Wastewater treatment device for metal working fluid production

By using a rapid sedimentation treatment component and an electromagnet-controlled stirring plate, combined with the use of flocculants and magnetic activated carbon, the problems of long flocculation time and low sedimentation efficiency in metalworking fluid production wastewater are solved, achieving efficient flocculation and sedimentation treatment.

CN120943479APending Publication Date: 2025-11-14QINGDAO GRANVILLE DEYUAN PETROCHEMICAL CO LTD
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Patent Information

Application Number
CN202511399689.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2025-11-14

AI Technical Summary

Technical Problem

In the production of metalworking fluids, light impurities in the wastewater cause problems such as long flocculation time and low sedimentation efficiency.

Method used

The rapid sedimentation treatment component utilizes an electromagnet that intermittently switches on and off to drive the stirring plate to oscillate up and down. Combined with the rotation of the treatment block, this improves the contact effect between the flocculant and small particulate impurities. Furthermore, the flocculant is adsorbed through magnetization. With the use of flocculant and magnetic activated carbon, composite flocs are formed, thereby improving sedimentation efficiency.

Benefits of technology

It improves the contact speed between flocculants and small particulate impurities and the sedimentation efficiency, solves the problem of light flocs and slow settling, and enhances the effect of wastewater treatment.

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Abstract

The invention relates to the field of wastewater treatment, and discloses a wastewater treatment device for metal working fluid production, the wastewater treatment device comprises a sedimentation tank, a filter tank and a sterilization tank, the top end of the sedimentation tank is provided with a rapid sedimentation treatment assembly, and circulation mechanisms are arranged between the sedimentation tank and the filter tank and between the sedimentation tank and the sterilization tank; the filtering tank, the sedimentation tank and the sterilization tank are connected in series through two circulation mechanisms, the rapid sedimentation treatment assembly comprises a top cover arranged at the top of the sedimentation tank, the top cover is fixedly connected with the output ends of air cylinders, the air cylinders are symmetrically and fixedly installed on the two sides of the sedimentation tank, and a wastewater stirring piece is arranged below the top cover. When the electromagnet is intermittently powered on and powered off, the stirring plate can be driven to swing up and down in a reciprocating manner for stirring, and when the electromagnet is continuously powered on, the stirring plate is kept in a horizontal state and is magnetized, so that a flocculation group containing metal particles capable of being magnetically attracted and a composite flocculation group formed by combining magnetic activated carbon and non-magnetic particles are conveniently adsorbed.
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Description

Technical Field

[0001] This invention belongs to the field of wastewater treatment, specifically a wastewater treatment device for metalworking fluid production. Background Technology

[0002] Metalworking fluid production processes easily generate large amounts of wastewater. To protect the environment, wastewater treatment is necessary. The general steps involved in wastewater treatment are: wastewater filtration → sedimentation of small particulate impurities → sterilization. In the treatment of small particulate impurities, flocculation sedimentation is typically used. This involves passing wastewater into a sedimentation tank, adding flocculants, and then stirring the wastewater and flocculants to increase the contact rate between small particulate impurities and the flocculants. After contact, flocs form and then settle. However, this method still has the following drawbacks: During flocculation, the presence of light impurities in the wastewater results in light flocs that settle slowly, leading to long flocculation times and low sedimentation efficiency. Summary of the Invention

[0003] In view of the above situation and to overcome the defects of the prior art, the present invention provides a wastewater treatment device for metalworking fluid production, which effectively solves the problems mentioned in the background art above.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a wastewater treatment device for metalworking fluid production, comprising a sedimentation tank, a filtration tank, and a sterilization tank, wherein a rapid sedimentation treatment component is provided at the top of the sedimentation tank, and a flow mechanism is provided between the sedimentation tank and the filtration tank and between the sedimentation tank and the sterilization tank, thereby connecting the filtration tank, the sedimentation tank, and the sterilization tank in series through the two flow mechanisms. The rapid sedimentation treatment component includes a top cover installed on the top of the sedimentation tank. The top cover is fixedly connected to the output end of a cylinder. The cylinders are symmetrically fixedly installed on both sides of the sedimentation tank. A wastewater agitator is installed below the top cover. The wastewater mixing component includes a treatment block. Four side rotating seats are installed at equal angles on the top of the outer circumferential wall of the treatment block. Four rotating plates are set at equal angles on the top of the treatment block. A rotating head is fixedly installed on the bottom wall of the rotating plate. The rotating head is rotatably connected to the side rotating seats. A mixing plate is installed at the end of the rotating plate. Protruding plates are installed at equal intervals on the upper and lower surfaces of the mixing plate. An upper movable cavity is opened inside the treatment block. A movable block is movably installed inside the upper movable cavity. A vertical rod is fixedly installed at the top of the movable block. The top of the vertical rod extends through to the top of the treatment block. Four horizontal rods are installed at equal angles on the outer side of the top of the treatment block. A hanging plate is sleeved on the outer side of the horizontal rod. The bottom end of the hanging plate is hinged to the top groove. A magnetic block is symmetrically installed at the bottom of the movable block, and an electromagnet is set below the magnetic block. A magnetic guide seat is installed on the inner bottom wall of the upper movable cavity, and the electromagnet is fixedly installed on the magnetic guide seat. A first spring is installed at the top of the movable block, and the top of the first spring is fixedly connected to the inner top wall of the upper movable cavity. An additive extruder is set below the movable block, and a magnetizing fixing component is set at the top of the processing block.

