stator dual-rotor high-power electric tug motor with permanent magnet energy-saving propulsion. BACKGROUND

[0002] With the rapid development of the shipbuilding industry, there is an increasing demand for high-power and high-efficiency propulsion electric motors in electric tugboats. Permanent magnet energy-saving propulsion electric motors have been widely used in electric tugboats due to their high power density, high efficiency, and excellent dynamic performance. However, high-power electric motors generate a large amount of heat during long-term operation, which can lead to excessive temperature rise, affecting their performance and service life if the heat is not dissipated properly. Traditional heat dissipation methods, such as air cooling or liquid cooling, have problems such as complex structure, high energy consumption, or inconvenient maintenance, and there is an urgent need for a high-efficiency, energy-saving, and easy-to-maintain heat dissipation solution.

[0003] In addition, high-power electric motors generate vibrations during operation, which can affect the stability of the overall structure if the vibrations are transmitted to the motor housing or other components. At the same time, the routine maintenance and repair of electric motors require a convenient disassembly structure, while the traditional motor housing is usually fixed with bolts, making the disassembly process cumbersome and not conducive to quick repair. SUMMARY

[0004] The purpose of the present application is to solve the problems in the prior art that high-power electric motors generate a large amount of heat during long-term operation, which can lead to excessive temperature rise, affecting their performance and service life if the heat is not dissipated properly. Traditional heat dissipation methods, such as air cooling or liquid cooling, have problems such as complex structure, high energy consumption, or inconvenient maintenance, and the routine maintenance and repair of electric motors require a convenient disassembly structure, while the traditional motor housing is usually fixed with bolts, making the disassembly process cumbersome and not conducive to quick repair.

[0005] To achieve the above-mentioned purpose, the present application adopts the following technical solution: a dual-stator dual-rotor high-power electric tug motor with permanent magnet energy-saving propulsion, comprising: a bottom plate, the top of the bottom plate is fixedly installed with two vertical plates, the opposite side of the two vertical plates is fixedly installed with a motor body, one side of one of the vertical plates is fixedly installed with a plurality of springs, one end of the plurality of springs is fixedly connected with a vibration plate, one side of the vertical plate close to the plurality of springs is fixedly installed with a plurality of limiting rods, the surface of the plurality of limiting rods is movably sleeved with the vibration plate, one side of the vibration plate is fixedly installed with a linkage block, the top of the bottom plate is fixedly installed with an air bag, and the linkage block is located on one side of the air bag.

[0006] The technical effect of the further scheme is that the motor body is fixed above the bottom plate, and vibration is generated during the operation of the motor body, which drives the vertical plate to vibrate slightly, and the spring generates elastic force to make the vibration plate reciprocate on the outer surface of the limiting rod, which drives the linkage block to move and extrude the surface of the air bag.

[0007] As a preferred embodiment, the bottom plate is fixedly installed with an electric air pump near the top of the air bag, the electric air pump is fixedly connected to one side of the air bag through the air pipe, the air hole is formed in one side of the air bag, a plurality of short rods are fixedly installed on one side of the air bag, the air plug is movably sleeved on the outer surface of the short rod, the air plug is located in the air hole, and the magnet one is fixedly installed on the side of the air plug away from the air hole.

[0008] The technical effect of the further scheme is that the electric air pump can inflate the air bag through the pipeline, when the air bag is extruded, the air plug slides on the surface of the short rod after the gas in the air hole pushes the air plug, the pressure of the gas pushed out of the air hole is greater than the magnetic force repelling between the magnet one and the magnet two, and the gas enters the inside of the thick pipe.

[0009] As a preferred embodiment, one end of the plurality of short rods is fixedly installed with a limiting block, the limiting block is fixedly installed with a magnet two on the side close to the magnet one, the magnet one repels the magnet two, the air bag is installed with a thick pipe on the side close to the limiting block, the limiting block is located in the inside of the thick pipe, the inside of the thick pipe is fixedly embedded with a U-shaped pipe, the side of the motor body is formed with an air inlet hole, one end of the U-shaped pipe is fixedly embedded in the inside of the air inlet hole, and the surface of the motor body is fixedly installed with a plurality of fixed frames.

[0010] The technical effect of the further scheme is that the gas enters the inside of the U-shaped pipe through the thick pipe, then passes through the U-shaped pipe and enters the inside of the motor body through the air inlet hole, so that the high-temperature gas in the inside of the motor body is dissipated through the air outlet hole, and as long as the motor body is running, the gas in the inside of the air bag will continuously enter the inside of the motor body through the U-shaped pipe to cool the inside of the motor body.

