A precise installation device and construction method for embedded parts
By using automated equipment such as electric telescopic poles, rotating wheels, and positioning devices, combined with laser measurement and BeiDou satellite positioning, the precise installation of embedded parts is achieved, solving the fatigue and error problems caused by manual adjustment and improving construction efficiency and installation accuracy.
Patent Information
- Application Number
- CN202511470250.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2045-10-15
AI Technical Summary
The existing embedded part installation device relies on manual adjustment, which makes the operation time-consuming and labor-intensive. The fatigue of construction personnel affects the accuracy and reduces the installation precision.
The system employs electric telescopic poles and wheels in conjunction with positioning devices, pressure sensors, and laser measuring instruments to achieve automated and precise installation of embedded parts. Combined with the BeiDou satellite positioning system and computer-aided design, the system monitors and adjusts the position and elevation in real time.
It improves construction efficiency, reduces manual operation time, ensures installation accuracy, enhances the overall structural stability, avoids manual measurement errors, and simplifies the operation process.
Smart Images

Figure CN120925666B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of building, in particular to a pre-embedded part accurate installation device and construction method. BACKGROUND
[0002] The pre-embedded part is a metal component pre-installed in the structure of concrete, wall, etc., and its core function is to provide a firm stress point or connection interface for subsequent equipment installation, structure connection, pipeline fixation, etc.
[0003] The patent with patent announcement No. CN214364097U relates to a pre-embedded part accurate installation device, belonging to the technical field of nuclear power construction equipment. The structure of the patent includes a pre-embedded part steel pipe skeleton, which contains a bottom frame for surrounding the pre-embedded part. The bottom frame has side frames perpendicular to the bottom frame on both sides. The top of each side frame is equipped with two groups of sleeves. Between each group of sleeves, a support rod parallel to the bottom frame is fixed. The support rod is equipped with an adjusting device. The sleeve is slidingly connected to the top. The locking device is fixed on one side of the sleeve. The pre-embedded part installation device of the patent installs the pre-embedded part. Compared with the prior art, the patent has the following advantages: short construction period, simple construction operation, labor saving; the installation device is designed as a whole, light in weight, easy to move, can be used for a long time, saves installation materials, and is beneficial to environmental protection. The pre-embedded part elevation is gradually approached by adjusting the bolts on the installation device. The installation precision is higher, and the quality is more guaranteed.
[0004] In the above-mentioned patent, the pre-embedded part has the effect of high-precision installation. However, in the actual construction process, if the adjustment is dependent on manual operation, it is not only time-consuming and laborious, but also the construction personnel are prone to fatigue during long-term operation. This state of fatigue will directly affect the accuracy of the adjustment, resulting in errors in the operation process, and thus reducing the accuracy of the pre-embedded part installation. SUMMARY
[0005] In view of the deficiencies of the prior art, the present application provides a pre-embedded part accurate installation device and construction method, which solves the problems raised in the above background art.
[0006] In order to achieve the above object, the present application is realized by the following technical scheme: A kind of embedded part accurate installation device, including pre-buried component and support frame pre-buried component includes pre-buried plate, anchor bar and hollow plate, the anchor bar is fixedly installed at the bottom of pre-buried plate, the hollow plate is fixedly installed at the bottom of pre-buried plate, the surface of support frame is fixedly installed with electric telescopic rod, the output end of electric telescopic rod is fixedly installed with platform, and electric telescopic rod is used to adjust the height of platform;Wherein, the platform is provided with adjusting device for accurately adjusting the position of pre-buried component, and the adjusting device includes electric push rod and runner, the electric push rod is fixedly installed at the top of platform, and the runner is rotatably installed on the output end circumferential surface of electric push rod, the electric telescopic rod is started, the output end drives platform to descend, and platform drives electric push rod and runner to descend as a whole, the top of platform is provided with mounting plate, the bottom of mounting plate is fixedly installed with groove-shaped plate, the runner is in contact with the inner wall of groove-shaped plate, and the mounting plate is fixedly connected with pre-buried plate by bolt, and construction worker unscrews bolt to release the fixation of mounting plate and pre-buried component.