[0005] Preferably, a top frame is fixedly installed on the top of the processing block, an installation platform is provided above the top cover, a rotating shaft is rotatably installed between the installation platform and the top cover, the bottom end of the rotating shaft is fixedly connected to the top frame, the top end of the rotating shaft is fixedly connected to the output shaft of the drive motor, the drive motor is fixedly installed on the installation platform, and a longitudinal movement drive module is installed on the top of the top cover, which is used to drive the installation platform to move longitudinally.

[0006] Preferably, the extruded component includes a lower movable cavity formed inside the processing block, the lower movable cavity being located below the upper movable cavity. A bottom rod is fixedly installed at the bottom end of the movable block, and the bottom end of the bottom rod extends into the interior of the lower movable cavity. Horizontal material pipes are symmetrically installed on both sides of the processing block, and the horizontal material pipes are connected to the lower movable cavity. A piston plate is movably installed inside the horizontal material pipe, and a push rod is fixedly installed on the side of the piston plate near the lower movable cavity. A connecting rod is hinged to the end of the push rod, and the other end of the connecting rod is hinged to the bottom end of the bottom rod.

[0007] Preferably, a first check valve is provided inside the end of the horizontal material pipe away from the processing block, and a feed pipe is installed on the outer wall of the horizontal material pipe. The feed pipe is located at the end of the horizontal material pipe away from the processing block and on the side of the first check valve close to the processing block. A second check valve is installed inside the feed pipe.

[0008] Preferably, two storage boxes are installed on the front of the processing block. The height of the storage boxes is higher than the height of the bottom rod. A bottom pipe is installed at the bottom of the storage box, and a filling pipe is installed at the top of the storage box. A ball valve is installed on the filling pipe. The two bottom pipes are connected to two feed pipes through connecting hoses. The two storage boxes store flocculant mixture and magnetic activated carbon mixture, respectively.

[0009] Preferably, the magnetizing fixing component includes an annular groove formed inside the top plate of the processing block, an annular plate rotatably mounted inside the annular groove, a first toothed plate evenly mounted on the bottom wall of the annular plate, four top grooves formed at equal angles at the top of the annular groove, the four top grooves being located between four rotating plates respectively, four top blocks formed at equal angles at the top of the annular plate, the top blocks being slidably connected to the top grooves, an arc-shaped locking rod being mounted on one side of the top block, and an arc-shaped locking groove being formed on the rotating plate, with the arc-shaped locking rod and the arc-shaped locking groove corresponding one-to-one.

[0010] Preferably, a circular plate is provided below the annular plate, and a second toothed plate is evenly installed on the circumferential outer wall of the circular plate. The second toothed plate is engaged with the first toothed plate. A hanging plate is provided on the side of the circular plate away from the vertical rod. The top of the hanging plate is fixedly connected to the top plate of the processing block. A bottom circular plate is installed at the bottom end of the hanging plate. A circular cavity is provided inside the bottom circular plate. A circumferential groove is opened on the outer side of the circular cavity. A rotating circular plate is rotatably installed inside the circular cavity. A sliding groove is opened inside the rotating circular plate. The top of the sliding groove extends to the top of the rotating circular plate. A sliding plate is movably installed inside the sliding groove.

[0011] Preferably, an upper rotating shaft is coaxially mounted on the circular plate, and the upper rotating shaft is rotatably connected to the hanging plate. A lower rotating shaft is provided below the upper rotating shaft, and one end of the lower rotating shaft is coaxially connected to the rotating circular plate. Pulleys are coaxially mounted on both the upper and lower rotating shafts, and a transmission belt is installed on the outer side of the two pulleys. A temperature driving component is connected to the lower rotating shaft.

[0012] Preferably, the temperature driving component includes a gear fixedly mounted on the lower rotating shaft, a rack meshing with one side of the gear, a fixed box disposed on the side of the rack away from the gear, the fixed box being fixedly mounted on a magnetic base, a piston block being movably mounted inside the fixed box, a second spring being mounted at the bottom end of the piston block, the bottom end of the second spring being fixedly connected to the inner bottom wall of the fixed box, a connecting rod being mounted at the top end of the piston block, the connecting rod being fixedly connected to the rack, and a heat-conducting rod being mounted on one side of the fixed box, one end of the heat-conducting rod extending to the outside of the processing block.

[0013] Preferably, the filtration tank is equipped with a filter screen inside, and the sterilization tank is equipped with a bactericide dosing device above it; The circulation mechanism includes circulation pipes installed between the sedimentation tank and the filtration tank, as well as between the sedimentation tank and the sterilization tank. Water pumps and gate valves are installed on the circulation pipes.