[0011] As a preferred embodiment, the inner wall of the plurality of fixed frames is formed with a vertical groove, the inside of the plurality of vertical grooves is movably connected with a stop block, the top of the plurality of stop blocks is fixedly installed with a first movable block, the top end of the plurality of first movable blocks is fixedly connected to the inner wall of the fixed frame, the inside of the fixed frame is movably connected with the first movable block, one side of the first movable block is fixedly connected with a second movable block, one side of the motor body is detachably connected with an outer cover, and the outer surface of the outer cover is fixedly connected with a plurality of fixed blocks.

[0012] The technical effects of the further scheme are that the second movable block is attached to the surface of the resisting block to limit the fixing strip, thereby facilitating the installation of the outer cover and the maintenance and inspection of the motor body after the outer cover is disassembled.

[0013] As a preferred embodiment, the plurality of fixed blocks are movably embedded with rotating rods, the plurality of rotating rods are movably sleeved with fixing strips, one end of the plurality of fixing strips is fixedly connected with resisting blocks, the plurality of resisting blocks are located on the surface of the plurality of second movable blocks, and the inner part of the outer cover is movably embedded with a rotating rod.

[0014] The technical effects of the further scheme are that the stop block moves up and down under the limitation of the first movable block, and the first movable block and the second movable block are limited, and the second movable block is attached to the surface of the resisting block to limit the fixing strip.

[0015] As a preferred embodiment, the rotating rod is located in the inner part of the motor body, and the surface of the outer cover is provided with an air outlet hole.

[0016] The technical effects of the further scheme are that the rotating rod rotates to run the entire motor body.

[0017] Compared with the prior art, the advantages and positive effects of the present application are that, 1、the electric air pump can inflate the air bag through the pipeline, when the air bag is extruded, the gas pushes the gas stopper to slide on the surface of the short rod after the gas is discharged through the air hole, the pressure of the gas discharged is greater than the magnetic force between the magnet one and the magnet two, the gas enters the inner part of the thick pipe, then enters the inner part of the U-shaped pipe through the thick pipe, then the gas passes through the U-shaped pipe and then enters the inner part of the motor body through the air inlet hole, so that the high-temperature gas in the inner part of the motor body is discharged through the air outlet hole, as long as the motor body is running, the gas in the air bag will continuously enter the inner part of the motor body through the U-shaped pipe, and the motor body is cooled.

[0018] 2、the motor body is fixed above the bottom plate, when the motor body is running, the motor body will vibrate, at this time, the vertical plate will vibrate slightly, the spring will generate elastic force after the vibration, so that the vibration plate reciprocally slides on the outer surface of the limiting rod, at this time, the linkage block is driven to move to extrude the surface of the air bag.

[0019] 3、The air bag is not extruded after the motor body stops running, and the air stopper is embedded in the inside of the air hole under the repulsion magnetic force of the magnet one and the magnet two to block the gas inside the air bag. The stopper is moved in the vertical groove, and the stopper is moved upward, the stopper is separated from the side of the first movable block, the first movable block and the second movable block are moved to one side, the fixed strip is rotated around the rotating rod as the center, and the outer cover can be disassembled, the stopper is located at the side of the first movable block, the second movable block can be limited, the second movable block is attached to the surface of the stopper, the fixed strip is limited, and the outer cover is installed. After the outer cover is disassembled, the motor body can be maintained and checked conveniently. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 A three-dimensional structure schematic diagram of the double-stator double-rotor high-power electric towed wheel permanent magnet energy-saving propulsion motor is provided in the application; Figure 2 A first overhead structure schematic diagram of the double-stator double-rotor high-power electric towed wheel permanent magnet energy-saving propulsion motor is provided in the application; Figure 3 A second overhead structure schematic diagram of the double-stator double-rotor high-power electric towed wheel permanent magnet energy-saving propulsion motor is provided in the application; Figure 4 An enlarged structure schematic diagram of A of the double-stator double-rotor high-power electric towed wheel permanent magnet energy-saving propulsion motor is provided in the application; Figure 5 An enlarged structure schematic diagram of B of the double-stator double-rotor high-power electric towed wheel permanent magnet energy-saving propulsion motor is provided in the application; Figure 6 An enlarged structure schematic diagram of the fixed frame of the double-stator double-rotor high-power electric towed wheel permanent magnet energy-saving propulsion motor is provided in the application; Figure 7 A structure schematic diagram of the side view plane of the double-stator double-rotor high-power electric towed wheel permanent magnet energy-saving propulsion motor is provided in the application; Figure 8 An enlarged structure schematic diagram of C of the double-stator double-rotor high-power electric towed wheel permanent magnet energy-saving propulsion motor is provided in the application.

