Treatment equipment and treatment method for household garbage incineration fly ash
By introducing a spraying unit, a receiving unit, and an additive unit into the fly ash treatment equipment for municipal solid waste incineration, efficient solid-liquid separation of fly ash is achieved, solving the problems of low efficiency and large footprint in existing technologies, and improving the stability and continuity of treatment.
Patent Information
- Application Number
- CN202511516825.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2045-10-23
AI Technical Summary
In the existing technology, the treatment of fly ash from municipal solid waste has problems such as low solid-liquid separation efficiency, large equipment footprint, and long processing cycle.
A municipal solid waste incineration fly ash treatment device is adopted. The device includes a spraying unit, a receiving unit, and an adding unit. Wastewater is generated through the spraying unit. The receiving unit consists of multiple receiving cylinders. A driving component makes the receiving cylinders move along the receiving support and rotate around their own axis. The adding unit adds solvent into the receiving cylinders to achieve solid-liquid separation.
It improves solid-liquid separation efficiency, shortens processing time, reduces equipment footprint, and enhances processing stability and continuity.
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Figure CN120960912A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of fly ash treatment equipment, in particular to a treatment equipment and method for fly ash of household waste incineration. BACKGROUND
[0002] The fly ash and part of the soluble heavy metal components are contained in the household waste incineration flue gas. The wet spraying is usually used in engineering to wash the flue gas, and the solid waste water formed after spraying is added with a solvent (such as a heavy metal chelating agent, a coagulant / flocculant) to realize solid-liquid separation and standard discharge.
[0003] However, in the prior art, the following efficiency bottlenecks exist: long sedimentation time: the solvent is usually added in the sedimentation tank or the independent settling area, when the concentration and flow of the liquid change, the contact and mixing of the reagent and the suspended particles are insufficient, the floc is generated slowly, the particle size is small, and a long standing time is needed to reach an acceptable clarity and separation degree, which leads to the lengthening of the overall processing rhythm; inefficient holding and transportation: the spray effluent side usually relies on several independent holding containers to sequentially align and receive the waste water. After a single container is filled, it needs to be transported to the sedimentation area for standing and settling. This batch processing mode of "sequential placement-full removal-settling again" easily causes discontinuous liquid reception and waiting time accumulation, thereby further reducing the processing efficiency and increasing the on-site logistics burden and land requirement.
[0004] Therefore, it is urgent to set up a treatment equipment for fly ash of household waste incineration.
[0005] It should be noted that the information disclosed in the above background section is only used to strengthen the understanding of the background of the present disclosure, and therefore can include information that does not constitute prior art known to those of ordinary skill in the art. SUMMARY
[0006] In order to improve the processing efficiency of fly ash of household waste incineration, the present application provides a treatment equipment and method for fly ash of household waste incineration.
[0007] In a first aspect, the present application provides a treatment equipment for fly ash of household waste incineration, which comprises:
[0008] A treatment frame body having a first end and a second end arranged oppositely;
[0009] A spraying unit arranged at the first end for spraying fly ash-containing flue gas to generate waste water, the spraying unit having a liquid outlet side;
[0010] An accepting unit arranged at the liquid outlet side, the accepting unit comprising an accepting support, a driving assembly, and a plurality of accepting barrels arranged along the circumference of the accepting support, the plurality of accepting barrels being rotatably mounted on the accepting support by the driving assembly;
[0011] The driving assembly is capable of working in a first state and a second state.
[0012] In the first state, the driving assembly drives the plurality of receiving tubes to move along the receiving support, so that different receiving tubes are sequentially located at the receiving position of the liquid outlet side.
[0013] In the second state, the driving assembly drives the plurality of receiving tubes to rotate around their own axes.
[0014] The adding unit is configured to add a solvent into the receiving tube to promote the solid-liquid separation of the wastewater.
[0015] By using the above technical solution, the flue gas containing fly ash is sprayed at the first end of the treatment frame through the spraying unit, and the generated wastewater is discharged from the liquid outlet side of the spraying unit and received by the receiving unit arranged at the liquid outlet side. The receiving unit includes a receiving support, a driving assembly, and a plurality of receiving tubes arranged circumferentially along the receiving support. The driving assembly first works in a first state to drive the plurality of receiving tubes to move along the receiving support, so that different receiving tubes are sequentially located at the receiving position of the liquid outlet side to complete the receiving of the incoming liquid. Then, the driving assembly is switched to a second state to make the plurality of receiving tubes rotate around their own axes, and at the same time, the adding unit in communication with the receiving tube adds a solvent into the tube to promote the solid-liquid separation of the wastewater.
[0016] By arranging the receiving unit at the liquid outlet side of the spraying unit and using the circumferential arrangement of the plurality of receiving tubes in cooperation with the driving assembly, the receiving, dosing, and separation are alternately performed on different receiving tubes, avoiding the stop caused by the one-by-one alignment and transportation of containers, and realizing continuous treatment. With the communication between the adding unit and the receiving tube and the rotation mixing in the tube, the contact between the medicament and the incoming liquid is strengthened, the solid-liquid separation is accelerated, and the waiting time is shortened.
[0017] Optionally, the driving assembly includes:
[0018] A driving gear ring is rotationally connected to the receiving support.
[0019] A plurality of driven wheels are arranged at intervals along the circumference of the driving gear ring, wherein each driven wheel is in mesh with the driving gear ring, and the receiving tube is connected to the driven wheel.
[0020] A driving wheel is rotationally connected to the gap between the plurality of driven wheels and is in mesh with each driven wheel.
[0021] A first power member is configured to rotate the driving wheel.
[0022] A second power member is configured to rotate the plurality of driven wheels.
[0023] By adopting the technical scheme, in the first state, the second power member is enabled to drive the multiple sets of driven wheels to rotate, and the driven wheels are engaged with the gear of the driving gear ring to roll relative to each other, thereby driving the receiving cylinders to move along the receiving support in the circumferential direction, so that the different receiving cylinders reach the receiving positions on the liquid outlet side of the spraying unit in turn; in the second state, the first power member is enabled to drive the driving wheel to rotate, the driving wheel is engaged with each driven wheel and outputs a rotation torque to the driven wheel, so that the multiple receiving cylinders connected to the driven wheels rotate around their own axes to complete the mixing and separation treatment in the receiving cylinders, and then the first state is switched back to perform the next station, thereby realizing the cyclic and continuous operation of the receiving-rotation treatment.
