Unit type ceramic plate system

Abstract

The invention belongs to the technical field of building curtain walls, and discloses a unit type ceramic plate system which comprises a column unit and a beam unit, the column unit comprises a plurality of first plate blocks and second plate blocks connected between the first plate blocks, each first plate block comprises a first frame and a first ceramic plate installed on the first frame, and the second plate blocks are connected between the first frame and the first ceramic plate. The second plate block comprises a second ceramic plate, and the second ceramic plate is installed between the two adjacent first frames. The beam unit abuts against the end of the column unit, the beam unit comprises a third plate, and the third plate comprises a second frame and a third ceramic plate installed on the second frame. Through modular design, all the plates can be prefabricated, machined and assembled in a factory, the workload of site construction is greatly reduced, only the prefabricated column units and beam units need to be quickly spliced and installed on the construction site, the construction period is shortened, and the construction efficiency is improved.

Description

Technical Field

[0001] This invention belongs to the field of building curtain wall technology, specifically relating to a unitized terracotta panel system. Background Technology

[0002] With the increasing demands for aesthetics, durability, and construction efficiency in modern building facade design, terracotta panel curtain wall systems are gradually becoming an important choice for building envelopes due to their environmental friendliness, decorative appeal, and weather resistance. Traditional terracotta panel curtain walls typically employ a single-panel installation method, connecting to the main structure via a keel frame. However, this construction method has the following drawbacks: it involves a large amount of on-site work, installation accuracy relies on manual operation, resulting in low efficiency and poor quality stability; the joint treatment between panels is complex, easily leading to cracking and water seepage due to thermal expansion and contraction or structural deformation; and the low degree of modularization makes it difficult to adapt to complex shapes or rapid assembly requirements, especially at irregular structures (such as corners and beam-column joints) where connection reliability is insufficient.

[0003] While some existing modular terracotta panel systems attempt to improve construction efficiency through prefabricated units, their designs still have limitations. For example, the unit frame structure is too simple to accommodate the installation needs of terracotta panels in different directions, requiring additional reinforcement at corners; the panel connection methods are complex, affecting the overall seismic performance and drainage effect; and the unit matching in the beam-column area is poor, easily creating visual discontinuities or functional shortcomings.

[0004] Therefore, there is an urgent need in this field for a modular terracotta panel system to solve the above-mentioned technical problems. Summary of the Invention

[0005] In view of this, the purpose of the present invention is to solve the above problems and provide a unitized ceramic panel system.

[0006] To address the aforementioned technical problems, the present invention provides a unitized ceramic panel system, comprising:

[0007] A column unit, the column unit includes a plurality of first plates and a second plate connected between the first plates, the first plate including a first frame and a first ceramic plate mounted on the first frame, the second plate including a second ceramic plate, the second ceramic plate being mounted between two adjacent first frames;

[0008] A beam unit abuts against the end of the column unit. The beam unit includes a third plate, which includes a second frame and a third ceramic plate mounted on the second frame.

[0009] As a further improvement of the present invention, the cross-section of the first frame is L-shaped, and the first frame includes a first vertical frame, a second vertical frame and a third vertical frame arranged in parallel, and the plane formed by the first vertical frame and the second vertical frame is perpendicular to the plane formed by the second vertical frame and the third vertical frame.

[0010] As a further improvement of the present invention, a second plate support is provided between the adjacent first vertical frame and the third vertical frame, and the second ceramic plate is connected to the second plate support.

[0011] As a further improvement of the present invention, a first horizontal frame group is connected between the first vertical frame and the second vertical frame, and the first horizontal frame group includes a plurality of parallel first horizontal frames.

[0012] A second horizontal frame group is provided between the second vertical frame and the third vertical frame, and the second horizontal frame group includes multiple parallel second horizontal frames.

[0013] As a further improvement of the present invention, a ceramic plate mounting adapter is connected to the first transverse frame and the second transverse frame, and the first ceramic plate is mounted on the first frame through the ceramic plate mounting adapter;

[0014] The first vertical frame, the second vertical frame, and the third vertical frame are connected with hangers, and the first frame is connected to the civil structure through the hangers.

[0015] As a further improvement of the present invention, the first ceramic plate includes a flat ceramic plate and a bent ceramic plate connected to the flat ceramic plate, the bent ceramic plate being installed close to the second vertical frame;

[0016] The second ceramic slab is crescent-shaped.

[0017] As a further improvement of the present invention, the beam unit also includes a fourth plate and a fifth plate disposed on both sides of the third plate;

[0018] The fourth section includes a third frame and a fourth ceramic plate mounted on the third frame;

[0019] The fifth section includes a fourth frame and a fifth ceramic plate mounted on the fourth frame.

[0020] As a further improvement of the present invention, the second frame is provided with the terracotta panel mounting adapter and the hanging member respectively, the third terracotta panel is mounted on the second frame through the terracotta panel mounting adapter, and the second frame is connected to the civil engineering structure through the hanging member;

[0021] The third frame is provided with the terracotta panel mounting adapter and the hanging component, the fourth terracotta panel is mounted on the third frame through the terracotta panel mounting adapter, and the third frame is connected to the civil engineering structure through the hanging component;

[0022] The fourth frame is provided with the terracotta panel mounting adapter and the hanging component, the fifth terracotta panel is mounted on the fourth frame through the terracotta panel mounting adapter, and the fourth frame is connected to the civil engineering structure through the hanging component.

[0023] As a further improvement of the present invention, the third ceramic plate, the fourth ceramic plate, and the fifth ceramic plate are staggered.

[0024] As a further improvement of the present invention, the number of the first plates is 4, and a second plate is provided between two adjacent first plates.

