Hydrogen purification device after hydrogen production
By introducing an automatic detection and cleaning mechanism into the hydrogen purification unit, the problem of hydrogen leakage caused by aging pipes and valves was solved, improving the safety and purification efficiency of the unit and ensuring the cleanliness of the tank surface and structural strength.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-03-20
AI Technical Summary
In existing hydrogen purification devices, pipes and valves are prone to aging, leading to hydrogen leakage, which affects purification efficiency and poses safety hazards.
A hydrogen purification device including a detection mechanism and a cleaning mechanism was designed to improve the safety and efficiency of the device by automatically detecting hydrogen leaks, tightening valves, and cleaning the tank surface.
This has improved the safety and purification efficiency of the hydrogen purification device, prevented leaks and safety accidents, and improved valve inspection efficiency and tank cleaning quality.
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Figure CN120943212B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of hydrogen purification technology, and more specifically to a hydrogen purification device after hydrogen production. Background Technology
[0002] Water electrolysis is a relatively convenient method for producing hydrogen. Direct current is passed through an electrolytic cell filled with electrolyte, causing water molecules to undergo an electrochemical reaction at the electrodes, decomposing into hydrogen and oxygen. It is easy to see from the principle that hydrogen produced by electrolysis typically contains small amounts of oxygen and gaseous water. Since hydrogen is used as a chemical raw material and energy carrier, its purity and impurity content have different requirements for different applications. Therefore, hydrogen purification is an essential step in the water electrolysis process.
[0003] Hydrogen purification essentially involves separating hydrogen from impurities. Hydrogen purification requires specific purification equipment and a series of purification processes on that equipment.
[0004] In the existing technology, hydrogen purification devices are used to purify hydrogen produced by electrolysis. Due to the large number of pipes and valves in the purification device, the pipe joints and valves are prone to aging after long-term use. This may lead to hydrogen leakage during the purification process, which will reduce the purification efficiency of the purification device, affect the overall performance of the purification device, and may even cause safety accidents due to large-scale hydrogen leakage. Summary of the Invention
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a hydrogen purification device after hydrogen production.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A hydrogen purification device after hydrogen production includes a device body and a mounting frame. The device body is mounted on the top of the mounting frame. Columns are provided at the four corners of the top of the mounting frame. Two rectangular plates are provided between two cooperating columns. Two rotating rods are provided between two rectangular plates. One rotating rod is equipped with a detection mechanism for automatically detecting hydrogen leakage in the device body, and the other rotating rod is equipped with a cleaning mechanism for automatically cleaning the surface of the device body.
[0008] Optionally, the top of the mounting bracket is provided with a plurality of first sliding grooves, each of which is equipped with a first slider, and the top of each of the first sliders is connected to a column adjacent to it.
[0009] Optionally, the plurality of columns are provided with second sliding grooves near the outer wall of one side of the rectangular plate, and second sliding blocks are installed in the plurality of second sliding grooves.
[0010] Optionally, the outer wall of one side of the two rectangular plates near each other is provided with a first recess, and a first double-headed screw is rotatably installed in the first recess.
[0011] Optionally, the outer wall of one side of the two rotating rods is provided with a third sliding groove, and a third sliding block is installed in the third sliding groove.
[0012] Optionally, the detection mechanism comprises a moving plate installed at the telescopic end of one of the first electric telescopic rods, the outer wall of one side of the moving plate away from the first electric telescopic rod is provided with a second recess, a second double-headed screw is rotatably installed in the second recess, and two moving seats are threadedly installed on the outer wall of the second double-headed screw.
[0013] Optionally, the outer wall of one side of the two rotating plates near each other is provided with a rubber pad, a plurality of nozzles are installed at the top end of the two rotating plates, the outer wall of one side of the two rotating plates away from each other is provided with a connecting port for connecting with an external liquid spraying device, and a hydrogen leak detector probe is installed at the bottom end of the two rotating plates.
[0014] Optionally, the cleaning mechanism comprises a mounting seat installed at the telescopic end of the other first electric telescopic rod, a rotating block is rotatably installed in the mounting seat, a first arc-shaped plate is installed at the end of the rotating block away from the mounting seat, a plurality of mounting plates are installed at the top of the first arc-shaped plate, and an industrial camera is installed on the outer wall of one side of the plurality of mounting plates.