[0024] The above structure can realize the equal pitch and continuous circumferential rotation of the receiving cylinders by the second power member; meanwhile, the driving wheel arranged in the gap and engaged with each driven wheel can be driven by the first power member to realize the synchronous or independent rotation of all the receiving cylinders, thereby combining the functions of "overall rotation" and "rotation treatment", reducing the number of components and the maintenance difficulty; meanwhile, the driving wheel is arranged in the gap between the driven wheels to save the radial space, so that the receiving unit structure is more compact and the channel is more unobstructed, and the parallel station of multiple receiving cylinders and the small land layout can be realized.
[0025] Optionally, the first power member comprises:
[0026] a first rotating shaft, which is rotationally connected to the receiving support, and the axial direction of the first rotating shaft is the same as the axial direction of the receiving cylinder;
[0027] a first motor, which is configured to drive the first rotating shaft to rotate.
[0028] By adopting the above technical scheme, the first power member is composed of the first rotating shaft and the first motor, the first rotating shaft is rotationally mounted on the receiving support, and the axial direction of the first rotating shaft is the same as the axial direction of the receiving cylinder; when the driving assembly is switched to the rotation condition, the first motor drives the first rotating shaft to rotate, the first rotating shaft outputs power to the driving wheel in transmission connection therewith, the driving wheel is engaged with the circumferentially distributed driven wheels one by one and drives them to rotate, thereby enabling the receiving cylinders connected to the driven wheels to rotate around their own axes, respectively, to complete the mixing and solid-liquid separation treatment in the cylinders after adding the medicine.
[0029] By making the axial direction of the first rotating shaft consistent with the axial direction of the receiving cylinder, the power transmission link is in the same direction as the cylinder rotation axis, the intermediate transmission and additional bias are reduced, the transmission efficiency is high, the vibration is small, and the positioning is stable; the first motor drives the driving wheel through the first rotating shaft to realize the centralized driving and synchronization of the rotation of the multiple receiving cylinders, so that the structure is more compact, the components are fewer, and the maintenance is more convenient, which is beneficial to shorten the separation interval, improve the overall processing stability and reliability.
[0030] Optionally, the second power component comprises:
[0031] A second rotating shaft, one end of which is rotatably connected to the receiving support, and the axial direction of the second rotating shaft is the same as that of the receiving cylinder;
[0032] A power support connected to the other end of the second rotating shaft, wherein the power support has a plurality of connecting portions corresponding to the driven wheels;
[0033] A second motor for driving the second rotating shaft to rotate.
[0034] By adopting the above technical scheme, the second power component is composed of a second rotating shaft, a power support and a second motor. One end of the second rotating shaft is rotatably installed on the receiving support, and the axial direction of the second rotating shaft is the same as that of the receiving cylinder. The other end of the second rotating shaft is fixedly connected to the power support. The power support is provided with a plurality of connecting portions corresponding to the driven wheels, and is connected to the driven wheels through the connecting portions. In operation, the second motor drives the second rotating shaft to rotate, thereby driving the power support to rotate circumferentially as a whole. The power support transmits the rotating force to the corresponding driven wheels through the connecting portions. Since the driven wheels are in meshing engagement with the driving gear ring, the rotation of the power support enables the receiving cylinders to move circumferentially along the receiving support, so that different receiving cylinders reach the receiving position on the liquid outlet side of the spraying unit in sequence, thereby enabling the receiving cylinders to move to the liquid outlet side for uninterrupted receiving task, and creating a rhythm and a working position condition for the subsequent rotation of the receiving cylinders (driven by the first power component to drive the driving wheel).
[0035] The second rotating shaft is coaxially arranged with the receiving cylinder, so that the rotating transmission chain is straight, rigid and has small eccentric load. The power support centered on the second rotating shaft synchronously drives a plurality of receiving cylinders / driven wheels through a plurality of connecting portions, and in cooperation with the direct meshing engagement between the driven wheels and the driving gear ring, a circumferential displacement effect with high positioning accuracy and good repeatability can be obtained, thereby reducing backlash and slipping. The integrated scheme of motor-rotating shaft-support has few components, occupies small space, and is convenient for wiring and maintenance, which is conducive to arranging more receiving cylinders in a compact structure, realizing continuous rotation and replacement, thereby reducing the demand for manual positioning and carrying of containers, and improving the processing rhythm, operation stability and reliability of the whole machine.
[0036] Optionally, the receiving cylinder comprises a first cylinder segment and a second cylinder segment arranged in sequence along the vertical direction;
[0037] A blocking member is arranged between the first cylinder segment and the second cylinder segment;
[0038] The receiving cylinder has a sedimentation state;
[0039] In the sedimentation state, the blocking member is closed, so that the first cylinder segment and the second cylinder segment are separated from each other and not connected.
[0040] By adopting the technical scheme, the receiving cylinder is sequentially provided with the first cylinder segment at the upper part and the second cylinder segment at the lower part in the vertical direction, and the blocking member is arranged between the two segments to block the first cylinder segment and the second cylinder segment; during operation of the device, the receiving cylinder is in a sedimentation state, the blocking member is closed, the first cylinder segment and the second cylinder segment are isolated from each other, and the solid-containing wastewater entering the first cylinder segment is settled in the independent space and gathered above the blocking member. When the wastewater is injected into the receiving cylinder, the blocking member separates the first cylinder segment and the second cylinder segment, the wastewater is located in the first cylinder segment, and the solid-liquid separation of the wastewater is completed through sedimentation, so as to facilitate subsequent treatment.
[0041] Optionally, the blocking member comprises:
[0042] a blocking plate,
[0043] a driving source connected with the blocking plate and used for driving the blocking plate to move in the axial direction of the first cylinder segment to separate or open the first cylinder segment and the second cylinder segment; the driving source is also used for driving the blocking plate to move in a first direction, wherein the axial direction of the first cylinder segment is perpendicular to the first direction.