[0021] LEGEND: 101, bottom plate; 102, motor body; 103, outer cover; 104, rotating rod; 105, fixed block; 106, fixed strip; 107, stop block; 108, fixed frame; 109, stop block; 110, vertical slot; 111, first movable block; 112, second movable block; 113, rotating rod; 114, vertical plate; 115, limiting rod; 116, vibrating plate; 117, spring; 118, linkage block; 119, air bag; 120, electric air pump; 121, short rod; 122, limiting block; 123, air baffle; 124, air hole; 125, magnet one; 126, magnet two; 127, thick tube; 128, U-shaped tube; 129, air inlet hole; 130, air outlet hole. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be apparently and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0023] Please refer to Figures 1 to 8 The embodiment provides a technical solution: a double-stator double-rotor high-power electric tug wheel permanent magnet energy-saving propulsion motor, comprising: a bottom plate 101, the top of the bottom plate 101 is fixedly installed with two vertical plates 114, the opposite side of the two vertical plates 114 is fixedly installed with a motor body 102, one side of one of the vertical plates 114 is fixedly installed with a plurality of springs 117, one end of the plurality of springs 117 is fixedly connected with a vibrating plate 116, one side of the vertical plate 114 close to the plurality of springs 117 is fixedly installed with a plurality of limiting rods 115, the surface of the plurality of limiting rods 115 is movably sleeved with the vibrating plate 116, one side of the vibrating plate 116 is fixedly installed with a linkage block 118, the top of the bottom plate 101 is fixedly installed with an air bag 119, and the linkage block 118 is located on one side of the air bag 119.

[0024] In use, the motor body 102 is fixed above the bottom plate 101, and vibration will be generated when the motor body 102 operates, which will drive the vertical plate 114 to vibrate slightly, and the spring 117 will generate elastic force to make the vibrating plate 116 reciprocate on the outer surface of the limiting rod 115, which will drive the linkage block 118 to move and press the surface of the air bag 119.

[0025] As Figures 1 to 8As shown, in one embodiment, an electric air pump 120 is fixedly installed on the bottom plate 101 near the top of the airbag 119. The electric air pump 120 is fixedly connected to one side of the airbag 119 through an air pipe. An air hole 124 is opened on one side of the airbag 119. A plurality of short rods 121 are fixedly installed on one side of the airbag 119. An air-blocking plug 123 is movably sleeved on the outer surface of the plurality of short rods 121. The air-blocking plug 123 is located inside the air hole 124. A magnet 125 is fixedly installed on the side of the air-blocking plug 123 away from the air hole 124. The electric air pump 120 can inflate the airbag 119 through the pipe. When the airbag 119 is squeezed, the gas comes out through the air hole 124 and pushes the air-blocking plug 123 to slide on the surface of the short rod 121. The pressure of the gas pushed out of the air hole 124 is greater than the repulsive magnetic force between the magnet 125 and the magnet 26, and the gas enters the interior of the thick tube 127.

[0026] like Figures 1 to 8 As shown, in one embodiment, a limiting block 122 is fixedly installed at one end of a plurality of short rods 121. A magnet 126 is fixedly installed on the side of the limiting block 122 near the magnet 125. The magnet 125 and the magnet 126 repel each other. A thick tube 127 is installed on the side of the airbag 119 near the limiting block 122. The limiting block 122 is located inside the thick tube 127. A U-shaped tube 128 is fixedly embedded inside the thick tube 127. An air inlet 129 is opened on one side of the motor body 102. One end of the U-shaped tube 128 is fixedly embedded inside the air inlet 129. The motor body 102 has multiple fixed frames 108 fixedly installed on its surrounding surface. The gas enters the U-shaped tube 128 through the thick tube 127, and then enters the motor body 102 through the U-shaped tube 128 and then through the air inlet 129. This allows the high-temperature gas inside the motor body 102 to be released through the air outlet 130. As long as the motor body 102 is running, the gas inside the air bag 119 will continuously enter the motor body 102 through the U-shaped tube 128 to dissipate heat from the inside of the motor body 102.