[0025] Compared with existing technologies, the modular terracotta panel system provided by this invention, through its modular design, allows individual panels to be prefabricated and assembled in a factory, significantly reducing on-site construction workload. On the construction site, prefabricated column and beam units can be quickly spliced ​​and installed, greatly shortening the construction cycle and improving efficiency compared to the traditional method of installing terracotta panels one by one on-site. Because each panel is manufactured and assembled in the factory according to precision requirements and processes, the dimensional accuracy and installation position of the terracotta panels are effectively guaranteed. During on-site installation, the installation process between units is easy to control and adjust, ensuring that the flatness and verticality of the entire curtain wall system meet high architectural standards. When terracotta panels are damaged or require maintenance, the modular design allows for easy disassembly and replacement of individual panels. This eliminates the need for large-scale demolition and reconstruction of the entire curtain wall system, reducing maintenance costs and complexity. Attached Figure Description

[0026] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and not all embodiments. For those skilled in the art, other drawings obtained from these drawings without creative effort are all within the scope of protection of this application.

[0027] Figure 1 This is a perspective view of a unitized terracotta panel system provided in an embodiment of the present invention;

[0028] Figure 2 This is a perspective view of the column unit provided in an embodiment of the present invention;

[0029] Figure 3 This is a perspective view of the beam unit provided in an embodiment of the present invention;

[0030] Figure 4 This is a side view of the column unit provided in an embodiment of the present invention;

[0031] Figure 5 yes Figure 5 Sectional view at BB;

[0032] Figure 6 This is a front view of the column unit provided in an embodiment of the present invention;

[0033] Figure 7 yes Figure 3 Sectional view at AA;

[0034] Figure 8 This is a rear view of the beam unit provided in an embodiment of the present invention.

[0035] Explanation of reference numerals in the attached figures:

[0036] 10 is a column unit, 11 is the first plate, 111 is the first frame, 1111 is the first vertical frame, 1112 is the second vertical frame, 1113 is the third vertical frame, 1114 is the first horizontal frame group, 11141 is the first horizontal frame, 1115 is the second horizontal frame group, 11151 is the second horizontal frame, 1116 is the terracotta panel installation adapter, 1117 is the hanging part, 112 is the first terracotta panel, 1121 is the flat terracotta panel, 1122 is the bent terracotta panel, 12 is the second plate, 121 is the second terracotta panel, and 122 is the second plate support.

[0037] 20 is the beam unit, 21 is the third plate, 211 is the second frame, 212 is the third terracotta panel, 22 is the fourth plate, 221 is the third frame, 222 is the fourth terracotta panel, 23 is the fifth plate, 231 is the fourth frame, and 232 is the fifth terracotta panel. Detailed Implementation

[0038] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0039] To make the description of this disclosure more detailed and complete, illustrative descriptions of embodiments and specific examples of the present invention are provided below; however, these are not the only forms of implementing or utilizing the specific embodiments of the present invention. The embodiments cover features of multiple specific embodiments and the methods, steps, and their order for constructing and operating these specific embodiments. However, other specific embodiments may also be used to achieve the same or equivalent functions and step sequences. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this application.

[0040] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this invention are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of the invention described herein can be implemented in sequences other than those illustrated or described herein.

[0041] In the description of the embodiments of the present invention, unless otherwise stated, " / " means "or". For example, A / B can mean A or B. The word "and / or" in the text is merely a description of the relationship between related objects, indicating that there can be three relationships. For example, A and / or B can mean: A exists alone, A and B exist simultaneously, and B exists alone. In addition, in the description of the embodiments of this application, "multiple" means two or more. Other quantifiers should be understood similarly. The preferred embodiments described herein are only used to illustrate and explain the present invention and are not intended to limit the present invention. Furthermore, the embodiments and features in the embodiments of this application can be combined with each other without conflict.

[0042] Please refer to Figures 1-8 This invention provides a modular terracotta panel system to solve the problems of existing technologies, such as large on-site workload, reliance on manual operation for installation accuracy, low efficiency and poor quality stability, low degree of modularization, and difficulty in adapting to complex shapes or rapid assembly requirements.

[0043] Specifically, please refer to Figure 1 This is a perspective view of a unitized terracotta panel system provided in an embodiment of the present invention. The unitized terracotta panel system includes column units 10 and beam units 20. Please refer to... Figure 2This is a perspective view of a column unit provided in an embodiment of the present invention. The column unit 10 includes a plurality of first plates 11 and second plates 12 connected between the first plates 11. Each first plate 11 includes a first frame 111 and a first terracotta panel 112 mounted on the first frame 111. The first frame 111 of the first plate 11 is used for load-bearing support. In practical applications, the first frame 111 can be made of high-strength metal material, such as aluminum alloy or steel, and can form a stable triangular or rectangular frame structure through reasonable arrangement. The first terracotta panel 112 is mounted on the first frame 111 to transfer the weight of the terracotta panel and external loads to the first frame 111. The first terracotta panel 112 serves as an exterior finish and enclosure layer, achieving the integration of architectural aesthetics and function. In some embodiments, the first terracotta panel 112 can be mounted on the first frame 111 using metal hangers, bolts, or other connecting components. The second plate 12 includes a second terracotta panel 121, which is installed between two adjacent first frames 111. The second terracotta panel 121 is directly embedded between adjacent first frames 111, eliminating the need for independent frames, thus reducing material usage and allowing for thermal expansion and contraction. The second terracotta panel 121 and the first terracotta panels 112 on the first frames 111 form a continuous facade structure, ensuring the stable installation of the second terracotta panel 121. This also allows the plates of the column unit 10 to work together to resist external forces when under load, ensuring the overall structural integrity of the column unit 10. Multiple first plates 11 and second plates 12 constitute the column unit 10. The first plate 11 includes the first frame 111 and the first terracotta panel 112 installed on it, providing primary support and coverage. The second plate 12 is connected between two adjacent first frames 111 via its second terracotta panel 121, enhancing the stability and continuity of the overall structure.