[0044] By adopting the technical scheme, the blocking member comprises the blocking plate for opening and closing the channel and the driving source. During operation, the receiving cylinder is in a sedimentation stage, the driving source drives the blocking plate to move axially to the sealing position to separate the first cylinder segment and the second cylinder segment; when the receiving cylinder is driven to a predetermined working position to enter a transfer stage (to clean the solid on the blocking plate), the driving source drives the blocking plate in the first direction to drive the blocking plate to move to the position for cleaning the solid, so as to facilitate subsequent cleaning of the solid on the blocking plate.
[0045] Optionally, the driving source comprises:
[0046] a driving screw rotatably connected in the second cylinder segment, and the axial direction of the driving screw is perpendicular to the axial direction of the first cylinder segment;
[0047] a first sliding block and a second sliding block arranged on the driving screw; and the blocking plate is arranged on the side of the first sliding block and the second sliding block away from the bottom wall of the second cylinder segment.
[0048] a driving motor used for driving the driving screw to rotate;
[0049] a guide member used for guiding the movement of the blocking plate;
[0050] The distance between the top surface of the first sliding block and the bottom wall of the second cylinder section is greater than the distance between the top surface of the second sliding block and the bottom wall of the second cylinder section, and a protruding part matched with the first sliding block is arranged on the bottom wall of the blocking plate, so that the blocking plate is lifted when the first sliding block approaches the second sliding block, and the first cylinder section and the second cylinder section are sealed, and the first sliding block and the second sliding block are connected through a connecting piece.
[0051] By adopting the technical scheme, the device is initially in a connected state, a driving motor drives a driving screw rod located in the second cylinder section and axially perpendicular to the first cylinder section to rotate, because the distance between the top surface of the first sliding block and the bottom wall of the second cylinder section is greater than the distance between the top surface of the second sliding block, the blocking plate arranged on the side of the first sliding block and the second sliding block away from the bottom wall is lifted by the first sliding block when the first sliding block approaches the second sliding block, and is lifted to a sealing position with the continuous rotation of the screw rod, so that the first cylinder section and the second cylinder section are sealed; when solid is deposited on the blocking plate and the solid on the blocking plate needs to be removed, the driving motor reversely rotates, the first sliding block and the second sliding block move together, and the blocking plate is driven to a subsequent cleaning position under the action of the first sliding block and the second sliding block.
[0052] Optionally, the processing device further comprises an extraction unit;
[0053] The extraction unit comprises an extraction support, an extraction pump, an extraction pipe and a lifting assembly;
[0054] The extraction support is arranged on one side of the receiving support;
[0055] The extraction pipe is connected with the lifting assembly and moves through the lifting assembly, and the movement direction of the extraction pipe is the same as the axial direction of the receiving cylinder;
[0056] The extraction pump is in communication with the extraction pipe, and is used to extract liquid in the receiving cylinder when the extraction pipe extends into the receiving cylinder.
[0057] By adopting the technical scheme, the processing device is additionally provided with an extraction unit which comprises an extraction support arranged on one side of the receiving support, a corresponding extraction pump, a liftable extraction pipe and a lifting assembly; during operation, the extraction pipe is connected with the lifting assembly and moves along the same axial direction of the receiving cylinder under the driving of the lifting assembly; when liquid in a certain receiving cylinder needs to be extracted, the lifting assembly extends the extraction pipe into the receiving cylinder to a predetermined depth from top to bottom, the extraction pump is in communication with the extraction pipe and is started to complete the extraction of the liquid in the receiving cylinder; after the extraction is completed, the extraction pump is stopped, and the lifting assembly withdraws the extraction pipe along the same axial direction and resets it, so as to switch to the next receiving cylinder or enter the next cycle.
[0058] The extraction support is arranged on one side of the receiving support and the extraction pipe is coaxially lifted, so that the liquid in the cylinder can be extracted in situ without changing the circumferential arrangement of the receiving cylinder; the lifting assembly controls the insertion and extraction actions, and cooperates with the communication suction of the extraction pump to quickly remove the liquid in the cylinder, release the volume, shorten the waiting time and improve the continuous processing rhythm; the extraction unit is an independent module and can be flexibly switched between multiple receiving cylinders, occupies small space, is easy to modify and maintain, reduces manual transportation and secondary pollution risk, and improves the processing efficiency, continuity and operation safety of the system as a whole.
[0059] Optionally, the processing device further comprises an adsorption unit;
[0060] The second cylinder section has an outlet;
[0061] The blocking plate can be moved to the outlet by the driving source, and the adsorption unit is arranged at the outlet and used to adsorb and collect the solid waste on the blocking plate.
[0062] By adopting the above technical scheme, the processing device is additionally provided with an adsorption unit and an outlet is formed on the second cylinder section; when it is necessary to clean the solid waste attached to the surface of the blocking plate, the blocking plate is moved to the outlet of the second cylinder section by the driving source, and the blocking plate is lifted at the outlet; after the adsorption unit is aligned with the blocking plate, the adsorption unit is started to adsorb and collect the solid waste on the blocking plate; after the collection is completed, the adsorption unit is stopped, the blocking plate is separated from the outlet under the driving of the driving source and is reset to the original position in the cylinder, and the subsequent sedimentation and communication circulation continue.
[0063] By arranging the adsorption unit at the outlet of the second cylinder section and allowing the blocking plate to be in place under the action of the driving source, the solid adhered to the surface of the blocking plate can be removed in situ and quickly, the sealing failure and poor opening and closing caused by the accumulation of scale are avoided, and the risk of re-suspension and secondary pollution is reduced; the online collection method does not require manual disassembly and washing, shortens the maintenance downtime, keeps the circulation rhythm stable, and concentrates the solid for subsequent unified disposal, thereby improving the operation reliability, processing efficiency and sanitary safety of the system as a whole.
[0064] In a second aspect, the application provides a processing method of household garbage incineration fly ash, which comprises:
[0065] The fly ash flue gas is connected with a spraying unit, the spraying unit sprays the fly ash flue gas to form wastewater;
[0066] The wastewater is introduced into a receiving cylinder;
[0067] A solvent is added to the receiving cylinder to separate the wastewater into solid and liquid;
[0068] The liquid in the receiving cylinder is extracted, and the solid is collected.
