Partition plate blanking device for automobile exhaust pipe silencer production

By designing an automated partition punching device, multiple automatic feeding and unloading of partitions are achieved, solving the problems of high labor intensity and numerous safety hazards in the traditional partition punching process, improving production efficiency and automation, and ensuring the accuracy and stability of punching.

CN120961716APending Publication Date: 2025-11-18ZIXING YUEXING AUTO PARTS MFG
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Patent Information

Application Number
CN202511372437.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-24
Publication Date
2025-11-18

AI Technical Summary

Technical Problem

Traditional partition punching process is labor-intensive, has low production efficiency, poses safety hazards, and the partitions are prone to sticking to the mold surface, affecting production efficiency and product consistency.

Method used

An automated partition punching device was designed, comprising a table, support, punching system, fixed table, unloading frame, punching slide, guide plate, connecting rod, spring, push plate and limit block, etc., to realize multiple automatic feeding and unloading of partitions, and remove the adhering partitions through high-pressure nozzles to ensure punching accuracy and stability.

Benefits of technology

It reduces the labor intensity of workers, reduces safety hazards, improves production efficiency and automation, and ensures the safety and stability of partition punching.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of blanking, in particular to a partition plate blanking device for automobile exhaust pipe silencer production, which comprises a table top, a bracket, a blanking system, a fixed table, a blanking frame, a fixed plate, a blanking sliding plate, a blanking rod, a guide plate and the like, a support, a blanking system, a fixing table and a discharging frame are connected to the table top, the fixing table is fixedly connected with the discharging frame, a blanking sliding plate is slidably connected to the blanking system, a blanking rod is connected to the bottom of the blanking sliding plate, a fixing plate is connected to the discharging frame and communicated with the discharging frame, and a guide plate flush with the fixing plate is connected to the fixing table. By arranging the first connecting rod, the second connecting rod, the arc-shaped push plate, the arc-shaped limiting block and the like, multiple times of automatic feeding of the partition plate can be achieved, manual feeding is not needed, the labor intensity of workers and the labor cost are reduced, potential safety hazards caused by operation of operators near the blanking device are reduced, and the safety of partition plate blanking is improved.
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Description

Technical Field

[0001] This invention relates to the field of blanking technology, and in particular to a blanking device for partitions used in the production of automotive exhaust pipe mufflers. Background Technology

[0002] The baffles in a car exhaust muffler are a key component for noise reduction. They are typically located inside the muffler and work by dividing the muffler into multiple chambers. These baffles help to alter the flow path of exhaust gases, reducing airflow velocity and thus decreasing noise.

[0003] The punching operation of the muffler baffle of the automobile exhaust pipe is a crucial step in the manufacturing process. Its purpose is to precisely cut and shape the baffle. The punching process uses a hydraulic or mechanical press to apply great pressure so that the die cuts through the sheet metal. This process can efficiently and quickly cut the baffle of the required shape and size from the metal sheet while ensuring smooth edges without burrs, thus reducing subsequent processing steps.

[0004] In the traditional partition punching process, operators need to manually complete a series of actions such as feeding, unloading, and placing the punched partitions into the collection box. This is not only labor-intensive and inefficient, but also poses significant safety hazards. Especially during high-speed operation of the equipment, a slight mistake can lead to workplace injuries. Because the punching process requires applying great pressure to the partitions, some partitions may adhere to the piston rod or die surface due to the force and cannot be immediately removed. When these partitions fall due to gravity or subsequent actions, it can easily cause material handling chaos and even affect the normal operation of subsequent processes, reducing overall production efficiency and product consistency. Summary of the Invention

[0005] In order to overcome the shortcomings of the prior art, the purpose of this invention is to provide a baffle punching device for the production of automobile exhaust pipe mufflers.

[0006] A blanking device for producing automotive exhaust pipe mufflers includes a table, a support, a blanking system, a fixed table, a blanking frame, a fixed plate, a blanking slide, a blanking rod, a guide plate, a first connecting rod, a second connecting rod, a first spring, a second spring, a connecting block, a top block, an arc-shaped push plate, and an arc-shaped limit block. The support, blanking system, fixed table, and blanking frame are connected to the table. The fixed table is fixedly connected to the blanking frame. A blanking slide is slidably connected to the blanking system. A blanking rod is connected to the bottom of the blanking slide. A fixed plate is connected to the blanking frame and communicates with it. A guide plate flush with the fixed plate is connected to the fixed table. Two second connecting rods are rotatably connected to the blanking slide. A first connecting rod is slidably connected to a second connecting rod. A first spring connects the first and second connecting rods. Sliding holes are opened on both the front and rear sides of the guide plate. The second connecting rods are slidably and rotatably connected to the guide plate through the sliding holes. A second spring connects the second connecting rods to the guide plate. A connecting block connects the two second connecting rods. The connecting block is slidably connected to the guide plate through the sliding holes. An arc-shaped push plate is connected to the side of the connecting block near the fixed plate. An arc-shaped limiting block aligned with the discharge hole is connected to the guide plate. The arc-shaped limiting block and the arc-shaped push plate are staggered vertically. At least two top blocks are connected to the side of the connecting block away from the arc-shaped push plate. Each top block has an inclined surface.

