Arc welding based automated welding apparatus for cranes
By introducing fume extraction, cleaning, and support devices into automated welding equipment for cranes, the problems of fumes affecting welding observation and clogging of the track grooves have been solved, achieving high-efficiency welding quality and equipment drive performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-17
- Publication Date
- 2026-03-20
AI Technical Summary
During automated welding processes, fumes can obstruct observation of the welding position, and welding slag and dust can easily clog the track grooves, affecting welding quality and equipment drive performance.
An automated welding equipment for cranes based on electric arc welding was designed, comprising a fumigation device, a cleaning device, and an auxiliary support device. The fumigation device purifies the fumes with a high-pressure air pump, the cleaning device cleans the welding slag and dust with an arc-shaped scraper, and the auxiliary support device supports the annular electric slide rail with a foldable sleeve plate to prevent blockage and weight-related issues.
It effectively filters out tiny welding slag and dust in the flue gas, preventing blockages, ensuring welding quality and equipment drive performance, and improving welding efficiency and safety.
Smart Images

Figure CN120962062B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of crane arc welding, in particular to a crane automatic welding equipment based on arc welding. BACKGROUND
[0002] The crane refers to the hoisting of heavy objects with hooks or other material taking devices, vertically lifting and horizontally transporting heavy objects in a certain range, also known as a crane, which belongs to the material handling machinery. The metal structure of the crane (such as the main beam, arm support, tower body, leg, etc.) is the core of carrying heavy objects, and welding is the main way to connect these structural parts into a whole. The welding quality defects (such as cracks, incomplete penetration, pores, etc.) may cause insufficient structural strength, leading to safety accidents such as fracture and collapse. Therefore, welding is regarded as a "lifeline" level process in crane manufacturing, which needs to meet the strict requirements of strength, toughness, fatigue performance and dimensional accuracy. Arc welding is suitable for repair, small batch or complex groove welding, and is mainly used for auxiliary welds of cranes or on-site repair.
[0003] Because the height of the crane is generally high, a large amount of smoke generated during automatic welding of the crane can easily affect the observation of the welding position. Therefore, we propose a crane automatic welding equipment based on arc welding. SUMMARY
[0004] To solve the above technical problems, the present application provides a crane automatic welding equipment based on arc welding, which comprises a circular chassis, the bottom of the circular chassis is rotatably connected with an electric roller through a rotating bolt, the top of the circular chassis is fixedly connected with a vertical electric sliding rail, the outer side of the vertical electric sliding rail is sleeved and slidably connected with a frame-shaped sleeve plate, the four sides of the frame-shaped sleeve plate are fixedly connected with an outer connecting circular rod, the end of the outer connecting circular rod away from the frame-shaped sleeve plate is fixedly connected with a ring-shaped electric sliding rail, the top of the ring-shaped electric sliding rail is rotatably connected with a top ring plate, the top of the top ring plate is fixedly connected with an electric mechanical arm, one end of the electric mechanical arm is fixedly connected with an arc welding device, the top of the top ring plate is fixedly connected with a smoke suction device, the outer side of the ring-shaped electric sliding rail is fixedly connected with a cleaning device, and the bottom of the ring-shaped electric sliding rail is fixedly connected with an auxiliary supporting device.
[0005] The smoke suction device comprises a ring-shaped hollow shell, the inner side of the ring-shaped hollow shell is communicated with a high-pressure gas pump. The high-pressure gas pump sprays the purified gas to the vertical electric sliding rail to blow dust in the track groove, preventing the attachment of welding slag and dust in the track groove after long-term use of the vertical electric sliding rail, which affects the use. A plurality of dust filtering round holes are formed on the outer side of the ring-shaped hollow shell to filter the tiny welding slag and dust in the smoke, preventing the tiny welding slag and dust in the smoke from being sucked into the ring-shaped hollow shell and causing blockage and affecting the ventilation effect.
[0006] The electric roller is provided in plurality and is distributed at the bottom of the circular base plate, the cleaning device is provided in plurality and is distributed outside the annular electric slide rail, and the bottom of the auxiliary support device is fixedly connected with the top of the circular base plate;
[0007] The top of the annular hollow shell is provided with a top opening ring hole, the inner wall of the top opening ring hole is slidably connected with a U-shaped slide rod, and the top of the U-shaped slide rod is fixedly connected with an annular cover plate. The annular filter element can be directly taken out through the annular cover plate and the U-shaped slide rod for cleaning and replacement, so that the purification effect of the annular filter element is prevented from becoming worse and worse after long-time contact with flue gas. The annular filter element is fixedly connected to the bottom of the annular cover plate. The U-shaped slide rod is provided in plurality and is distributed at the bottom of the annular cover plate.