[0044] Please see Figure 3 The beam unit 20 abuts against the end of the column unit 10. The beam unit 20 includes a third plate 21, which comprises a second frame 211 and a third terracotta panel 212 mounted on the second frame 211. The beam unit 20 abuts against the end of the column unit 10 and includes the third plate 21, which consists of the second frame 211 and the third terracotta panel 212 mounted thereon, for lateral support and to share part of the vertical load. The column unit 10 and the beam unit 20 cooperate to form a modular building exterior wall or decoration system. Through the combination of the first terracotta panel 112, the second terracotta panel 121, and the third terracotta panel 212, the wall surface is covered and decorated, while ensuring the strength and stability of the system.

[0045] This invention provides a modular terracotta panel system that, through its modular design, allows for prefabrication and assembly of individual panels in a factory, significantly reducing on-site construction workload. On-site, prefabricated column units 10 and beam units 20 can be quickly assembled and installed, greatly shortening the construction cycle and improving efficiency compared to traditional on-site panel installation. Because each panel is manufactured and assembled in the factory according to precision requirements and processes, the dimensional accuracy and installation position of the terracotta panels are effectively guaranteed. During on-site installation, the installation process between units is easy to control and adjust, ensuring that the flatness and verticality of the entire curtain wall system meet high architectural standards. When a terracotta panel is damaged or requires maintenance, the modular design allows for easy disassembly and replacement of individual panels. This eliminates the need for large-scale demolition and reconstruction of the entire curtain wall system, reducing maintenance costs and complexity. For example, if a first terracotta panel 112 or a third terracotta panel 212 is damaged due to external impact or other reasons, it is only necessary to remove the corresponding panel, replace it with a new terracotta panel, and reinstall it. The entire maintenance process is simple and quick and can be completed in a short time, reducing the impact on the normal use of the building.

[0046] As a further improvement to the present invention, please refer to Figures 4-5The first frame 111 has an L-shaped cross-section and includes a first vertical frame 111, a second vertical frame 1112, and a third vertical frame 1113 arranged in parallel. The plane formed by the first vertical frame 111 and the second vertical frame 1112 is perpendicular to the plane formed by the second vertical frame 1112 and the third vertical frame 1113. The first frame 111 provides bidirectional bending resistance through its L-shaped cross-section, reducing the risk of structural deformation, and is particularly suitable for the facades of high-rise buildings. The plane formed by the first vertical frame 111 and the second vertical frame 1112 is perpendicular to the plane formed by the second vertical frame 1112 and the third vertical frame 1113, forming multi-directional force support when subjected to external loads such as wind force and gravity. For example, under wind load, the horizontal thrust generated by the wind on the terracotta panels in different directions can be distributed and transferred to the main building structure through the first vertical frame 111, the second vertical frame 1112, and the third vertical frame 1113, respectively. Simultaneously, the weight of the terracotta panels can be jointly borne by the second vertical frame 1112 in conjunction with the first vertical frame 111 and the third vertical frame 1113, avoiding excessive local stress and achieving efficient load distribution and transfer, thus improving the overall deformation resistance of the frame. The vertically arranged planes allow for multi-dimensional installation and connection of the terracotta panels within a limited space. The plane formed by the first vertical frame 111 and the second vertical frame 1112 can be used to install the first terracotta panel 112 with bent terracotta panels 1122, meeting special shape requirements; the plane formed by the second vertical frame 1112 and the third vertical frame 1113 can cooperate with adjacent frames to install the second terracotta panel 121. This spatial layout fully utilizes three-dimensional space, increasing the flexibility and versatility of terracotta panel installation. It also provides ample space for the connection between the frame and the civil engineering structure, facilitating the installation and fixing of the hanger 1117. The three-dimensional load-bearing structure of the L-shaped frame, compared to traditional planar frames, increases structural strength by approximately [amount missing] with the same material usage, effectively resisting external forces that could damage the terracotta panel system and ensuring the safety and durability of the building facade. The unique spatial layout allows for more diverse terracotta panel installation methods. For complex architectural designs, personalized designs can be achieved by adjusting the installation angles and positions of the first terracotta panel 112 and the second terracotta panel 121. Simultaneously, the ample installation space for the hanger 1117 makes on-site installation easier for workers, eliminating the need for complex positioning and adjustments, thus reducing construction difficulty and time costs. Furthermore, the L-shaped frame can accommodate terracotta panels of different shapes, such as the first terracotta panel 112 with its bent structure and the crescent-shaped second terracotta panel 121. Through clever combinations, rich facade layers and three-dimensionality can be created. Compared to traditional single-plane terracotta panel installation, the L-shaped first frame 111 system can make the building facade more unique and artistic, meeting the diverse aesthetic needs of modern architecture.

[0047] As a further improvement of the present invention, a second plate support 122 is provided between adjacent first vertical frames 111 and third vertical frames 1113, and the second ceramic plate 121 is connected to the second plate support 122. The second plate support 122, together with the first vertical frames 111, second vertical frames 1112, and third vertical frames 1113 of the first frame 111, constitute a complete spatial force-bearing system. The second plate support 122 cooperates with the first vertical frames 111 and third vertical frames 1113 to limit the lateral displacement of the first vertical frames 111 and third vertical frames 1113 under stress, thereby enhancing the overall rigidity of the first frame 111. At the same time, when the column unit 10 is subjected to external forces, each part can work together to resist deformation, thereby improving the load-bearing capacity and wind and earthquake resistance of the entire column unit 10. The provision of the second plate support 122 significantly improves the structural stability of the column unit 10. By constructing a complete support structure between the second panel bracket 122 and the first frame 111, compared to a structure without the second panel bracket 122, the risk of terracotta panels loosening and falling off due to structural instability is effectively reduced, improving the safety and durability of the building facade and extending the service life of the unitized terracotta panel system. The second panel bracket 122 provides a standardized interface for the installation of the second terracotta panel 121. Whether it's a crescent-shaped second terracotta panel 121 of different sizes or to meet the needs of complex building facade designs, the installation position and angle of the bracket can be adjusted to achieve flexible installation of the second terracotta panel 121. This greatly enhances the system's adaptability to diverse terracotta panels and architectural designs, making building facade designs more diverse and creative, and meeting the decorative needs of different architectural styles. Simultaneously, because the second panel bracket 122 enables rapid positioning and installation of the second terracotta panel 121, there is no need for repeated measurement and adjustment of the terracotta panel position during on-site construction, further improving construction efficiency and reducing labor costs. When the second ceramic plate 121 is damaged and needs to be replaced, the damaged ceramic plate can be quickly removed by simply disassembling the parts connected to the second plate bracket 122, and then a new ceramic plate can be installed to complete the maintenance work.