[0069] In summary, the present application includes at least one of the following beneficial technical effects:
[0070] 1. The receiving unit adopts a plurality of receiving cylinders arranged circumferentially along the receiving support, the driving assembly realizes cylinder index wheel switching in the "first state" and realizes self-rotation processing of each cylinder in the "second state", and the adding unit in communication with the receiving cylinder adds medicine on site, so that "receiving-solid-liquid separation-handover" is carried out in parallel on different cylinders, avoiding the stop caused by one-by-one container alignment and handling, and significantly improving the processing capacity and stability.
[0071] 2. The structure of the receiving cylinder segmented up and down + openable and closable blocking piece, which separates the first cylinder segment and the second cylinder segment in the sedimentation stage, so as to precipitate the solid to the blocking piece, and to facilitate the further cleaning of the solid in the later stage.
[0072] 3. The blocking piece provided in the present application, when the receiving cylinder is in the sedimentation stage, the driving source drives the blocking plate to be axially lifted to a sealing position, separating the first cylinder segment and the second cylinder segment; when the receiving cylinder is driven to a predetermined station to enter the transfer stage, the driving source drives the blocking plate in the first direction, driving the blocking plate to move to a position convenient for solid cleaning, so as to facilitate the cleaning of the solid on the blocking plate in the later stage. BRIEF DESCRIPTION OF DRAWINGS
[0073] The drawings herein are incorporated into the specification and form part of the specification, showing embodiments consistent with the present disclosure, and together with the specification, serve to explain the principles of the present disclosure. Obviously, the drawings described below are only some embodiments of the present disclosure, and other drawings can be obtained from these drawings without creative labor for those skilled in the art.
[0074] Figure 1 For an embodiment of the present disclosure, the overall structure schematic diagram of the treatment equipment for household waste incineration fly ash.
[0075] Figure 2 For Figure 1 A enlarged view of A part.
[0076] Figure 3 For an embodiment of the present disclosure, the partial structure schematic diagram of the treatment equipment for household waste incineration fly ash.
[0077] Figure 4 For another view of the partial structure schematic diagram of the treatment equipment for household waste incineration fly ash in an embodiment of the present disclosure.
[0078] Figure 5 For an embodiment of the present disclosure, the partial structure schematic diagram of the driving assembly.
[0079] Figure 6Fig. 1 is a schematic view of the structure of a receiving cylinder in an embodiment of the present disclosure.
[0080] Figure 7 Fig. 1 is a schematic view of the structure of a receiving cylinder in an embodiment of the present disclosure. Figure 6 Fig. 1 is a schematic view of the structure of a receiving cylinder in an embodiment of the present disclosure.
[0081] Figure 8 Fig. 1 is a schematic view of the structure of a receiving cylinder in an embodiment of the present disclosure. Figure 7 Fig. 1 is a schematic view of the structure of a receiving cylinder in an embodiment of the present disclosure.
[0082] Figure 9 Fig. 1 is a schematic view of the structure of a receiving cylinder in an embodiment of the present disclosure.
[0083] BRIEF DESCRIPTION OF DRAWINGS
[0084] 1, processing frame; 11, first end; 12, second end; 2, spraying unit; 21, liquid outlet side; 3, receiving unit; 31, receiving support; 32, driving assembly; 321, driving gear ring; 322, driven wheel; 323, driving wheel; 324, first power element; 3241, first rotating shaft; 3242, first motor; 325, second power element; 3251, second rotating shaft; 3252, power support; 3253, connecting part; 3254, second motor; 33, receiving cylinder; 331, first cylinder section; 332, second cylinder section; 3321, outlet; 34, blocking element; 341, blocking plate; 342, driving source; 3421, driving screw; 3422, first sliding block; 3423, second sliding block; 3424, driving motor; 3425, guide element; 34251, first guide column; 34252, second guide column; 34253, guide hole; 4, extraction unit; 41, extraction support; 42, extraction pump; 43, extraction pipe; 44, lifting assembly; 441, lifting support; 442, rotating disc; 443, mounting support; 444, lifting gear; 445, lifting motor; 446, lifting rack; 5, adsorption unit; 6, cleaning unit; 61, cleaning scraper; 7, adding unit. DETAILED DESCRIPTION
[0085] Example embodiments now will be described more fully hereinafter with reference to the accompanying drawings. Example embodiments, however, can be implemented in many different forms and should not be construed as limited to the implementations set forth herein; rather, these implementations are provided so that this disclosure will be thorough and complete, and will fully convey the scope of example embodiments to those skilled in the art. Like reference numerals refer to like elements throughout the figures, and thus description of the same will be simplified or omitted. In addition, the drawings are only schematic and are not necessarily drawn to scale.
[0086] The accompanying drawings are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the principles of the application. Figures 1-9 The application will be further described in detail.
[0087] The embodiment of the present application discloses a kind of processing equipment of domestic waste incineration fly ash.The equipment includes processing frame body 1, processing frame body 1 has oppositely arranged first end 11 and second end 12, overall linear arrangement along material flow direction, form " spray-receiving and separation-conveying " continuous process channel.First end 11 is provided with spray unit 2, spray unit 2 is used to carry out gas-liquid contact to the flue gas containing fly ash and capture the particulate matter and soluble component therein, and the wastewater formed after spraying is directed discharged along the liquid outlet side 21 of spray unit 2.A receiving unit 3 is provided corresponding to the liquid outlet side 21, the receiving unit 3 includes a receiving support 31 arranged in a ring or polygon, a drive assembly 32, and a plurality of receiving tubes 33 arranged along the circumference of the receiving support 31.The plurality of receiving tubes 33 are rotatably connected to the receiving support 31 by the drive assembly 32 and can revolve around the receiving support 31.The drive assembly 32 can be switched between two working states: the first state is used to drive the plurality of receiving tubes 33 to revolve around the receiving support 31, so that different receiving tubes 33 can be sequentially positioned at the receiving position of the liquid outlet side 21;the second state is used to drive the plurality of receiving tubes 33 to rotate around their own axes, so as to realize the solid-liquid separation of the wastewater in the receiving tubes 33.An adding unit 7 is used to add solvent to the receiving tubes 33 to promote the solid-liquid separation of the wastewater.Further, in some embodiments, the adding unit 7 can add solvent to a single or multiple receiving tubes 33 in a set ratio and pulse or continuously as needed.