[0015] Optionally, the outer wall of one side of the first arc-shaped plate away from the rotating block is provided with an arc-shaped groove, an electric sliding block is installed in the arc-shaped groove, a second arc-shaped plate is installed at the end of the electric sliding block away from the arc-shaped groove, two groups of arc-shaped brushes are installed on the inner wall of the second arc-shaped plate, a dust suction port is arranged at the central position of the inner wall of the second arc-shaped plate, and a sound sensor is installed in the inner part of both ends of the second arc-shaped plate.
[0016] Optionally, the second arc-shaped plate is located between the two groups of arc-shaped brushes and is provided with a circular hole, a second electric telescopic rod is installed in the circular hole, an ultrasonic thickness gauge probe is installed at the telescopic end of the second electric telescopic rod, two fourth sliding grooves are formed in the inner walls on both sides of the second arc-shaped plate, fourth sliding blocks are installed in the fourth sliding grooves, a protective plate for shielding the ultrasonic thickness gauge probe is jointly installed at the ends of the fourth sliding blocks away from the fourth sliding grooves, and a polishing surface is arranged on the outer wall of the protective plate away from the fourth sliding blocks.
[0017] The beneficial effects of the present application are:
[0018] 1. In the present application, the detection mechanism can automatically detect the parts prone to hydrogen leakage on the device body during use, improving the safety of the device body during use, facilitating safe purification of hydrogen by the device body, and avoiding a decrease in the purification performance of the device body and the occurrence of safety accidents.
[0019] 2. In the present application, the detection mechanism can automatically tighten and loosen multiple valves on the device body in sequence through the cooperation between the related components, facilitating automatic troubleshooting of the multiple valves without the need for manual tightening and loosening of the multiple valves, and improving the troubleshooting efficiency of the multiple valves on the device body.
[0020] 3. In the present application, the cleaning mechanism can automatically clean the surface of the tank inside the device body, and the dust suction port on the inner wall of the second arc-shaped plate can simultaneously suck and remove the cleaned impurities, avoiding the problem of impurities escaping everywhere and easily causing secondary pollution to the surface of the device body.
[0021] 4. In the present application, the ultrasonic thickness gauge probes on the two second arc-shaped plates can control the telescopic ends of the two second electric telescopic rods to extend together, driving the two ultrasonic thickness gauge probes to abut against the outer wall of the tank, facilitating the detection of the wall thickness of the tank, recording the detection data of the tank wall thickness, evaluating the structural strength and safety, verifying whether the tank has sufficient strength to withstand the design pressure, and avoiding catastrophic accidents such as local deformation, rupture, or explosion caused by insufficient wall thickness. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to facilitate understanding by those skilled in the art, the present application will be further described below with reference to the accompanying drawings.
[0023] Figure 1 The overall structure of the hydrogen purification device after hydrogen production is shown in the schematic diagram.
[0024] Figure 2 The structure of the rotating rod driving the detection mechanism and the cleaning mechanism after adjustment is shown in the schematic diagram.
[0025] Figure 3 Structure diagram of the mounting rack and the device body in the present application;
[0026] Figure 4 Structure diagram of the mounting rack and the device body in the present application;
[0027] Figure 5 Structure diagram of the detection mechanism and the cleaning mechanism on the corresponding rotating rods in the present application;
[0028] Figure 6 Structure diagram of the two rotating rods and the moving block in the present application;
[0029] Figure 7 Structure diagram of the detection mechanism in the present application;
[0030] Figure 8 Structure diagram of the cleaning mechanism in the present application; Figure 7 Structure sectional view of the moving plate in the present application;
[0031] Figure 9 Structure diagram of the cleaning mechanism in the present application;
[0032] Figure 10 Structure diagram of the first arc-shaped plate and the second arc-shaped plate separated in the present application;
[0033] Figure 11 Structure diagram of the second electric telescopic rod and the protective plate separated from the second arc-shaped plate in the present application.