[0007] According to the above technical scheme, the top of the pre-buried plate is provided with a circular hole, the inside of the hollow plate is provided with a positioning device, the positioning device is in contact with the inner wall of the circular hole, the positioning device is provided with a positioning chip and a pressure sensor, the positioning chip is used to obtain the position information of the pre-buried component in real time, the construction worker needs to refer to the information provided by the positioning device when adjusting the position of the pre-buried component, and the pressure sensor is used to monitor the stress condition of the pre-buried component during installation.
[0008] According to the above technical scheme, the surface of the positioning device is provided with a sensing end, the outer wall of the hollow plate is slidably penetrated by an I-shaped rod, the side of the I-shaped rod away from the anchor bar is in contact with the sensing end, and the sensing end is used to transmit the pressure received by the I-shaped rod to the inside of the pressure sensor. The I-shaped rod transmits the pressure to the sensing end of the positioning device.
[0009] According to the above technical scheme, the periphery of the support frame is provided with a portal frame, the surface of the portal frame is provided with a plurality of laser measuring instruments, the laser measuring instruments are used to obtain the actual position and elevation data of the pre-buried component in real time, the laser measuring instruments obtain the actual position and elevation data of the pre-buried component by scanning the surface of the pre-buried component, and compare these data with design data.
[0010] According to the technical scheme, the support device is arranged on the support frame to improve the adjustment stability; the support device comprises an external frame and a connecting plate, the external frame is fixedly installed on the outer wall of the support frame, the connecting plate is fixedly installed on one side of the platform close to the external frame, a sleeve is fixedly installed on the side of the connecting plate close to the external frame, the platform drives the connecting plate to move synchronously, the connecting plate drives the sleeve to move, a convex rod is slidably installed on the inner wall of the sleeve, a compression spring is arranged between the sleeve and the convex rod, a support is fixedly installed on the side of the convex rod away from the sleeve, and a roller is rotatably installed on the inner wall of the support.
[0011] According to the technical scheme, the inner wall of the external frame is provided with a sliding groove, the convex rod is in contact with the inner wall of the sliding groove, the convex rod obtains the support force provided by the external frame through the sliding groove and transmits the support force to the platform, the sleeve is in contact with the inner wall of the external frame, and the roller is in contact with the inner wall of the external frame; wherein the external frame is provided with a protection device for limiting the adjustment position.
[0012] According to the technical scheme, the protection device comprises a circular tube and a sliding rod, the circular tube is fixedly penetrated through the bottom of the external frame, the sliding rod is slidably installed on the inner wall of the circular tube, a limiting plate is fixedly installed on the top of the sliding rod, a buffer pad is arranged on the top of the limiting plate, the convex rod is in contact with the buffer pad when moving downward, a hollow tube is rotatably installed on the bottom of the circular tube, a butt joint block is fixedly installed on the inner wall of the hollow tube, a plurality of butt joint grooves are formed in the surface of the sliding rod, and the butt joint block is in contact with the inner wall of the butt joint groove.
[0013] According to the technical scheme, the outer wall of the limiting plate is fixedly installed with a support rod, the support rod is in contact with the inner wall of the sliding groove, the butt joint block is out of contact with the butt joint groove in rotation, and the limiting of the sliding rod is released.
[0014] A construction method of a precise installation device of a pre-embedded part comprises the following steps:
[0015] Step one: set up a high-precision total station of a Beidou satellite positioning system at the construction site, use the total station to measure the terrain of the construction site, obtain detailed terrain data, import the data into computer-aided design software, combine with engineering design drawings, and establish a three-dimensional model of the construction site;
[0016] Step two: preliminarily process and assemble the pre-embedded component, install a positioning device with a positioning chip and a pressure sensor on the pre-embedded component, then transport the pre-embedded component to the construction site, use a hoisting equipment with automatic positioning and adjustment functions to hoist the pre-embedded component, the hoisting equipment hoists the pre-embedded component to the installation position, and automatically adjusts the position and elevation of the pre-embedded component according to the deviation data fed back by the positioning system, so that the pre-embedded component preliminarily approaches the design position;
[0017] Step three: adjust the elevation and horizontal position of the embedded component through the electric telescopic rod and the electric push rod, and preliminarily position, after the preliminary positioning is completed, the position and elevation of the embedded component are accurately measured by using a high-precision laser measuring instrument;
[0018] Step four: when the deviation meets the design requirements, the construction worker pours concrete, and the positioning device monitors the position and elevation change of the embedded component in real time during the pouring process, once the deviation exceeds the preset threshold, the system immediately issues an alarm, and the construction worker adjusts the embedded component through the electric telescopic rod and the electric push rod, to ensure that the embedded component always maintains the accurate position and elevation before the concrete solidifies.