[0014] Compared with the prior art, the beneficial effects of the present invention are: 1. This invention, by intermittently switching the electromagnet on and off, can drive the stirring plate to swing up and down, and in conjunction with the rotation of the treatment block, improve the stirring effect on wastewater and enhance the contact effect between small particle sediments and flocculants. When the electromagnet is continuously energized, the stirring plate is kept horizontal and magnetized, which facilitates the adsorption of flocs containing magnetically attracted metal particles and composite flocs formed by the combination of magnetic activated carbon and non-magnetic particles, thereby improving the sedimentation treatment efficiency. 2. In this invention, when the electromagnet is intermittently switched on and off, it can drive the stirring plate to swing up and down and at the same time drive the piston plate to move laterally along the horizontal feed pipe, thereby continuously pushing the flocculant mixture and the magnetic activated carbon mixture into the wastewater, which facilitates the flocculant and magnetic activated carbon to flocculate and agglomerate with small particulate impurities at different positions in the wastewater. 3. In this invention, a sliding plate is provided inside the rotating circular plate. When stirring, the sliding plate is located inside the rotating circular plate and does not contact the magnetic base. The distance between the sliding plate and the magnetic base is far, so that the stirring plate cannot be magnetized, thus avoiding the adsorption of magnetic activated carbon entering the wastewater during stirring. When adsorbing flocs, the rotating circular plate is rotated and inverted, causing the sliding plate to move outward and contact the magnetic base, which facilitates the magnetization of the stirring plate and facilitates the adsorption of flocs. 4. In this invention, by continuously energizing an electromagnet, the gas below the piston block expands and pushes the rack upward. On the one hand, this causes the rotating circular plate to rotate, magnetizing the stirring plate. On the other hand, it can drive the annular plate to engage the arc-shaped locking rod in the arc-shaped locking groove, fixing the stirring plate and maintaining the magnetization stability of the stirring plate. 5. In this invention, by continuously energizing an electromagnet, the stirring plate is kept horizontal and magnetized, which facilitates the attraction and attachment of flocs containing magnetically attracted metal particles and composite flocs formed by the combination of magnetic activated carbon and non-magnetic particles to the stirring plate. When the electromagnet is de-energized, the stirring plate rotates, tilts and demagnetizes, allowing the flocs to slide off and be discharged, which facilitates the processing of the flocs. 6. In this invention, a heat-conducting rod is installed on the fixed box, with one end of the heat-conducting rod penetrating into the wastewater. When the electromagnet is intermittently energized and de-energized, the heat-conducting rod can carry heat into the wastewater, and since the electromagnet itself is energized for a short time, the temperature on the fixed box is stable, ensuring that the stirring plate will not be magnetized during stirring. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.

[0016] In the attached diagram: Figure 1 This is a schematic diagram of the wastewater treatment device for metalworking fluid production according to the present invention. Figure 2 This is a schematic diagram of the rapid precipitation treatment component structure of the present invention; Figure 3 This is a schematic diagram of the external structure of the processing block of the present invention; Figure 4 This is a schematic diagram of the internal structure of the processing block of the present invention; Figure 5 For the present invention Figure 4 Enlarged view at point B in the middle; Figure 6 This is a schematic diagram of the horizontal feed tube structure of the present invention; Figure 7 For the present invention Figure 3 Enlarged view of point A in the middle; Figure 8 This is a schematic diagram of the active block structure of the present invention; Figure 9 This is a schematic diagram of the magnetization fixing component structure of the present invention; Figure 10 This is a schematic diagram of the hanging plate structure of the present invention; Figure 11 This is a schematic diagram of the rotating circular plate structure of the present invention; Figure 12 This is a schematic diagram of the temperature driving component structure of the present invention; In the diagram: 1. Sedimentation tank; 2. Rapid sedimentation treatment component; 201. Top cover; 202. Cylinder; 203. Longitudinal drive module; 204. Mounting platform; 205. Rotating shaft; 206. Drive motor; 207. Wastewater agitator; 2071. Treatment block; 2072. Top frame; 2073. Side pivot; 2074. Rotating plate; 2075. Agitator plate; 2076. Protruding plate; 2077. Rotary head; 2078. Upper movable chamber; 2079. Movable block; 20710. Vertical... 20711, Horizontal bar; 20712, Hanging plate; 20713, First spring; 20714, Magnetic block; 20715, Electromagnet; 20716, Magnetic guide seat; 208, Additive extrusion part; 2081, Lower movable cavity; 2082, Bottom rod; 2083, Horizontal feed tube; 2084, Piston plate; 2085, Push rod; 2086, Connecting rod; 2087, First check valve; 2088, Feed pipe; 2089, Second check valve; 20810, Storage box; 20 811. Bottom pipe; 20812. Filling pipe; 20813. Ball valve; 209. Magnetized fixing component; 2091. Annular groove; 2092. Annular plate; 2093. First toothed plate; 2094. Top groove; 2095. Top block; 2096. Arc-shaped locking rod; 2097. Arc-shaped locking groove; 2098. Circular plate; 2099. Second toothed plate; 20910. Upper rotating shaft; 20911. Lower rotating shaft; 20912. Pulley; 20913. Transmission belt; 20914. Lifting device 20915, Bottom circular plate; 20916, Circumferential groove; 20917, Rotating circular plate; 20918, Sliding groove; 20919, Sliding plate; 210, Temperature driving component; 2101, Gear; 2102, Rack; 2103, Fixed box; 2104, Piston block; 2105, Connecting rod; 2106, Second spring; 2107, Heat-conducting rod; 3, Filter tank; 4, Sterilization tank; 5, Flow mechanism; 501, Flow pipe; 502, Water pump; 503, Plate gate valve. Detailed Implementation

[0017] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0018] Example 1, by Figures 1-12 The present invention relates to a wastewater treatment device for metalworking fluid production, comprising a sedimentation tank 1, a filtration tank 3, and a sterilization tank 4. A rapid sedimentation treatment component 2 is provided at the top of the sedimentation tank 1. A flow mechanism 5 is provided between the sedimentation tank 1 and the filtration tank 3 and between the sedimentation tank 1 and the sterilization tank 4. A filter screen is provided inside the filtration tank 3. A bactericide dosing device is provided above the sterilization tank 4. The flow mechanism 5 includes a flow pipe 501 installed between the sedimentation tank 1 and the filtration tank 3 and between the sedimentation tank 1 and the sterilization tank 4. A water pump 502 and a gate valve 503 are installed on the flow pipe 501. The rapid sedimentation treatment component 2 includes a top cover 201 disposed on the top of the sedimentation tank 1. The top cover 201 is fixedly connected to the output end of the cylinder 202. The cylinder 202 is symmetrically fixedly installed on both sides of the sedimentation tank 1. A wastewater agitator 207 is disposed below the top cover 201.