[0007] As a preferred embodiment of the present invention, it further includes a rotating shaft, a workstation disk, a limiting rod, a limiting plate, a gear, an electric slide rail, and a rack. The rotating shaft is rotatably connected to the guide plate and passes through the guide plate. Two workstation disks are connected to the rotating shaft. Each workstation disk has a discharge hole. At least four limiting rods are connected to each workstation disk. A limiting plate is connected between the ends of the limiting rods away from the workstation disks. A gear is connected to the bottom of the rotating shaft. An electric slide rail is connected to the bottom of the guide plate. A rack is connected to the slider of the electric slide rail. The rack is slidably connected to the guide plate, and the gear meshes with the rack.

[0008] As a preferred embodiment of the present invention, it further includes a movable plate, a stop block, a third spring, and an extrusion assembly. Two through slots are opened in the workstation plate, and the material discharge hole communicates with the through slots. Two movable plates are slidably connected in the workstation plate, and the movable plates penetrate the workstation plate. Stop blocks are slidably connected in the through slots, and the stop blocks are fixedly connected to the movable plates. A third spring is connected between the stop blocks and the through slots. An extrusion assembly for extruding the movable plates is connected to the guide plate.

[0009] As a preferred embodiment of the present invention, the extrusion assembly includes a fixed block, a wedge-shaped pressure plate and a fourth spring. Two fixed blocks are connected to each workstation plate, and two wedge-shaped pressure plates are slidably connected to the guide plate. The wedge-shaped pressure plates are slidably connected to the fixed blocks, and a fourth spring is connected between each wedge-shaped pressure plate and the fixed block. The moving plate is in contact with the inclined surface of the wedge-shaped pressure plate.

[0010] As a preferred embodiment of the present invention, the extrusion assembly further includes a fixed column, a fifth spring, and an inclined block. Inclined grooves are opened on both the front and rear sides of the workstation plate. Fixed columns are connected to both the front and rear sides of the guide plate. The fixed columns are close to the fixed plate. Inclined blocks are slidably connected to the fixed columns. A fifth spring is connected between the inclined blocks and the fixed columns. The inclined blocks are aligned with the inclined grooves.

[0011] As a preferred embodiment of the present invention, it further includes a sixth spring, a circular pressure plate, a fixing frame, and connecting ropes. The sixth spring is connected to the side of the limiting plate near the workstation, and the circular pressure plate is connected to the side of the sixth spring away from the limiting plate. The circular pressure plates are slidably connected to the limiting rod, and the sixth spring is fixedly connected to the circular pressure plate. A fixing frame is connected between the front and rear supports, and two connecting ropes are connected to the bottom of the fixing frame. The connecting ropes pass through the limiting plate, and the two connecting ropes are fixedly connected to the two circular pressure plates respectively.

[0012] As a preferred embodiment of the present invention, it further includes a baffle, a slide rod, a seventh spring, a connecting frame, a fixed frame, a locking block, and an eighth spring. Two baffles for blocking the material discharge hole are slidably connected inside the fixed plate. A slide rod is connected to the side of each baffle that is far apart from the other, and the slide rods are slidably connected to the fixed plate. A seventh spring is connected between each baffle and the fixed plate. Two connecting frames are connected to the bottom of the punching slide plate. A fixed frame is connected to the side of each connecting frame that is close to the other. A locking block is slidably connected inside each fixed frame, and an eighth spring is connected between each locking block and the fixed frame. Each connecting frame has a first slide groove, a second slide groove, and a third slide groove. The slide rod and the locking block are slidably connected to the connecting frame through the first slide groove, the second slide groove, and the third slide groove. The first slide groove, the second slide groove, and the third slide groove are all interconnected.

[0013] As a preferred embodiment of the present invention, it further includes a fixed tube, an insert rod, a ninth spring, a first solenoid valve, an air bladder, a second solenoid valve, and a high-pressure nozzle. Two fixed tubes are connected to the bottom of the punching slide plate. An insert rod is slidably connected inside each fixed tube. A ninth spring is connected between each insert rod and the fixed tube. An air bladder is connected to each fixed tube. The end of each fixed tube away from the insert rod is connected to the second solenoid valve and the high-pressure nozzle. The end of each fixed tube near the insert rod is connected to the first solenoid valve. The air bladder is located between the first solenoid valve and the second solenoid valve. The high-pressure nozzle is aimed at the outer wall of the punching rod.

[0014] As a preferred embodiment of the present invention, it further includes a collection frame, a filter plate and a partition plate. The rear side of the table is open, and a double-compartment collection frame is slidably connected inside the table. The filter plate and the partition plate are connected inside the table. The filter plate is aligned with the feeding frame and is inclined.

[0015] Beneficial effects: 1. The present invention is equipped with a first connecting rod, a second connecting rod, an arc-shaped push plate and an arc-shaped limiting block, which can realize multiple automatic feeding of the partition without manual feeding, reduce the labor intensity and labor cost of workers, reduce the safety hazards caused by operators working near the blanking device, and improve the safety of partition blanking.

