Fabricated prefabricated grooving-free structure and construction method thereof
By using prefabricated, slot-free structures, and utilizing foundation steel frame insertion and concrete fixing connections, combined with pipeline fixing modules and guide modules, the slotting problem in prefabricated buildings is solved, enabling rapid installation, stable connection, and flexible pipeline layout, thereby improving construction efficiency and structural integrity.
Patent Information
- Application Number
- CN202511082376.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2025-11-11
AI Technical Summary
Traditional prefabricated buildings require a lot of grooving work during installation, which increases construction difficulty, time costs and may damage components. Existing methods such as the pre-reserved hole method have poor flexibility, the on-site grooving method has low efficiency, and the post-pouring strip technology has a long cycle and is difficult to control quality, which cannot meet the complex and ever-changing pipeline layout requirements.
The prefabricated, slotless structure is adopted, including a foundation slab, prefabricated wall components, pipeline channel modules and connectors. It is fixed by inserting the foundation steel frame and injecting concrete. Combined with pipeline fixing modules and guide modules, it can achieve rapid installation and flexible pipeline layout. L-shaped, T-shaped and straight connectors are used to ensure structural stability.
It enables rapid installation and stable connection of prefabricated buildings, simplifies the construction process, improves construction efficiency and structural integrity, offers high flexibility in pipeline layout, has a wide adjustment range, and is simple and convenient to operate.
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Figure CN120925577A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of prefabricated building technology, and in particular to a prefabricated, slotless structure and its construction method. Background Technology
[0002] Prefabricated buildings have been widely used in the construction industry in recent years due to their advantages such as fast construction speed and low environmental pollution. However, traditional prefabricated structures often require a large amount of on-site grooving work during installation to meet the needs of pipeline layout and component connection; This grooving operation not only increases the difficulty and time cost of construction, but may also have an adverse effect on the structural strength of precast components. At present, the industry mainly alleviates this problem by optimizing the design of precast components or using post-pouring strip technology, but these methods still have certain limitations.
[0003] In existing technologies, the following methods are commonly used to solve the grooving problem in prefabricated buildings: First, pre-reserved holes in precast components, i.e., pipeline channels are pre-defined during factory prefabrication. However, this method lacks flexibility and is difficult to adapt to changing on-site needs. Second, on-site grooving, i.e., grooving is performed after installation according to actual needs. However, this method is inefficient and easily damages components. Third, post-pouring strip technology is used, i.e., a post-pouring area is reserved at the connection of precast components, and concrete is poured after the pipeline layout is completed. However, this method has a long construction cycle and is difficult to control in terms of quality. The main drawbacks of existing technologies are: the pre-drilled hole method has poor adaptability and cannot meet the needs of complex and ever-changing pipeline layouts; the on-site trenching method is inefficient and easily damages components; and the post-cast strip technology has a long construction cycle and is difficult to control in terms of quality. These shortcomings seriously restrict the further promotion and application of prefabricated buildings. Therefore, in response to the aforementioned technical problems, a prefabricated, slotless structure and its construction method are proposed. Summary of the Invention
[0004] To address the aforementioned issues, this application provides a prefabricated, slotless structure and its construction method.
[0005] This application provides a prefabricated, slotless structure and its construction method, employing the following technical solution: A prefabricated, slotless assembly structure includes a base slab, prefabricated wall components, pipeline channel modules, and connectors. The top of the base slab has a wiring groove. Multiple sets of prefabricated wall components are provided and inserted into the wiring groove. The pipeline channel modules are inserted into the prefabricated wall components, and multiple sets of pipeline fixing modules are inserted into the pipeline channel modules. Pipeline guiding modules are inserted into the pipeline fixing modules. The connector is connected between two adjacent sets of precast wall components, and the top of the precast wall components is fastened with a floor slab component, the bottom of the floor slab component is fastened with a ceiling panel, and multiple sets of conduit boxes are fastened inside the ceiling panel.
[0006] Preferably, the layout groove is provided with multiple sets of foundation steel reinforcement frames, and the foundation steel reinforcement frames are inserted into the precast wall components. Multiple sets of grouting ports are provided at the connection between the precast wall components and the foundation steel reinforcement frames, and the precast wall components are connected to their adjacent connectors and floor slab components by wall steel reinforcement frames.
[0007] Preferably, the shape of the connector includes L-shape, T-shape and straight shape, the conduit box is a hollow box, and multiple sets of pipe connection holes are opened on the outside of the conduit box, and the bottom of the conduit box is connected to the conduit box cover by bolts, and the conduit box is connected to the bottom of the floor slab prefabricated component by expansion bolts.
