Heat preservation and insulation wall, refrigeration house and manufacturing method of heat preservation and insulation wall

By combining fly ash sandwich structures with rigid fireproof boards in the walls of cold storage facilities, the problems of high flammability and high cost of rigid polyurethane foam have been solved, achieving safe and low-cost thermal insulation.

CN120925593APending Publication Date: 2025-11-11周王亿
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Patent Information

Application Number
CN202511400352.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2025-11-11

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Abstract

The invention belongs to the technical field of refrigeration houses, and particularly relates to a heat preservation and insulation wall, a refrigeration house and a manufacturing method of the refrigeration house, and the heat preservation and insulation wall comprises a wall body, a fireproof layer and a heat preservation fly ash layer filled between the wall body and the fireproof layer. The space between the wall body and the fireproof layer is filled with the cheap fly ash, so that a good heat preservation and insulation effect can be achieved, the flame retardant effect is achieved, and the cost is low. The fireproof layer is a fireproof plate, and an interlayer is formed between the wall body and the fireproof plate and used for being filled with the thermal insulation fly ash. The wall body and the fireproof plate are hard, an interlayer is formed between the wall body and the fireproof plate and can contain coal ash, and the construction method is simple.
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Description

Technical Field

[0001] This invention belongs to the field of cold storage technology, and particularly relates to a thermal insulation wall, a cold storage, and a method for manufacturing the same. Background Technology

[0002] Cold storage facilities are refrigerated using various equipment, and their operation is controlled to maintain a stable low temperature. They are widely used in the food, pharmaceutical, and chemical industries. A cold storage facility typically consists of several main parts, including the storage body, refrigeration system, cooling system, control system, and auxiliary systems. The storage body is the main structure of the cold storage facility, serving to maintain thermal insulation; its thermal insulation capacity is the primary factor in energy conservation.

[0003] Polyurethane is an ideal material for thermal insulation in cold storage facilities and is widely used in their construction. Rigid polyurethane foam has a thermal conductivity as low as 0.018~0.024 W / (m·K), making it one of the best choices for thermal insulation performance among common insulation materials. It effectively reduces cold loss and lowers energy consumption in cold storage. Its closed-cell rate is ≥90%, and this closed-cell structure prevents air convection, further reducing heat conduction, while also preventing moisture penetration that could degrade insulation performance. Polyurethane has good structural strength and durability, and its density typically ranges from 35~60 kg / m³. 3 With a compressive strength of 150~300kPa, it can withstand the loads of internal cold storage shelves, equipment, and transport vehicles. Within an extreme temperature range of -50℃ to +100℃, its volume change rate is extremely small, making it resistant to shrinkage or cracking over long-term use, with a service life exceeding 20 years. Rigid polyurethane foam can be directly bonded to cold storage walls, roofs, or interlayers via spraying, creating a seamless, integrated insulation layer and completely eliminating thermal bridging. It can also firmly bond with various substrates such as concrete, metal panels, and color steel plates, adapting to the complex structural requirements of cold storage facilities.

[0004] However, polyurethane itself is a flammable material. Pure rigid polyurethane foam is classified as a B2-class flammable material, meaning it will burn when exposed to an open flame, releasing heat and smoke during combustion. Rigid polyurethane foam can be modified by adding flame retardants to achieve a B1-class flame-retardant standard. These modified materials are not only less likely to be ignited by an open flame, but even if ignited, they can self-extinguish, further reducing the risk of combustion. However, this method is costly. Summary of the Invention

[0005] The purpose of this invention is to address the aforementioned technical problems by providing a thermal insulation wall, a cold storage facility, and a method for manufacturing the same, which achieves good thermal insulation effects, flame retardant properties, and low cost.

[0006] In view of this, the present invention provides a thermal insulation wall, comprising a wall body, a fireproof layer, and a thermal insulation fly ash layer filled between the wall body and the fireproof layer.

[0007] In this technical solution, by using inexpensive fly ash to fill the space between the wall body and the fireproof layer, a good thermal insulation effect can be achieved, which also has a flame-retardant effect and is low in cost.

[0008] Furthermore, the fireproof layer is a fireproof board, and an interlayer is formed between the wall body and the fireproof board to fill the aforementioned fly ash for insulation.

[0009] In this technical solution, both the wall body and the fireproof board are rigid, forming a sandwich layer between them that can accommodate fly ash, and the construction method is simple.

[0010] Furthermore, the thickness of the thermal insulation fly ash layer is between 50 mm and 1 cm.