[0016] 2. The present invention is also equipped with baffles, slide bars and connecting frames, etc., which can make the partition fall into the feeding frame after each punching, thereby realizing automatic feeding, avoiding the safety risks caused by manual material handling, improving the automation level of the punching device, and further improving the continuous production efficiency of the partition.

[0017] 3. The present invention is also equipped with a fixed tube, a plug rod and a high-pressure nozzle, etc. The high-pressure nozzle compresses air and sprays it onto the punching rod to remove the residual partitions on the punching rod in time, ensuring the accuracy of each punching action, while avoiding manual intervention, and further improving the stability and automation of the punching device. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0019] Figure 2 This is a schematic diagram of the structure of the guide plate, rotating shaft, and workstation plate of the present invention.

[0020] Figure 3 This is a schematic diagram of the structure of the first link, the second link, and the second spring of the present invention.

[0021] Figure 4 This is a schematic diagram of the connecting block, top block, and arc-shaped push plate of the present invention.

[0022] Figure 5 This is a schematic diagram of the structure of the gear, electric slide rail, and rack of the present invention.

[0023] Figure 6 This is a schematic diagram of the moving plate, stop block, and third spring of the present invention.

[0024] Figure 7 This is a schematic diagram of the structure of the fixing block, wedge-shaped pressure plate, and fourth spring of the present invention.

[0025] Figure 8 This is a schematic diagram of the fixed column, the fifth spring, and the inclined block structure of the present invention.

[0026] Figure 9 This is a schematic diagram of the circular pressure plate, fixing frame, and connecting rope of the present invention.

[0027] Figure 10 This is a schematic diagram of the structure of the baffle, slide bar, and seventh spring of the present invention.

[0028] Figure 11 This is a schematic diagram of the structure of the fixed tube, airbag, and high-pressure nozzle of the present invention.

[0029] Figure 12 This is a schematic diagram of the structure of the collection frame, filter plate, and separator plate of the present invention.

[0030] The components are: 1-Tabletop, 2-Support, 3-Blanking system, 4-Blanking slide plate, 5-Blanking rod, 6-Fixed table, 7-Guide plate, 71-Sliding hole, 8-Rotating shaft, 9-Workstation plate, 91-Discharge hole, 92-Through groove, 93-Inclined groove, 10-Limiting rod, 11-Limiting plate, 12-First connecting rod, 13-Second connecting rod, 14-First spring, 15-Second spring, 16-Connecting block, 161-Top block, 17-Arc-shaped push plate, 18-Arc-shaped limiting block, 19-Gear, 20-Electric slide rail, 21-Rack, 22-Moving plate, 23-Stop block, 24-Third spring, 25-Fixed block, 26-Wedge-shaped pressure plate, 261- Fourth spring, 27-fixed column, 28-fifth spring, 29-inclined block, 30-sixth spring, 31-circular pressure plate, 32-fixed frame, 33-connecting rope, 34-discharge frame, 35-fixed plate, 36-baffle, 37-slide rod, 38-seventh spring, 39-connecting frame, 391-first slide groove, 392-second slide groove, 393-third slide groove, 40-fixed frame, 41-clamping block, 42-eighth spring, 43-collection frame, 44-filter plate, 45-isolation plate, 46-fixed tube, 47-insertion rod, 48-ninth spring, 49-first solenoid valve, 50-airbag, 51-second solenoid valve, 52-high pressure nozzle. Detailed Implementation

[0031] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the present invention.

[0032] A baffle punching device for manufacturing automotive exhaust pipe mufflers, such as Figures 1-12As shown, the device includes a table 1, a support 2, a punching system 3, a fixed table 6, a blanking frame 34, a fixed plate 35, a punching slide 4, a punching rod 5, a guide plate 7, a first connecting rod 12, a second connecting rod 13, a first spring 14, a second spring 15, a connecting block 16, a top block 161, an arc-shaped push plate 17, and an arc-shaped limiting block 18. The support 2, the punching system 3, the fixed table 6, and the blanking frame 34 are connected to the table 1. The fixed table 6 is fixedly connected to the blanking frame 34. The punching slide 4 is slidably connected to the punching system 3. The punching rod 5 is fixedly connected to the bottom of the punching slide 4. The fixed plate 35 is fixedly connected to the top of the blanking frame 34 and communicates with the blanking frame 34. The guide plate 7, flush with the fixed plate 35, is fixedly connected to the top of the fixed table 6. Two first connecting rods 12 are rotatably connected to the punching slide 4, and each first connecting rod 12 is slidably connected to a second connecting rod 13. A first spring 14 is fixedly connected between the first connecting rod 12 and the second connecting rod 13. Sliding holes 71 are opened on both the front and rear sides of the guide plate 7. The second connecting rod 13 is slidably and rotatably connected to the guide plate 7 through the sliding holes 71. A second spring 15 is fixedly connected between the second connecting rod 13 and the guide plate 7. A connecting block 16 is fixedly connected between the two second connecting rods 13. The connecting block 16 is slidably connected to the guide plate 7 through the sliding holes 71. An arc-shaped push plate 17 is fixedly connected to the side of the connecting block 16 closest to the fixed plate 35. An arc-shaped limiting block 18 aligned with the discharge hole 91 is fixedly connected to the guide plate 7. The arc-shaped limiting block 18 and the arc-shaped push plate 17 are staggered vertically to avoid collision between the arc-shaped push plate 17 and the arc-shaped limiting block 18 when the arc-shaped push plate 17 moves to the right. At least two top blocks 161 are fixedly connected to the side of the connecting block 16 away from the arc-shaped push plate 17. Each top block 161 has an inclined surface.