[0008] By adopting the above technical solution, the connection structure between the wall top and the ground is reasonable, the connection process is relatively simple, and the connection structure is stable. The fixed connection between the precast wall components and the ground slab is completed by inserting the foundation steel reinforcement frame into the precast wall components. The connection between the precast wall components and the ground slab can be fixed by injecting concrete into the grouting port. The connector is inserted into the wall steel reinforcement frame on the adjacent precast wall components, and after the connection is completed, the corresponding mold plate is attached. Then, concrete slurry is injected into the connector to complete the fixed connection between the connector and multiple sets of precast wall components. The floor slab precast components are hoisted to the top of multiple sets of precast wall components and connected by inserting the wall steel reinforcement frame. When two sets of precast wall components are on the same straight line, they are connected by a straight connector. When two sets of precast wall components are in a mutually perpendicular position, they are connected by an L-shaped connector. When three sets of walls are connected in a T-shape, they are connected by a T-shaped connector.
[0009] Preferably, the prefabricated wall component has multiple sets of channel connection slots, and the pipeline channel module is inserted into the channel connection slot. The top of the pipeline channel module is connected to a pipeline connector box, and the outside of the pipeline connector box has multiple sets of interconnected conduit through holes.
[0010] Preferably, the pipe joint box is slidably connected to a detachable buckle plate on the side away from the precast wall component, and the pipe channel module is provided with a filling groove, the pipe channel module is provided with a pipe outlet and a socket hole on the outside, and the pipe channel module is provided with a pipe connection groove on the side closer to the precast wall component.
[0011] Preferably, the inner side of the pipeline connection groove is provided with multiple sets of movable sliding grooves, and the outer side of the pipeline fixing module is provided with multiple sets of movable sliders that fit into the movable sliding grooves. The side of the pipeline fixing module away from the pipeline channel module is provided with two sets of mutually symmetrical arc-shaped sliding grooves.
[0012] Preferably, the pipeline guiding module is provided with an adjusting groove, and the length of the adjusting groove is greater than the maximum distance between the two sets of arc-shaped grooves. The pipeline guiding module is fixedly connected between the two sets of arc-shaped grooves by expansion bolts, and multiple sets of pipeline fixing devices are inserted into the adjusting groove.
[0013] By adopting the above technical solution, and by using the rapid installation of prefabricated components and pipeline layout in prefabricated buildings, while ensuring the integrity of the structure and construction efficiency, pipelines are laid in the pipeline channel module according to the drawings. First, the pipeline fixing module is adjusted to a suitable installation position. Then, a certain number of pipeline fixing devices of appropriate size are selected according to the size of the pipeline to be connected and the line layout. Multiple sets of pipeline fixing devices are inserted into the adjusting slide groove in sequence. Then, the pipeline is fixedly connected to the bottom of the floor slab prefabricated component according to the drawings. The corners and interfaces of the pipelines in the floor slab prefabricated component are all set in the conduit box, and the pipelines enter and exit through the pipeline connection hole.
[0014] Preferably, the pipeline fixing device includes a pipeline fixing ring and a plug-in fixing post. The bottom of the plug-in fixing post is provided with multiple sets of ball grooves, and a locking ball is connected in the ball groove. A fixing locking block is connected to one side of the plug-in fixing post, and a locking block bolt is threadedly connected to one side of the fixing locking block.
[0015] Preferably, the fixed locking block is provided with a lifting connecting plate and a lifting locking rod, and the lifting locking rod and the locking block bolt are respectively inserted into the two ends of the lifting connecting plate. The bottom end of the lifting locking rod is connected to a compression ball, and the adjusting slide groove is provided with a locking groove, and the locking ball is engaged with the locking groove.
[0016] By adopting the above technical solution, the pipeline layout position and direction are adjustable with a wide adjustment range, enabling various adjustment methods such as angle, position, and direction. The adjustment operation is simple and convenient. One end of the pipeline guide module is connected to the arc-shaped slide groove via expansion bolts, allowing the pipeline guide module to slide freely using the expansion bolts at one end. The sliding trajectory of the pipeline guide module is the same as the trajectory of the arc-shaped slide groove. When rotated to a suitable position, the other end of the pipeline guide module can be fixedly connected to the arc-shaped slide groove via expansion bolts. Multiple sets of pipeline fixing devices are used in accordance with... The device is inserted into the adjusting slide groove and multiple sets of pipeline fixing devices are slidably maintained at a suitable distance. The pipeline fixing devices can be rotated to a suitable position according to the direction of the pipeline. They are then fixed to the adjusting slide groove by locking bolts and locked by turning the locking bolts. The locking bolts drive the lifting connecting plate and the lifting locking rod connected to it to move up and down. During the movement, the lifting locking rod uses the compression ball at its bottom to compress multiple sets of locking balls to expand outward in the locking groove. As the locking balls expand outward, they lock into the locking groove of the adjusting slide groove, thus completing the fixed connection between the insertion fixing column and the adjusting slide groove.