[0088] During operation, the flue gas containing fly ash enters the spray unit 2 of the first end 11, forms a thin layer of solid waste-containing wastewater on the liquid outlet side 21 after spraying and demisting, and flows by gravity into the receiving position below;the drive assembly 32 is in the first state, drives the plurality of receiving tubes 33 arranged along the circumference of the receiving support 31 to revolve in a rhythm, the receiving tubes 33 are sequentially positioned at the receiving position, and then the adding unit 7 injects a preset amount of solvent into the receiving tubes 33 to mix with the received wastewater;the drive assembly 32 is switched to the second state, the receiving position and the plurality of receiving tubes 33 after the receiving position rotate around their own axes, accelerate flocculation and solid-liquid separation;when the separation time of a certain receiving tube 33 reaches a set threshold, the drive assembly 32 is switched to the first state again, the receiving tube 33 is unlocked and revolves to other positions to perform subsequent processes.In the subsequent processes, the substances in the receiving tubes 33 after solid-liquid separation are processed, and the processed receiving tubes 33 are again positioned at the receiving position to participate in the next cycle, so as to realize the quasi-continuous processing process of the plurality of receiving tubes 33 in rotation.
[0089] It should be noted that, in the embodiments of the present application, the function of the spray unit 2 is to spray the flue gas containing fly ash to generate wastewater, which is well known to those skilled in the art, and the structure is not described in detail.
[0090] As an example, the receiving cylinder 33 comprises a first cylinder segment 331 and a second cylinder segment 332 arranged in sequence along the vertical direction; the first cylinder segment 331 and the second cylinder segment 332 are provided with a blocking piece 34; the receiving cylinder 33 has a sedimentation state; in the sedimentation state, the blocking piece 34 is closed to block the first cylinder segment 331 and the second cylinder segment 332 from each other and not communicate with each other, so as to separate the solid and liquid in the receiving cylinder 33.
[0091] In this example, after the receiving cylinder 33 moves to the receiving position, the blocking piece 34 remains closed to block the first cylinder segment 331 and the second cylinder segment 332 from each other; the solid-containing wastewater enters the first cylinder segment 331 from top to bottom, and at this time the receiving cylinder 33 is stationary or rotates at low speed under the action of the driving assembly 32 to realize the solid-liquid separation of the wastewater; further, due to the closing of the blocking piece 34, the sediment is limited in the first cylinder segment 331 and does not communicate with the second cylinder segment 332, until the subsequent working condition is switched to the first cylinder segment 331 and the second cylinder segment 332 to communicate and unload the solid.
[0092] Further, the blocking piece 34 comprises a blocking plate 341 and a driving source 342; the driving source 342 is connected with the blocking plate 341 and is used to drive the blocking plate 341 to move along the axial direction of the first cylinder segment 331 to block or open the first cylinder segment 331 and the second cylinder segment 332; at the same time, the driving source 342 is also used to drive the blocking plate 341 to move along a first direction, wherein the axial direction of the first cylinder segment 331 is perpendicular to the first direction.
[0093] Specifically, in the sedimentation stage, the driving source 342 drives the blocking plate 341 to move upward along the cylinder axis to the closed position, the first cylinder segment 331 and the second cylinder segment 332 are blocked, and the solid is deposited and accumulated on the blocking plate 341; when the receiving cylinder 33 moves to the predetermined transfer position (the solid-liquid separation of the solid wastewater in the receiving cylinder 33 is completed), the driving source 342 drives the blocking plate 341 to move downward to release the sealing pre-pressing (the solid is deposited on the blocking plate 341), and then the driving source 342 drives the blocking plate 341 to move along the first direction perpendicular to the cylinder axis, so that the solid accumulated on the blocking plate 341 moves to the second cylinder segment 332 to facilitate cleaning.
[0094] In some embodiments, the driving source 342 comprises a driving screw 3421, a first sliding block 3422, a second sliding block 3423 and a driving motor 3424; the driving screw 3421 is rotationally connected in the second cylinder segment 332, and the axial direction of the driving screw 3421 is perpendicular to the axial direction of the first cylinder segment 331; the first sliding block 3422 and the second sliding block 3423 are arranged on the driving screw 3421 (in this application, the driving screw 3421 is a one-way threaded rod); the blocking plate 341 is arranged on the side of the first sliding block 3422 and the second sliding block 3423 away from the bottom wall of the second cylinder segment 332; the driving motor 3424 is used to drive the driving screw 3421 to rotate; wherein the distance between the top surface of the first sliding block 3422 and the bottom wall of the second cylinder segment 332 is greater than the distance between the top surface of the second sliding block 3423 and the bottom wall of the second cylinder segment 332, so that when the first sliding block 3422 is close to the second sliding block 3423, the blocking plate 341 is lifted to seal the first cylinder segment 331 and the second cylinder segment 332. The driving motor 3424 drives the driving screw 3421 in the second cylinder segment 332 to rotate, which is perpendicular to the axial direction of the first cylinder segment 331; at this time, the first sliding block 3422 and the second sliding block 3423 move towards the communication between the first cylinder segment 331 and the second cylinder segment 332; because the driving screw 3421 is not provided with a threaded section at the corresponding position of the communication between the first cylinder segment 331 and the second cylinder segment 332 (this feature is not marked in the drawings of this application), at this time, the second sliding block 3423 will stop moving, and the first sliding block 3422 will move below the blocking plate 341; the first sliding block 3422 moves towards the second sliding block 3423; because the distance between the top surface of the first sliding block 3422 and the bottom wall of the second cylinder segment 332 is greater than the distance between the top surface of the second sliding block 3423 and the bottom wall of the second cylinder segment 332, and the side of the blocking plate 341 close to the bottom wall of the second cylinder segment 332 has a protruding portion (this feature is not specifically marked in this application), when the first sliding block 3422 contacts the protruding portion, the blocking plate 341 is lifted (one end of the blocking plate 341 is rotationally connected with the second sliding block 3423, so that the blocking plate 341 tends to move upward), thereby realizing the sealing of the first cylinder segment 331 and the second cylinder segment 332.