[0008] The bottom of the annular hollow shell is fixedly connected with the top of the top-mounted ring plate, the inner side of the U-shaped slide rod is fixedly connected with the outer side of the annular filter element, and the U-shaped slide rod is provided in plurality and is distributed at the bottom of the annular cover plate.
[0009] Further, the cleaning device comprises a bottom-mounted corner plate, the top of the bottom-mounted corner plate is fixedly connected with a rotary spring, a rotatable reset strip-shaped sleeve rod is arranged between the bottom-mounted corner plate and the top-mounted circular plate, so that the rotation adjustment of the electric mechanical arm is not affected, and the top-mounted ring plate is prevented from driving the electric mechanical arm to adjust the position in the circumferential direction and being resisted by the strip-shaped sleeve rod to continue to rotate. The top of the rotary spring is fixedly connected with the strip-shaped sleeve rod. The bottom of the arc-shaped scraper is fixedly arranged with the top of the strip-shaped sleeve rod, so that the shape of the arc-shaped scraper is stable, and the arc-shaped scraper is prevented from being affected by external force when slidingly contacting the outer surface of the annular hollow shell and being difficult to be in close contact with the outer surface of the annular hollow shell at all times to affect the cleaning effect. The top of the strip-shaped sleeve rod is rotatably connected with a top-mounted circular plate through a bearing, the bottom of the top-mounted circular plate is fixedly connected with a fixed penetrating rod, the fixed penetrating rod is arranged between the bottom-mounted corner plate and the top-mounted circular plate to penetrate and limit the strip-shaped sleeve rod connected elastically, and the strip-shaped sleeve rod connected elastically is prevented from being tilted and deviated to affect the use when being pushed by the electric mechanical arm. One side of the bottom-mounted corner plate is fixedly connected with the outer side of the annular electric slide rail, the bottom-mounted corner plate is provided in plurality and is distributed outside the annular electric slide rail, the bottom of the fixed penetrating rod penetrates the strip-shaped sleeve rod and is rotatably connected with the strip-shaped sleeve rod, and the bottom of the fixed penetrating rod is fixedly connected with the top of the bottom-mounted corner plate.
[0010] Further, the auxiliary support device comprises a first concave plate, the inner side of the first concave plate is fixedly connected with a first inner rod, the outer side of the first inner rod is sleeved and rotationally connected with a medium sleeve plate through a bearing, the two sides of the medium sleeve plate close to the first concave plate are fixedly connected with return springs one, the two sides of the medium sleeve plate away from the first concave plate are fixedly connected with return springs two, one end of the return springs two away from the medium sleeve plate is fixedly connected with a second concave plate, the inner side of the second concave plate is fixedly connected with a second inner rod, the inner side of the second concave plate is fixedly connected with a third inner rod, the outer side of the third inner rod is sleeved and rotationally connected with a convex sleeve plate through a bearing, the convex sleeve plate and the medium sleeve plate can be turned to the vertical state at most by arranging the convex sleeve plate and the medium sleeve plate in the first concave plate and the second concave plate, so that the convex sleeve plate and the medium sleeve plate are prevented from being folded outward when being folded after being in the fully stretched state, affecting use, the convex sleeve plate and the medium sleeve plate are arranged between the annular electric slide rail and the circular bottom disc, so that the bottom of the annular electric slide rail is always at a distance from one end of the circular bottom disc, preventing a large amount of impurities accumulated on the circular bottom disc from adhering to the annular electric slide rail when the annular electric slide rail moves to contact the top surface of the circular bottom disc, affecting use, the two sides of the convex sleeve plate are fixedly connected with return springs three, the medium sleeve plate and the convex sleeve plate are always in an unfolded trend by arranging the return springs one, the return springs two and the return springs three on the two sides of the medium sleeve plate and the convex sleeve plate, so that the bottom of the annular electric slide rail is supported, preventing the driving effect of the vertical electric slide rail from being affected when too many components are arranged on the annular electric slide rail and the weight is heavy for a long time, the two sides of the convex sleeve plate away from the medium sleeve plate are rotationally connected with fixed angle blocks through rotating pins, a plurality of the first inner rods are arranged and distributed on the inner side of the first concave plate, one end of the return springs one away from the medium sleeve plate is fixedly connected with the inner side of the first concave plate, the medium sleeve plate is sleeved on the second inner rod and rotationally connected with the second inner rod through a bearing, one end of the return springs three away from the convex sleeve plate is fixedly connected with the inner side of the second concave plate, a plurality of the fixed angle blocks are arranged and distributed on the bottom of the annular electric slide rail and the top of the circular bottom disc, the fixed angle blocks close to the top are fixedly connected with the bottom of the annular electric slide rail, and the fixed angle blocks close to the bottom are fixedly connected with the top of the circular bottom disc.