[0019] The application provides a kind of embedded part accurate installation device.It has the following beneficial effects:
[0020] (1) the embedded part accurate installation device, the runner rotates under the action of friction, to assist the stable movement of the carrying plate, through the design of the runner and the channel plate, the carrying plate can be flexibly adjusted on the horizontal plane, which not only greatly reduces the time and intensity of manual operation, but also effectively improves the construction efficiency, shortens the engineering period, and at the same time, the I-shaped rod transmits pressure, so that the pressure sensor can monitor the pressure received by the embedded component in real time, by monitoring the pressure in real time and adjusting the position, the embedded component can be more fitted to the pouring form of concrete, thereby improving the stability of the overall structure, and then with the help of the I-shaped rod, the recycling process of the positioning device is more convenient.
[0021] (2) the embedded part accurate installation device, the laser measuring instrument scans the surface of the embedded component to obtain its actual position and elevation data, and compares these data with the design data, and provides a scientific basis for the installation and adjustment of the embedded component through the high-precision data provided by the laser measuring instrument, avoiding subjective errors in manual measurement.
[0022] (3) the embedded part accurate installation device, the convex rod transmits the supporting force provided by the external frame to the platform, by improving the stability of the platform, the platform can more accurately perform the command movement when adjusting the height and horizontal position, reducing the adjustment deviation caused by the shaking of the platform, and the roller improves the smoothness of the convex rod moving in the sliding groove, the convex rod moves more smoothly through the roller, avoiding the adjustment delay caused by jamming, so that the adjustment command of the electric telescopic rod and the electric push rod can be executed more timely.
[0023] (4) The pre-embedded part accurate installation device, the limiting plate exerts a blocking force on the convex rod to realize limiting, through the blocking effect of the limiting plate, not only can avoid the collision of the pre-embedded assembly caused by excessive lowering of the platform, but also can assist in hoisting work, further improve the safety during hoisting, at the same time, the hollow pipe is rotated to remove the limiting of the sliding rod, through the rotation of the hollow pipe to realize adjustment, simple and convenient operation, convenient for construction personnel to make corresponding protective measures adjustment according to actual elevation data. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a gantry and laser measuring instrument structure schematic diagram of the application;
[0025] Figure 2 It is a platform and connecting plate structure schematic diagram;
[0026] Figure 3 It is a rotating wheel and slot plate structure schematic diagram;
[0027] Figure 4 It is a pre-embedded component position structure schematic diagram;
[0028] Figure 5 It is a pre-embedded component internal structure schematic diagram;
[0029] Figure 6 It is an external frame internal structure schematic diagram;
[0030] Figure 7 It is a sleeve internal structure schematic diagram;
[0031] Figure 8 It is a circular pipe internal structure schematic diagram;
[0032] Figure 9 It is a sliding rod and butt joint block structure schematic diagram.
[0033] In the figure: 1, pre-embedded component; 2, support frame; 3, electric telescopic rod; 4, platform; 5, electric push rod; 6, rotating wheel; 7, carrying plate; 8, slot plate; 9, positioning device; 10, H-shaped rod; 21, gantry; 22, laser measuring instrument; 31, external frame; 32, connecting plate; 33, sleeve; 34, convex rod; 35, compression spring; 36, support; 37, roller; 41, circular pipe; 42, sliding rod; 43, limiting plate; 44, buffer pad; 45, hollow pipe; 46, butt joint block; 47, support rod. DETAILED DESCRIPTION
[0034] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the protection scope of the present application.