[0033] Initially, partitions are placed on each workstation plate 9, positioned between the workstation plate 9, the limiting rod 10, and the limiting plate 11. The punching rod 5 is away from the fixed plate 35. The first spring 14 and the second spring 15 are in their natural state. The arc-shaped push plate 17 is positioned above the fixed plate 35. The left workstation plate 9 is close to the fixed plate 35, while the right workstation plate 9 is away from the fixed plate 35. During partition punching, the partition on the left workstation plate 9 falls onto the guide plate 7 through the discharge hole 91, and the punching system 3 drives the punching. The sliding plate 4 moves downward, causing the first connecting rod 12 and the second connecting rod 13 to rotate. The first connecting rod 12 slides into the second connecting rod 13, and the second connecting rod 13 slides away from the fixed plate 35 along the sliding hole 71. The first spring 14 and the second spring 15 are both compressed. The second connecting rod 13 causes the connecting block 16 and the arc-shaped push plate 17 to move away from the fixed plate 35, so that the top block 161 lifts the partition. During the process, the partition moves along the inclined surface of the top block 161 into the arc-shaped push plate 17. The arc-shaped limiting block 18 limits the partition to ensure that the partition can move normally along the inclined surface of the top block 161. When the partition is punched, the punching slide 4 moves upward. The upward movement of the punching slide 4 drives the first connecting rod 12 and the second connecting rod 13 to reverse. The first spring 14 returns to its original state, causing the first connecting rod 12 to slide away from the second connecting rod 13. The second spring 15 returns to its original state, causing the second connecting rod 13 to slide along the sliding hole 71 and approach the fixed plate 35. The second connecting rod 13 drives the connecting block 16 and the arc-shaped push plate 17 to move onto the fixed plate 35. Thus, the partition is pushed to the top of the fixed plate 35 by the arc-shaped push plate 17, thereby completing one feeding of the partition. Repeating the above operation can realize multiple automatic feedings of the partition without manual feeding, reducing the labor intensity and labor costs of workers, reducing the safety hazards caused by operators working near the punching device, and improving the safety of partition punching.

[0034] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 9As shown, it also includes a rotating shaft 8, a workstation disk 9, a limiting rod 10, a limiting plate 11, a gear 19, an electric slide rail 20, and a rack 21. The rotating shaft 8 is rotatably connected to the guide plate 7 and passes through the guide plate 7. Two workstation disks 9 are fixedly connected to the outer wall of the rotating shaft 8 at even intervals along the circumference. Each workstation disk 9 has a discharge hole 91. At least four limiting rods 10 are fixedly connected to each workstation disk 9. A limiting plate 11 is fixedly connected between the ends of the limiting rods 10 away from the workstation disk 9. A gear 19 is fixedly connected to the bottom of the rotating shaft 8. An electric slide rail 20 is fixedly connected to the bottom of the guide plate 7. A rack 21 is fixedly connected to the slider of the electric slide rail 20. The rack 21 is slidably connected to the guide plate 7, and the gear 19 meshes with the rack 21.

[0035] When there are no partitions on the left workstation 9, the slider of the electric slide rail 20 drives the rack 21 to move. Under the meshing action of the gear 19 and the rack 21, the gear 19 rotates half a turn. The rotation of the gear 19 drives the two workstations 9 to rotate 180 degrees along the axis of the rotating shaft 8. The left workstation 9 rotates away from the fixed plate 35 and puts the partition into the left workstation 9. The right workstation 9 rotates closer to the fixed plate 35 and feeds the partition in the right workstation 9. When there are no partitions in the right workstation 9, the slider of the electric slide rail 20 drives the rack 21 to move in the opposite direction, causing the gear 19 to reverse half a turn. The reverse rotation of the gear 19 drives the two workstations 9 to reverse 180 degrees. This enables the switching between the two workstations 9 and realizes the automatic replenishment of partitions, ensuring the efficiency of continuous production and reducing downtime.

[0036] like Figure 2 , Figure 3 , Figure 6 , Figure 7 , Figure 8 and Figure 9 As shown, it also includes a movable plate 22, a stop block 23, a third spring 24, and an extrusion assembly. Two through slots 92 are opened in the workstation plate 9, and the discharge hole 91 communicates with the through slots 92. Two movable plates 22 are slidably connected in the workstation plate 9, and the movable plates 22 penetrate the workstation plate 9. Stop blocks 23 are slidably connected in the through slots 92, and the stop blocks 23 are fixedly connected to the movable plates 22. A third spring 24 is fixedly connected between the stop blocks 23 and the through slots 92. An extrusion assembly for extruding the movable plates 22 is connected on the guide plate 7.