[0019] The wastewater mixing component 207 includes a treatment block 2071, a top frame 2072 fixedly installed on the top of the treatment block 2071, an installation platform 204 provided above the top cover 201, a rotating shaft 205 rotatably installed between the installation platform 204 and the top cover 201, the bottom end of the rotating shaft 205 being fixedly connected to the top frame 2072, the top end of the rotating shaft 205 being fixedly connected to the output shaft of the drive motor 206, the drive motor 206 being fixedly installed on the installation platform 204, and a longitudinal movement drive module 203 installed on the top of the top cover 201, the longitudinal movement drive module 203 being used to drive the installation platform 204 to move longitudinally; Four side rotating seats 2073 are installed at equal angles on the top of the circumferential outer wall of the processing block 2071. Four rotating plates 2074 are arranged at equal angles above the processing block 2071. A rotating head 2077 is fixedly installed on the bottom wall of the rotating plate 2074. The rotating head 2077 is rotatably connected to the side rotating seats 2073. A stirring plate 2075 is installed at the end of the rotating plate 2074. Protruding plates 2076 are installed at equal intervals on the upper and lower surfaces of the stirring plate 2075. An upper movable cavity 2078 is opened inside the processing block 2071. A movable block 2079 is movably installed inside the upper movable cavity 2078. The top of the movable block 2079... A vertical rod 20710 is fixedly installed at the end, with its top end extending above the processing block 2071. Four horizontal rods 20711 are installed at equal angles on the outer side of the top of the processing block 2071. A hanging plate 20712 is fitted on the outer side of the horizontal rods 20711, and the bottom end of the hanging plate 20712 is hinged to the top groove 2094. Magnetic blocks 20714 are symmetrically installed at the bottom of the movable block 2079. An electromagnet 20715 is installed below the magnetic blocks 20714. The electromagnet 20715 is continuously energized to keep the stirring plate 2075 horizontal and magnetized, facilitating the mixing of flocculent material containing metal particles that can be attracted by the magnet. The flocculated aggregates, including those formed by the combination of magnetic activated carbon and non-magnetic particles, are attracted and adhere to the stirring plate 2075. When the electromagnet 20715 is de-energized, the stirring plate 2075 rotates, tilts, and demagnetizes, allowing the flocculated aggregates to slide off and be discharged, facilitating their processing. A magnetic base 20716 is installed on the inner bottom wall of the upper movable cavity 2078, and the electromagnet 20715 is fixedly installed on the magnetic base 20716. A first spring 20713 is installed at the top of the movable block 2079, and the top of the first spring 20713 is fixedly connected to the inner top wall of the upper movable cavity 2078. The electromagnet 20715 is intermittently... When the power is turned on and off, the stirring plate 2075 can swing up and down repeatedly, and cooperate with the rotation of the treatment block 2071 to improve the stirring effect of wastewater and improve the contact effect between small particle sediments and flocculants. When the electromagnet 20715 is continuously energized, the stirring plate 2075 is kept horizontal and magnetized, which facilitates the adsorption of flocs containing magnetically attracted metal particles and composite flocs formed by the combination of magnetic activated carbon and non-magnetic particles, thereby improving the sedimentation treatment efficiency. The bottom of the movable block 2079 is provided with an additive extruder 208, and the top of the treatment block 2071 is provided with a magnetized fixing part 209.

[0020] The extruder 208 includes a lower movable cavity 2081 located inside the processing block 2071, below the upper movable cavity 2078. A bottom rod 2082 is fixedly installed at the bottom end of the movable block 2079, and the bottom end of the bottom rod 2082 extends into the interior of the lower movable cavity 2081. Horizontal material pipes 2083 are symmetrically installed on both sides of the processing block 2071, and the horizontal material pipes 2083 are connected to the lower movable cavity 2081. A piston plate 2084 is movably installed inside the horizontal material pipe 2083. A push rod 2085 is fixedly installed on the side of the piston plate 2084 near the lower movable cavity 2081. A connecting rod 2086 is hinged to the end of the push rod 2085, and the other end of the connecting rod 2086 is hinged to the bottom end of the bottom rod 2082. The horizontal material pipe 2083... A first check valve 2087 is installed inside the end of the horizontal material pipe 2083 away from the treatment block 2071. A feed pipe 2088 is installed on the outer wall of the horizontal material pipe 2083. The feed pipe 2088 is located at the end of the horizontal material pipe 2083 away from the treatment block 2071 and on the side of the first check valve 2087 close to the treatment block 2071. A second check valve 2089 is installed inside the feed pipe 2088. When the electromagnet 20715 is intermittently energized and de-energized, it can drive the stirring plate 2075 to swing up and down and at the same time drive the piston plate 2084 to move laterally along the horizontal material pipe 2083, thereby continuously pushing the flocculant mixture and the magnetic activated carbon mixture into the wastewater, which facilitates the flocculant and magnetic activated carbon to flocculate and form agglomerates with small particulate impurities at different positions in the wastewater.