[0034] In the figure: 1, mounting rack; 2, device body; 3, pipeline; 4, valve; 5, first sliding groove; 6, stand column; 7, rectangular plate; 8, rotating rod; 9, moving plate; 10, first arc-shaped plate; 11, first sliding block; 12, second sliding groove; 13, third sliding groove; 14, second sliding block; 15, first recess; 16, first double-headed screw rod; 17, moving block; 18, third sliding block; 19, first electric telescopic rod; 20, second recess; 21, moving seat; 22, rotating plate; 23, second double-headed screw rod; 24, rubber pad; 25, spray head; 26, hydrogen leak detector probe; 27, connecting port; 28, mounting seat; 29, second arc-shaped plate; 30, rotating block; 31, mounting plate; 32, industrial camera; 33, arc-shaped groove; 34, electric sliding block; 35, arc-shaped brush; 36, protective plate; 37, sound sensor; 38, dust suction port; 39, round hole; 40, second electric telescopic rod; 41, ultrasonic thickness gauge probe; 42, fourth sliding groove; 43, fourth sliding block. DETAILED DESCRIPTION
[0035] The technical solutions of the present application will be described clearly and completely below in connection with the embodiments. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0036] With reference to Figures 1-11 The hydrogen purification device after hydrogen production comprises a device body 2 and a mounting frame 1, the device body 2 is installed on the top of the mounting frame 1, the top of the mounting frame 1 is provided with four corner parts of the column 6, two rectangular plates 7 are arranged between the two matched columns 6, two rotating rods 8 are arranged between the two rectangular plates 7, one of the rotating rods 8 is provided with a detection mechanism for automatically detecting hydrogen leakage of the device body 2, and the other rotating rod 8 is provided with a cleaning mechanism for automatically cleaning the surface of the device body 2.
[0037] As a technical optimization scheme of the present application, a plurality of first sliding grooves 5 are opened on the top of the mounting frame 1, a first sliding block 11 is installed in each of the plurality of first sliding grooves 5, and the top end of each of the plurality of first sliding blocks 11 is connected with the column 6 close to it. A first linear motor is preset in each of the plurality of first sliding grooves 5, the plurality of first linear motors can drive the plurality of first sliding blocks 11 to move back and forth in the corresponding first sliding grooves 5, and in turn drive the plurality of columns 6 to move back and forth on the top of the mounting frame 1.
[0038] As a technical optimization scheme of the present application, a plurality of second sliding grooves 12 are opened on the side wall close to the rectangular plate 7 of each of the plurality of columns 6, a second sliding block 14 is installed in each of the plurality of second sliding grooves 12, and the end of each of the plurality of second sliding blocks 14 away from the second sliding groove 12 is rotationally connected with the rectangular plate 7 close to it. A second linear motor is preset in each of the plurality of second sliding grooves 12, the plurality of second linear motors can drive the plurality of second sliding blocks 14 to move up and down in the corresponding second sliding grooves 12, and in turn drive the corresponding rectangular plate 7 to move up and down between the two columns 6 for adjustment; and a first driving device is preset in each of the two second sliding blocks 14, the output end of the first driving device is connected with the rotating part of the corresponding rectangular plate 7, so as to drive one of the rectangular plates 7, the two rotating rods 8 and the other rectangular plate 7 to rotate together between the two columns 6 for adjustment.
[0039] As a technical optimization scheme of the present application, the outer wall of one side of the two rectangular plates 7 is provided with a first groove 15, and the inside of the two first grooves 15 is rotatably provided with a first double-headed screw rod 16. The outer wall of the two first double-headed screw rods 16 is threadedly provided with two moving blocks 17, and the two ends of the two rotating rods 8 are rotatably connected with the moving blocks 17 close to them. The outer wall of one side of the two rectangular plates 7 is provided with a second driving device, and the output end of the second driving device is connected with one end of the corresponding first double-headed screw rod 16, so as to drive the two first double-headed screw rods 16 to rotate and adjust in the corresponding first grooves 15, that is, to drive the two moving blocks 17 and the rotating rods 8 to move and adjust towards the close or far direction. The inside of the two moving blocks 17 is provided with a third driving device, and the output end of the third driving device is rotatably connected with one end of the corresponding rotating rod 8, so as to drive the two rotating rods 8 to rotate and adjust between the two moving blocks 17.
[0040] As a technical optimization scheme of the present application, the outer wall of one side of the two rotating rods 8 is provided with a third sliding groove 13, and the inside of the two third sliding grooves 13 is provided with a third sliding block 18. The end of the two third sliding blocks 18 away from the third sliding groove 13 is provided with a first electric telescopic rod 19. The inside of the two third sliding grooves 13 is provided with a third linear motor, and the two third sliding blocks 18 can be driven by the two third linear motors to move back and forth in the corresponding third sliding grooves 13, and the first electric telescopic rod 19 is driven to move and adjust.