[0011] The application provides an automatic welding device for a crane based on arc welding.
[0012] 1. The crane automatic welding equipment based on electric arc welding, by setting multiple dust filtering round holes on the outside of the annular cavity, the tiny welding slag and dust in the smoke are filtered, preventing the tiny welding slag and dust in the smoke from being sucked into the annular cavity for a long time to cause blockage and affect the ventilation effect, the arc-shaped scraper scrapes the outer surface of the rotating annular cavity to prevent the dust filtering round holes from being blocked by welding slag and dust after long-time filtering treatment of welding slag and dust, affecting the ventilation effect, by setting return springs one, two and three on both sides of the medium sleeve plate and the convex sleeve plate, the medium sleeve plate and the convex sleeve plate always have an unfolding trend to support the bottom of the annular electric slide rail, preventing the weight of the annular electric slide rail from affecting the driving effect of the vertical electric slide rail when too many parts are arranged on the annular electric slide rail for a long time.
[0013] 2. The crane automatic welding equipment based on electric arc welding, provided with a smoke suction device, by setting multiple dust filtering round holes on the outside of the annular cavity, the tiny welding slag and dust in the smoke are filtered, preventing the tiny welding slag and dust in the smoke from being sucked into the annular cavity for a long time to cause blockage and affect the ventilation effect, by setting a ring-shaped filter element in the U-shaped slide rod, the smoke with removed particulate matter is further purified, preventing poor smoke purification effect and rapid diffusion around under the push flow of the high-pressure air pump, affecting the welding processing effect, by the high-pressure air pump, the purified gas is sprayed to the vertical electric slide rail to blow dust in the track groove, preventing the track groove of the vertical electric slide rail from being attached with welding slag and dust after long-time use, affecting the use, the ring-shaped filter element can be directly taken out through the annular cover plate and the U-shaped slide rod for easy cleaning and replacement, preventing the ring-shaped filter element from being in contact with the smoke for a long time to cause poor purification effect and difficult use.
[0014] 3. The crane automatic welding equipment based on electric arc welding, provided with a cleaning device, the arc-shaped scraper scrapes the outer surface of the rotating annular cavity to prevent the dust filtering round holes from being blocked by welding slag and dust after long-time filtering treatment of welding slag and dust, affecting the ventilation effect, by fixing the bottom of the arc-shaped scraper to the top of the strip sleeve rod, the shape of the arc-shaped scraper is stable, preventing the arc-shaped scraper from being affected by external force when slidingly contacting with the outer surface of the annular cavity to affect the cleaning effect, by setting the strip sleeve rod with rotary reset between the bottom corner plate and the top circular plate, the rotation adjustment of the electric mechanical arm is not affected, preventing the top ring plate from driving the electric mechanical arm to adjust the position in the circumferential direction to resist the strip sleeve rod to continue to rotate, by setting the fixed penetrating rod between the bottom corner plate and the top circular plate, the strip sleeve rod connected elastically is penetrated and limited, preventing the strip sleeve rod connected elastically from being tilted and deviated when driven by the electric mechanical arm to affect the use.
[0015] 4. The electric arc welding-based crane automatic welding device is provided with an auxiliary supporting device, the bottom of the annular electric slide rail is bottom-supported by setting the return spring one, the return spring two and the return spring three on both sides of the medium sleeve plate and the convex sleeve plate, so that the medium sleeve plate and the convex sleeve plate always have an unfolding trend, preventing the weight of the annular electric slide rail from affecting the driving effect of the vertical electric slide rail after a long time, the convex sleeve plate and the medium sleeve plate are set in the first concave plate and the second concave plate, so that the convex sleeve plate and the medium sleeve plate can only be rotated to the vertical state at most, preventing the convex sleeve plate and the medium sleeve plate from being folded outward when being folded after being in the fully stretched state, affecting the use, the foldable convex sleeve plate and the medium sleeve plate are set between the annular electric slide rail and the circular bottom disc, so that the bottom of the annular electric slide rail is always at a distance from one end of the circular bottom disc, preventing a large amount of impurities accumulated on the circular bottom disc from adhering to the annular electric slide rail when the annular electric slide rail moves to contact the top surface of the circular bottom disc, affecting the use. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 The automatic welding device structure schematic diagram of the present application;
[0017] Figure 2 The automatic welding device bottom structure schematic diagram of the present application;
[0018] Figure 3 The smoking device structure schematic diagram of the present application;
[0019] Figure 4 The smoking device bottom side structure schematic diagram of the present application;
[0020] Figure 5 The cleaning device structure schematic diagram of the present application;
[0021] Figure 6 The cleaning device local side structure schematic diagram of the present application;
[0022] Figure 7 The auxiliary supporting device structure schematic diagram of the present application;
[0023] Figure 8 The auxiliary supporting device side structure schematic diagram of the present application.