[0021] Two storage bins 20810 are installed on the front of the processing block 2071. The height of the storage bins 20810 is higher than the height of the bottom rod 2082. A bottom pipe 20811 is installed at the bottom of the storage bins 20810, and a filling pipe 20812 is installed at the top of the storage bins 20810. A ball valve 20813 is installed on the filling pipe 20812. The two bottom pipes 20811 are connected to two feed pipes 2088 through connecting hoses. The two storage bins 20810 store flocculant mixture and magnetic activated carbon mixture, respectively.

[0022] The magnetization fixing component 209 includes an annular groove 2091 formed inside the top plate of the processing block 2071. An annular plate 2092 is rotatably installed inside the annular groove 2091. First toothed plates 2093 are evenly installed on the bottom wall of the annular plate 2092. Four top grooves 2094 are formed at equal angles at the top of the annular groove 2091. The four top grooves 2094 are respectively located between the four rotating plates 2074. Four top blocks 2095 are formed at equal angles at the top of the annular plate 2092. The top blocks 2095 are slidably connected to the top grooves 2094. An arc-shaped locking rod 2096 is installed on one side of the top block 2095. An arc-shaped locking groove 2097 is formed on the rotating plate 2074. The arc-shaped locking rod 2096 and the arc-shaped locking groove 2097 correspond one-to-one.

[0023] A circular plate 2098 is disposed below the annular plate 2092. Second toothed plates 2099 are evenly installed on the circumferential outer wall of the circular plate 2098. The second toothed plates 2099 mesh with the first toothed plates 2093. A hanging plate 20914 is disposed on the side of the circular plate 2098 away from the vertical rod 20710. The top of the hanging plate 20914 is fixedly connected to the top plate of the processing block 2071. A bottom circular plate 20915 is installed at the bottom end of the hanging plate 20914. A circular cavity is disposed inside the bottom circular plate 20915, and a circumferential groove 20916 is formed on the outer side of the circular cavity. A rotating circular plate 20917 is mounted inside the cavity. An electromagnet 20715 is continuously energized, causing the rotating circular plate 20917 to rotate and magnetize the stirring plate 2075. Simultaneously, it drives the annular plate 2092 to engage the arc-shaped locking rod 2096 into the arc-shaped locking groove 2097, thus fixing the stirring plate 2075 and maintaining its magnetization stability. A sliding groove 20918 is formed inside the rotating circular plate 20917, with its top end extending to the top of the rotating circular plate 20917. The interior of the sliding groove 20918 is movable. A sliding plate 20919 is installed inside the rotating circular plate 20917. During stirring, the sliding plate 20919 is located inside the rotating circular plate 20917 and does not contact the magnetic base 20716. The distance between the sliding plate 20919 and the magnetic base 20716 is relatively large, preventing the stirring plate 2075 from being magnetized and avoiding the adsorption of magnetic activated carbon entering the wastewater during stirring. When adsorbing flocs, the rotating circular plate 20917 rotates and inverts, causing the sliding plate 20919 to move outward and contact the magnetic base 20716, facilitating stirring. The mixing plate 2075 is magnetized to facilitate the adsorption of flocs. An upper rotating shaft 20910 is coaxially mounted on the circular plate 2098. The upper rotating shaft 20910 is rotatably connected to the hanging plate 20914. A lower rotating shaft 20911 is provided below the upper rotating shaft 20910. One end of the lower rotating shaft 20911 is coaxially connected to the rotating circular plate 20917. Pulleys 20912 are coaxially mounted on both the upper rotating shaft 20910 and the lower rotating shaft 20911. A transmission belt 20913 is installed on the outer side of the two pulleys 20912. A temperature driving component 210 is connected to the lower rotating shaft 20911.

[0024] The temperature drive component 210 includes a gear 2101 fixedly mounted on the lower rotating shaft 20911. A rack 2102 is meshed with one side of the gear 2101. A fixed housing 2103 is provided on the side of the rack 2102 away from the gear 2101. The fixed housing 2103 is fixedly mounted on the magnetic base 20716. A piston block 2104 is movably mounted inside the fixed housing 2103. A second spring 2106 is mounted at the bottom end of the piston block 2104. The bottom end of the second spring 2106 is fixedly connected to the inner bottom wall of the fixed housing 2103. A connecting rod 2 is mounted at the top end of the piston block 2104. 105. The connecting rod 2105 is fixedly connected to the rack 2102. A heat-conducting rod 2107 is installed on one side of the fixed box 2103. One end of the heat-conducting rod 2107 extends to the outside of the processing block 2071. The fixed box 2103 is equipped with a heat-conducting rod 2107. One end of the heat-conducting rod 2107 extends into the wastewater. When the electromagnet 20715 is intermittently energized and de-energized, the heat-conducting rod 2107 can carry heat into the wastewater. Since the electromagnet 20715 itself is energized for a short time, the temperature on the fixed box 2103 is stable, ensuring that the stirring plate 2075 will not be magnetized during stirring.