[0041] As a technical optimization scheme of the present application, the detection mechanism includes a moving plate 9 installed at the telescopic end of one of the first electric telescopic rods 19. The outer wall of one side of the moving plate 9 away from the first electric telescopic rod 19 is provided with a second groove 20, and the inside of the second groove 20 is rotatably provided with a second double-headed screw rod 23. The outer wall of the second double-headed screw rod 23 is threadedly provided with two moving seats 21, and the end of the two moving seats 21 away from the second double-headed screw rod 23 is rotatably provided with a rotating plate 22. The inside of one of the third sliding blocks 18 is provided with a first driving motor, and the output end of the first driving motor is connected with one of the first electric telescopic rods 19, so as to drive one of the first electric telescopic rods 19 and the moving plate 9 to rotate and adjust. The outer wall of one side of the moving plate 9 is provided with a second driving motor, and the output end of the second driving motor is connected with one end of the second double-headed screw rod 23, so as to drive the second double-headed screw rod 23 to rotate in the second groove 20, and the two moving seats 21 are driven to move and adjust towards the close or far direction. The inside of the two moving seats 21 is provided with a third driving motor, and the output end of the third driving motor is rotatably connected with the rotating part of the corresponding rotating plate 22, so as to drive the two rotating plates 22 to rotate and adjust.
[0042] As a technical optimization scheme of the present application, the outer wall of one side of the two rotating plates 22 close to each other is provided with a rubber pad 24, the top end of the two rotating plates 22 is provided with a plurality of spray heads 25, the outer wall of one side of the two rotating plates 22 away from each other is provided with a connecting port 27 for connecting with an external liquid spraying device, and the bottom end of the two rotating plates 22 is provided with a hydrogen leak detector probe 26, and the two hydrogen leak detector probes 26 are connected with an external preset hydrogen leak detector through a connecting line. The two rotating plates 22 are hollow, the output end of the external preset liquid spraying device is connected with the two connecting ports 27 through a hose, so that the related liquid enters the inside of the two rotating plates 22 and is sprayed outwards through the plurality of spray heads 25; the hydrogen leak detector probe 26 can be used for real-time detection of the parts of the device body 2 prone to gas leakage.
[0043] As a technical optimization scheme of the present application, the cleaning mechanism includes a mounting seat 28 mounted on the telescopic end of the other first electric telescopic rod 19, a rotating block 30 rotatably mounted in the mounting seat 28, a first arc-shaped plate 10 mounted on one end of the rotating block 30 away from the mounting seat 28, a plurality of mounting plates 31 mounted on the top of the first arc-shaped plate 10, and an industrial camera 32 mounted on the outer wall of one side of the plurality of mounting plates 31. A fourth driving motor is provided on the outer wall of one side of the mounting seat 28, and the output end of the fourth driving motor is connected with the rotating part of one end of the rotating block 30, so as to drive the rotating block 30 to rotate and adjust in the mounting seat 28, and drive the first arc-shaped plate 10 to rotate and adjust. The plurality of industrial cameras 32 are industrial visual cameras of the CT series of Hikvision robots in the prior art, which are used for real-time detection of the appearance quality of the device body 2.
[0044] As a technical optimization scheme of the present application, the outer wall of one side of the first arc-shaped plate 10 away from the rotating block 30 is provided with an arc-shaped groove 33, the arc-shaped groove 33 is provided with an electric sliding block 34, the second arc-shaped plate 29 is mounted on one end of the electric sliding block 34 away from the arc-shaped groove 33, two groups of arc-shaped brushes 35 are mounted on the inner wall of the second arc-shaped plate 29, a dust suction port 38 is arranged at the central position of the inner wall of the second arc-shaped plate 29, and a sound sensor 37 is mounted in the inside of both ends of the second arc-shaped plate 29. A ring motor is provided in the arc-shaped groove 33, which can drive the electric sliding block 34 to move in the arc-shaped groove 33, and drive the second arc-shaped plate 29 to move and adjust on the inner wall of the first arc-shaped plate 10. A dust collector is provided on the top of the mounting frame 1, and the dust collector is connected with the dust suction port 38 arranged in the inside of the second arc-shaped plate 29 through a connecting pipe, so that the dust collector can drive the dust suction port 38 to automatically suck and clean the dust and impurities after being started. The sound sensor 37 is a current loop sensor WS series in the prior art, and the model can be WS700A, which is convenient for detecting whether there is abnormal vibration or noise in the inside of the device body 2.