[0017] Preferably, a construction method for a prefabricated, slotless structure includes the following steps: Step 1: First, lay the foundation at the location where the building needs to be constructed, and lay the foundation slab on the foundation. Then, according to the architectural drawings, lay out the lines on the foundation slab, open the line grooves, and carry out the grouting work, leaving the position of the foundation steel reinforcement frame. Step 2: Then, using hoisting equipment, precast wall components of different sizes are installed sequentially in the designated layout grooves, and grout is injected into the grouting ports. Then, the foundation steel reinforcement frame is inserted into the precast wall components, and the corresponding connectors are connected between adjacent precast wall components. Step 3: Then, lay the pipeline in the pipeline channel module according to the drawings. First, adjust the pipeline fixing module to a suitable installation position. Then, connect one end of the pipeline guide module to the arc-shaped groove with expansion bolts. Rotate the pipeline guide module to a suitable position according to the turning position of the pipeline. Then, fix the other end of the pipeline guide module to the arc-shaped groove with expansion bolts. Step 4: Then, select a certain number of pipeline fixing devices of appropriate size according to the size of the pipeline to be connected and the layout of the line. Insert multiple sets of pipeline fixing devices into the adjusting slide groove in sequence, and slide multiple sets of pipeline fixing devices to maintain an appropriate distance. The pipeline fixing devices can be rotated to a suitable position according to the direction of the pipeline and fixed to the adjusting slide groove by locking bolts. Step 5: Then, insert the pipelines into the pipeline fixing rings of the pipeline fixing device in sequence. Depending on the type of pipeline, fill the filling groove with the corresponding heat insulation, sound insulation and other protective filling materials. Connect one end of the pipeline to the corresponding outlet and socket hole, and connect the other end to the pipeline junction box. Connect the pipeline junction box to the pipeline channel module. Step Six: Then, according to the drawings, fix the pipelines to the bottom of the pre-constructed floor slab components, and complete the connection and turning of the pipelines in the conduit boxes. After the pipeline layout is completed, fasten the ceiling panels to the bottom of the pre-constructed floor slab components. Step 7: Then hoist the precast floor slab components onto the top of the precast wall components, and connect the pipelines in the precast floor slab components and the pipelines in the pipeline channel modules in the pipeline junction box.
[0018] 1. Compared with existing technologies, this prefabricated, non-grooving structure and its construction method have a reasonable connection structure between the wall top and the ground, a simpler connection process, and a stable connection structure. The connection between the prefabricated wall components and the ground slab is fixed by inserting the foundation steel reinforcement frame into the prefabricated wall components. The connection between the prefabricated wall components and the ground slab is further fixed by injecting concrete into the grouting port. The connector is inserted into the wall steel reinforcement frame on the adjacent prefabricated wall components, and after the connection is completed, the corresponding mold plate is attached. Then, concrete slurry is injected into the connector to complete the fixed connection between the connector and multiple sets of prefabricated wall components. The floor slab prefabricated components are hoisted to the top of multiple sets of prefabricated wall components and connected by inserting the wall steel reinforcement frame. When two sets of prefabricated wall components are on the same straight line, they are connected by a straight connector. When two sets of prefabricated wall components are in a mutually perpendicular position, they are connected by an L-shaped connector. When three sets of walls are connected in a T-shape, they are connected by a T-shaped connector.
[0019] 2. Compared with existing technologies, this prefabricated, slotless structure and its construction method utilizes the rapid installation of prefabricated components and pipeline layout in prefabricated buildings, while ensuring the integrity of the structure and construction efficiency. Pipelines are laid within the pipeline channel modules according to the drawings. First, the pipeline fixing modules are adjusted to suitable installation positions. Then, a certain number of appropriately sized pipeline fixing devices are selected based on the required pipeline size and route layout. Multiple sets of pipeline fixing devices are sequentially inserted into the adjusting grooves. Finally, the pipelines are fixedly connected to the bottom of the prefabricated floor slab components according to the drawings. The corners and interfaces of the pipelines within the prefabricated floor slab components are all located within conduit boxes, and the pipelines enter and exit through pipeline connection holes.
[0020] 3. Compared with existing technologies, this prefabricated, trenchless structure and its construction method allow for adjustable pipeline layout and orientation with a wide range of adjustment capabilities. It enables various adjustment methods, including angle, position, and direction. The adjustment operation is simple and convenient. One end of the pipeline guide module is connected to the arc-shaped groove via expansion bolts, allowing the pipeline guide module to slide freely using these bolts. The sliding trajectory of the pipeline guide module is the same as the trajectory of the arc-shaped groove. When rotated to a suitable position, the other end of the pipeline guide module can be fixedly connected to the arc-shaped groove via expansion bolts. Multiple sets of pipeline fixing devices are sequentially inserted into the adjusting slide groove, and the multiple sets of pipeline fixing devices are slid to maintain a suitable distance. The pipeline fixing devices can be rotated to a suitable position according to the direction of the pipeline and fixed to the adjusting slide groove by locking bolts. The locking bolts are locked by turning them. The locking bolts drive the lifting connecting plate and the lifting locking rod connected to it to move up and down. During the movement, the lifting locking rod compresses multiple sets of locking balls in the locking groove through the extrusion ball at its bottom, causing them to expand outward. As the locking balls expand outward, they lock into the locking groove of the adjusting slide groove, thus completing the fixed connection between the insertion fixing column and the adjusting slide groove. Attached Figure Description
[0021] Figure 1 This is a structural diagram of the main body of this application; Figure 2 This is a structural schematic diagram of the prefabricated wall components in this application; Figure 3 This is a structural schematic diagram of the pipeline channel module in this application; Figure 4 This is a structural schematic diagram of the pipeline fixing module in this application; Figure 5 This is a structural schematic diagram of the pipeline fixing device in this application; Figure 6 This is a structural schematic diagram of the side cross-section of the adjusting slide groove in this application; Figure 7 This is a structural schematic diagram of the side cross-section of the pipeline fixing device in this application; Figure 8 This is a structural schematic diagram of the conduit box in this application.