[0035] Please refer to Figures 1-5 An embodiment of the present application is: a precise installation device for embedded parts, comprising an embedded assembly 1 and a support frame 2. The embedded assembly 1 comprises an embedded plate, an anchor bar and a hollow plate. The anchor bar is fixedly installed at the bottom of the embedded plate, and the hollow plate is fixedly installed at the bottom of the embedded plate. The surface of the support frame 2 is fixedly installed with an electric telescopic rod 3. The output end of the electric telescopic rod 3 is fixedly installed with a platform 4. The electric telescopic rod 3 is used to adjust the height of the platform 4. The platform 4 is provided with an adjusting device for precisely adjusting the position of the embedded assembly 1. The adjusting device comprises an electric push rod 5 and a rotating wheel 6. The electric push rod 5 is fixedly installed at the top of the platform 4. The rotating wheel 6 is rotatably installed on the circumferential surface of the output end of the electric push rod 5. The top of the platform 4 is provided with a carrying plate 7. The bottom of the carrying plate 7 is fixedly installed with a groove-shaped plate 8. The rotating wheel 6 is in contact with the inner wall of the groove-shaped plate 8. The carrying plate 7 is fixedly connected with the embedded plate through bolts. Through the design of the rotating wheel 6 and the groove-shaped plate 8, the carrying plate 7 can be flexibly adjusted in the horizontal plane, which not only greatly reduces the time and intensity of manual operation, but also effectively improves the construction efficiency.
[0036] A circular hole is formed in the top of the embedded plate. A positioning device 9 is arranged in the hollow plate. The positioning device 9 is in contact with the inner wall of the circular hole. The positioning device 9 is provided with a positioning chip and a pressure sensor. The positioning chip is used to obtain the position information of the embedded assembly 1 in real time. The pressure sensor is used to monitor the stress of the embedded assembly 1 during installation. By arranging the positioning device 9 in the embedded assembly 1, the efficiency of position adjustment can be effectively improved.
[0037] The surface of the positioning device 9 is provided with a sensing end. A I-shaped bar 10 is slidably penetrated through the outer wall of the hollow plate. The side of the I-shaped bar 10 away from the anchor bar is in contact with the sensing end. The sensing end is used to transmit the pressure received by the I-shaped bar 10 to the inside of the pressure sensor. By monitoring the pressure in real time and adjusting the position slightly, the embedded assembly 1 can be more fitted to the pouring form of the concrete, thereby improving the stability of the overall structure.
[0038] A gantry 21 is arranged around the support frame 2. A plurality of laser measuring instruments 22 are arranged on the surface of the gantry 21. The laser measuring instruments 22 are used to obtain the actual position and elevation data of the embedded assembly 1 in real time. The high-precision data provided by the laser measuring instruments 22 provides a scientific basis for the installation and adjustment of the embedded assembly 1, avoiding subjective errors in manual measurement.
[0039] A construction method of a precise installation device of a pre-embedded part, comprising the following steps:
[0040] Step one: set up a high-precision total station of Beidou satellite positioning system at the construction site, use the total station to measure the terrain of the construction site, obtain detailed terrain data, import the data into computer-aided design software, combine with engineering design drawings, and establish a three-dimensional model of the construction site;
[0041] Step two: preliminarily process and assemble the pre-embedded component 1, and install the positioning device 9 with a positioning chip and a pressure sensor on the pre-embedded component 1, then transport the pre-embedded component 1 to the construction site, use the hoisting equipment with automatic positioning and adjustment function to hoist, the hoisting equipment hoists the pre-embedded component 1 to the installation position, and automatically adjusts the position and elevation of the pre-embedded component 1 according to the deviation data fed back by the positioning system, so that it preliminarily approaches the design position;
[0042] Step three: adjust the elevation and horizontal position of the pre-embedded component 1 through the electric telescopic rod 3 and the electric push rod 5 to preliminarily position, after the preliminary positioning is completed, use the high-precision laser measuring instrument 22 to accurately measure the position and elevation of the pre-embedded component 1;
[0043] Step four: when the deviation meets the design requirements, the construction worker pours concrete, the positioning device 9 monitors the position and elevation change of the pre-embedded component 1 in real time during the pouring process, once the deviation exceeds the preset threshold, the system immediately issues an alarm, the construction worker adjusts the pre-embedded component 1 through the electric telescopic rod 3 and the electric push rod 5 to ensure that the pre-embedded component 1 always maintains accurate position and elevation before the concrete solidifies.