[0024] In the figure: 1, circular base plate; 2, electric roller; 3, vertical electric slide rail; 4, frame-shaped cover plate; 5, outer connecting circular rod; 6, annular electric slide rail; 7, top ring plate; 8, electric mechanical arm; 9, electric arc welding device; 10, smoke suction device; 11, cleaning device; 12, auxiliary support device; 1001, annular hollow shell; 1002, high-pressure air pump; 1003, dust filtering circular hole; 1004, top opening ring hole; 1005, U-shaped slide rod; 1006, annular cover plate; 1007, annular filter element; 1101, bottom corner plate; 1102, rotary spring; 1103, strip-shaped sleeve rod; 1104, arc-shaped scraping piece; 1105, top circular plate; 1106, fixed penetrating rod; 1201, first concave plate; 1202, first inner rod; 1203, medium-sized cover plate; 1204, first return spring; 1205, second return spring; 1206, second concave plate; 1207, second inner rod; 1208, third inner rod; 1209, convex cover plate; 1210, third return spring; 1211, fixed corner block. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0026] Please refer to Figures 1-4 The present application provides an automatic welding device for electric arc welding crane, which comprises a circular base plate 1, an electric roller 2 rotatably connected to the bottom of the circular base plate 1 through a rotating bolt, a vertical electric slide rail 3 fixedly connected to the top of the circular base plate 1, a frame-shaped cover plate 4 sleeved and slidably connected to the outer side of the vertical electric slide rail 3, four outer connecting circular rods 5 fixedly connected to the four corners of the frame-shaped cover plate 4, an annular electric slide rail 6 fixedly connected to the end of the outer connecting circular rod 5 away from the frame-shaped cover plate 4, a top ring plate 7 rotatably connected to the top of the annular electric slide rail 6, an electric mechanical arm 8 fixedly connected to the top of the top ring plate 7, an electric arc welding device 9 fixedly connected to one end of the electric mechanical arm 8, a smoke suction device 10 fixedly connected to the top of the top ring plate 7, a cleaning device 11 fixedly connected to the outer side of the annular electric slide rail 6, and an auxiliary support device 12 fixedly connected to the bottom of the annular electric slide rail 6.
[0027] The smoke suction device 10 comprises an annular hollow shell 1001, a high-pressure air pump 1002 communicated to the inner side of the annular hollow shell 1001, and a dust filtering circular hole 1003 formed in the outer side of the annular hollow shell 1001.
[0028] The plurality of electric rollers 2 are distributed on the bottom of the circular base plate 1, and the plurality of cleaning devices 11 are distributed on the outer side of the annular electric slide rail 6, and the bottom of the auxiliary supporting device 12 is fixedly connected with the top of the circular base plate 1;
[0029] The top of the annular hollow shell 1001 is provided with a top opening ring hole 1004, the inner wall of the top opening ring hole 1004 is slidably connected with a U-shaped slide rod 1005, the top of the U-shaped slide rod 1005 is fixedly connected with an annular cover plate 1006, and the bottom of the annular cover plate 1006 is fixedly connected with an annular filter element 1007;
[0030] The bottom of the annular hollow shell 1001 is fixedly connected with the top of the top-mounted ring plate 7, the inner side of the U-shaped slide rod 1005 is fixedly connected with the outer side of the annular filter element 1007, and the plurality of U-shaped slide rods 1005 are distributed on the bottom of the annular cover plate 1006. In use, after the equipment is moved to the machining area by the electric roller 2, the vertical electric slide rail 3 drives the frame-shaped sleeve plate 4 to drive the outer-connected circular rod 5 to move upwards, the outer-connected circular rod 5 drives the annular electric slide rail 6 to move upwards when moving upwards, the annular electric slide rail 6 drives the top-mounted ring plate 7 and the cleaning device 11 on the outer side to move upwards together, the top-mounted ring plate 7 drives the electric mechanical arm 8 on the top and the smoke suction device 10 to move upwards together when moving upwards, the electric mechanical arm 8 operates the telephone welder to automatically weld the crane when the electric mechanical arm 8 moves to the position required for welding machining, the annular electric slide rail 6 stretches the auxiliary supporting device 12 on the bottom when moving upwards, and the auxiliary supporting device 12 on the bottom of the annular electric slide rail 6 supports the annular electric slide rail 6 at any time, the annular electric slide rail 6 drives the top-mounted ring plate 7 to rotate, the top-mounted ring plate 7 drives the electric mechanical arm 8 on the top and the smoke suction device 10 to rotate together, and the outer surface of the smoke suction device 10 is in sliding contact with one side of the cleaning device 11 at any time when the smoke suction device 10 rotates, so that the cleaning device 11 scrapes and cleans the outer surface of the smoke suction device 10;
[0031] The high-pressure gas pump 1002 is used to pump the air in the annular hollow shell 1001, so that the gas around the outside of the annular hollow shell 1001 enters the inside of the annular hollow shell 1001 from the dust filtering circular hole 1003, the plurality of dust filtering circular holes 1003 are arranged on the outside of the annular hollow shell 1001 to filter the tiny welding slag and dust in the smoke gas, the smoke gas entering the annular hollow shell 1001 contacts the annular filter element 1007 and is purified by the annular filter element 1007, and is then discharged from the high-pressure gas pump 1002, the annular filter element 1007 is arranged in the U-shaped slide rod 1005 to further purify the smoke gas from which the particulate matters are removed, and the high-pressure gas pump 1002 sprays the purified gas to the vertical electric slide rail 3 to blow dust in the track groove, and the annular filter element 1007 can be directly taken out through the annular cover plate 1006 and the U-shaped slide rod 1005 for cleaning and replacement after long-time use.