[0095] Similarly, when it is necessary to remove the solids on the blocking plate 341, the driving motor 3424 drives the driving screw 3421 to rotate reversely. Since the second sliding block 3423 is located in the portion without thread, the second sliding block 3423 will not move with the driving screw 3421 in the initial stage, while the first sliding block 3422 will move with the rotation of the driving screw 3421. At this time, the first sliding block 3422 is away from the second sliding block 3423, and the first sliding block 3422 is gradually separated from the protruding portion. At this time, the blocking plate 341 moves downward, and the first cylinder segment 331 and the second cylinder segment 332 are in communication. Since the connecting piece (not specifically marked in the drawings of the present application) is arranged between the first sliding block 3422 and the second sliding block 3423, the first sliding block 3422 will also drive the second sliding block 3423 to move while moving. The movement of the first sliding block 3422 and the second sliding block 3423 achieves the purpose of moving the blocking plate 341 to the outlet 3321 of the second cylinder segment 332, so as to facilitate the subsequent removal of the solids on the blocking plate 341.
[0096] As an example, the driving source 342 further comprises a guide 3425; the guide 3425 comprises a first guide column 34251 and a second guide column 34252; the first guide column 34251 is arranged on the second sliding block 3423; the second guide column 34252 is arranged on the side of the blocking plate 341 close to the second sliding block 3423; wherein the second guide column 34252 has a guide hole 34253 matched with the first guide column 34251, so as to facilitate the upward or downward guidance of the blocking plate 341.
[0097] In some embodiments of the present disclosure, the processing device further comprises an adsorption unit 5; the second cylinder segment 332 has an outlet 3321; the blocking plate 341 is movable to the outlet 3321 by the driving source 342, and the adsorption unit 5 is arranged at the outlet 3321 and used for adsorbing and collecting the solid waste on the blocking plate 341. When the sedimentation stage is over and it is necessary to clean the solids on the blocking plate 341, the driving source 342 first lowers the blocking plate 341, and the first cylinder segment 331 communicates with the second cylinder segment 332; the driving motor 3424 drives the driving screw 3421 to rotate, so that the first sliding block 3422 and the second sliding block 3423 move in the first direction perpendicular to the axis of the receiving cylinder 33. The movement of the first sliding block 3422 and the second sliding block 3423 drives the blocking plate 341 to laterally translate to the outlet 3321 of the second cylinder segment 332 and align with the reference of the outlet 3321. The adsorption unit 5 at the outlet 3321 quickly adsorbs the solid waste attached to the blocking plate 341 and transports it to the collection container through the pipeline.
[0098] It should be noted that the adsorption unit 5 is used to adsorb and process the solids on the blocking plate 341 by generating negative pressure; this structure is well known to those skilled in the art, and thus will not be described here.
[0099] Meanwhile, it should be noted that in the embodiments of the present disclosure, the adsorption unit 5 can be lifted to better remove the solids on the blocking plate 341. The lifting structure (not labeled in the drawings) is well known to those skilled in the art, and will not be described herein. Meanwhile, the lifting structure can be provided so that the blocking plate 341 can remove the solids thereon without extending out of the outlet 3321 of the second cylinder segment 332.
[0100] In some embodiments of the present disclosure, the processing device further comprises an extraction unit 4; the extraction unit 4 comprises an extraction support 41, an extraction pump 42, an extraction pipe 43, and a lifting assembly 44; the extraction support 41 is arranged on one side of the receiving support 31; the extraction pipe 43 is connected with the lifting assembly 44 and moves through the lifting assembly 44, the moving direction of the extraction pipe 43 is the same as the axial direction of the receiving cylinder 33; the extraction pump 42 is in communication with the extraction pipe 43 and is used to extract the liquid in the receiving cylinder 33 when the extraction pipe 43 extends into the receiving cylinder 33. After the receiving cylinder 33 moves to the extraction position (the receiving cylinder 33 has the solid-liquid separated wastewater and solids), the lifting assembly 44 descends to make the extraction pipe 43 inserted into the receiving cylinder 33 along the axial direction to a preset depth (avoiding the blocking member 34 and the sediment); the extraction pump 42 is started to extract the wastewater in the receiving cylinder 33, at this time, only the solids are left in the receiving cylinder 33 (the solids are on the blocking plate 341 or on the side wall of the receiving cylinder 33), so as to achieve the purpose of extracting the wastewater in the receiving cylinder 33.
[0101] As an example, the lifting assembly 44 can be a lifting support 441, a rotating disc 442, a mounting support 443, a lifting gear 444, a lifting rack 446, and a lifting motor 445; the lifting support 441 is arranged on one side of the second end 12; the lifting rack 446 is arranged on the lifting support 441, and the axial direction of the lifting rack 446 is the same as the axial direction of the receiving cylinder 33; the mounting support 443 is slidably connected with the lifting support 441 through the lifting gear 444, the lifting gear 444 is engaged with the lifting rack 446; the lifting motor 445 is used to drive the lifting gear 444 to rotate.
[0102] As another example, the adding unit 7 is arranged on the rotating disc 442.
[0103] In some embodiments, the processing device further comprises a removing unit 6; the removing unit 6 comprises a plurality of removing scrapers 61; the plurality of removing scrapers 61 are arranged on the rotating disc 442, in the removing state, the plurality of removing scrapers 61 extend into the receiving cylinder 33 to remove the solids adhered to the receiving cylinder 33, so as to remove the solids to the blocking plate 341.