[0045] As a technical optimization scheme of the application, the second arc-shaped plate 29 is provided with a circular hole 39 between the two groups of arc-shaped brushes 35, a second electric telescopic rod 40 is installed inside the circular hole 39, an ultrasonic thickness gauge probe 41 is installed at the telescopic end of the second electric telescopic rod 40, two fourth sliding grooves 42 are formed in the inner walls of the two sides of the second arc-shaped plate 29, fourth sliding blocks 43 are installed inside the two fourth sliding grooves 42, a protective plate 36 for shielding and protecting the ultrasonic thickness gauge probe 41 is jointly installed at the ends of the two fourth sliding blocks 43 away from the fourth sliding grooves 42, and a polishing surface is arranged on the outer wall of the side of the protective plate 36 away from the two fourth sliding blocks 43. After the telescopic end of the second electric telescopic rod 40 is elongated, the ultrasonic thickness gauge probe 41 can be extended out of the inside of the circular hole 39, so that the wall thickness of the device body 2 can be detected; fourth linear motors are pre-installed inside the two fourth sliding grooves 42, the two fourth linear motors can drive the two fourth sliding blocks 43 to move up and down inside the corresponding fourth sliding grooves 42, so as to drive the protective plate 36 to move up and down on the inner wall of the second arc-shaped plate 29; and after the protective plate 36 slides downward, the ultrasonic thickness gauge probe 41 can be pushed out through the telescopic end of the second electric telescopic rod 40.
[0046] In the application, when a user uses the device, the hydrogen gas prepared by electrolysis in the PEM electrolytic cell is transported to the inside of the device body 2 through the conveying pipe, and the deoxidizer, the dryer, the gas-water separator, the cooler, the filter, the water collector and other components arranged inside the device body 2 cooperate with each other, so that the oxygen and other gases and water vapor contained in the hydrogen gas can be filtered and separated, and the prepared hydrogen gas can be purified.
[0047] During the use of the device body 2, one of the rotating rods 8 located on the front and rear sides of the device body 2 can be controlled to drive the multiple components of the detection mechanism to rotate and adjust synchronously, so that after the two detection mechanisms are rotated to be horizontal, the two rotating plates 22 can be controlled to rotate and adjust at one end of the corresponding moving seat 21, the hydrogen leak detector probes 26 at the bottom ends of the two rotating plates 22 are driven to rotate to be close to each other, then the two second sliding blocks 14 are moved up and down inside the corresponding second sliding grooves 12, one of the third sliding blocks 18 is moved horizontally inside the corresponding third sliding groove 13, the multiple components of the detection mechanism are moved to be close to the joint parts of the pipelines 3 and the valve parts 4 of the device body 2, the first electric telescopic rod 19 is controlled to be elongated, the moving plate 9 and the two rotating plates 22 are moved towards the joint parts of the pipelines 3 and the valve parts 4 of the device body 2, the second double-headed screw rod 23 is controlled to drive the two rotating plates 22 to move and adjust towards each other or away from each other, and the hydrogen leak detector probes 26 are ensured to be close to the joint parts of the pipelines 3 and the valve parts 4 that need to be detected, so that the hydrogen leak detector can automatically detect the parts of the device body 2 that are prone to hydrogen leakage, and the safety of the device body 2 during use is improved.
[0048] And in the process of the above-mentioned hydrogen leak detector automatically detecting the parts prone to hydrogen leakage on the device body 2, the relevant leak detection liquid can be injected into the preset liquid injection equipment, and one end of the two rotating plates 22 installed with multiple spray heads 25 is rotated to a position close to each other. At this time, multiple spray heads 25 can spray leak detection liquid on the pipe 3 joint part and the surface of the valve 4 on the device body 2, and observe whether bubbles are generated, so as to detect whether hydrogen leaks by means of leak detection liquid, and recheck the pipe 3 joint part and the valve 4 on the device body 2 by the hydrogen leak detector, further improve the detection accuracy of hydrogen leakage on the device body 2, and facilitate safe purification of hydrogen on the device body 2.