[0022] The attached diagrams are labeled as follows: 1. Foundation slab; 11. Laying out groove; 12. Foundation reinforcement frame; 2. Precast wall components; 21. Wall reinforcement frame; 22. Channel connection groove; 23. Grouting port; 3. Pipeline channel module; 31. Pipeline junction box; 311. Conduit through hole; 312. Removable panel; 32. Socket hole; 33. Pipe outlet; 34. Filling groove; 35. Pipeline connection groove; 36. Moving slide; 4. Connector; 5. Precast floor components; 6. Ceiling panel. 7. Conduit box; 71. Conduit connection hole; 72. Conduit box cover; 8. Conduit fixing module; 81. Arc-shaped slide groove; 82. Moving slider; 9. Conduit guide module; 91. Adjusting slide groove; 911. Lock groove; 92. Conduit fixing device; 921. Conduit fixing ring; 922. Inserted fixing post; 923. Fixing lock block; 924. Lock block bolt; 925. Ball groove; 926. Lifting connecting plate; 927. Lifting locking rod; 928. Extrusion ball; 929. Locking ball. Detailed Implementation
[0023] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0024] The following is in conjunction with the appendix Figures 1-8 This application will be described in further detail below.
[0025] A prefabricated, slotless assembly structure, referring to Figure 1 and Figure 3 as well as Figure 4 It includes a base slab 1, precast wall components 2, pipeline channel modules 3, and connectors 4. A wiring groove 11 is provided on the top of the base slab 1. Multiple sets of precast wall components 2 are provided and inserted into the wiring groove 11. The pipeline channel module 3 is inserted into the precast wall components 2 and multiple sets of pipeline fixing modules 8 are inserted into the pipeline channel module 3. A pipeline guide module 9 is inserted into the pipeline fixing module 8. Among them, the connector 4 connects between two adjacent sets of prefabricated wall components 2, and the top of the multiple sets of prefabricated wall components 2 is fastened with prefabricated floor slab components 5, the bottom of the prefabricated floor slab components 5 is fastened with ceiling panels 6, and multiple sets of conduit boxes 7 are fastened inside the ceiling panels 6; the prefabricated building is assembled from multiple sets of prefabricated wall components 2, multiple sets of connectors 4, and multiple sets of prefabricated floor slab components 5, and the prefabricated wall components 2 and prefabricated floor slab components 5 are all made of high-strength concrete, while the connector 4 is made of galvanized steel, and the pipeline channel module 3 is made of PV. Material C has good corrosion resistance. After the connection is completed, the connector 4 is fixedly connected between the prefabricated wall components 2 by grouting. The building's pipelines are set in the pipeline channel module 3 and the ceiling panel 6. The pipelines are adjusted in the pipeline channel module 3 by the pipeline fixing module 8 and the pipeline guiding module 9. The ceiling panel 6 is a decorative panel used to cover the pipeline arrangement at the top. When low-cost production is required, the ceiling panel 6 can be replaced by slotting on the prefabricated floor component 5 to reduce production costs.
[0026] Reference Figure 2 and Figure 4 The precast wall component 2 has multiple sets of channel connection slots 22, and the pipeline channel module 3 is inserted into the channel connection slot 22. The top of the pipeline channel module 3 is connected to a pipeline joint box 31, and the outside of the pipeline joint box 31 has multiple sets of interconnected conduit through holes 311. The pipeline channel module 3 is hoisted into the channel connection slot 22 of the precast wall component 2, and corresponding sliding grooves and sliders can be set between the channel connection slot 22 and the pipeline channel module 3 for limiting, so that the precast wall component 2 and the pipeline channel module 3 are connected more tightly. The number and direction of the conduit through holes 311 of the pipeline joint box 31 are opened in advance according to the pipeline layout drawings, so that the pipeline can be connected from the precast wall component 2 to the precast floor component 5.
[0027] Reference Figure 3 The pipe junction box 31 has a detachable snap plate 312 slidably connected to the side away from the precast wall component 2, and a filling groove 34 is provided inside the pipe channel module 3. The pipe outlet 33 and socket hole 32 are provided on the outside of the pipe channel module 3. The pipe connection groove 35 is provided on the side of the pipe channel module 3 closest to the precast wall component 2. The detachable snap plate 312 and the pipe junction box 31 can be connected by snap-fit, plug-in or bolt and other detachable connection methods, so that the pipe junction box 31 can be opened by the detachable snap plate 312 to facilitate subsequent maintenance work. The filling groove 34 can be filled with corresponding heat insulation, sound insulation and other protective filling materials according to the type of connected pipe. The pipe outlet 33 is used to connect water pipes, faucets and other water equipment, and the socket hole 32 is used to connect sockets, networks and other electrical information equipment.