[0032] Referring to Figures 1-8 The application provides an electric arc welding-based automatic welding device for a crane: the cleaning device 11 comprises a bottom corner plate 1101, the top of the bottom corner plate 1101 is fixedly connected with a rotary spring 1102, the top of the rotary spring 1102 is fixedly connected with a strip-shaped sleeve rod 1103, the top of the strip-shaped sleeve rod 1103 is fixedly connected with an arc-shaped scraping sheet 1104, the top of the strip-shaped sleeve rod 1103 is rotatably connected with a top circular plate 1105 through a bearing, the bottom of the top circular plate 1105 is fixedly connected with a fixed penetrating rod 1106, one side of the bottom corner plate 1101 is fixedly connected with the outside of the annular electric slide rail 6, the bottom corner plate 1101 is provided with a plurality of bottom corner plates 1101, and the plurality of bottom corner plates 1101 are distributed outside the annular electric slide rail 6, the bottom of the fixed penetrating rod 1106 penetrates through the strip-shaped sleeve rod 1103 and is rotatably connected with the strip-shaped sleeve rod 1103, and the bottom of the fixed penetrating rod 1106 is fixedly connected with the top of the bottom corner plate 1101;
[0033] The auxiliary support device 12 comprises a first concave plate 1201, the inner side of the first concave plate 1201 is fixedly connected with a first inner rod 1202, the outer side of the first inner rod 1202 is sleeved and rotationally connected with a medium sleeve plate 1203 through a bearing, the two sides of the medium sleeve plate 1203 close to the first concave plate 1201 are fixedly connected with a back-tight spring one 1204, the two sides of the medium sleeve plate 1203 away from the first concave plate 1201 are fixedly connected with a back-tight spring two 1205, the end of the back-tight spring two 1205 away from the medium sleeve plate 1203 is fixedly connected with a second concave plate 1206, the inner side of the second concave plate 1206 is fixedly connected with a second inner rod 1207, the inner side of the second concave plate 1206 is fixedly connected with a third inner rod 1208, the outer side of the third inner rod 1208 is sleeved and rotationally connected with a convex sleeve plate 1209 through a bearing, the two sides of the convex sleeve plate 1209 are fixedly connected with a back-tight spring three 1210, the two sides of the convex sleeve plate 1209 away from the medium sleeve plate 1203 are rotationally connected with a fixed angle block 1211 through a rotating bolt, the first inner rod 1202 is provided in plurality, and the plurality of first inner rods 1202 are distributed in the inner side of the first concave plate 1201, the end of the back-tight spring one 1204 away from the medium sleeve plate 1203 is fixedly connected with the inner side of the first concave plate 1201, the medium sleeve plate 1203 is sleeved on the second inner rod 1207 and is rotationally connected with the second inner rod 1207 through a bearing, the end of the back-tight spring three 1210 away from the convex sleeve plate 1209 is fixedly connected with the inner side of the second concave plate 1206, the fixed angle block 1211 is provided in plurality, and the plurality of fixed angle blocks 1211 are distributed at the bottom of the annular electric slide rail 6 and the top of the circular base plate 1, the fixed angle block 1211 close to the top is fixedly connected with the bottom of the annular electric slide rail 6, the fixed angle block 1211 close to the bottom is fixedly connected with the top of the circular base plate 1, in use, when the annular electric slide rail 6 drives the top ring plate 7 to rotate, the annular hollow shell 1001 on the top and the electric mechanical arm 8 rotate together, when the annular hollow shell 1001 rotates, the outer surface is in sliding contact with the arc-shaped scraper 1104 on the strip sleeve rod 1103, the arc-shaped scraper 1104 scrapes and cleans the outer surface of the rotating annular hollow shell 1001, the bottom