[0048] As a further improvement of the present invention, a first horizontal frame group 1114 is connected between the first vertical frame 111 and the second vertical frame 1112, and the first horizontal frame group 1114 includes a plurality of parallel first horizontal frames 11141; a second horizontal frame group 1115 is connected between the second vertical frame 1112 and the third vertical frame 1113, and the second horizontal frame group 1115 includes a plurality of parallel second horizontal frames 11151. The first horizontal frame group 1114 is connected between the first vertical frame 111 and the second vertical frame 1112, and the second horizontal frame group 1115 is connected between the second vertical frame 1112 and the third vertical frame 1113. The first horizontal frame group 1114, the second horizontal frame group 1115, the first vertical frame 111, the second vertical frame 1112, and the third vertical frame 1113 together constitute a stable grid-like frame structure. When the first terracotta panel 112 is subjected to external loads (such as wind or gravity), the load is transferred to the horizontal frames through the terracotta panel, which then distribute the force to the connected vertical frames. Due to the presence of the horizontal frame group, the force transmission path is more dispersed, preventing excessive local stress on the vertical frames and enhancing the deformation resistance and load-bearing strength of the entire first frame 111. Multiple parallel first horizontal frames 11141 and second horizontal frames 11151 provide ample connection points for the terracotta panel mounting adapter 1116. The terracotta panel 112 is fixed to the horizontal frames, allowing for more diverse installation positions on the first frame 111. By adjusting the installation position of the first terracotta panel 112 on the first frame 111, different curtain wall patterns can be constructed. Simultaneously, the connection between the horizontal frame group and the vertical frames strengthens the mutual support between the vertical frames, limiting the lateral displacement of the vertical frames under stress, ensuring the stability of the first frame 111 in three-dimensional space, and making the entire frame structure a cohesive whole that bears the load. The layout design of the horizontal frame groups fully considers the stress characteristics of the frame and the installation requirements of the terracotta panels. In different stress areas, the spacing and number of horizontal frames are rationally adjusted to improve the load-bearing capacity of the frame. While meeting installation requirements, the shape and size of the horizontal frames are optimized to reduce material waste and achieve a balance between structural performance and material cost. The setup of the first horizontal frame group 1114 and the second horizontal frame group significantly improves the structural stability of the first frame 111, effectively reducing the risk of terracotta panels loosening or falling off due to frame deformation. In extreme environments such as strong winds and earthquakes, the horizontal frame groups work in conjunction with the vertical frames to resist external forces, enhancing the wind and earthquake resistance of the entire unitized terracotta panel system and ensuring the safety of the building facade. Abundant connection points and a stable support structure enable accurate installation of the terracotta panels, thus ensuring the installation accuracy of the first terracotta panel 112. When a first terracotta panel 112 is damaged or needs to be upgraded or replaced, only the corresponding terracotta panel installation adapter 1116 needs to be disassembled for individual operation of that panel, without requiring large-scale modifications to the entire frame structure.

[0049] As a further improvement to the present invention, please refer to Figures 6-7 A terracotta panel mounting adapter 1116 is connected to the first transverse frame 11141 and the second transverse frame 11151. The first terracotta panel 112 is mounted on the first frame 111 via the terracotta panel mounting adapter 1116. The first terracotta panel 112 is connected to the first transverse frame 11141 and the second transverse frame 11151 via the terracotta panel mounting adapter 1116. As a key connecting component between the first terracotta panel 112 and the first frame 111, the terracotta panel mounting adapter 1116 effectively transfers and distributes the load of the first terracotta panel 112. When the first terracotta panel 112 is subjected to external forces such as wind load and gravity, the adapter transfers these loads from the terracotta panel to the transverse frame, and then further distributes them to the entire first frame 111 via the frame structure composed of the transverse and vertical frames. The adapter can be made of high-strength metal material, and its shape and structural design can adapt to loads in different directions, ensuring a stable and reliable force transmission path. The terracotta panel installation adapter 1116 features precise positioning. Its connection points with the terracotta panel and horizontal frame incorporate adjustable structures, such as fine-tuning of bolt hole positions and elastic washers. During installation, workers can precisely adjust the position and angle of the terracotta panel according to the actual situation, ensuring the flatness and splicing accuracy of the first terracotta panel 112 after installation, meeting the aesthetic requirements of the building facade. Simultaneously, this adjustability effectively compensates for dimensional changes caused by material processing errors and environmental factors, improving installation adaptability.

[0050] The first vertical frame 111, the second vertical frame 1112, and the third vertical frame 1113 are all equipped with hangers 1117. The first frame 111 is connected to the civil structure through the hangers 1117. The hangers 1117 on the first vertical frame 111, the second vertical frame 1112, and the third vertical frame 1113 connect the first frame 111 to the civil structure. The hangers 1117 can be firmly connected to the vertical frame by welding, bolting, or other methods, and the other end can be reliably connected to the embedded parts or reserved connection points in the civil structure. When the first frame 111 bears loads from the terracotta panels and the external environment, the hangers 1117 can quickly and stably transfer these loads to the civil structure, making the unitized terracotta panel system an organic component of the main building structure. The design of the hangers 1117 fully considers the characteristics and stress requirements of different building structures, ensuring the safety and reliability of the connection. In some embodiments, to enhance the seismic performance of the system and accommodate minor deformations of the building structure, the connector 1117 may be equipped with elastic buffer devices, such as rubber pads, spring connectors, etc. Under earthquakes or other vibration loads, these elastic components can absorb and buffer energy, reduce the impact of structural deformation on the terracotta panel system, prevent cracks or detachment of the terracotta panels due to rigid connections, and improve the durability and safety of the entire system.