[0028] Reference Figure 3 and Figure 4 The inner side of the pipeline connection groove 35 is provided with multiple sets of movable slide grooves 36, and the outer side of the pipeline fixing module 8 is provided with multiple sets of movable sliders 82 that fit into the movable slide grooves 36. The side of the pipeline fixing module 8 away from the pipeline channel module 3 is provided with two sets of mutually symmetrical arc-shaped slide grooves 81. The pipeline fixing module 8 is inserted into one end of the pipeline connection groove 35, and the pipeline fixing module 8 can slide within the movable slide grooves 36 of the pipeline connection groove 35 through the movable sliders 82 connected to it, so as to adjust to a suitable pipeline connection position.
[0029] Reference Figure 4 The pipeline guiding module 9 is provided with an adjusting slide 91, and the length of the adjusting slide 91 is greater than the maximum distance between the two sets of arc-shaped slides 81. The pipeline guiding module 9 is fixedly connected between the two sets of arc-shaped slides 81 by expansion bolts. Multiple sets of pipeline fixing devices 92 are inserted into the adjusting slide 91. One end of the pipeline guiding module 9 can be connected to the arc-shaped slide 81 by expansion bolts, and at this time the pipeline guiding module 9 can slide freely with the expansion bolts at one end of the pipeline guiding module 9. The sliding trajectory of the pipeline guiding module 9 is the same as the trajectory direction of the arc-shaped slide 81. When it is rotated to a suitable position, the other end of the pipeline guiding module 9 can be fixedly connected to the arc-shaped slide 81 by expansion bolts. The pipeline fixing device 92 is used to fix the pipeline, and the pipeline fixing device 92 can be inserted into the adjusting slide 91.
[0030] Reference Figure 5 and Figure 7 The pipeline fixing device 92 includes a pipeline fixing ring 921 and a plug-in fixing post 922. The bottom of the plug-in fixing post 922 is provided with multiple sets of ball grooves 925, and a locking ball 929 is connected in the ball groove 925. A fixing block 923 is connected to one side of the plug-in fixing post 922, and a locking bolt 924 is threadedly connected to one side of the fixing block 923. The pipeline is inserted into the pipeline fixing ring 921 of the pipeline fixing device 92, and the pipeline fixing device 92 can be inserted into the adjusting slide 91 through the plug-in fixing post 922. The connection position between the plug-in fixing post 922 and the adjusting slide 91 can be fixed by the locking bolt 924 on the fixing block 923.
[0031] Reference Figure 6 and Figure 8The fixed locking block 923 is provided with a lifting connecting plate 926 and a lifting locking rod 927. The lifting locking rod 927 and the locking block bolt 924 are respectively inserted into the two ends of the lifting connecting plate 926. The bottom end of the lifting locking rod 927 is connected to a compression ball 928. The adjusting slide 91 is provided with a locking groove 911, and the locking ball 929 is engaged with the locking groove 911. When the locking block bolt 924 is turned, the lifting connecting plate 926 and the lifting locking rod 927 connected to it are driven to move up and down through the locking block bolt 924. During the movement, the lifting locking rod 927 compresses multiple sets of locking balls 929 in the locking groove 911 through the compression ball 928 at its bottom, and the locking balls 929 are locked into the locking groove 911 of the adjusting slide 91 during the outward expansion, thereby completing the fixed connection between the plug-in fixed column 922 and the adjusting slide 91.
[0032] Reference Figure 1 and Figure 2 Multiple sets of foundation steel reinforcement frames 12 are installed in the layout groove 11, and the foundation steel reinforcement frames 12 are inserted into the precast wall components 2. Multiple sets of grouting ports 23 are provided at the connection between the precast wall components 2 and the foundation steel reinforcement frames 12. The precast wall components 2 are also connected to the adjacent connectors 4 and the precast floor components 5 by wall steel reinforcement frames 21. The foundation steel reinforcement frames 12 are pre-reserved frame insertion structures during the laying of the foundation slab 1. The fixed connection between the precast wall components 2 and the foundation slab 1 is completed by inserting the foundation steel reinforcement frames 12 into the precast wall components 2. The connection between the precast wall components 2 and the foundation slab 1 can be fixed by injecting concrete into the grouting ports 23. The connector 4 is plugged into the wall steel frame 21 on the adjacent precast wall component 2, and after the connection is completed, the corresponding mold plate is attached. Then, concrete slurry is injected into the connector 4 to complete the fixed connection between the connector 4 and multiple sets of precast wall components 2. The floor slab precast component 5 is hoisted to the top of multiple sets of precast wall components 2 and plugged into the wall steel frame 21. The connection between the precast wall component 2 and the layout groove 11, the connection between the precast wall component 2 and the connector 4, and the connection between the floor slab precast component 5 and the precast wall component 2 are common technologies in existing prefabricated buildings. The specific workflow and principle will not be elaborated here.