[0037] like Figure 2 , Figure 3 , Figure 6 , Figure 7 , Figure 8 and Figure 9As shown, the extrusion assembly includes a fixed block 25, a wedge-shaped pressure plate 26, a fourth spring 261, a fixed column 27, a fifth spring 28, and an inclined block 29. Two fixed blocks 25 are fixedly connected to the front side of the workstation plate 9, and two wedge-shaped pressure plates 26 are slidably connected to the front side of the guide plate 7. The wedge-shaped pressure plates 26 are slidably connected to the fixed blocks 25. The fourth spring 261 is fixedly connected between the wedge-shaped pressure plates 26 and the fixed blocks 25. The moving plate 22 is in contact with the inclined surface of the wedge-shaped pressure plates 26. Inclined grooves 93 are opened on both the front and rear sides of the workstation plate 9. Fixed columns 27 are fixedly connected to the top of the guide plate 7 on both the front and rear sides. The fixed columns 27 are close to the fixed plate 35. Inclined blocks 29 are slidably connected to the fixed columns 27. The fifth spring 28 is fixedly connected between the inclined blocks 29 and the fixed columns 27. The inclined blocks 29 are aligned with the inclined grooves 93.

[0038] When the third spring 24 is in its natural state, the stop block 23 extends from the through slot 92, and the partition falls between the tops of the two stop blocks 23. The stop blocks 23 block the partition, preventing it from falling onto the guide plate 7 through the discharge hole 91. As the left station plate 9 rotates 180 degrees towards the fixed plate 35, the front wedge-shaped pressure plate 26 presses against the inclined surface of the rear inclined block 29, causing it to slide downwards along the rear fixed post 17. The inclined groove 93 of the left station plate 9 then presses against the rear inclined block 29, causing it to slide downwards again along the rear fixed post 27. The rear fifth spring 28 is compressed, enabling... To prevent the rear inclined block 29 from obstructing the rotation of the left workstation plate 9, when the left workstation plate 9 rotates 180 degrees and approaches the fixed plate 35, the fifth spring 28 returns to its original state, causing the rear inclined block 29 to slide upward along the rear fixed column 27. The non-inclined portion of the front inclined block 29 presses against the wedge-shaped pressure plate 26, causing the left wedge-shaped pressure plate 26 to slide along the rear fixed frame 25 and approach the left workstation plate 9. The fourth spring 261 is compressed, and the left wedge-shaped pressure plate 26 simultaneously presses against the two left movable plates 22, causing the two left movable plates 22 to slide along the inclination of the left wedge-shaped pressure plate 26. As the surface moves away from the left feed hole 91, the left stop blocks 23 slide into the through groove 92, compressing the third spring 24. At this time, the left stop blocks 23 no longer block the partition, allowing the partition to fall normally onto the guide plate 7 from the left feed hole 91 for feeding. The stop blocks 23 in the right station plate 9 block the partition, preventing it from falling when the right station plate 9 is not in the feeding state. Only when the left station plate 9 is in the feeding state do the left stop blocks 23 retract into the through groove 92 to ensure the partition can feed normally, thereby improving feeding accuracy and stability. When the plate rotates 180 degrees away from the fixed plate 35, the rear inclined groove 93 of the left station plate 9 presses the rear inclined block 29 to move it downward. The fifth spring 28 is compressed, the two moving plates 22 on the left move away from the left wedge-shaped pressure plate 26, the third spring 24 and the fourth spring 261 return to their original state, the two moving plates 22 on the left slide close to the left discharge hole 91, the left stop block 23 extends out from the through groove 92, the left wedge-shaped pressure plate 26 moves in the opposite direction to reset, and then a partition is placed in the left station plate 9. The same principle applies when the right station plate 9 rotates 180 degrees.

[0039] like Figure 1 and Figure 9 As shown, it also includes a sixth spring 30, a circular pressure plate 31, a fixing frame 32, and a connecting rope 33. The sixth spring 30 is fixedly connected to the side of the limiting plate 11 near the workstation plate 9, and the circular pressure plate 31 is fixedly connected to the side of the sixth spring 30 away from the limiting plate 11. The circular pressure plate 31 is slidably connected to the limiting rod 10. The sixth spring 30 is fixedly connected to the circular pressure plate 31. The fixing frame 32 is fixedly connected between the front and rear brackets 2. Two connecting ropes 33 are fixedly connected to the bottom of the fixing frame 32. The connecting ropes 33 pass through the limiting plate 11, and the two connecting ropes 33 are fixedly connected to the two circular pressure plates 31 respectively.

[0040] When the left workstation plate 9 approaches the fixed plate 35, the connecting rope 33 on the left circular pressure plate 31 and the left sixth spring 30 are in their natural state. The left circular pressure plate 31 is close to the left workstation plate 9, the connecting rope 33 on the right circular pressure plate 31 is taut, and the right sixth spring 30 is compressed. The right circular pressure plate 31 is close to the right limiting plate 11. Under the elastic force of the left sixth spring 30, the left circular pressure plate 31 presses down on the partition on the left workstation plate 9, thereby preventing the partition from failing to fall smoothly from the left discharge hole 91 due to vibration or insufficient friction. This ensures that each feeding is completed accurately and improves the reliability of feeding. When a partition is placed on the side workstation 9, the connecting rope 33 on the right circular pressure plate 31 pulls the right circular pressure plate 31 upward, eliminating the need to manually lift the right circular pressure plate 31, thus facilitating the placement of the partition. When the two workstations 9 are rotated 180 degrees, the connecting rope 33 on the left circular pressure plate 31 pulls the left circular pressure plate 31, causing it to slide upward along the left limit rod 10. The connecting rope 33 on the right circular pressure plate 31 no longer pulls the right circular pressure plate 31. Under the elastic force of the sixth spring 30 on the right circular pressure plate 31, the right circular pressure plate 31 slides downward along the right limit rod 10. The same principle applies when the two workstations 9 are rotated 180 degrees.