[0051] The terracotta panel installation adapter 1116 and hanger 1117 form a stable connection system between the first frame 111, the terracotta panels, and the civil structure. Under extreme external forces such as wind loads and earthquakes, this system effectively disperses and transfers loads, significantly reducing the risk of injury from detached terracotta panels and ensuring the safety and durability of the building facade. The precise positioning and adjustment function of the terracotta panel installation adapter 1116 simplifies and speeds up the installation process of the first terracotta panel 112. Construction workers can quickly complete the installation without complex measurements and adjustments, improving installation efficiency. Simultaneously, the standardized design of the adapter and hanger 1117 effectively ensures the connection accuracy between components, significantly improving the overall quality and aesthetics of the building facade. The adjustable design of the terracotta panel installation adapter 1116 and hanger 1117 allows them to adapt to terracotta panels of different sizes and shapes and building structures, improving the adaptability and versatility of the unitized terracotta panel system. Whether it's a standard building or a complex architectural project, the terracotta panel system can be perfectly installed by adjusting the parameters of the adapter and the 1117 connector, meeting diverse architectural design needs.

[0052] As a further improvement of the present invention, the first terracotta panel 112 includes a flat terracotta panel 1121 and a bent terracotta panel 1122 connecting the flat terracotta panel 1121. The bent terracotta panel 1122 is installed close to the second vertical frame 1112. The first terracotta panel 112 adopts a combination of the flat terracotta panel 1121 and the bent terracotta panel 1122, and the bent terracotta panel 1122 is installed close to the second vertical frame 1112. This design effectively optimizes the mechanical properties of the terracotta panel. Under stress, the flat terracotta panel 1121 bears the main wind load and gravity, while the bent terracotta panel 1122 and the second vertical frame 1112 form a stable support structure, which can directly transfer part of the load to the first frame 111 through the second vertical frame 1112, dispersing the force on the flat terracotta panel 1121 and avoiding local stress concentration. Meanwhile, the connection points between the bent terracotta panel 1122 and adjacent terracotta panels and the frame are connected to the first horizontal frame 11141 and the second horizontal frame 11151 via terracotta panel mounting adapters 1116, forming a multi-directional force transmission path and enhancing the stability of the terracotta panel under complex external forces. The shape of the bent terracotta panel 1122 can better adapt to the spatial structure of the L-shaped first frame 111 and fit tightly with the second vertical frame 1112, increasing the connection area and improving the connection strength. During installation, the bent terracotta panel 1122 can be fixed to the horizontal frame at multiple angles via adapters, which not only ensures the firmness of the terracotta panel installation but also, to a certain extent, compensates for problems caused by frame processing errors or installation deviations, ensuring the integrity of the entire column unit 10 structure.

[0053] The second terracotta panel 121 is crescent-shaped and is installed on the second plate support 122 between adjacent first frames 111. Its arc-shaped structure can generate a good mechanical synergy effect when subjected to force. When subjected to external force, the arc-shaped edge of the crescent-shaped terracotta panel can evenly distribute the load to the second plate support 122 and the first vertical frame 111 and the third vertical frame 1113 on both sides, avoiding stress concentration at the connection points. This method of dispersing force is consistent with the overall structural mechanical characteristics of the first frame 111, enhancing the ability of the column unit 10 to resist external loads and improving structural stability. The crescent-shaped design perfectly fits the space between adjacent first frames 111, effectively filling the gaps and forming a continuous and smooth curved surface on the exterior of the column unit 10. At the same time, its unique shape echoes the planar and curved structure of the first terracotta panel 112, achieving a diverse architectural style while ensuring tight connection between the panels, achieving harmony and unity in both appearance and structure.

[0054] The combination of the flat and curved surfaces of the first terracotta panel 112, paired with the crescent-shaped second terracotta panel 121, creates a rich sense of layering and three-dimensionality for the building's facade. Compared to traditional single-plane terracotta panel designs, this uniquely shaped combination of panels can present distinctive light and shadow effects, allowing the building to exhibit diverse visual forms under different times of day and lighting conditions. This greatly enhances the building's artistic beauty and recognizability, meeting the modern architectural pursuit of personalized, high-quality appearances. The curved design of the first terracotta panel 112 and the crescent shape of the second terracotta panel 121 can better adapt to the needs of different architectural shapes and spatial structures. During construction, the installation angle and position of the terracotta panels can be flexibly adjusted according to actual architectural design requirements. Even when facing complex building facade curves or corners, precise installation can be achieved, greatly improving the adaptability and application range of the unitized terracotta panel system.