[0049] During use of the device body 2, the staff need to regularly check the relevant safety facilities to ensure that they can be used normally. When checking the gas interception capacity of the valve 4 on the device body 2, the multiple components of the detection mechanism can be moved to the position close to one of the valves 4 by means of the up and down movement adjustment of the two second sliding blocks 14 in the corresponding second sliding grooves 12 and the horizontal movement adjustment of the corresponding third sliding block 18 in the third sliding groove 13. The second double-headed screw 23 drives the two moving seats 21 and the rotating plates 22 to move towards each other, and the rubber pads 24 provided on the side walls of the two rotating plates 22 are tightly abutted against the outer wall of the valve 4, so that the two rotating plates 22 can tightly clamp and fix the valve 4. The first drive motor provided in the third sliding block 18 drives the first electric telescopic rod 19 and the moving plate 9 and other components to rotate forward and backward, so as to realize the automatic tightening and loosening operation of the valve 4. Subsequent other valves 4 can continue to be adjusted by means of the up and down movement of the two second sliding blocks 14 in the corresponding second sliding grooves 12 and the horizontal movement of the third sliding block 18 in the third sliding groove 13, so that the multiple components of the detection mechanism can be moved to the positions close to the other valves 4 in turn, and the above-mentioned automatic tightening and loosening operation of the valve 4 can be repeated. This facilitates automatic checking of multiple valves 4, and the staff do not need to manually tighten and loosen multiple valves 4 in turn, thereby improving the checking efficiency of multiple valves 4 on the device body 2.
[0050] In order to further improve the safety of the device body 2 in the process of purifying hydrogen, it is necessary to clean the dust and other impurities on the surface of the device body 2. At this time, the other two rotating rods 8 can be controlled to drive the corresponding cleaning mechanism components to rotate to the horizontal state, ensuring that the cleaning mechanism located in the front of the device body 2 is located between the two pipes 3. At this time, the corresponding two first electric telescopic rods 19 can be controlled to extend the extension end together, driving the two second arc-shaped plates 29 to abut the outer wall of one of the tanks in the device body 2. Since the inner diameters of the two second arc-shaped plates 29 are adapted to the outer diameter of the tank, after the two second arc-shaped plates 29 abut the outer wall of the tank, it can be ensured that the two groups of arc-shaped brushes 35 arranged on the inner wall thereof completely abut the outer wall of the tank. The cleaning mechanism located in the front of the device body 2 is subject to the obstruction of the pipe 3, and its up-down movement range is smaller. The cleaning mechanism located in the front of the device body 2 can be moved up and down within a certain range by means of the two second sliders 14. After cleaning a part of the impurities on the outer wall of the tank, the cleaning mechanism located in the back of the device body 2 and its corresponding two second sliders 14 can be moved up and down to clean the impurities on the vertical position of the back of the tank. At the same time, the electric slider 34 located in the back of the device body 2 can move back and forth in the corresponding arc-shaped slot 33, driving the second arc-shaped plate 29 to rotate transversely on the surface of the tank, so as to assist in cleaning the parts that cannot be cleaned by the cleaning mechanism located in the front of the device body 2, thereby improving the quality and efficiency of cleaning the impurities on the surface of the tank.
[0051] Since the dust suction port 38 is arranged on the inner wall of the two second arc-shaped plates 29, the two groups of arc-shaped brushes 35 on the inner wall of the two second arc-shaped plates 29 can clean the impurities on the surface of the tank at the same time, and the dust suction port 38 can simultaneously suck the cleaned impurities, avoiding the problem of impurities escaping everywhere and easily causing secondary pollution on the surface of the device body 2.
[0052] And after the surface impurities of the tank body are cleaned, the two second sliding blocks 14 move up and down inside the corresponding second sliding grooves 12, and the two third sliding blocks 18 move horizontally inside the corresponding third sliding grooves 13, which can synchronously drive the multiple industrial cameras 32 arranged at the top of the two first arc-shaped plates 10 to detect the quality of the surface of the tank body in real time. If it is found that there is paint peeling or other phenomena at a certain position of the tank body, the cleaning mechanism located on the front or back of the device body 2 can be moved to the position close to the defective part of the tank body after ensuring that there is no hydrogen gas in the device body 2, and the corresponding first electric telescopic rod 19 is controlled to extend the telescopic end, so that the corresponding second arc-shaped plate 29 abuts against the outer wall of the tank body, and then the second arc-shaped plate 29 is moved horizontally by the electric sliding block 34, so that the protective plate 36 arranged on the inner wall of the second arc-shaped plate 29 is moved to the position where the defect exists on the surface of the tank body. The outer wall of the protective plate 36 can automatically polish the position where the defect exists on the surface of the tank body, so that the paint with rust or peeling is polished clean, and then the staff can re-paint the polished outer wall of the tank body, thereby improving the efficiency of processing the defects on the surface of the tank body.