[0025] Working principle: When in use, the wastewater from the metalworking fluid production is introduced into the filter tank 3. The filter tank 3 is equipped with a filter screen, which filters out large particulate impurities in the wastewater, thus forming the first stage of wastewater treatment. Then, the water pump 502 and the plate gate valve 503 between the sedimentation tank 1 and the filter tank 3 are turned on to allow the filtered wastewater to flow into the sedimentation tank 1. Then, the plate gate valve 503 is turned off. Before the wastewater flows into the sedimentation tank 1, the flocculant mixture and the magnetic activated carbon mixture need to be stored in the two storage tanks 20810 on the treatment block 2071, respectively. After the wastewater flows into the sedimentation tank 1, the drive motor 206 is turned on to drive the rotating shaft 205 to rotate, thereby driving the treatment block 2071 to rotate. At the same time, the longitudinal drive module 203 drives the mounting platform 204 to move longitudinally back and forth, thereby driving the treatment block 2071 to move back and forth. Then, the electromagnet 20715 is intermittently switched on and off. When the electromagnet 20715 is energized, it attracts the magnetic block 20714, causing the vertical rod 20710 to move downwards. This, in turn, drives the hanging plates 20712 downwards via the horizontal rod 20711. Since the bottom end of the hanging plate 20712 is hinged to the rotating plate 2074, it pulls the rotating plate 2074 to rotate via the rotating head 2077 and the rotating side seat 2073. When the electromagnet 20715 is de-energized, the movable block 2079 is released by the elastic force of the first spring 20713. Under the action of the action, it moves upward and back, thereby pulling the rotating plate 2074 to rotate through the vertical rod 20710, horizontal rod 20711 and hanging plate 20712, thereby driving the stirring plate 2075 to swing longitudinally back and forth to stir the wastewater. The surface of the stirring plate 2075 is equidistantly provided with protruding plates 2076, which are arranged along the length of the stirring plate 2075. During the rotation of the treatment block 2071, the protruding plates 2076 can stir the wastewater, which facilitates the mixing and flocculation of flocculant with small particulate impurities in the wastewater, and facilitates the formation of flocs. Simultaneously, during the longitudinal reciprocating movement of the movable block 2079, when the movable block 2079 moves downward, the connecting rod 2086 pulls the piston plate 2084 towards the lower movable chamber 2081. At this time, the flocculant mixture and magnetic activated carbon mixture in the storage tank 20810 enter the two horizontal feed pipes 2083 under the action of gravity. The second one-way valve 2089 allows external media to enter the horizontal feed pipe 2083, but does not allow the media in the horizontal feed pipe 2083 to be discharged from the feed pipe 2088. When the movable block 2079 moves upward, the connecting rod 2086 pushes the piston plate 2084 towards the side away from the lower movable chamber 2081, thereby pushing the flocculant mixture and magnetic activated carbon mixture in the horizontal feed pipe 2083 into the wastewater. The first one-way valve 2087 allows the media in the horizontal feed pipe 2083 to be discharged, but does not allow external media to enter the horizontal feed pipe 2083. After the flocculant mixture and the magnetic activated carbon mixture enter the wastewater, the flocculant continuously combines with small particulate impurities in the wastewater to form flocs, which then precipitate. Some of these flocs contain metal particles that can be attracted by magnets. After the addition of magnetic activated carbon, non-magnetic precipitated particles will adhere to the surface of the magnetic activated carbon through "physical adsorption and chemical bonding", forming composite flocs formed by the combination of magnetic activated carbon and non-magnetic particles. After mixing and forming a large number of flocs, the intermittent switching of the electromagnet 20715 is stopped, and the electromagnet 20715 is continuously energized, causing the movable block 2079 to move to its lowest limit position. At this time, the stirring plate 2075 remains horizontal. Meanwhile, as the electromagnet 20715 is continuously energized, it accumulates heat. Since the electromagnet 20715 is mounted on the magnetic base 20716, the heat is transferred to the interior of the fixed box 2103, causing the gas in the space below the piston block 2104 to expand due to the heat. This pushes the rack 2102 to move upward. The rack 2102 meshes with the gear 2101, thereby driving the lower rotating shaft 20911 to rotate. This, in turn, drives the circular plate 2098 to rotate through the transmission belt 20913 and the pulley 20912. When the rack 2102 moves upward to its limit position, the lower rotating shaft 20911 rotates 180 degrees, causing the rotating circular plate 20917 to invert. This causes the sliding plate 20919 to slide downward under its own weight, bringing its end into contact with the magnetic base 20716. The magnetic base 20716, the bottom circular plate 20915, the rotating circular plate 20917, the sliding plate 20919, the hanging plate 20914, the top plate of the processing block 2071, as well as the rotating plate 2074 and the stirring plate 2075 are all supported by magnetic materials. When the sliding plate 20919... After the end contacts the magnetic seat 20716, the stirring plate 2075 generates a magnetic force, which can adsorb flocs containing magnetically attracted metal particles and composite flocs formed by the combination of magnetic activated carbon and non-magnetic particles, solving the problem of "light flocs and slow settling", thereby improving the treatment speed of small particulate impurities in wastewater and improving wastewater treatment efficiency. When the electromagnet 20715 is intermittently energized and de-energized, due to the short energization time, the heat-conducting rod 2107 will transfer the generated heat to the wastewater, and heat accumulation will not occur, thus preventing the rack 2102 from moving. At the same time, the circular plate 2098 rotates, which drives the annular plate 2092 to rotate through the second toothed plate 2099 and the first toothed plate 2093. This allows the arc-shaped locking rod 2096 on the top block 2095 to be engaged in the arc-shaped locking groove 2097 on the rotating plate 2074, thus fixing the top groove 2094 and ensuring the tight fit between the top groove 2094 and the top plate of the processing block 2071. This also ensures the magnetization stability of the top block 2095, thereby improving the adsorption stability of the flocs. After adsorption is complete, the top cover 201 is pulled up, causing the processing block 2071 to leave the sedimentation tank 1. A sedimentation storage basin is placed below the top cover 201. Then, the electromagnet 20715 is de-energized. After a certain period of de-energization, the temperature of the electromagnet 20715 and the fixed box 2103 drops, causing the gas below the piston block 2104 to contract back to its original state. This causes the rack 2102 to move back, which in turn drives the rotating circular plate 20917 to rotate. When the rotating circular plate 20917 rotates to the point where the end of the sliding plate 20919 tilts upward, the sliding plate... Under the action of gravity, the moving plate 20919 automatically retracts into the sliding groove 20918, and at the same time drives the annular plate 2092 to rotate, causing the arc-shaped locking rod 2096 to disengage from the rotating plate 2074. This causes the moving block 2079 to move upward under the elastic force of the first spring 20713, causing the end of the stirring plate 2075 to tilt downward. At the same time, due to the disappearance of the magnetic force, the stirring plate 2075 is demagnetized. At this time, the flocs that are attached to the surface of the stirring plate 2075 by the magnetic attraction fall into the sedimentation storage basin under the action of gravity, and the flocs are collected. Then, the water pump 502 between sedimentation tank 1 and sterilization tank 4 is turned on to introduce wastewater into sterilization tank 4 and add bactericide to sterilize the wastewater. At the same time, the sediment in sedimentation tank 1 is treated.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wastewater treatment device for metalworking fluid production, comprising a sedimentation tank (1), a filtration tank (3), and a sterilization tank (4), characterized in that: The top of the sedimentation tank (1) is provided with a rapid sedimentation treatment component (2). A flow mechanism (5) is provided between the sedimentation tank (1) and the filter tank (3) and between the sedimentation tank (1) and the sterilization tank (4). The filter tank (3), the sedimentation tank (1) and the sterilization tank (4) are connected in series through the two flow mechanisms (5). The rapid sedimentation treatment component (2) includes a top cover (201) set on the top of the sedimentation tank (1), the top cover (201) is fixedly connected to the output end of the cylinder (202), the cylinder (202) is symmetrically fixedly installed on both sides of the sedimentation tank (1), and a wastewater agitator (207) is set below the top cover (201). The wastewater mixing component (207) includes a treatment block (2071). Four side rotating seats (2073) are installed at equal angles on the top of the outer circumferential wall of the treatment block (2071). Four rotating plates (2074) are arranged at equal angles above the treatment block (2071). A rotating head (2077) is fixedly installed on the bottom wall of the rotating plate (2074). The rotating head (2077) is rotatably connected to the side rotating seats (2073). A mixing plate (2075) is installed at the end of the rotating plate (2074). Protruding plates (2076) are installed at equal intervals on both the upper and lower surfaces of the mixing plate (2075). The processing block (2071) has an upper movable cavity (2078) inside. A movable block (2079) is movably installed inside the upper movable cavity (2078). A vertical rod (20710) is fixedly installed at the top of the movable block (2079). The top of the vertical rod (20710) extends through to the top of the processing block (2071). Four horizontal rods (20711) are installed at equal angles on the outer side of the top of the processing block (2071). A hanging plate (20712) is sleeved on the outer side of the horizontal rods (20711). The bottom end of the hanging plate (20712) is hinged to the top groove (2094). A magnetic block (20714) is symmetrically installed at the bottom of the movable block (2079). An electromagnet (20715) is provided below the magnetic block (20714). A magnetic guide seat (20716) is installed on the inner bottom wall of the upper movable cavity (2078). The electromagnet (20715) is fixedly installed on the magnetic guide seat (20716). A first spring (20713) is installed at the top of the movable block (2079). The top of the first spring (20713) is fixedly connected to the inner top wall of the upper movable cavity (2078). An additive extruder (208) is provided below the movable block (2079). A magnetized fixing component (209) is provided at the top of the processing block (2071).