of the arc-shaped scraper 1104 and the top of the strip sleeve rod 1103 are fixedly arranged to stabilize the shape of the arc-shaped scraper 1104, when the electric mechanical arm 8 rotating with the top ring plate 7 rotates to contact the strip sleeve rod 1103, the strip concave rod rotates around the fixed penetrating rod 1106 and drives the rotary spring 1102 to rotate and tighten, when the electric mechanical arm 8 sweeps across the strip sleeve rod 1103, the strip sleeve rod 1103 loses the pushing force, at this moment, the rotary spring 1102 drives the strip sleeve rod 1103 to rotate to the initial position tangent to the outer surface of the annular hollow shell 1001 through the rotary force, the strip sleeve rod 1103 is arranged to be rotatable and reset between the bottom angle plate 1101 and the top circular plate 1105 to facilitate the rotation adjustment of the electric mechanical arm 8,The elastic connection strip sleeve rod 1103 is penetrated and limited by the fixed penetrating rod 1106 arranged between the bottom gusset 1101 and the top circular plate 1105, the annular electric slide rail 6 drives the bottom fixed corner block 1211 to move upwards when the frame sleeve plate 4 moves upwards, the fixed corner block 1211 drives the one side convex sleeve plate 1209 to move upwards when the fixed corner block 1211 moves upwards, the convex sleeve plate 1209 rotates around the third inner rod 1208 and drives the second concave plate 1206 to move upwards together when the fixed corner block 1211 moves upwards, the second concave plate 1206 drives the middle sleeve plate 1203 to move upwards through the second inner rod 1207, the middle sleeve plate 1203 and the convex sleeve plate 1209 are always in an unfolding trend through the arrangement of the back-tightening spring one 1204, the back-tightening spring two 1205 and the back-tightening spring three 1210 on both sides of the middle sleeve plate 1203 and the convex sleeve plate 1209, so that the bottom of the annular electric slide rail 6 is bottom supported, the convex sleeve plate 1209 and the middle sleeve plate 1203 can only be rotated to the vertical state at most through the arrangement of the convex sleeve plate 1209 and the middle sleeve plate 1203 in the first concave plate 1201 and the second concave plate 1206, the convex sleeve plate 1209 and the middle sleeve plate 1203 are pushed to be close to each other for folding when the annular electric slide rail 6 moves downwards, and the convex sleeve plate 1209 and the middle sleeve plate 1203 are arranged between the annular electric slide rail 6 and the circular bottom disc 1 and can be folded, so that the bottom of the annular electric slide rail 6 is always at a distance from one end of the circular bottom disc 1.
[0034] When the device is moved to the processing area by the electric roller 2, the vertical electric slide rail 3 drives the frame sleeve plate 4 to drive the outer connected circular rod 5 to move upwards, the outer connected circular rod 5 drives the annular electric slide rail 6 to move upwards, the annular electric slide rail 6 drives the top top ring plate 7 and the outer cleaning device 11 to move upwards, the top ring plate 7 drives the top electric mechanical arm 8 and the smoke suction device 10 to move upwards, the crane is automatically welded by the electric mechanical arm 8 when the electric mechanical arm 8 is moved to the position required for welding, the annular electric slide rail 6 stretches the auxiliary supporting device 12 at the bottom, and the auxiliary supporting device 12 at the bottom of the annular electric slide rail 6 supports the annular electric slide rail 6 at any time, the annular electric slide rail 6 drives the top ring plate 7 to rotate, the top ring plate 7 drives the top electric mechanical arm 8 and the smoke suction device 10 to rotate, the outer surface of the smoke suction device 10 slides with one side of the cleaning device 11 at any time, and the cleaning device 11 scrapes and cleans the outer surface of the smoke suction device 10 at this time.