[0027] like Figures 1 to 8As shown, in one embodiment, the inner walls of multiple fixed frames 108 are provided with vertical grooves 110, and the interiors of multiple vertical grooves 110 are slidably connected with blocks 109. The tops of multiple blocks 109 are fixedly installed with first movable blocks 111. The tops of multiple first movable blocks 111 are fixedly connected to the inner walls of fixed frames 108. The interiors of fixed frames 108 are movably connected with first movable blocks 111. A second movable block 112 is fixedly connected to one side of the first movable block 111. An outer cover 103 is detachably connected to one side of the motor body 102. Multiple fixed blocks 105 are fixedly connected to the outer surface of the outer cover 103. The second movable block 112 fits against the surface of the abutment block 107 to limit the fixing strip 106, thereby installing the outer cover 103. After the outer cover 103 is removed, it is more convenient to repair and inspect the interior of the motor body 102.

[0028] like Figures 1 to 8 As shown, in one embodiment, a rotating rod 113 is movably embedded inside the multiple fixed blocks 105, and a fixing strip 106 is movably sleeved on the outer surface of the multiple rotating rods 113. One end of each fixing strip 106 is fixedly connected to a stop block 107. The multiple stop blocks 107 are located on the surface of the multiple second movable blocks 112. A rotating rod 104 is movably embedded inside the outer cover 103. The stop block 109 can move up and down under the limitation of the first movable block 111. At this time, the first movable block 111 and the second movable block 112 are limited. The second movable block 112 fits against the surface of the stop block 107 to limit the fixing strip 106.

[0029] like Figures 1 to 8 As shown, in one embodiment, the rotating rod 104 is located inside the motor body 102, and the surface of the outer cover 103 is provided with an air vent 130. The rotating rod 104 rotates to operate the entire motor body 102.

[0030] Working principle: in use, the motor body 102 is fixed above the bottom plate 101, and the motor body 102 will vibrate when running, which will drive the vertical plate 114 to vibrate slightly, and the spring 117 will generate elastic force to make the vibration plate 116 reciprocate on the outer surface of the limiting rod 115, at this time, the linkage block 118 is moved to extrude the surface of the air bag 119, the electric air pump 120 can inflate the air bag 119 through the pipeline, when the air bag 119 is extruded, the gas pushes the air stopper 123 to slide on the surface of the short rod 121 after coming out of the air hole 124, the pressure of the gas pushed out of the air hole 124 is greater than the repulsive magnetic force between the magnet one 125 and the magnet two 126, the gas enters the inside of the thick pipe 127, then enters the inside of the U-shaped pipe 128 through the thick pipe 127, and then the gas enters the inside of the motor body 102 through the air inlet hole 129, so that the high-temperature gas in the motor body 102 is dissipated through the air outlet hole 130, as long as the motor body 102 is running, the gas in the air bag 119 will continuously enter the inside of the motor body 102 through the U-shaped pipe 128, after the motor body 102 stops running, the air bag 119 is not extruded, and the air stopper 123 is embedded in the inside of the air hole 124 under the repulsive magnetic force of the magnet one 125 and the magnet two 126 to block the gas in the air bag 119. By pushing the stop block 109 to move in the vertical groove 110, at this time, the stop block 109 moves upward, the stop block 109 is separated from one side of the first movable block 111, the first movable block 111 and the second movable block 112 move to one side, at this time, the fixed strip 106 is rotated around the rotating rod 113 as the center, at this time, the outer cover 103 can be disassembled, the stop block 109 is located on one side of the first movable block 111, the second movable block 112 can be limited, the second movable block 112 is attached to the surface of the stop block 107, the fixed strip 106 is limited, so that the outer cover 103 is installed, after the outer cover 103 is disassembled, the inside of the motor body 102 can be conveniently maintained and inspected.

[0031] The standard parts used in the application can be purchased from the market, and the special-shaped parts can be ordered according to the description and the drawings. The specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail.

[0032] The above merely describes the preferred embodiments of the present application, but is not intended to limit the present application in other forms. Any person skilled in the art can make changes or modifications to the above disclosed technical contents into equivalent embodiments with equivalent changes, and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application, without departing from the technical solution of the present application, still falls within the protection scope of the present application.