[0055] As a further improvement to the present invention, please refer to Figure 8The beam unit 20 also includes a fourth plate 22 and a fifth plate 23 disposed on both sides of the third plate 21. The fourth plate 22 and the fifth plate 23 are symmetrically disposed on both sides of the third plate 21, forming a stable load-bearing structure. When the outer terracotta panels of the third plate 21, the fourth plate 22, and the fifth plate 23 are subjected to external forces such as wind loads and gravity, the load can be evenly and orderly transmitted to the main structure of the building. Due to the cooperation of the three plates, the force can be distributed and transmitted between the frames, avoiding excessive load on a single plate or frame, and enhancing the overall load-bearing capacity and deformation resistance of the beam unit 20. The fourth plate 22 includes a third frame 221 and a fourth terracotta panel 222 installed on the third frame 221; the fifth plate 23 includes a fourth frame 231 and a fifth terracotta panel 232 installed on the fourth frame 231. The frames of the fourth plate 22 and the fifth plate 23 are tightly connected to the third plate 21 through a preset connection structure, such as bolt splicing or mortise and tenon nesting, so that the beam unit 20 forms a whole. This design ensures that each panel works collaboratively under load and allows for rapid positioning and assembly during installation. It also guarantees the reliability and stability of connections between panels and the frame, and between the frame and the civil structure, thus ensuring the integrity of the entire beam unit 20 structure. The placement of the fourth panel 22 and the fifth panel 23 fully utilizes the space surrounding the beam unit 20, enriching its structural layers. In practical applications, by rationally setting the size and shape of the fourth terracotta panel 222 and the fifth terracotta panel 232, they can be staggered with the third terracotta panel 212, creating a more three-dimensional architectural appearance within a limited space. This satisfies the aesthetic requirements of the architecture without compromising the structural performance of the beam unit 20, achieving a unity of function and form. The placement of the fourth panel 22 and the fifth panel 23 makes the beam unit 20 structure more stable, forming a truss-like stable system. This effectively enhances the beam unit 20's ability to resist external forces such as wind loads and seismic forces, ensuring the safety of the building facade and reducing the risk of terracotta panel detachment. The combination of the fourth and fifth panels 22 and the third panel 21, along with the staggered joints of the terracotta panels, brings a rich sense of layering and three-dimensionality to the building's facade. The different terracotta panels present diverse visual effects under the interplay of light and shadow, breaking away from the monotonous appearance of the traditional beam unit 20 and making the building more artistic and unique, meeting the diverse aesthetic design needs of modern architecture. Each panel is prefabricated in the factory; on-site installation simply requires splicing according to the pre-set connection structure, making the operation simple and convenient, ensuring the accuracy of each panel's position after installation, and improving the overall installation quality. Because each panel is relatively independent, when a terracotta panel or frame is damaged, the corresponding panel can be directly disassembled and replaced without large-scale disassembly of the entire beam unit 20, reducing maintenance difficulty and cost, and shortening maintenance time.

[0056] As a further improvement of the present invention, the second frame 211 is respectively provided with the terracotta panel mounting adapter 1116 and the hanging member 1117. The third terracotta panel 212 is mounted on the second frame 211 through the terracotta panel mounting adapter 1116, and the second frame 211 is connected to the civil structure through the hanging member 1117. The terracotta panel mounting adapter 1116 on the second frame 211 serves as a connection hub between the third terracotta panel 212 and the second frame 211, realizing load transfer. When the third terracotta panel 212 is subjected to external forces such as wind load and its own weight, the terracotta panel mounting adapter 1116 transfers these loads from the terracotta panel to the second frame 211 through bolt fastening, slot engagement, etc. When bolted, multiple bolts are evenly distributed to disperse the stress points and ensure stable load transmission. The slot engagement achieves efficient force transmission through the tight fit of the structure. The second frame 211 is connected to the civil structure via a connector 1117, which is typically fixed to embedded parts in the civil structure using welding or bolting. During welding, the weld forms a high-strength connection, ensuring the stable transmission of the load on the second frame 211 to the civil structure. Bolting, through the tightening action of high-strength bolts and nuts, guarantees the reliability of the connection, achieving an orderly transfer of load from the terracotta panel to the frame and then to the main building, avoiding force concentration during transmission and ensuring balanced stress on the entire structure. The connection design between the terracotta panel installation adapter 1116 and the second frame 211 enhances the stability of the third terracotta panel 212 installation. During installation, the multiple connection points between the terracotta panel installation adapter 1116 and the second frame 211 work together to limit the displacement of the terracotta panel and prevent loosening due to external forces. The connection between the connector 1117 and the second frame 211 and the civil structure also enhances the overall stability. The structural design of the connector 1117 meets the stress requirements under different working conditions. For example, in areas subjected to large tensile and shear forces, it ensures a strong connection between the second frame 211 and the civil structure, allowing the entire beam unit 20 structure to remain stable under complex external force environments. The terracotta panel installation adapter 1116 has an adjustable function to accommodate dimensional deviations and positional adjustments during the installation of the third terracotta panel 212.

[0057] In some embodiments, the adapter is equipped with fine-tuning bolts and elastic washers, which can adjust the position and angle of the terracotta panel within a certain range. When there is a slight difference between the actual size and the design size of the third terracotta panel 212, the position of the terracotta panel can be precisely adjusted by tightening the fine-tuning bolts to achieve the flatness required by the design. The elastic washers act as a buffer during installation, absorbing stress caused by installation errors or external forces, and preventing damage caused by rigid compression between the terracotta panel and the frame. The connector 1117 also has a certain adjustment space when connected to the civil structure, which can be finely adjusted according to the actual situation of the civil structure to ensure precise docking between the second frame 211 and the civil structure, improving the adaptability and reliability of the installation.

[0058] The third frame 221 is equipped with the terracotta panel mounting adapter 1116 and the hanging member 1117. The fourth terracotta panel 222 is mounted on the third frame 221 via the terracotta panel mounting adapter 1116, and the third frame 221 is connected to the civil structure via the hanging member 1117. Similarly, the terracotta panel mounting adapter 1116 on the third frame 221 serves as the connection hub between the fourth terracotta panel 222 and the third frame 221, enabling load transfer. When the fourth terracotta panel 222 is subjected to external forces such as wind loads and its own weight, the terracotta panel mounting adapter 1116 transfers these loads from the terracotta panel to the third frame 221 through bolt fastening and slot engagement. In bolted connections, multiple bolts are evenly distributed to disperse the stress points, ensuring stable load transmission. The slot engagement achieves efficient force transfer through the tight fit of the structure. The third frame 221 is connected to the civil structure via a connector 1117, which is typically fixed to embedded parts in the civil structure using welding or bolting. During welding, the weld forms a high-strength connection, ensuring the stable transmission of the load on the third frame 221 to the civil structure. Bolting, through the tightening action of high-strength bolts and nuts, guarantees the reliability of the connection, achieving an orderly transfer of load from the terracotta panel to the frame and then to the main building, avoiding force concentration during transmission and ensuring balanced stress on the entire structure. The connection design between the terracotta panel installation adapter 1116 and the third frame 221 enhances the stability of the fourth terracotta panel 222 installation. During installation, the multiple connection points between the terracotta panel installation adapter 1116 and the third frame 221 work together to limit the displacement of the terracotta panel and prevent loosening due to external forces. The connection between the connector 1117 and the third frame 221 and the civil structure also enhances the overall stability. The structural design of the connector 1117 meets the stress requirements under different working conditions. For example, in areas subjected to large tensile and shear forces, it ensures a strong connection between the third frame 221 and the civil structure, allowing the entire beam unit 20 structure to remain stable under complex external force environments. The terracotta panel installation adapter 1116 has an adjustable function to accommodate dimensional deviations and positional adjustments during the installation of the fourth terracotta panel 222.