[0035] High-pressure air pump 1002 draws air from the inside of the annular shell 1001, causing the gas surrounding the outside of the annular shell 1001 to enter the interior through the dust filter holes 1003. Multiple dust filter holes 1003 on the outside of the annular shell 1001 filter out fine welding slag and dust from the flue gas. The flue gas entering the annular shell 1001 comes into contact with the annular filter element 1007, is purified by the annular filter element 1007, and then exits from the high-pressure air pump 1002. The flue gas with particulate matter removed is further purified by installing the annular filter element 1007 inside the U-shaped slide bar 1005. The purified gas is then sprayed by the high-pressure air pump 1002 onto the vertical electric slide rail 3 to blow dust from the track groove. After prolonged use, the annular filter element 1007 can be directly removed via the annular cover plate 1006 and U-shaped slide bar 1005 for easy cleaning and replacement. When the annular electric slide rail 6 drives the top annular plate 7 to rotate, it causes the top annular shell 1001 and the electric mechanical arm 8 to rotate together. When the annular shell 1001 rotates, its outer surface slides into contact with the arc-shaped scraper 1104 on the strip-shaped sleeve 1103. The arc-shaped scraper 1104 scrapes and cleans the outer surface of the rotating annular shell 1001. The bottom of the arc-shaped scraper 1104 is fixed to the top of the strip-shaped sleeve 1103 to stabilize the shape of the arc-shaped scraper 1104. As the top annular plate 7 rotates, the electric mechanical arm 8 rotates to contact the strip-shaped sleeve 1103. Upon contact, the push rod rotates around the fixed through rod 1106, causing the rotary spring 1102 to rotate and tighten. When the electric robotic arm 8 passes over the strip rod 1103, the strip rod 1103 loses its thrust. At this time, the rotary spring 1102 drives the strip rod 1103 to rotate back to the initial position tangent to the outer surface of the annular shell 1001 through the rotational force. The rotatable and reset strip rod 1103 is set between the bottom corner plate 1101 and the top circular plate 1105 to facilitate the rotation adjustment of the electric robotic arm 8 without affecting it. The fixed through rod 1106 is set between the bottom corner plate 1101 and the top circular plate 1105 to limit the elastically connected strip rod 1103. The annular electric slide rail 6 moves with the frame sleeve When plate 4 moves upward, it causes the bottom fixed corner block 1211 to move. When fixed corner block 1211 moves upward, it causes the convex sleeve plate 1209 on one side to move upward. As the fixed corner block 1211 moves upward, the convex sleeve plate 1209 rotates around the third inner rod 1208 and drives the second concave plate 1206 to move upward together through the third inner rod 1208. When the second concave plate 1206 moves upward, it drives the medium sleeve plate 1203 to move upward through the second inner rod 1207. By setting return springs 1204, 1205 and 1210 on both sides of the medium sleeve plate 1203 and the convex sleeve plate 1209 respectively, the medium sleeve plate 1203 and the convex sleeve plate 1209 are always in an unfolded trend to provide bottom support for the bottom of the annular electric slide rail 6.By setting convex sleeve plate 1209 and medium sleeve plate 1203 in first concave plate 1201 and second concave plate 1206, convex sleeve plate 1209 and medium sleeve plate 1203 can only rotate to vertical state at most, and when annular electric slide rail 6 moves down, convex sleeve plate 1209 and medium sleeve plate 1203 are pushed to fold mutually, and by setting foldable convex sleeve plate 1209 and medium sleeve plate 1203 between annular electric slide rail 6 and circular base plate 1, the bottom of annular electric slide rail 6 is always at a distance from one end of circular base plate 1.
[0036] Obviously, the embodiments described are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art and related fields without creative labor should belong to the protection scope of the present application. The structures, devices and operation methods not specifically described and explained in the present application are implemented according to the conventional means in the art, unless specifically described and limited.
Claims
1. An automated welding equipment for cranes based on electric arc welding, comprising a circular chassis (1), characterized in that: The bottom of the circular chassis (1) is rotatably connected to an electric roller (2) via a rotating bolt. The top of the circular chassis (1) is fixedly connected to a vertical electric slide rail (3). A frame-shaped sleeve plate (4) is sleeved and slidably connected to the outside of the vertical electric slide rail (3). An outer connecting rod (5) is fixedly connected to all four sides of the frame-shaped sleeve plate (4). An annular electric slide rail (6) is fixedly connected to one end of the outer connecting rod (5) away from the frame-shaped sleeve plate (4). A top ring plate (7) is rotatably connected to the top of the annular electric slide rail (6). An electric mechanical arm (8) is fixedly connected to the top of the top ring plate (7). An electric arc welder (9) is fixedly connected to one end of the electric mechanical arm (8). A smoking device (10) is fixedly connected to the top of the top ring plate (7). A cleaning device (11) is fixedly connected to the outside of the annular electric slide rail (6). An auxiliary support device (12) is fixedly connected to the bottom of the annular electric slide rail (6). The smoking device (10) includes an annular shell (1001), the inner side of which is connected to a high-pressure air pump (1002), and the outer side of which is provided with a dust filter hole (1003). The cleaning device (11) includes a bottom corner plate (1101), a rotary spring (1102) is fixedly connected to the top of the bottom corner plate (1101), a strip-shaped sleeve rod (1103) is fixedly connected to the top of the rotary spring (1102), an arc-shaped scraper (1104) is fixedly connected to the top of the strip-shaped sleeve rod (1103), a top circular plate (1105) is rotatably connected to the top of the strip-shaped sleeve rod (1103) through a bearing, and a fixing rod (1106) is fixedly connected to the bottom of the top circular plate (1105).