[0041] like Figure 10 As shown, it also includes baffles 36, slide bars 37, a seventh spring 38, connecting frames 39, fixing frames 40, locking blocks 41, and an eighth spring 42. Two baffles 36 for blocking the material discharge hole 91 are slidably connected inside the fixing plate 35. Slide bars 37 are fixedly connected to the sides of the baffles 36 that are far apart from each other. The slide bars 37 are slidably connected to the fixing plate 35. A seventh spring 38 is fixedly connected between the baffles 36 and the fixing plate 35. Two connecting frames 39 are fixedly connected to the bottom of the punching slide plate 4. Fixing frames 40 are fixedly connected to the sides of the connecting frames 39 that are close to each other. Locking blocks 41 are slidably connected inside the fixing frames 40. Locking blocks 41 are mounted on... Both sides of the bottom are provided with inclined surfaces. The area of ​​the two locking blocks 41 on the side away from each other is smaller than the area on the side that is close to each other. The locking blocks 41 and the fixed frame 40 are fixedly connected by an eighth spring 42. The connecting frame 39 has a first sliding groove 391, a second sliding groove 392 and a third sliding groove 393. The sliding rod 37 and the locking blocks 41 are slidably connected to the connecting frame 39 through the first sliding groove 391, the second sliding groove 392 and the third sliding groove 393. The first sliding groove 391, the second sliding groove 392 and the third sliding groove 393 are all interconnected. The third sliding groove 393 is perpendicular to the fixed plate 35. The second sliding groove 392 is L-shaped and the first sliding groove 391 is inclined.

[0042] When the cutting slide plate 4 moves away from the fixed plate 35, the two baffles 36 are pressed tightly against each other, ensuring that the partition can complete the cutting on the fixed plate 35. The seventh spring 38 and the eighth spring 42 are in their natural state. The slide rods 37 are all located at the lower part of the third slide groove 393, and the locking blocks 41 are all located at the connection between the first slide groove 391 and the third slide groove 393. When the cutting slide plate 4 slides downward to perform cutting, the slide rods 37 slide upward along the third slide groove 393. The slide rods 37 press the lower inclined surface of the locking blocks 41, causing the locking blocks 41 to slide into the fixed frame 40. The eighth spring 42 is compressed. When the slide rods 37 are at the top of the third slide groove 393, the partition cutting is completed. When the cutting slide plate 4 moves upward, the slide rods 37 slide along the upper inclined surface of the locking blocks 41. When the slide bar 37 moves into the first slide groove 391, the eighth spring 42 is stretched, and the two baffles 36 slide away from each other. The fixed plate 35 is connected to the feeding frame 34. After the blanking is completed, the partition falls out of the feeding frame 34. After each blanking, the partition can fall into the feeding frame 34, thereby realizing automatic feeding, avoiding the safety risks caused by manual material handling, improving the automation level of this blanking device, and further improving the continuous production efficiency of the partition. The slide bar 37 then slides from the first slide groove 391 to the second slide groove 392. The eighth spring 42 returns to its original state, causing the slide bar 37 to slide from the second slide groove 392 to the third slide groove 393. The slide bar 37 then slides down to the lower part of the third slide groove 393 to reset. The two baffles 36 slide close to each other to reset.

[0043] like Figure 1 and Figure 11 As shown, it also includes a fixed tube 46, an insert rod 47, a ninth spring 48, a first solenoid valve 49, an airbag 50, a second solenoid valve 51, and a high-pressure nozzle 52. The bottom of the punching slide plate 4 is fixedly connected to two fixed tubes 46. An insert rod 47 is slidably connected inside each fixed tube 46. A ninth spring 48 is fixedly connected between the insert rod 47 and the fixed tube 46. An airbag 50 is connected to each fixed tube 46. The end of the fixed tube 46 away from the insert rod 47 is fixedly connected to the second solenoid valve 51 and the high-pressure nozzle 52. The end of the fixed tube 46 near the insert rod 47 is fixedly connected to the first solenoid valve 49. The airbags 50 are all located between the first solenoid valve 49 and the second solenoid valve 51. The high-pressure nozzles 52 are all aligned with the outer wall of the punching rod 5.