[0044] In operation, the construction worker first builds a rectangular formwork below the embedded assembly 1 to prepare for subsequent concrete pouring, and then starts the electric telescopic rod 3, the output end of which drives the platform 4 to descend, and the platform 4 drives the electric push rod 5 and the rotating wheel 6 to descend as a whole, and the rotating wheel 6 drives the loading plate 7 to descend synchronously through the slot-shaped plate 8, and the loading plate 7 further drives the embedded assembly 1 to descend, and in the descending process, the positioning device 9 inside the embedded assembly 1 obtains position information in real time to ensure that the embedded assembly 1 can accurately reach the predetermined elevation position; after the height adjustment is completed, the horizontal direction adjustment stage of the embedded assembly 1 is entered, and when it is necessary to move the embedded assembly 1 to the right side, with the platform 4 as a reference, the left electric push rod 5 drives the rotating wheel 6 to move to the right side, and the right electric push rod 5 synchronously drives the rotating wheel 6 to move to the right side, so that the loading plate 7 and the slot-shaped plate 8 move to the right side as a whole, and the loading plate 7 drives the embedded assembly 1 to move synchronously in the moving process; when the slot-shaped plate 8 moves to the right side, the front and rear electric push rods 5 remain stationary, so that a frictional force is generated between the slot-shaped plate 8 and the front and rear rotating wheels 6, and the front and rear rotating wheels 6 rotate under the action of the frictional force to assist the loading plate 7 to move stably, and through the design of the rotating wheel 6 and the slot-shaped plate 8, the loading plate 7 can be flexibly adjusted on the horizontal plane, which not only greatly reduces the time and intensity of manual operation, but also effectively improves the construction efficiency and shortens the engineering period;
[0045] After the preliminary positioning is completed, the construction worker starts the laser measuring instrument 22, and the high-precision laser measuring instrument 22 accurately measures the position and elevation of the embedded assembly 1, and in the measuring process, the laser measuring instrument 22 scans the surface of the embedded assembly 1 to obtain the actual position and elevation data, and compares these data with the design data; if it is found that there is a deviation after comparison, the system automatically calculates the adjustment amount, and the construction worker adjusts the height of the embedded assembly 1 by starting the electric telescopic rod 3 first, and then adjusts the horizontal position of the embedded assembly 1 by starting the electric push rod 5, until the deviation meets the design requirements, and through the high-precision data provided by the laser measuring instrument 22, a scientific basis is provided for the installation and adjustment of the embedded assembly 1, and subjective errors in manual measurement are avoided;
[0046] When the elevation and horizontal position of the embedded component 1 meet the design drawing requirements, the construction personnel pours concrete into the rectangular formwork, and during the pouring process, the concrete contacts the embedded component 1, and the I-shaped rod 10 on the embedded component 1 contacts the concrete, at which time the concrete exerts pressure on the I-shaped rod 10, and the I-shaped rod 10 transmits the pressure to the sensing end of the positioning device 9, so that the pressure sensor can monitor the pressure received by the embedded component 1 in real time during the pouring process. Once the monitored pressure deviation exceeds the preset threshold, the system immediately issues an alarm, and the construction personnel fine-tunes the embedded component 1 through the electric telescopic rod 3 and the electric push rod 5, to ensure that the embedded component 1 always maintains an accurate position and elevation before the concrete solidifies. After the concrete solidifies, the construction personnel loosens the bolts to release the fixation of the mounting plate 7 and the embedded component 1, then raises the height of the platform 4 through the electric telescopic rod 3 to completely separate the mounting plate 7 and the embedded component 1, then uses hoisting equipment to hoist the support frame 2 and the gantry 21 to the designated area, and finally the construction personnel takes out the positioning device 9 upward to completely separate it from the embedded component 1, completes the recycling of the positioning device 9, and through real-time monitoring of the pressure and fine-tuning of the position, the embedded component 1 can better fit the pouring form of the concrete, thereby improving the stability of the overall structure, and the I-shaped rod 10 makes the recycling process of the positioning device 9 more convenient.