[0059] The fourth frame 231 is equipped with the terracotta panel mounting adapter 1116 and the hanging member 1117. The fifth terracotta panel 232 is mounted on the fourth frame 231 via the terracotta panel mounting adapter 1116, and the fourth frame 231 is connected to the civil structure via the hanging member 1117. Similarly, the terracotta panel mounting adapter 1116 on the fourth frame 231 serves as the connection hub between the fifth terracotta panel 232 and the fourth frame 231, enabling load transfer. When the fifth terracotta panel 232 is subjected to external forces such as wind loads and its own weight, the terracotta panel mounting adapter 1116 transfers these loads from the terracotta panel to the fourth frame 231 through bolt fastening and slot engagement. In bolted connections, multiple bolts are evenly distributed to disperse the stress points, ensuring stable load transmission. The slot engagement achieves efficient force transfer through the tight fit of the structure. The fourth frame 231 is connected to the civil structure via a connector 1117, which is typically fixed to embedded parts in the civil structure using welding or bolting. During welding, the weld forms a high-strength connection, ensuring the stable transmission of the load on the fourth frame 231 to the civil structure. Bolting, through the tightening action of high-strength bolts and nuts, guarantees the reliability of the connection, achieving an orderly transfer of load from the terracotta panel to the frame and then to the main building, avoiding force concentration during transmission and ensuring balanced stress on the entire structure. The connection design between the terracotta panel installation adapter 1116 and the fourth frame 231 enhances the stability of the fifth terracotta panel 232 installation. During installation, the multiple connection points between the terracotta panel installation adapter 1116 and the fourth frame 231 work together to limit the displacement of the terracotta panel and prevent loosening due to external forces. The connection between the connector 1117 and the fourth frame 231 and the civil structure also enhances the overall stability. The structural design of the connector 1117 meets the stress requirements under different working conditions. For example, in areas subjected to large tensile and shear forces, it ensures a strong connection between the fourth frame 231 and the civil structure, allowing the entire beam unit 20 structure to remain stable under complex external force environments. The terracotta panel installation adapter 1116 has an adjustable function to accommodate dimensional deviations and positional adjustments during the installation of the fifth terracotta panel 232.

[0060] The installation of terracotta panel adapters 1116 and hangers 1117 on each frame of beam unit 20 establishes a clear and efficient force transmission path. When the third terracotta panel 212, fourth terracotta panel 222, and fifth terracotta panel 232 are subjected to external forces such as wind loads and gravity, the terracotta panel adapter 1116, acting as a connection hub between the terracotta panel and the frame, precisely transmits the load from the terracotta panel to the corresponding second frame 211, third frame 221, and fourth frame 231 through bolt tightening and slot engagement. Subsequently, the hangers 1117 on each frame function to reliably transmit the load on the frame to the civil structure, achieving an orderly transmission of external forces from the terracotta panel to the main building structure, avoiding force loss or concentration during transmission, and ensuring the structural stress balance of beam unit 20. The standardized design of the terracotta panel adapter 1116 and hangers 1117 provides dual protection for the connection of each panel in beam unit 20. The terracotta panel installation adapter 1116 connects to the terracotta panel and frame through multiple connection points, dispersing the force during terracotta panel installation and enhancing the stability of the connection between the terracotta panel and the frame. The hanger 1117, connecting to the frame and civil structure, can withstand significant tensile and shear forces, effectively limiting frame displacement under stress. Together, these two components ensure that the beam unit 20 forms a robust whole after installation, maintaining a stable structural form even under complex external force environments. The terracotta panel installation adapter 1116 is adjustable, with fine-tuning bolts and elastic washers at its connection points. During installation, construction personnel can flexibly adjust the adapter according to the actual dimensions of the terracotta panel and frame installation errors, ensuring the flatness and splicing accuracy of the terracotta panel installation. The hanger 1117 also considers the diversity of civil structures, designing multiple installation methods and adaptable structures to precisely connect with different types of embedded parts or reserved connection points in civil structures, ensuring a reliable connection between the beam unit 20 and the building structure, and improving the system's versatility and adaptability.

[0061] As a further improvement of the present invention, the third terracotta panel 212, the fourth terracotta panel 222, and the fifth terracotta panel 232 are staggered. This staggered arrangement changes the situation where the load is concentrated at the joints in the traditional aligned splicing method. When the terracotta panels are subjected to external forces such as wind loads and gravity, the staggered structure prevents the load from being transmitted in a straight line, but rather disperses it in a zigzag pattern between different panels. For example, under wind loads, the wind pressure will not concentrate on a single joint, but will be transmitted through the staggered terracotta panels to adjacent terracotta panels and the frame structure. Through the structural system composed of the second frame 211, the third frame 221, and the fourth frame 231, the load is more evenly transmitted to the civil engineering structure. This load dispersion method effectively reduces the stress concentration at the splices, reduces the risk of cracking and deformation of local structures due to excessive stress, and enhances the overall mechanical performance and structural stability of the beam unit 20. The staggered joint design ensures that the joints of the terracotta panels are offset from each other, and the connection points between adjacent terracotta panels and the frame are also staggered accordingly. Through the connection of the terracotta panel installation adapter 1116 to the frame, the connection points between different panels form an interwoven mechanical support network. When a terracotta panel is subjected to external force, not only its own connection points bear the load, but the staggered connection points of adjacent terracotta panels also provide auxiliary support, enhancing the overall stability of the connection between the terracotta panel and the frame. Simultaneously, this staggered joint connection method avoids weak links that may result from aligned joints, enabling the entire beam unit 20 structure to work collaboratively under load, jointly resisting external forces and improving the structure's load-bearing capacity. Due to factors such as temperature changes and building settlement, the terracotta panels will undergo certain expansion and contraction deformations. The staggered joint design ensures that the deformation direction and degree of each terracotta panel differ, allowing adjacent terracotta panels to mutually restrain and coordinate deformation. When a terracotta panel expands due to increased temperature, the space reserved at the joints and the offset of adjacent terracotta panels can alleviate the stress generated by the expansion, preventing the terracotta panel from cracking or the splicing joints from cracking due to concentrated deformation, thus improving the adaptability and durability of the terracotta panel system in complex environments.