[0044] When the punching slide 4 moves away from the fixed plate 35, the ninth spring 48 is in its normal state, the insert rod 47 extends from the fixed tube 46, the first solenoid valve 49 and the second solenoid valve 51 are both open, and the airbag 50 is in its natural state. When the punching slide 4 slides downward, the second solenoid valve 51 is closed, the table surface 1 presses the insert rod 47 to extend into the fixed tube 46, the ninth spring 48 is compressed, and the air in the fixed tube 46 fills the airbag 50, causing the airbag 50 to inflate. After punching is completed, the first solenoid valve 49 is closed, and the second solenoid valve 51 is opened, allowing the air in the airbag 50 to enter the high-pressure area through the fixed tube 46. The high-pressure nozzle 52 compresses air and sprays it onto the punching rod 5. When the partition adheres to the punching rod 5, the high-pressure air can blow the partition adhered to the punching rod 5 onto the fixed plate 35, promptly removing the partition remaining on the punching rod 5, ensuring the accuracy of each punching action, and avoiding manual intervention, further improving the stability and automation of this punching device. When the punching slide plate 4 slides away from the fixed plate 35, the first solenoid valve 49 and the second solenoid valve 51 are opened, the air bag 50 returns to its original state, and the ninth spring 48 returns to its original state, causing the insertion rod 47 to slide away from the fixed tube 46.

[0045] like Figure 12 As shown, it also includes a collection frame 43, a filter plate 44 and a partition plate 45. The rear side of the table 1 is open. The double-compartment collection frame 43 is slidably connected inside the table 1. The filter plate 44 and the partition plate 45 are fixedly connected inside the table 1. The filter plate 44 is aligned with the feeding frame 34 and is inclined.

[0046] When both baffles 36 are far apart, the finished product partition falls from the feed frame 34 onto the filter plate 44. The die-cutting debris passes through the filter plate 44 and falls into one of the compartments of the feed frame 34. Thus, the debris and the finished product partition are separated by the filter plate 44. The finished product partition slides down the filter plate 44 into another compartment of the collection frame 43, thereby achieving classified collection. The partition plate 45 can prevent debris from falling into the other compartment, which is beneficial for the subsequent partition management.

[0047] Although this disclosure has been described with respect to only a limited number of embodiments, those skilled in the art who benefit from this disclosure will understand that various other embodiments can be devised without departing from the scope of the invention. Therefore, the scope of the invention should be limited only by the appended claims.

Claims

1. A blanking device for producing a muffler for an automobile exhaust pipe, comprising a table (1), a bracket (2), a blanking system (3), a fixed table (6), a blanking frame (34), a fixed plate (35), a blanking slide plate (4), and a blanking rod (5), wherein the table (1) is connected to the bracket (2), the blanking system (3), the fixed table (6), and the blanking frame (34), the fixed table (6) is fixedly connected to the blanking frame (34), the blanking slide plate (4) is slidably connected to the blanking system (3), the blanking rod (5) is connected to the bottom of the blanking slide plate (4), the fixed plate (35) is connected to the blanking frame (34), and the fixed plate (35) is in communication with the blanking frame (34), characterized in that, It also includes a guide plate (7), a first connecting rod (12), a second connecting rod (13), a first spring (14), a second spring (15), a connecting block (16), a top block (161), an arc-shaped push plate (17), and an arc-shaped limiting block (18). A guide plate (7) flush with the fixed plate (35) is connected to the fixed platform (6). Two first connecting rods (12) are rotatably connected to the blanking slide plate (4). A second connecting rod (13) is slidably connected to each of the first connecting rods (12). A first spring (14) is connected between each of the first connecting rods (12) and the second connecting rod (13). Sliding holes (71) are opened on both the front and rear sides of the guide plate (7). The second connecting rods (13) are connected to each other through the sliding holes (71). The guide plate (7) is slidably and rotatably connected. A second spring (15) is connected between the second link (13) and the guide plate (7). A connecting block (16) is connected between the two second links (13). The connecting block (16) is slidably connected to the guide plate (7) through the sliding hole (71). An arc-shaped push plate (17) is connected to the side of the connecting block (16) close to the fixed plate (35). An arc-shaped limiting block (18) aligned with the feed hole (91) is connected to the guide plate (7). The arc-shaped limiting block (18) and the arc-shaped push plate (17) are staggered vertically. At least two top blocks (161) are connected to the side of the connecting block (16) away from the arc-shaped push plate (17). Each top block (161) has an inclined surface.

2. The partition punching device for producing an automobile exhaust pipe muffler according to claim 1, characterized in that, It also includes a rotating shaft (8), a work station plate (9), a limiting rod (10), a limiting plate (11), a gear (19), an electric slide rail (20), and a rack (21). The rotating shaft (8) is rotatably connected to the guide plate (7). The rotating shaft (8) passes through the guide plate (7). Two work station plates (9) are connected to the rotating shaft (8). Each work station plate (9) has a discharge hole (91). Each work station plate (9) is connected to at least four limiting rods (10). Each end of the limiting rod (10) away from the work station plate (9) is connected to a limiting plate (11). The bottom of the rotating shaft (8) is connected to a gear (19). The bottom of the guide plate (7) is connected to an electric slide rail (20). A rack (21) is connected to the slider of the electric slide rail (20). The rack (21) is slidably connected to the guide plate (7). The gear (19) meshes with the rack (21).