[0033] Reference Figure 1 and Figure 8The connector 4 has shapes including L-shaped, T-shaped, and straight. The conduit box 7 is a hollow box with multiple sets of conduit connection holes 71 on its outer side. The bottom of the conduit box 7 is bolted to a conduit box cover 72. The conduit box 7 is connected to the bottom of the precast floor slab component 5 by expansion bolts. When two sets of precast wall components 2 are on the same straight line, they are connected using straight connectors 4. When two sets of precast wall components 2 are in mutually perpendicular positions, they are connected using L-shaped connectors 4. When there are three sets of walls, they are connected using T-shaped connectors. At that time, the connection is made by T-shaped connector 4, and the corners and interfaces of the pipelines in the pre-components of the floor slab are all set in the conduit box 7. The pipelines enter and exit through the pipeline connection holes 71. The number and direction of the openings of the pipeline connection holes 71 in the conduit box 7 are opened in advance according to the pipeline layout drawings. The conduit box 7 can be opened through the conduit box cover 72 to facilitate subsequent maintenance work. The conduit box 7 can be divided into two by opening parallel pipeline connection holes 71 or by using a partition to facilitate the staggered layout of water and electrical circuits.
[0034] As a preferred embodiment, a construction method for a prefabricated, slotless structure includes the following steps: Step 1: First, lay the foundation at the place where the building needs to be built, and lay the foundation slab 1 on the foundation. Then, according to the building drawings, lay out the lines on the foundation slab 1, open the line groove 11, and carry out the grouting work, leaving the position of the foundation steel frame 12. Step 2: Then, using hoisting equipment, prefabricated wall components 2 of different sizes are installed sequentially in the designated layout groove 11, and grout is injected into the grouting port 23. Then, the foundation steel frame 12 is inserted into the prefabricated wall component 2, and the corresponding connectors 4 are connected between adjacent prefabricated wall components 2. Step 3: Then, according to the drawings, lay the pipeline in the pipeline channel module 3. First, adjust the pipeline fixing module 8 to a suitable installation position. Then, connect one end of the pipeline guide module 9 to the arc-shaped slide 81 with expansion bolts. Rotate the pipeline guide module 9 to a suitable position according to the turning position of the pipeline. Then, fix the other end of the pipeline guide module 9 to the arc-shaped slide 81 with expansion bolts. Step 4: Then, select a certain number of pipeline fixing devices 92 of appropriate size according to the size of the pipeline to be connected and the layout of the line, and insert multiple sets of pipeline fixing devices 92 into the adjusting slide groove 91 in sequence. The multiple sets of pipeline fixing devices 92 are slid to maintain an appropriate distance, and the pipeline fixing devices 92 can be rotated to a suitable position according to the direction of the pipeline. They are then fixedly connected to the adjusting slide groove 91 by locking bolts 924. Step 5: Then, insert the pipelines into the pipeline fixing ring 921 of the pipeline fixing device 92 in sequence. According to the type of pipeline, fill the filling groove 34 with the corresponding heat insulation, sound insulation and other protective filling materials. Connect one end of the pipeline to the corresponding outlet 33 and socket hole 32, and connect the other end to the pipeline connector box 31. Connect the pipeline connector box 31 to the pipeline channel module 3. Step 6: Then, according to the drawings, fix the pipeline to the bottom of the pre-constructed floor slab component 5, and complete the connection and turning of the pipeline in the pipe box 7. After the pipeline is arranged, fasten the ceiling panel 6 to the bottom of the pre-constructed floor slab component 5. Step 7: Then hoist the precast floor slab component 5 to the top of the precast wall component 2, and connect the pipelines in the precast floor slab component 5 and the pipelines in the pipeline channel module 3 in the pipeline junction box 31.