[0053] Moreover, since the two second arc-shaped plates 29 are provided with sound sensors 37 and ultrasonic thickness gauges 41, the telescopic ends of the two first electric telescopic rods 19 can be controlled to extend regularly, so as to push the two second arc-shaped plates 29 to abut against the outer wall of the tank body, and the two fourth sliding blocks 43 are controlled to move downward inside the corresponding fourth sliding grooves 42, so as to drive the two protective plates 36 to slide downward and remove the shielding protection of the ultrasonic thickness gauge probes 41. At this time, the telescopic ends of the two second electric telescopic rods 40 are controlled to extend together, so as to drive the two ultrasonic thickness gauge probes 41 to abut against the outer wall of the tank body, thereby facilitating the detection of the wall thickness of the tank body, recording the detection data of the wall thickness of the tank body, evaluating the structural strength and safety, verifying whether the tank body has sufficient strength to withstand the design pressure, avoiding catastrophic accidents such as local deformation, rupture or explosion caused by insufficient wall thickness; and quantifying the corrosion rate of the tank body, evaluating the remaining corrosion allowance of the tank body, and ensuring that repair or replacement measures are taken before the design life is reached; through long-term wall thickness data tracking, it can be verified whether the tank body has reached the design life, or the inspection period is adjusted according to the actual corrosion condition, so as to realize the risk-based inspection strategy.
[0054] The sound sensor 37 is in abutment with the outer wall of the tank body, and when the tank body has a slight leakage, the medium flowing out will generate a specific frequency of turbulent flow sound or hissing sound. The sound sensor 37 can capture these early signals much earlier than obvious signs such as pressure drop or medium overflow, gaining time for emergency shutdown or maintenance; and when the internal components or external accessories of the tank body are loose, abnormal knocking or rubbing sounds will be generated due to vibration, and the sound sensor 37 can quickly identify such problems to prevent parts from falling off and damaging the equipment; even when the cracks in the inner wall of the tank body expand due to corrosion, fatigue or mechanical impact, they will be accompanied by changes in friction or vibration sound. By continuously monitoring the sound spectrum through the sound sensor 37, the damage location can be located and the severity can be evaluated to prevent crack propagation from causing a burst, so that the device body 2 has higher safety during use and reduces the occurrence of safety accidents.
[0055] Since the first arc-shaped plate 10 can be adjusted in rotation by the rotating block 30 inside the mounting seat 28, driving the second arc-shaped plate 29 to rotate upward to a vertical state, the two rotating plates 22 above which are provided with one end of the plurality of spray heads 25 are rotated to the bottom end, and the distance between the two rotating rods 8 is reduced by the two first double-headed screws 16, so that the two rotating plates 22 are closer to the inner wall of the second arc-shaped plate 29, and the first electric telescopic rods 19 are telescoped at the corresponding telescopic ends to ensure that the two rotating plates 22 are located directly above the second arc-shaped plate 29. At this time, by controlling the plurality of spray heads 25, the neutral cleaning agent injected into the inside of the external pre-set liquid spraying device is sprayed downward on the inner wall of the second arc-shaped plate 29, and at the same time, the two rotating plates 22 are slowly adjusted in rotation to ensure that the plurality of spray heads 25 can uniformly spray the neutral cleaning agent on the surfaces of the two groups of arc-shaped brushes 35, so that the subsequent two groups of arc-shaped brushes 35 can better clean the impurities on the surface of the tank body in cooperation with the neutral cleaning agent, further improving the quality of cleaning the surface of the tank body.
[0056] The preferred embodiments disclosed above are only used to help explain the present application. The preferred embodiments do not describe all the details and do not limit the application to the specific embodiments described. Obviously, many modifications and changes can be made according to the content of the present application. The embodiments are selected and described in detail in order to better explain the principles and practical applications of the present application, so that those skilled in the art can well understand and utilize the present application. The present application is limited by the claims and their entire scope and equivalents.