3. The partition punching device for producing an automobile exhaust pipe muffler according to claim 2, characterized in that, It also includes a movable plate (22), a stop block (23), a third spring (24) and an extrusion assembly. Two through slots (92) are opened in the work station plate (9). The discharge hole (91) is connected to the through slot (92). Two movable plates (22) are slidably connected in the work station plate (9). The movable plates (22) pass through the work station plate (9). The stop blocks (23) are slidably connected in the through slots (92). The stop blocks (23) are fixedly connected to the movable plates (22). A third spring (24) is connected between the stop blocks (23) and the through slots (92). An extrusion assembly for extruding the movable plates (22) is connected on the guide plate (7).

4. The baffle punching device for producing an automobile exhaust pipe muffler according to claim 3, characterized in that, The extrusion assembly includes a fixed block (25), a wedge-shaped pressure plate (26), and a fourth spring (261). Two fixed blocks (25) are connected to each workstation plate (9), and two wedge-shaped pressure plates (26) are slidably connected to the guide plate (7). The wedge-shaped pressure plates (26) are slidably connected to the fixed blocks (25), and a fourth spring (261) is connected between the wedge-shaped pressure plates (26) and the fixed blocks (25). The moving plate (22) is in contact with the inclined surface of the wedge-shaped pressure plates (26).

5. A baffle punching device for producing an automotive exhaust pipe muffler according to claim 4, characterized in that, The extrusion assembly also includes a fixed column (27), a fifth spring (28), and a wedge (29). The work station plate (9) has a wedge (93) on both the front and rear sides. The guide plate (7) is connected to the fixed column (27) on both the front and rear sides. The fixed column (27) is close to the fixed plate (35). The wedge (29) is slidably connected to the fixed column (27). The fifth spring (28) is connected between the wedge (29) and the fixed column (27). The wedge (29) is aligned with the wedge (93).

6. A baffle punching device for producing an automotive exhaust pipe muffler according to claim 5, characterized in that, The punching device also includes a sixth spring (30), a circular pressure plate (31), a fixed frame (32), and a connecting rope (33). The side of the limiting plate (11) near the work station (9) is connected to the sixth spring (30), and the side of the sixth spring (30) away from the limiting plate (11) is connected to the circular pressure plate (31). The circular pressure plate (31) is slidably connected to the limiting rod (10), and the sixth spring (30) is fixedly connected to the circular pressure plate (31). The fixed frame (32) is connected between the front and rear supports (2). The bottom of the fixed frame (32) is connected to two connecting ropes (33). The connecting ropes (33) pass through the limiting plate (11), and the two connecting ropes (33) are fixedly connected to the two circular pressure plates (31) respectively.

7. A baffle punching device for producing an automotive exhaust pipe muffler according to claim 6, characterized in that, The punching device also includes a baffle (36), a slide bar (37), a seventh spring (38), a connecting frame (39), a fixed frame (40), a locking block (41), and an eighth spring (42). Two baffles (36) for blocking the material discharge hole (91) are slidably connected inside the fixed plate (35). Slide bars (37) are connected to the sides of the baffles (36) that are far apart from each other. The slide bars (37) are slidably connected to the fixed plate (35). A seventh spring (38) is connected between the baffles (36) and the fixed plate (35). Two connecting frames (39) are connected to the bottom of the punching slide plate (4). The connecting frames (39) are connected to each other... Each side of the two sides is connected to a fixed frame (40). Each fixed frame (40) is slidably connected to a locking block (41). Each locking block (41) is connected to the fixed frame (40) by an eighth spring (42). Each connecting frame (39) has a first sliding groove (391), a second sliding groove (392) and a third sliding groove (393). The sliding rod (37) and the locking block (41) are slidably connected to the connecting frame (39) through the first sliding groove (391), the second sliding groove (392) and the third sliding groove (393). The first sliding groove (391), the second sliding groove (392) and the third sliding groove (393) are all interconnected.

8. A baffle punching device for producing an automotive exhaust pipe muffler according to claim 7, characterized in that, The punching device also includes a fixed tube (46), a rod (47), a ninth spring (48), a first solenoid valve (49), an airbag (50), a second solenoid valve (51), and a high-pressure nozzle (52). The bottom of the punching slide plate (4) is connected to two fixed tubes (46). The rod (47) is slidably connected inside the fixed tube (46). The ninth spring (48) is connected between the rod (47) and the fixed tube (46). The airbag (50) is connected to the fixed tube (46). The second solenoid valve (51) and the high-pressure nozzle (52) are connected to the end of the fixed tube (46) away from the rod (47). The first solenoid valve (49) is connected to the end of the fixed tube (46) near the rod (47). The airbag (50) is located between the first solenoid valve (49) and the second solenoid valve (51). The high-pressure nozzle (52) is aligned with the outer wall of the punching rod (5).

9. A baffle punching device for producing an automotive exhaust pipe muffler according to claim 8, characterized in that, The punching device also includes a collection frame (43), a filter plate (44) and a partition plate (45). The rear side of the table (1) is open. A double-compartment collection frame (43) is slidably connected inside the table (1). A filter plate (44) and a partition plate (45) are connected inside the table (1). The filter plate (44) is aligned with the feeding frame (34) and is inclined.

Citation Information

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