Claims

1. A high-power permanent-magnet energy-saving propulsion motor for a double-stator double-rotor electric tug, comprising: The bottom plate (101) is characterized in that, the top of the bottom plate (101) is fixedly provided with two vertical plates (114), the opposite side of the two vertical plates (114) is fixedly provided with a motor body (102), one side of one of the vertical plates (114) is fixedly provided with a plurality of springs (117), one end of the plurality of springs (117) is fixedly connected with a vibrating plate (116), one side of the vertical plate (114) close to the plurality of springs (117) is fixedly provided with a plurality of limiting rods (115), the surface of the plurality of limiting rods (115) is movably sleeved with the vibrating plate (116), one side of the vibrating plate (116) is fixedly provided with a linkage block (118), the top of the bottom plate (101) is fixedly provided with an air bag (119), and the linkage block (118) is located on one side of the air bag (119).

2. The double stator and double rotor high-power electric motor for a permanent-magnet energy-saving propulsion of a towing electric motor according to claim 1, characterized in that: The top of the bottom plate (101) close to the air bag (119) is fixedly provided with an electric air pump (120), and the electric air pump (120) is fixedly connected on one side of the air bag (119) through an air pipe.

3. The double stator and double rotor high-power electric motor for a permanent-magnet energy-saving propulsion of a towing electric motor according to claim 2, characterized in that: One side of the air bag (119) is provided with an air hole (124), and the air bag (119) is fixedly provided with a plurality of short rods (121) on one side. The outer surface of the plurality of short rods (121) is movably sleeved with a gas blocking plug (123), the gas blocking plug (123) is located in the air hole (124), and one side of the gas blocking plug (123) away from the air hole (124) is fixedly provided with a magnet one (125).

4. The double stator and double rotor high-power electric motor for a permanent-magnet energy-saving propulsion electric motor for a towing vessel according to claim 3, characterized in that: One end of the plurality of short rods (121) is fixedly provided with a limiting block (122), one side of the limiting block (122) close to the magnet one (125) is fixedly provided with a magnet two (126), the magnet one (125) and the magnet two (126) repel each other, and the air bag (119) is provided with a thick pipe (127) on one side close to the limiting block (122).

5. The double stator and double rotor high-power electric motor for a permanent-magnet energy-saving propulsion electric motor for a towing electric motor according to claim 4, characterized in that: The limiting block (122) is located in the thick pipe (127), the thick pipe (127) is fixedly embedded with a U-shaped pipe (128) in the inside, one side of the motor body (102) is provided with an air inlet hole (129), one end of the U-shaped pipe (128) is fixedly embedded in the inside of the air inlet hole (129), and the surface of the motor body (102) is fixedly provided with a plurality of fixed frames (108).

6. The double stator and double rotor high power electric motor for electric tugger as claimed in claim 5 wherein: The inner wall of the plurality of fixed frames (108) is provided with a vertical groove (110), the inside of the plurality of vertical grooves (110) is movably connected with a stop block (109), the top of the plurality of stop blocks (109) is fixedly provided with a first movable block (111), and the top end of the plurality of first movable blocks (111) is fixedly connected with the inner wall of the fixed frame (108).

7. The double stator and double rotor high-power electric motor for a permanent-magnet energy-saving propulsion electric motor for a towing electric motor according to claim 6, characterized in that: The inside of the fixed frame (108) is movably connected with the first movable block (111), one side of the first movable block (111) is fixedly connected with a second movable block (112), one side of the motor body (102) is detachably connected with an outer cover (103), and the outer surface of the outer cover (103) is fixedly connected with a plurality of fixed blocks (105).

8. The double stator and double rotor high-power electric motor for a permanent-magnet energy-saving propulsion electric motor for a towing electric motor according to claim 7, characterized in that: The inner part of each of the plurality of fixing blocks (105) movably embeds a rotating rod (113), the outer surface of each of the plurality of rotating rods (113) movably sheathes a fixing strip (106), and one end of each of the plurality of fixing strips (106) is fixedly connected with a resisting block (107).

9. The double stator and double rotor high power electric motor for electric tugger as claimed in claim 8 wherein: Each of the plurality of resisting blocks (107) is located on the surface of a plurality of second movable blocks (112), and the inner part of the outer cover (103) movably embeds a rotating rod (104).

10. The double stator and double rotor high-power electric motor for a permanent magnet energy-saving propulsion electric motor for a towboat according to claim 9, characterized in that: The rotating rod (104) is located in the inner part of the motor body (102), and the surface of the outer cover (103) is provided with an air outlet hole (130).

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