Claims
1. A hydrogen purification device after hydrogen production, comprising a device body (2) and a mounting frame (1), characterized in that, The device body (2) is installed on the top of the mounting frame (1). The four corners of the top of the mounting frame (1) are provided with columns (6). Two rectangular plates (7) are provided between two cooperating columns (6). Two rotating rods (8) are provided between the two rectangular plates (7). One of the rotating rods (8) is provided with a detection mechanism for automatic detection of hydrogen leakage of the device body (2). The other rotating rod (8) is provided with a cleaning mechanism for automatic cleaning of the surface of the device body (2). A third slide groove (13) is provided on one side of the outer wall of each of the two rotating rods (8). A third slider (18) is installed inside each of the two third slide grooves (13). A first electric telescopic rod (19) is installed at the end of each of the two third sliders (18) away from the third slide groove (13). The cleaning mechanism includes a mounting base (28) installed at the telescopic end of another first electric telescopic rod (19). A rotating block (30) is rotatably mounted inside the mounting base (28). A first arc plate (10) is mounted at the end of the rotating block (30) away from the mounting base (28). Multiple mounting plates (31) are mounted on the top of the first arc plate (10). An industrial camera (32) is mounted on one outer wall of each of the multiple mounting plates (31). An arc groove (33) is provided on the outer wall of the first arc plate (10) away from the rotating block (30). An electric slider (34) is installed inside the arc groove (33). A second arc plate (29) is installed at the end of the electric slider (34) away from the arc groove (33). Two sets of arc brushes (35) are installed on the inner wall of the second arc plate (29). A dust suction port (38) is provided in the center of the inner wall of the second arc plate (29). Sound sensors (37) are installed inside both ends of the second arc plate (29). The second arc plate (29) is provided with a round hole (39) between the two sets of arc brushes (35). The second electric telescopic rod (40) is installed inside the round hole (39). The telescopic end of the second electric telescopic rod (40) is provided with an ultrasonic thickness gauge probe (41). The inner wall of the second arc plate (29) on both sides of the round hole (39) is provided with two fourth sliding grooves (42). The inner wall of the two fourth sliding grooves (42) is provided with a fourth slider (43). The two fourth sliders (43) are provided with a protective plate (36) for shielding and protecting the ultrasonic thickness gauge probe (41) at the end away from the fourth sliding groove (42). The outer wall of the protective plate (36) away from the two fourth sliders (43) is provided with a polishing surface.
2. The hydrogen purification device after hydrogen production according to claim 1, characterized in that, The top of the mounting bracket (1) is provided with a plurality of first slide grooves (5), and a first slider (11) is installed inside each of the plurality of first slide grooves (5). The top of each of the plurality of first sliders (11) is connected to the column (6) adjacent to it.
3. The hydrogen purification device after hydrogen production according to claim 1, characterized in that, Each of the columns (6) has a second groove (12) on the outer wall of the side closest to the rectangular plate (7). Each of the second grooves (12) has a second slider (14) installed inside. The ends of the second sliders (14) away from the second grooves (12) are rotatably connected to the rectangular plate (7) that is close to them.
4. The hydrogen purification device after hydrogen production according to claim 1, characterized in that, The outer walls of the two rectangular plates (7) that are close to each other are provided with a first groove (15). The two first grooves (15) are rotatably installed with a first double-headed screw (16). The outer walls of the two first double-headed screws (16) are threaded with two moving blocks (17). The two ends of the two rotating rods (8) are rotatably connected to the moving blocks (17) that are close to each other.
5. The hydrogen purification device after hydrogen production according to claim 1, characterized in that, The detection mechanism includes a movable plate (9) installed at the telescopic end of one of the first electric telescopic rods (19). A second groove (20) is provided on the outer wall of the movable plate (9) away from the first electric telescopic rod (19). A second double-ended screw (23) is rotatably installed inside the second groove (20). Two movable seats (21) are threaded on the outer wall of the second double-ended screw (23). A rotating plate (22) is rotatably installed on the end of each movable seat (21) away from the second double-ended screw (23).
6. The hydrogen purification device after hydrogen production according to claim 5, characterized in that, Rubber pads (24) are installed on the outer walls of the two rotating plates (22) that are close to each other. Multiple nozzles (25) are installed on the top of the two rotating plates (22). Connection ports (27) for connecting to external spraying equipment are installed on the outer walls of the two rotating plates (22) that are far apart from each other. Hydrogen leak detector probes (26) are installed at the bottom of the two rotating plates (22). The two hydrogen leak detector probes (26) are connected to a preset hydrogen leak detector outside through a connecting line.
Citation Information
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