[0062] As a further improvement of the present invention, there are four first plates 11, and a second plate 12 is connected between adjacent first plates 11. The four first plates 11 and the second plates 12 are interconnected to form a stable column unit 10 structural system. The first frame 111 of the first plate 11 serves as the main load-bearing component. When subjected to external forces such as wind load and gravity, the four first plates 11 transmit and distribute the force through the second plates 12. The second plates 12 connect adjacent first plates 11 into a whole, so that each first plate 11 shares the load and avoids excessive load on a single plate. For example, under wind load, the wind acts on the first terracotta panel 112, and the load is transmitted to the second plate 12 through the first frame 111. Then, the second plate 12 evenly distributes the load to the adjacent first frames 111, and finally transmits it to the main building structure through the connection between the column unit 10 and the beam unit 20. This effectively reduces local stress concentration in the structure and enhances the overall stability and deformation resistance of the column unit 10. The arrangement of the four first plates 11 makes full use of space and rationally plans the installation position of the terracotta panels. The shape of the first terracotta panel 112 installed on each first panel 11, such as including flat terracotta panels 1121 and bent terracotta panels 1122, complements the crescent-shaped second terracotta panel 121 of the second panel 12, forming a rich facade design within a limited space. Simultaneously, the L-shaped structural design of the first frame 111, combined with the layout of the four panels, provides diverse angle and direction options for terracotta panel installation, meeting the design requirements of different building facades. The second panel 12 fills the spaces between adjacent first panels 11, not only perfecting the spatial structure of the column unit 10 but also creating a continuous and complete surface on the facade, ensuring the smoothness of the building's appearance.

[0063] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0064] The above embodiments merely illustrate preferred implementations of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the appended claims.

Claims

1. A modular ceramic panel system, characterized in that, include: A column unit, the column unit includes a plurality of first plates and a second plate connected between the first plates, the first plate including a first frame and a first ceramic plate mounted on the first frame, the second plate including a second ceramic plate, the second ceramic plate being mounted between two adjacent first frames; A beam unit abuts against the end of the column unit. The beam unit includes a third plate, which includes a second frame and a third ceramic plate mounted on the second frame.

2. The unitized terracotta panel system according to claim 1, characterized in that: The first frame has an L-shaped cross-section and includes a first vertical frame, a second vertical frame, and a third vertical frame arranged in parallel. The plane formed by the first vertical frame and the second vertical frame is perpendicular to the plane formed by the second vertical frame and the third vertical frame.

3. The unitized terracotta panel system according to claim 2, characterized in that: A second plate support is provided between the adjacent first vertical frame and the third vertical frame, and the second ceramic plate is connected to the second plate support.

4. The unitized terracotta panel system according to claim 2, characterized in that: A first horizontal frame group is provided between the first vertical frame and the second vertical frame, and the first horizontal frame group includes a plurality of parallel first horizontal frames; A second horizontal frame group is provided between the second vertical frame and the third vertical frame, and the second horizontal frame group includes multiple parallel second horizontal frames.

5. The unitized terracotta panel system according to claim 4, characterized in that: A ceramic panel mounting adapter is connected to the first transverse frame and the second transverse frame, and the first ceramic panel is mounted on the first frame through the ceramic panel mounting adapter; The first vertical frame, the second vertical frame, and the third vertical frame are connected with hangers, and the first frame is connected to the civil structure through the hangers.

6. The unitized terracotta panel system according to claim 5, characterized in that: The first ceramic slab includes a flat ceramic slab and a bent ceramic slab connecting the flat ceramic slab, the bent ceramic slab being installed close to the second vertical frame; The second ceramic slab is crescent-shaped.

7. The unitized terracotta panel system according to claim 5, characterized in that: The beam unit also includes a fourth plate and a fifth plate disposed on both sides of the third plate; The fourth section includes a third frame and a fourth ceramic plate mounted on the third frame; The fifth section includes a fourth frame and a fifth ceramic plate mounted on the fourth frame.

8. The unitized terracotta panel system according to claim 7, characterized in that: The second frame is provided with the terracotta panel mounting adapter and the hanging component, the third terracotta panel is mounted on the second frame through the terracotta panel mounting adapter, and the second frame is connected to the civil engineering structure through the hanging component; The third frame is provided with the terracotta panel mounting adapter and the hanging component, the fourth terracotta panel is mounted on the third frame through the terracotta panel mounting adapter, and the third frame is connected to the civil engineering structure through the hanging component; The fourth frame is provided with the terracotta panel mounting adapter and the hanging component, the fifth terracotta panel is mounted on the fourth frame through the terracotta panel mounting adapter, and the fourth frame is connected to the civil engineering structure through the hanging component.

9. The unitized terracotta panel system according to claim 8, characterized in that: The third, fourth, and fifth ceramic slabs are staggered.

10. The unitized terracotta panel system according to claim 1, characterized in that: The number of the first plates is 4, and a second plate is provided between two adjacent first plates.

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