2. The wastewater treatment device for metalworking fluid production according to claim 1, characterized in that: The top of the processing block (2071) is fixedly mounted with a top frame (2072), and a mounting platform (204) is provided above the top cover (201). A rotating shaft (205) is rotatably mounted between the mounting platform (204) and the top cover (201). The bottom end of the rotating shaft (205) is fixedly connected to the top frame (2072), and the top end of the rotating shaft (205) is fixedly connected to the output shaft of the drive motor (206). The drive motor (206) is fixedly mounted on the mounting platform (204). A longitudinal movement drive module (203) is installed on the top of the top cover (201). The longitudinal movement drive module (203) is used to drive the mounting platform (204) to move longitudinally.

3. The wastewater treatment device for metalworking fluid production according to claim 1, characterized in that: The extruded part (208) includes a lower movable cavity (2081) opened inside the processing block (2071). The lower movable cavity (2081) is located below the upper movable cavity (2078). A bottom rod (2082) is fixedly installed at the bottom end of the movable block (2079). The bottom end of the bottom rod (2082) extends into the interior of the lower movable cavity (2081). Horizontal material pipes (2083) are symmetrically installed on both sides of the processing block (2071). The horizontal material pipes (2083) are connected to the lower movable cavity (2081). A piston plate (2084) is movably installed inside the horizontal material pipe (2083). A push rod (2085) is fixedly installed on the side of the piston plate (2084) near the lower movable cavity (2081). A connecting rod (2086) is hinged to the end of the push rod (2085). The other end of the connecting rod (2086) is hinged to the bottom end of the bottom rod (2082).