[0047] Please refer to Figures 1-9 On the basis of the above embodiment, in another embodiment of the present application, the support frame 2 is provided with a support device for lifting and adjusting stability; the support device comprises an external frame 31 and a connecting plate 32, the external frame 31 is fixedly installed on the outer wall of the support frame 2, the connecting plate 32 is fixedly installed on one side of the platform 4 close to the external frame 31, a sleeve 33 is fixedly installed on one side of the connecting plate 32 close to the external frame 31, a convex rod 34 is slidingly installed on the inner wall of the sleeve 33, a compression spring 35 is arranged between the sleeve 33 and the convex rod 34, a support 36 is fixedly installed on one side of the convex rod 34 away from the sleeve 33, and a roller 37 is rotatably installed on the inner wall of the support 36. The convex rod 34 moves more smoothly through the roller 37, avoiding adjustment delay caused by jamming.
[0048] The inner wall of the external frame 31 is provided with a sliding groove, the convex rod 34 contacts the inner wall of the sliding groove, the sleeve 33 contacts the inner wall of the external frame 31, and the roller 37 contacts the inner wall of the external frame 31; wherein the external frame 31 is provided with a protection device for limiting the adjustment position, so that the platform 4 can move more accurately when adjusting the height and horizontal position, reducing the adjustment deviation caused by the shaking of the platform 4.
[0049] The protection device comprises a circular tube 41 fixedly penetrating through the bottom of the outer connecting frame 31 and a sliding rod 42 slidingly installed on the inner wall of the circular tube 41, the top of the sliding rod 42 is fixedly installed with a limiting plate 43, the top of the limiting plate 43 is provided with a buffer pad 44, the bottom of the circular tube 41 is rotationally installed with a hollow tube 45, the inner wall of the hollow tube 45 is fixedly installed with a butt joint block 46, the surface of the sliding rod 42 is provided with a plurality of butt joint grooves, the butt joint block 46 is in contact with the inner wall of the butt joint groove, and the blocking effect of the limiting plate 43 can not only avoid the collision of the pre-buried assembly 1 caused by the excessive lowering of the platform 4, but also assist in hoisting work, thereby further improving the safety during hoisting.
[0050] The outer wall of the limiting plate 43 is fixedly installed with a supporting rod 47, the supporting rod 47 is in contact with the inner wall of the sliding groove, and the supporting rod 47 is adjusted by rotating the hollow tube 45, so that the construction personnel can make corresponding protection measure adjustment in time according to the actual elevation data.
[0051] When the platform 4 rises or falls, the platform 4 drives the connecting plate 32 to move synchronously, the connecting plate 32 drives the sleeve pipe 33 to move, and the sleeve pipe 33 drives the convex rod 34 to move along the sliding groove synchronously, in this process, the convex rod 34 obtains the supporting force provided by the outer connecting frame 31 through the sliding groove and transmits the supporting force to the platform 4, thereby effectively improving the stability of the platform 4, and the compression spring 35 in the deformed state applies a controllable elastic pushing force to the sleeve pipe 33, the sleeve pipe 33 transmits the elastic pushing force to the connecting plate 32, so that the connecting plate 32 and the platform 4 are always kept in close connection, and the stability of the platform 4 is improved, so that the platform 4 can more accurately perform the instruction movement when the height and horizontal position of the platform 4 are adjusted, and the adjustment deviation caused by the shaking of the platform 4 is reduced.