[0104] Specifically, when the receiving cylinder 33 is injected with wastewater, the lifting assembly 44 moves, the lifting assembly 44 drives the rotating disc 442 to move, so that the adding unit 7 moves to the directly above of the receiving cylinder 33, the adding unit 7 adds solvent into the receiving cylinder 33, so as to separate the wastewater, the receiving cylinder 33 continues to move, at this time, the lifting assembly 44 moves upward (to prevent interference with the movement of the receiving cylinder 33); when the receiving cylinder 33 moves to the next position (the wastewater is separated), the lifting assembly 44 moves, the lifting assembly 44 drives the rotating disc 442 to move, so that the extracting unit 4 moves to the directly above of the receiving cylinder 33, the lifting assembly 44 continues to move, the extracting unit 4 contacts the receiving cylinder 33 and extracts the wastewater in the receiving cylinder 33; the receiving cylinder 33 continues to move, the lifting assembly 44 moves, the lifting assembly 44 drives the rotating disc 442 to move, so that the removing unit 6 moves to the directly above of the receiving cylinder 33, the lifting assembly 44 continues to move, the removing unit 6 extends into the receiving cylinder 33 and scrapes the solid on the side wall of the receiving cylinder 33, so as to scrape all the solids to the blocking plate 341.
[0105] In some embodiments, the processing device further comprises a heating unit; the heating unit is connected with the receiving cylinder 33, and is used for heating the receiving cylinder 33. Specifically, when the wastewater in the receiving cylinder 33 is separated and is extracted by the extracting unit 4, the heating unit heats the receiving cylinder 33, so that the solid in the receiving cylinder 33 is quickly formed, and the efficiency of the subsequent processing of the solid is facilitated.
[0106] In some embodiments of the present disclosure, the driving assembly 32 comprises a driving gear ring 321, a plurality of driven wheels 322, a driving wheel 323, a first power member 324 and a second power member 325; the driving gear ring 321 is rotationally connected to the receiving support 31; the plurality of driven wheels 322 are arranged at intervals along the circumference of the driving gear ring 321, wherein each driven wheel 322 is engaged with the driving gear ring 321, and the receiving cylinder 33 is connected with the driven wheels 322; the plurality of driven wheels 322 have a gap therebetween, the driving wheel 323 is rotationally connected in the gap and is engaged with each driven wheel 322; the first power member 324 is used for rotating the driving wheel 323; the second power member 325 is used for rotating the plurality of driven wheels 322.
[0107] Specifically, when the device is running, the system enters a first state: the second power component 325 drives the plurality of driven wheels 322 to move synchronously, each driven wheel 322 rolls and indexes along the circumference of the driving gear ring 321 under the constraint of the driving gear ring 321, thereby driving the array of receiving cylinders 33 to revolve around the receiving support 31, and different receiving cylinders 33 are sequentially brought to the receiving position on the liquid outlet side 21; after receiving and filling, the system switches to a second state: the first power component 324 drives the driving wheel 323 to rotate, the driving wheel 323 meshes with the driven wheel 322 in the corresponding working position and applies a rotational torque to the driven wheel 322, so that the driven wheel 322 and the coaxial receiving cylinder 33 thereof rotate rapidly around the axis thereof to intensify the solid-liquid separation.
[0108] In some embodiments of the present disclosure, the first power component 324 comprises a first rotating shaft 3241 and a first motor 3242; the first rotating shaft 3241 is rotationally connected to the receiving support 31, the axial direction of the first rotating shaft 3241 is the same as that of the receiving cylinder 33, and the first rotating shaft 3241 is connected to the driving wheel 323; the first motor 3242 is configured to drive the first rotating shaft 3241 to rotate.
[0109] In this embodiment, the first motor 3242 drives the first rotating shaft 3241 to rotate, and the first rotating shaft 3241 transmits the torque to the target driven wheel 322 and the receiving cylinder 33 through the driving wheel 323, so that the receiving cylinder 33 rotates around the axis thereof.
[0110] In some embodiments of the present disclosure, the second power component 325 comprises a second rotating shaft 3251, a power support 3252 and a second motor 3254; one end of the second rotating shaft 3251 is rotationally connected to the receiving support 31, and the axial direction of the second rotating shaft 3251 is the same as that of the receiving cylinder 33; the power support 3252 is connected to the other end of the second rotating shaft 3251, wherein the power support 3252 has a plurality of connection portions 3253 corresponding to the driven wheels 322; the power support 3252 is connected to the driven wheels 322 through the connection portions 3253; and the second motor 3254 is configured to drive the second rotating shaft 3251 to rotate. When running, the second motor 3254 drives the second rotating shaft 3251 to rotate, and the second rotating shaft 3251 drives the power support 3252 connected thereto to rotate around the shaft as a whole; the plurality of connection portions 3253 on the power support 3252 are connected to the corresponding driven wheels 322, and the driven wheels 322 rotate to drive the array of receiving cylinders 33 arranged on the driven wheels 322 to rotate synchronously along the circumference of the receiving support 31 under the constraint of the driving gear ring 321, thereby sequentially sending the plurality of receiving cylinders 33 to the receiving position on the liquid outlet side 21 and achieving uninterrupted discharging of the liquid outlet side 21.
[0111] The driving assembly 32 can send the processed receiving cylinder 33 to the next position and send the next receiving cylinder 33 to the receiving position; and the driving assembly 32 can achieve solid-liquid separation of the solid waste water in the receiving cylinder 33.
[0112] In addition, the application further discloses a treatment method of household garbage incineration fly ash.
[0113] S1: connecting the fly ash flue gas with a spraying unit 2, wherein the spraying unit 2 sprays the fly ash flue gas to form waste water.
[0114] S2: introducing the waste water into a receiving cylinder 33.
[0115] S3: adding a solvent into the receiving cylinder 33 to separate the waste water into solid and liquid.
[0116] S4: extracting the liquid in the receiving cylinder 33 and collecting the solid.
[0117] Other embodiments of the present disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. This application is intended to cover any variations, uses or adaptive changes of the present disclosure along with their equivalents, which follow the general principles of the present disclosure and include known or customary practices in the art to which the present disclosure pertains. The specification and examples are to be regarded as exemplary only, and the true scope and spirit of the present disclosure are indicated by the appended claims.