4. The wastewater treatment device for metalworking fluid production according to claim 3, characterized in that: A first check valve (2087) is installed inside the end of the horizontal material pipe (2083) away from the processing block (2071). A feed pipe (2088) is installed on the outer wall of the horizontal material pipe (2083). The feed pipe (2088) is located at the end of the horizontal material pipe (2083) away from the processing block (2071) and is located on the side of the first check valve (2087) close to the processing block (2071). A second check valve (2089) is installed inside the feed pipe (2088).

5. The wastewater treatment device for metalworking fluid production according to claim 1, characterized in that: The processing block (2071) has two storage tanks (20810) installed on its front side. The height of the storage tanks (20810) is higher than the height of the bottom rod (2082). The bottom end of the storage tanks (20810) is equipped with a bottom pipe (20811), and the top end of the storage tanks (20810) is equipped with a filling pipe (20812). A ball valve (20813) is installed on the filling pipe (20812). The two bottom pipes (20811) are connected to the two feed pipes (2088) through connecting hoses respectively. The two storage tanks (20810) store flocculant mixture and magnetic activated carbon mixture respectively.

6. The wastewater treatment device for metalworking fluid production according to claim 1, characterized in that: The magnetization fixing component (209) includes an annular groove (2091) opened inside the top plate of the processing block (2071), an annular plate (2092) is rotatably installed inside the annular groove (2091), a first toothed plate (2093) is evenly installed on the bottom wall of the annular plate (2092), four top grooves (2094) are opened at equal angles at the top of the annular groove (2091), the four top grooves (2094) are respectively located between the four rotating plates (2074), four top blocks (2095) are opened at equal angles at the top of the annular plate (2092), the top blocks (2095) are slidably connected to the top grooves (2094), an arc-shaped locking rod (2096) is installed on one side of the top block (2095), an arc-shaped locking groove (2097) is opened on the rotating plate (2074), and the arc-shaped locking rod (2096) and the arc-shaped locking groove (2097) correspond one-to-one.

7. The wastewater treatment device for metalworking fluid production according to claim 6, characterized in that: A circular plate (2098) is provided below the annular plate (2092). Second toothed plates (2099) are evenly installed on the outer circumferential wall of the circular plate (2098). The second toothed plates (2099) mesh with the first toothed plates (2093). A hanging plate (20914) is provided on the side of the circular plate (2098) away from the vertical rod (20710). The top of the hanging plate (20914) is fixedly connected to the top plate of the processing block (2071), and a bottom plate is installed at the bottom of the hanging plate (20914). The bottom circular plate (20915) has a circular cavity inside. A circumferential groove (20916) is provided on the outer side of the circular cavity. A rotating circular plate (20917) is rotatably installed inside the circular cavity. A sliding groove (20918) is provided inside the rotating circular plate (20917). The top end of the sliding groove (20918) extends to the top end of the rotating circular plate (20917). A sliding plate (20919) is movably installed inside the sliding groove (20918).

8. The wastewater treatment device for metalworking fluid production according to claim 7, characterized in that: An upper rotating shaft (20910) is coaxially mounted on the circular plate (2098). The upper rotating shaft (20910) is rotatably connected to the hanging plate (20914). A lower rotating shaft (20911) is provided below the upper rotating shaft (20910). One end of the lower rotating shaft (20911) is coaxially connected to the rotating circular plate (20917). Pulleys (20912) are coaxially mounted on both the upper rotating shaft (20910) and the lower rotating shaft (20911). A transmission belt (20913) is installed on the outer side of the two pulleys (20912). A temperature driving component (210) is connected to the lower rotating shaft (20911).

9. A wastewater treatment device for metalworking fluid production according to claim 8, characterized in that: The temperature drive component (210) includes a gear (2101) fixedly mounted on the lower rotating shaft (20911). A rack (2102) is meshed with one side of the gear (2101). A fixed box (2103) is provided on the side of the rack (2102) away from the gear (2101). The fixed box (2103) is fixedly mounted on the magnetic base (20716). A piston block (2104) is movably mounted inside the fixed box (2103). A second spring (2106) is installed at the bottom of (2104), and the bottom of the second spring (2106) is fixedly connected to the inner bottom wall of the fixed box (2103). A connecting rod (2105) is installed at the top of the piston block (2104), and the connecting rod (2105) is fixedly connected to the rack (2102). A heat-conducting rod (2107) is installed on one side of the fixed box (2103), and one end of the heat-conducting rod (2107) extends through to the outside of the processing block (2071).

10. A wastewater treatment device for metalworking fluid production according to claim 1, characterized in that: The filter tank (3) is equipped with a filter screen inside, and the sterilization tank (4) is equipped with a sterilizing agent dosing device above it; The circulation mechanism (5) includes a circulation pipe (501) installed between the sedimentation tank (1) and the filter tank (3) and between the sedimentation tank (1) and the sterilization tank (4). A water pump (502) and a plate gate valve (503) are installed on the circulation pipe (501).

Citation Information

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