[0052] When the sleeve pipe 33 drives the convex rod 34 to move, the convex rod 34 drives the support 36 to move synchronously, and the support 36 drives the roller 37 to move, at this time, the roller 37 rolls along the inner wall of the outer connecting frame 31 and improves the smoothness of the movement of the convex rod 34 in the sliding groove in the rolling process, suppresses the vibration generated in the movement process, and enables the convex rod 34 to stably transmit the supporting force to the platform 4, the movement of the convex rod 34 is smoother through the roller 37, the adjustment delay caused by the jamming is avoided, and the adjustment instructions of the electric telescopic rod 3 and the electric push rod 5 can be executed more timely.
[0053] When the convex rod 34 moves downward, it first contacts the buffer pad 44, at this time, the buffer pad 44 is deformed under the action of the downward pressure, and in the deformation process, the buffer pad 44 effectively absorbs the impact force caused by the convex rod 34; then, the convex rod 34 continues to move downward, and then contacts the limiting plate 43, the limiting plate 43 applies a blocking force to it to achieve limiting, limiting the convex rod 34 from continuing to move downward, preventing the platform 4 from descending excessively; at the same time, in the process of lifting and transporting the support frame 2, the convex rod 34 keeps in close contact with the limiting plate 43, and the limiting plate 43 can provide additional support for it, which can reduce the burden borne by the electric telescopic rod 3, improve the safety during operation, and through the blocking action of the limiting plate 43, not only can the platform 4 be prevented from descending excessively to cause the pre-buried assembly 1 to collide, but also the lifting work can be assisted, further improving the safety during lifting;
[0054] According to the actual elevation position, the construction worker can adjust the height of the limiting plate 43, when adjusting, the construction worker controls the sliding rod 42 with one hand and rotates the hollow pipe 45 with the other hand, so that the butt joint block 46 is synchronously rotated, the butt joint block 46 is out of contact with the butt joint groove in the rotation, and then the limiting of the sliding rod 42 is released; then the construction worker moves the sliding rod 42 downward, the sliding rod 42 drives the limiting plate 43 and the buffer pad 44 to move downward as a whole, and at the same time, the limiting plate 43 further drives the support rod 47 to move downward along the sliding groove, which can guarantee the stability of the limiting plate 43 during movement; when the sliding rod 42 moves to the predetermined position, the construction worker rotates the hollow pipe 45, so that the butt joint block 46 contacts with the new butt joint groove, and thus the height adjustment of the limiting plate 43 is completed, and the adjustment is realized by rotating the hollow pipe 45, which is simple and convenient to operate, and the construction worker can make corresponding protection adjustment according to the actual elevation data in time.
[0055] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A device for precise installation of embedded parts, comprising an embedded component (1) and a support frame (2), characterized in that, The pre-embedded component (1) includes a pre-embedded plate, anchor bars and hollow plate. The anchor bars are fixedly installed at the bottom of the pre-embedded plate and the hollow plate is fixedly installed at the bottom of the pre-embedded plate. An electric telescopic rod (3) is fixedly installed on the surface of the support frame (2). A platform (4) is fixedly installed at the output end of the electric telescopic rod (3). The electric telescopic rod (3) is used to adjust the height of the platform (4). The platform (4) is provided with an adjustment device for precisely adjusting the position of the embedded component (1). The adjustment device includes an electric push rod (5) and a rotating wheel (6). The electric push rod (5) is fixedly installed on the top of the platform (4). The rotating wheel (6) is rotatably installed on the circumferential surface of the output end of the electric push rod (5). A mounting plate (7) is provided above the platform (4). A grooved plate (8) is fixedly installed at the bottom of the mounting plate (7). The rotating wheel (6) contacts the inner wall of the grooved plate (8). The mounting plate (7) is fixedly connected to the embedded plate by bolts. A gantry frame (21) is provided around the support frame (2), and multiple laser measuring instruments (22) are provided on the surface of the gantry frame (21). The laser measuring instruments (22) are used to obtain the actual position and elevation data of the pre-embedded components (1) in real time. The support frame (2) is provided with a support device for improving the stability of the adjustment; The support device includes an outer frame (31) and a connecting plate (32). The outer frame (31) is fixedly installed on the outer wall of the support frame (2). The connecting plate (32) is fixedly installed on the side of the platform (4) near the outer frame (31). A sleeve (33) is fixedly installed on the side of the connecting plate (32) near the outer frame (31). A convex rod (34) is slidably installed on the inner wall of the sleeve (33). A compression spring (35) is provided between the sleeve (33) and the convex rod (34). A bracket (36) is fixedly installed on the side of the convex rod (34) away from the sleeve (33). A roller (37) is rotatably installed on the inner wall of the bracket (36). The inner wall of the outer frame (31) is provided with a sliding groove, the convex rod (34) contacts the inner wall of the sliding groove, the sleeve (33) contacts the inner wall of the outer frame (31), and the roller (37) contacts the inner wall of the outer frame (31). The outer frame (31) is provided with a protective device for limiting the adjustment position.