[0035] The working process of this application is as follows: First, a foundation is laid at the location where the building needs to be constructed, and a foundation slab 1 is laid on the foundation. Then, according to the architectural drawings, lines are laid out on the foundation slab 1, and a layout groove 11 is opened. Grouting is then carried out, leaving space for the foundation steel reinforcement frame 12. Then, using hoisting equipment, prefabricated wall components 2 of different sizes are sequentially installed in the designated layout groove 11. The prefabricated wall components 2 are fixedly connected to the foundation slab 1 by inserting the foundation steel reinforcement frame 12 into the prefabricated wall components 2. The connection between the prefabricated wall components 2 and the foundation slab 1 can be further fixed by injecting concrete into the grouting port 23. The corresponding connectors 4 are connected between adjacent precast wall components 2. When two sets of precast wall components 2 are on the same straight line, they are connected by straight connectors 4. When two sets of precast wall components 2 are in mutually perpendicular positions, they are connected by L-shaped connectors 4. When three sets of walls are connected in a T-shape, they are connected by T-shaped connectors 4. The connectors 4 are inserted into the wall steel reinforcement frame 21 on the adjacent precast wall components 2. After the connection is completed, the corresponding mold plate is attached. Then, concrete slurry is injected into the connectors 4 to complete the fixed connection between the connectors 4 and multiple sets of precast wall components 2. Then, according to the drawings, the pipeline is laid in the pipeline channel module 3. First, the pipeline fixing module 8 is adjusted to a suitable installation position. One end of the pipeline guide module 9 is connected to the arc-shaped slide 81 by an expansion bolt. At this time, the pipeline guide module 9 can slide freely with the expansion bolt at one end of the pipeline guide module 9. The sliding trajectory of the pipeline guide module 9 is the same as the trajectory direction of the arc-shaped slide 81. When it is rotated to a suitable position, the other end of the pipeline guide module 9 can be fixedly connected to the arc-shaped slide 81 by an expansion bolt. Then, according to the size of the pipeline to be connected and the layout of the line, a certain number of pipeline fixing devices 92 of appropriate size are selected, and multiple sets of pipeline fixing devices 92 are inserted into the adjusting slide 91 in sequence. The multiple sets of pipeline fixing devices 92 are slid to maintain a suitable distance, and the pipeline fixing devices 92 can be rotated to a suitable position according to the direction of the pipeline. They are then fixedly connected to the adjusting slide 91 by locking bolts 924. Locking is achieved by turning the locking bolt 924. The locking bolt 924 drives the lifting connecting plate 926 and the lifting locking rod 927 connected to it to move up and down. During the movement, the lifting locking rod 927 compresses multiple sets of locking balls 929 in the locking groove 911 through the extrusion ball 928 at its bottom, causing them to expand outward. As the locking balls 929 expand outward, they snap into the locking groove 911 of the adjusting slide 91, thus completing the fixed connection between the plug-in fixing column 922 and the adjusting slide 91. The pipeline is then sequentially plugged into the pipeline fixing ring 921 of the pipeline fixing device 92. Depending on the type of pipeline, the filling groove 34 can be filled with corresponding heat insulation, sound insulation, and other protective filling materials. One end of the pipeline is connected to the corresponding outlet 33 and socket hole 32, and the other end is connected to the pipeline connector box 31. The pipeline connector box 31 is then plugged into the pipeline channel module 3. Then, according to the drawings, the pipelines are fixedly connected to the bottom of the prefabricated floor slab component 5. The corners and interfaces of the pipelines in the prefabricated floor slab component 5 are all set in the conduit box 7, and the pipelines enter and exit through the pipeline connection holes 71. The number and direction of the openings of the pipeline connection holes 71 in the conduit box 7 are pre-made according to the pipeline layout drawings. The conduit box 7 can be opened through the conduit box cover 72 to facilitate subsequent maintenance work. The conduit box 7 can be divided into two by opening parallel pipeline connection holes 71 or by using a partition to facilitate the staggered layout of water and electrical circuits. After the pipeline layout is completed, the ceiling panel 6 is fastened to the bottom of the prefabricated floor slab component 5, and the pipelines in the prefabricated floor slab component 5 and the pipelines in the pipeline channel module 3 are connected in the pipeline joint box 31. The above is the working principle of this prefabricated prefabricated non-grooving structure and its construction method.
[0036] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.
Claims
1. A prefabricated, slotless assembly structure, comprising a foundation slab (1), prefabricated wall components (2), pipeline channel modules (3), and connectors (4), characterized in that: The top of the foundation slab (1) is provided with a wire-laying groove (11), the precast wall components (2) are provided in multiple sets, and the multiple sets of precast wall components (2) are inserted into the wire-laying groove (11). The pipeline channel module (3) is inserted into the precast wall components (2), and multiple sets of pipeline fixing modules (8) are inserted into the pipeline channel module (3). The pipeline fixing module (8) is inserted into the pipeline guiding module (9). The connector (4) is connected between two adjacent sets of precast wall components (2), and the top of the precast wall components (2) is fastened with floor slab components (5), the bottom of the floor slab components (5) is fastened with ceiling panels (6), and multiple sets of conduit boxes (7) are fastened inside the ceiling panels (6).
2. The prefabricated, slotless assembly structure according to claim 1, characterized in that: The precast wall component (2) has multiple sets of channel connection slots (22) and the pipeline channel module (3) is inserted into the channel connection slot (22). The top of the pipeline channel module (3) is connected to a pipeline connector box (31) and multiple sets of interconnected conduit through holes (311) are opened on the outside of the pipeline connector box (31).
3. The prefabricated, slotless assembly structure according to claim 2, characterized in that: The pipe joint box (31) is slidably connected to a detachable buckle plate (312) on the side away from the precast wall component (2), and a filling groove (34) is provided inside the pipe channel module (3). The pipe outlet (33) and socket hole (32) are provided on the outside of the pipe channel module (3). A pipe connection groove (35) is provided on the side of the pipe channel module (3) close to the precast wall component (2).
4. The prefabricated, slotless assembly structure according to claim 3, characterized in that: The inner side of the pipeline connection groove (35) is provided with multiple sets of movable slide grooves (36), and the outer side of the pipeline fixing module (8) is provided with multiple sets of movable sliders (82) that fit into the movable slide grooves (36). The pipeline fixing module (8) is provided with two sets of mutually symmetrical arc-shaped slide grooves (81) on the side away from the pipeline channel module (3).