2. The automated crane welding equipment based on electric arc welding according to claim 1, characterized in that: Multiple electric rollers (2) are provided, and the multiple electric rollers (2) are distributed at the bottom of the circular chassis (1). Multiple cleaning devices (11) are provided, and the multiple cleaning devices (11) are distributed on the outside of the annular electric slide rail (6). The bottom of the auxiliary support device (12) is fixedly connected to the top of the circular chassis (1).
3. The automated welding equipment for cranes based on electric arc welding according to claim 1, characterized in that: The top of the annular shell (1001) is provided with a top opening annular hole (1004), and a U-shaped slide rod (1005) is slidably connected to the inner wall of the top opening annular hole (1004). An annular cover plate (1006) is fixedly connected to the top of the U-shaped slide rod (1005), and an annular filter element (1007) is fixedly connected to the bottom of the annular cover plate (1006).
4. The automated welding equipment for cranes based on electric arc welding according to claim 3, characterized in that: The bottom of the annular shell (1001) is fixedly connected to the top of the top ring plate (7), the inner side of the U-shaped slide rod (1005) is fixedly connected to the outer side of the annular filter element (1007), and multiple U-shaped slide rods (1005) are provided, and multiple U-shaped slide rods (1005) are distributed at the bottom of the annular cover plate (1006).
5. The automated welding equipment for cranes based on arc welding according to claim 1, characterized in that: One side of the bottom corner plate (1101) is fixedly connected to the outside of the annular electric slide rail (6). Multiple bottom corner plates (1101) are provided, and multiple bottom corner plates (1101) are distributed on the outside of the annular electric slide rail (6).
6. The automated welding equipment for cranes based on electric arc welding according to claim 1, characterized in that: The bottom of the fixed through rod (1106) passes through the strip sleeve rod (1103) and is rotatably connected to the strip sleeve rod (1103). The bottom of the fixed through rod (1106) is fixedly connected to the top of the bottom corner plate (1101).
7. The automated crane welding equipment based on electric arc welding according to claim 1, characterized in that: The auxiliary support device (12) includes a first concave plate (1201), a first inner rod (1202) is fixedly connected to the inner side of the first concave plate (1201), and a medium-sized sleeve plate (1203) is sleeved on the outer side of the first inner rod (1202) and rotatably connected to it via a bearing. A first return spring (1204) is fixedly connected to both sides of the medium-sized sleeve plate (1203) near the first concave plate (1201), and a second return spring (1205) is fixedly connected to both sides of the medium-sized sleeve plate (1203) away from the first concave plate (1201). The second return spring (1205) is fixedly connected to the sides of the medium-sized sleeve plate (1203) away from the first concave plate (1201). One end of 203 is fixedly connected to a second concave plate (1206), the inner side of the second concave plate (1206) is fixedly connected to a second inner rod (1207), the inner side of the second concave plate (1206) is fixedly connected to a third inner rod (1208), the outer side of the third inner rod (1208) is sleeved with a convex sleeve plate (1209) and rotatably connected to it by a bearing, both sides of the convex sleeve plate (1209) are fixedly connected to a return spring three (1210), and both sides of the convex sleeve plate (1209) away from the middle sleeve plate (1203) are rotatably connected to a fixed corner block (1211) by a rotating bolt.
8. The automated welding equipment for cranes based on electric arc welding according to claim 7, characterized in that: Multiple first inner rods (1202) are provided, and the multiple first inner rods (1202) are respectively distributed inside the first concave plate (1201). The end of the first return spring (1204) away from the medium sleeve plate (1203) is fixedly connected to the inner side of the first concave plate (1201). The medium sleeve plate (1203) is sleeved on the second inner rod (1207) and is rotatably connected to the second inner rod (1207) through a bearing. The end of the third return spring (1210) away from the convex sleeve plate (1209) is fixedly connected to the inner side of the second concave plate (1206).
9. The automated welding equipment for cranes based on electric arc welding according to claim 7, characterized in that: Multiple fixed corner blocks (1211) are provided, and the multiple fixed corner blocks (1211) are respectively distributed at the bottom of the annular electric slide rail (6) and the top of the circular chassis (1). The fixed corner block (1211) near the top is fixedly connected to the bottom of the annular electric slide rail (6), and the fixed corner block (1211) near the bottom is fixedly connected to the top of the circular chassis (1).
Citation Information
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