[0011] Furthermore, the fly ash is either Grade I fly ash or Grade II fly ash.

[0012] Furthermore, the wall body adopts a brick-concrete structure.

[0013] Furthermore, the manufacturing method of the thermal insulation wall includes the following steps: S1: Create the wall structure; S2: The fireproof board is fixed parallel to and spaced apart from the wall body to form a sandwich between the wall body and the fireproof board; S3: Fill the interlayer with fly ash.

[0014] Furthermore, the wall itself is constructed using a masonry method.

[0015] Furthermore, the side of the fireproof board furthest from the wall itself is the interior.

[0016] Furthermore, a cold storage facility employs the aforementioned thermal insulation walls.

[0017] The beneficial effects of this invention are: 1. By using inexpensive fly ash to fill the space between the wall body and the fireproof layer, a good thermal insulation effect can be achieved, which also has a flame-retardant effect and is low in cost.

[0018] 2. Both the wall body and the fireproof board are rigid, forming a sandwich layer between them that can accommodate fly ash, making the construction method simple. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of a thermal insulation wall; The markings in the diagram are as follows: 1. Wall body; 2. Fireproof board; 3. Thermal insulation fly ash layer. Detailed Implementation

[0020] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.

[0021] In the description of this application, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0022] It should be noted that the terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and are not limited in number; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.

[0023] It should be noted that in the description of this application, the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0024] It should be noted that, in this application, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Furthermore, it should be noted that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.

[0025] Example 1: like Figure 1 As shown, A thermal insulation wall includes a wall body 1, a fireproof layer, and a thermal insulation fly ash layer 3 filled between the wall body 1 and the fireproof layer. By using inexpensive fly ash to fill the space between the wall body 1 and the fireproof layer, a good thermal insulation effect can be achieved, which also has a flame-retardant effect and is low in cost.

[0026] The fireproof layer is a fireproof board 2, and a sandwich layer is formed between the wall body 1 and the fireproof board 2 to fill the aforementioned fly ash for insulation. Both the wall body 1 and the fireproof board 2 are rigid, and the sandwich layer between them can accommodate fly ash, making the construction method simple.

[0027] The thickness of the thermal insulation fly ash layer 3 is between 50 mm and 1 cm.

[0028] The fly ash is either Grade I fly ash or Grade II fly ash.

[0029] The wall body 1 adopts a brick-concrete structure.

[0030] Example 2: The method for manufacturing the thermal insulation wall includes the following steps: S1: Create the wall body 1; S2: Fireproof board 2 is fixedly installed parallel to and spaced apart from wall body 1 so that a sandwich layer is formed between wall body 1 and fireproof board 2; S3: Fill the interlayer with fly ash.

[0031] The wall body 1 is constructed using masonry methods.

[0032] The side of the fireproof board 2 away from the wall body 1 is indoors.

[0033] Example 3: A cold storage facility employs the aforementioned thermal insulation wall.

[0034] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.

Claims

1. A thermal insulation wall, characterized in that... It includes the wall body (1), the fireproof layer and the thermal insulation fly ash layer (3) filled between the wall body (1) and the fireproof layer.

2. The thermal insulation wall according to claim 1, characterized in that, The fireproof layer is a fireproof board (2), and an interlayer is formed between the wall body (1) and the fireproof board (2) to fill the fly ash.

3. The thermal insulation wall according to claim 2, characterized in that, The thickness of the thermal insulation fly ash layer (3) is between 50 mm and 1 cm.

4. The thermal insulation wall according to claim 3, characterized in that, The fly ash is either Grade I fly ash or Grade II fly ash.

5. A thermal insulation wall according to claim 1, characterized in that, The wall body (1) adopts a brick-concrete structure.

6. A method for manufacturing a thermal insulation wall, applicable to the thermal insulation wall described in any one of claims 1-5, comprising the following steps: S1: Create the wall body (1); S2: The fireproof board (2) is fixedly installed parallel to and spaced apart from the wall body (1) to form a sandwich between the wall body (1) and the fireproof board (2); S3: Fill the interlayer with fly ash.

7. The method for manufacturing a thermal insulation wall according to claim 6, characterized in that, The wall body (1) is constructed by masonry.

8. The method for manufacturing a thermal insulation wall according to claim 6, characterized in that, The side of the fireproof board (2) away from the wall body (1) is indoors.

9. A cold storage facility, characterized in that, The thermal insulation wall described in any one of claims 1-5 is adopted.