2. The device for precise installation of embedded parts according to claim 1, characterized in that: The top of the embedded plate has a circular hole, and a positioning device (9) is provided inside the hollow plate. The positioning device (9) is in contact with the inner wall of the circular hole. The positioning device (9) is provided with a positioning chip and a pressure sensor. The positioning chip is used to obtain the position information of the embedded component (1) in real time, and the pressure sensor is used to monitor the stress of the embedded component (1) during the installation process.
3. The device for precise installation of embedded parts according to claim 2, characterized in that: The surface of the positioning device (9) is provided with a sensing end, and the outer wall of the hollow plate is slidably penetrated by an I-shaped rod (10). The side of the I-shaped rod (10) away from the anchor bar is in contact with the sensing end. The sensing end is used to transmit the pressure on the I-shaped rod (10) to the inside of the pressure sensor.
4. The device for precise installation of embedded parts according to claim 1, characterized in that: The protective device includes a round tube (41) and a sliding rod (42). The round tube (41) is fixedly inserted through the bottom of the outer frame (31). The sliding rod (42) is slidably installed on the inner wall of the round tube (41). A limiting plate (43) is fixedly installed on the top of the sliding rod (42). A buffer pad (44) is provided on the top of the limiting plate (43). A hollow tube (45) is rotatably installed on the bottom of the round tube (41). A docking block (46) is fixedly installed on the inner wall of the hollow tube (45). Multiple docking grooves are opened on the surface of the sliding rod (42). The docking block (46) contacts the inner wall of the docking groove.
5. The device for precise installation of embedded parts according to claim 4, characterized in that: A support rod (47) is fixedly installed on the outer wall of the limiting plate (43), and the support rod (47) is in contact with the inner wall of the groove.
6. A construction method for a precise installation device for embedded parts, using the precise installation device for embedded parts as described in claim 5, characterized in that, Includes the following steps: Step 1: Set up a high-precision total station with BeiDou satellite positioning system at the construction site, use the total station to conduct topographic surveys of the construction site, obtain detailed topographic data, import it into computer-aided design software, and combine it with engineering design drawings to create a three-dimensional model of the construction site. Step 2: Perform preliminary processing and assembly on the embedded component (1), and install a positioning device (9) with a positioning chip and pressure sensor on the embedded component (1). Then transport the embedded component (1) to the construction site and use a hoisting equipment with automatic positioning and adjustment functions to hoist it. The hoisting equipment hoists the embedded component (1) to the installation position and automatically adjusts the position and elevation of the embedded component (1) according to the deviation data fed back by the positioning system, so that it is initially close to the design position. Step 3: Adjust the elevation and horizontal position of the pre-embedded component (1) by using the electric telescopic rod (3) and the electric push rod (5) to perform preliminary positioning. After the preliminary positioning is completed, use a high-precision laser measuring instrument (22) to accurately measure the position and elevation of the pre-embedded component (1). Step 4: After the deviation meets the design requirements, the construction worker pours concrete. During the concrete pouring process, the positioning device (9) monitors the position and elevation changes of the embedded component (1) in real time. Once the deviation exceeds the preset threshold, the system immediately issues an alarm. The construction worker makes fine adjustments to the embedded component (1) using the electric telescopic rod (3) and the electric push rod (5) to ensure that the embedded component (1) always maintains the accurate position and elevation before the concrete solidifies.
Citation Information
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Precise installation device for embedded part
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Horizontal heavy embedded part embedding high-precision control device and control method
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