Claims
1. A device for treating fly ash from municipal solid waste incineration, characterized in that: The processing equipment includes: The processing frame (1) has a first end (11) and a second end (12) arranged opposite to each other; A spray unit (2) is disposed at the first end (11) for spraying the flue gas containing fly ash to generate wastewater. The spray unit (2) has a liquid outlet side (21). A receiving unit (3) is disposed on the liquid outlet side (21). The receiving unit (3) includes a receiving bracket (31), a driving assembly (32), and a plurality of receiving cylinders (33) arranged circumferentially along the receiving bracket (31). The plurality of receiving cylinders (33) are rotatably mounted on the receiving bracket (31) by the driving assembly (32). The driving component (32) can operate in a first state and a second state: In the first state, the drive assembly (32) drives multiple receiving cylinders (33) to move along the receiving bracket (31) so that different receiving cylinders (33) are sequentially located at the receiving position on the liquid outlet side (21); In the second state, the drive assembly (32) drives the plurality of receiving cylinders (33) to rotate about their own axes respectively; Adding unit (7) is used to add solvent into receiving cylinder (33) to promote solid-liquid separation in the wastewater.
2. The equipment for treating fly ash from municipal solid waste incineration according to claim 1, characterized in that: The driving component (32) includes: A drive gear ring (321) is rotatably connected to the support bracket (31); The driven wheel (322) has a plurality of driven wheels (322) arranged at circumferential intervals along the drive gear ring (321), wherein each driven wheel (322) meshes with the drive gear ring (321), and the receiving cylinder (33) is connected to the driven wheel (322); A drive wheel (323) is provided, and there is a gap between the plurality of driven wheels (322). The drive wheel (323) is rotatably connected within the gap and meshes with each of the driven wheels (322). The first power component (324) is used to drive the drive wheel (323) to rotate. The second power member (325) is used to rotate the plurality of driven wheels (322).
3. The equipment for treating fly ash from municipal solid waste incineration according to claim 2, characterized in that: The first power component (324) includes: The first rotating shaft (3241) is rotatably connected to the receiving bracket (31), and the axial direction of the first rotating shaft (3241) is the same as the axial direction of the receiving cylinder (33). The first motor (3242) is used to drive the first rotating shaft (3241) to rotate.
4. The equipment for treating fly ash from municipal solid waste incineration according to claim 2, characterized in that: The second power component (325) includes: The second rotating shaft (3251) has one end rotatably connected to the receiving bracket (31), and the axial direction of the second rotating shaft (3251) is the same as the axial direction of the receiving cylinder (33). A power support (3252) is connected to the other end of the second rotating shaft (3251), wherein the power support (3252) has a plurality of connecting parts (3253) corresponding to the driven wheel (322); the power support (3252) is connected to the driven wheel (322) through the connecting parts (3253); The second motor (3254) is used to drive the second rotating shaft (3251) to rotate.
5. The equipment for treating fly ash from municipal solid waste incineration according to claim 1, characterized in that: The receiving cylinder (33) includes a first cylinder section (331) and a second cylinder section (332) arranged sequentially in the vertical direction; A blocking element (34) is provided between the first cylindrical section (331) and the second cylindrical section (332); The receiving cylinder (33) is in a sedimentation state; During the sedimentation state, the blocking member (34) is closed, so that the first cylinder section (331) and the second cylinder section (332) are isolated from each other and not connected.
6. The equipment for treating fly ash from municipal solid waste incineration according to claim 5, characterized in that: The blocking member (34) includes: Baffle plate (341); A drive source (342), connected to the baffle plate (341), is used to drive the baffle plate (341) to move along the axial direction of the first cylindrical section (331) to isolate or open the first cylindrical section (331) from the second cylindrical section (332); the drive source (342) is also used to drive the baffle plate (341) to move along a first direction, wherein the axial direction of the first cylindrical section (331) is perpendicular to the first direction.
7. The equipment for treating fly ash from municipal solid waste incineration according to claim 6, characterized in that: The driving source (342) includes: A drive screw (3421) is rotatably connected inside the second cylindrical section (332), and the axial direction of the drive screw (3421) is perpendicular to the axial direction of the first cylindrical section (331). The first slider (3422) and the second slider (3423) are disposed on the drive screw (3421); the baffle plate (341) is disposed on the side of the first slider (3422) and the second slider (3423) away from the bottom wall of the second cylindrical section (332); A drive motor (3424) is used to drive the drive screw (3421) to rotate; A guide (3425) is used to guide the movement of the baffle (341); Wherein, the distance between the top surface of the first slider (3422) and the bottom wall of the second cylindrical section (332) is greater than the distance between the top surface of the second slider (3423) and the bottom wall of the second cylindrical section (332). The bottom wall of the baffle plate (341) is provided with a protrusion that cooperates with the first slider (3422). This is so that when the first slider (3422) approaches the second slider (3423), the baffle plate (341) is lifted, thereby sealing the first cylindrical section (331) and the second cylindrical section (332). The first slider (3422) and the second slider (3423) are connected by a connector.
8. The equipment for treating fly ash from municipal solid waste incineration according to claim 1, characterized in that: The processing device also includes an extraction unit (4); The extraction unit (4) includes an extraction bracket (41), an extraction pump (42), an extraction tube (43), and a lifting assembly (44); The extraction bracket (41) is disposed on one side of the receiving bracket (31); The extraction tube (43) is connected to the lifting assembly (44) and moves through the lifting assembly (44). The direction of movement of the extraction tube (43) is the same as the axial direction of the receiving cylinder (33). The extraction pump (42) is connected to the extraction pipe (43) and is used to extract the liquid in the receiving cylinder (33) when the extraction pipe (43) is inserted into the receiving cylinder (33).
9. The equipment for treating fly ash from municipal solid waste incineration according to claim 6, characterized in that: The processing equipment also includes an adsorption unit (5); The second cylindrical section (332) has an outlet (3321); The baffle plate (341) can be moved to the outlet (3321) by the drive source (342), and the adsorption unit (5) is located at the outlet (3321). The adsorption unit (5) is used to adsorb and collect solid waste on the baffle plate (341).
10. A method for treating fly ash from municipal solid waste incineration, characterized in that: The processing method includes: The fly ash flue gas is connected to the spray unit (2), which sprays the fly ash flue gas to form wastewater. The wastewater is then fed into the receiving cylinder (33); Solvent is added into the receiving cylinder (33) to achieve solid-liquid separation of the wastewater; The liquid in the receiving cylinder (33) is extracted and the solid is collected.
Citation Information
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