5. The prefabricated, slotless assembly structure according to claim 4, characterized in that: The pipeline guiding module (9) is provided with an adjusting groove (91), and the length of the adjusting groove (91) is greater than the maximum distance between the two sets of arc-shaped grooves (81). The pipeline guiding module (9) is fixedly connected between the two sets of arc-shaped grooves (81) by expansion bolts. Multiple sets of pipeline fixing devices (92) are inserted into the adjusting groove (91).
6. The prefabricated, slotless assembly structure according to claim 5, characterized in that: The pipeline fixing device (92) includes a pipeline fixing ring (921) and a plug-in fixing post (922). The bottom of the plug-in fixing post (922) is provided with multiple sets of ball grooves (925), and a locking ball (929) is connected in the ball groove (925). A fixing block (923) is connected to one side of the plug-in fixing post (922), and a locking bolt (924) is threadedly connected to one side of the fixing block (923).
7. The prefabricated, slotless assembly structure according to claim 6, characterized in that: The fixed locking block (923) is provided with a lifting connecting plate (926) and a lifting locking rod (927), and the lifting locking rod (927) and the locking block bolt (924) are respectively inserted into the two ends of the lifting connecting plate (926). The bottom end of the lifting locking rod (927) is connected to a compression ball (928). The adjusting slide groove (91) is provided with a locking groove (911), and the locking ball (929) is engaged with the locking groove (911).
8. The prefabricated, slotless assembly structure according to claim 1, characterized in that: Multiple sets of foundation steel reinforcement frames (12) are provided in the layout groove (11), and the foundation steel reinforcement frames (12) are inserted into the precast wall components (2). Multiple sets of grouting ports (23) are provided at the connection between the precast wall components (2) and the foundation steel reinforcement frames (12). The precast wall components (2) are connected to the adjacent connectors (4) and the precast floor components (5) by wall steel reinforcement frames (21).
9. The prefabricated, slotless assembly structure according to claim 1, characterized in that: The connector (4) has an L-shaped, T-shaped and straight shape. The conduit box (7) is a hollow box. Multiple sets of pipe connection holes (71) are opened on the outside of the conduit box (7). The bottom of the conduit box (7) is connected to the conduit box cover (72) by bolts. The conduit box (7) is connected to the bottom of the floor slab prefabricated component (5) by expansion bolts.
10. A construction method for a prefabricated, slotless assembly structure, employing the prefabricated, slotless assembly structure described in any one of claims 1-9, characterized in that: The construction method includes the following steps: Step 1: First, lay the foundation at the place where the building needs to be built, and lay the foundation slab (1) on the foundation. Then, according to the building drawings, lay out the lines on the foundation slab (1), open the line groove (11), and carry out the grouting work to leave the position of the foundation steel frame (12). Step 2: Then, using hoisting equipment, precast wall components (2) of different sizes are installed in the designated layout groove (11) in sequence, and grout is injected into the grouting port (23). Then, the foundation steel frame (12) is inserted into the precast wall component (2), and the corresponding connectors (4) are connected between adjacent precast wall components (2). Step 3: Then, according to the drawings, lay the pipeline in the pipeline channel module (3). First, adjust the pipeline fixing module (8) to a suitable installation position. Then, connect one end of the pipeline guide module (9) to the arc-shaped slide (81) with expansion bolts. Then, rotate the pipeline guide module (9) to a suitable position according to the turning position of the pipeline. Then, fix the other end of the pipeline guide module (9) to the arc-shaped slide (81) with expansion bolts. Step 4: Then select a certain number of pipe fixing devices (92) of appropriate size according to the size of the pipe to be connected and the layout of the line, and insert multiple sets of pipe fixing devices (92) into the adjusting slide (91) in sequence, and slide multiple sets of pipe fixing devices (92) to maintain a suitable distance, and can rotate the pipe fixing devices (92) to a suitable position according to the direction of the pipe, and fix them to the adjusting slide (91) by locking bolts (924); Step 5: Then, insert the pipelines into the pipeline fixing ring (921) of the pipeline fixing device (92) in sequence, and fill the filling groove (34) with corresponding heat insulation, sound insulation and other protective filling materials according to the type of pipeline. Connect one end of the pipeline to the corresponding outlet (33) and socket hole (32), and connect the other end to the pipeline connector box (31). Connect the pipeline connector box (31) to the pipeline channel module (3). Step 6: Then, according to the drawings, fix the pipeline to the bottom of the pre-constructed floor slab component (5), and complete the connection and turn of the pipeline in the pipe box (7). After the pipeline is arranged, fasten the ceiling panel (6) to the bottom of the pre-constructed floor slab component (5). Step 7: Then hoist the precast floor slab component (5) to the top of the precast wall component (2), and connect the pipelines in the precast floor slab component (5) and the pipelines in the pipeline channel module (3) in the pipeline junction box (31).