An apparatus and method for automatic assembly of an angle valve

By using the torque reversing component and locking anti-rotation device on the assembly base, the problem of valve body misalignment during angle valve assembly was solved, achieving precise fixing of angle valve components and improved sealing performance.

CN120962584BActive Publication Date: 2026-02-06QUANZHOU XINTEZI SANITARY WARE IND CO LTD
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Patent Information

Application Number
CN202511507690.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-21
Publication Date
2026-02-06
Estimated Expiration
2045-10-21

AI Technical Summary

Technical Problem

During the automated assembly of angle valves, if the valve body is not effectively fixed, the tightening force can easily generate reverse torque, causing positional shift or rotation, which affects the relative positional accuracy of the components and the sealing performance.

Method used

By using a torque reversing component and a locking anti-rotation device on the assembly base, the rotation direction of the T-type angle valve is actively controlled by rotating the base and the guide screw system. Combined with the resistance limiting energy absorption unit and the resistance sliding column, the valve body is kept fixed and does not deviate.

Benefits of technology

This effectively prevents the valve body from shifting or rotating during the tightening process, maintains the assembly reference, improves the relative positional accuracy and sealing performance of the various components of the angle valve, and reduces assembly limitations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application belongs to the technical field of automatic assembly, and particularly relates to an automatic angle valve assembly device and method; the device comprises an assembly base; a T-shaped angle valve is arranged on the top of the assembly base and is composed of a horizontal pipe and a vertical pipe; the vertical pipe is perpendicular to the top of the assembly base; the horizontal pipe is parallel to the top of the assembly base; a torque reversal assembly is arranged on the assembly base; the torque reversal assembly comprises a rotating ring groove arranged on the top of the assembly base and a rotating base fitted into the rotating ring groove and rotationally matched with the rotating ring groove; locking and rotation-stopping devices are arranged on the rotating base; the valve body can be effectively fixed, the reverse torque on the valve body, that is, the vertical pipe, caused by the tightening force of the fittings can be avoided to cause the position deviation or rotation of the valve body, the preset assembly reference during the assembly of the T-shaped angle valve cannot be destroyed, the relative position accuracy of the components of the angle valve cannot be affected, the limitation of the device during the assembly of the angle valve is further reduced, and the assembly accuracy of the angle valve is improved.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of automatic assembly, in particular to a device and method for automatic angle valve assembly. BACKGROUND

[0002] The angle valve is an angle type stop valve, which is improved from the straight-through type stop valve, and the inlet and outlet are at a 90° angle. In the automatic assembly scene of the angle valve, when tightening the fittings and the valve body, according to the mechanical principle, the tightening force of the fittings will generate a reverse torque on the valve body. If the valve body is not effectively fixed, it may be shifted or rotated under the action of this torque, thereby destroying the preset assembly reference and affecting the relative position accuracy of the components of the angle valve, such as the coaxiality of the fittings (valve core, valve stem) and the valve body, the installation angle, etc. Ultimately, it will cause the angle valve to be unable to be used normally after assembly, or the sealing performance will be significantly reduced, which also makes the equipment have strong limitations when assembling the angle valve. SUMMARY

[0003] In view of the above situation, in order to overcome the defects of the prior art, the present application provides a device and method for automatic angle valve assembly, which effectively solves the problems in the background art.

[0004] To achieve the above purpose, the present application provides the following technical scheme: a device for automatic angle valve assembly, comprising an assembly base; a T-shaped angle valve is arranged on the top of the assembly base and is composed of a horizontal pipe and a vertical pipe; the vertical pipe is perpendicular to the top of the assembly base; the horizontal pipe is parallel to the top of the assembly base; a torque reversing assembly is arranged on the assembly base and is used to actively control the rotation direction of the T-shaped angle valve; the torque reversing assembly comprises a rotating ring groove arranged on the top of the assembly base;

[0005] A rotating base is fitted and connected in the rotating ring groove and rotates with the rotating ring groove; a locking and rotation-stopping device is arranged on the rotating base and is used to avoid the position shift or rotation of the T-shaped angle valve during the tightening operation of the fittings and the T-shaped angle valve; the locking and rotation-stopping device comprises a U-shaped base fixedly connected to the top of the assembly base; a guide screw is installed in the opposite surface of the U-shaped base;

[0006] Two T-shaped pipes are installed on the top of the assembly base and are symmetrically arranged with the guide screw as the axis of symmetry; a limited resistance and energy absorption unit is arranged on the T-shaped pipe and is used to reduce the impact force of the T-shaped angle valve during the assembly of the T-shaped angle valve; the limited resistance and energy absorption unit comprises a U-shaped pipe; one end of the U-shaped pipe is connected to the end of the T-shaped pipe away from the guide screw, and the other end faces the T-shaped angle valve; a resistance sliding column is slidably connected to the end of the U-shaped pipe facing the T-shaped angle valve;

[0007] The guide screw is provided with two thread areas in opposite directions; the guide blocks are connected in the thread areas; the guide sliding columns are fixedly installed on the guide blocks; the guide sliding columns are connected to the U-shaped base and are in sliding fit; two guide square columns are installed on opposite surfaces of the guide blocks; the two guide square columns on the guide blocks are symmetrically located on two sides of the guide screw; the two guide square columns on the two guide blocks are located in two ends of the two T-shaped pipes; the guide square columns and the T-shaped pipes are in sliding fit;

[0008] The guide horizontal plate is provided with a locking cylinder penetratingly connected on the side close to the T-shaped angle valve; the locking cylinder and the guide horizontal plate are in sliding fit; the locking cylinder is connected with a locking limiting plate on the side away from the T-shaped angle valve; the locking cylinder is sleeved with a locking spring; one end of the locking spring is fixedly connected with the locking limiting plate, and the other end is fixedly connected with the guide horizontal plate; the locking cylinder is connected with a first locking block on the side close to the T-shaped angle valve; the inner wall of the first locking block is provided with a rubber arc pad; the side wall of the vertical through pipe is located in the moving path of the rubber arc pad; the guide horizontal plate is provided with a retaining base plate, and the retaining base plate is connected with an electric telescopic device; the output end of the electric telescopic device faces the horizontal through pipe, and a second locking block is further installed; the side wall of the horizontal through pipe is located in the moving path of the second locking block.

[0009] Preferably, an auxiliary cavity is arranged in the assembly base;

[0010] A driving motor is installed in the auxiliary cavity; the output end of the driving motor penetrates through the top of the assembly base and is connected with the rotating base;

[0011] A driving gear ring is connected to the top of the assembly base.

[0012] Preferably, a bending base is installed on the T-shaped pipe and is connected with the U-shaped pipe; a blocking arc plate is installed on the blocking sliding column; a blocking spring is sleeved on the blocking sliding column; one end of the blocking spring is fixedly connected with the bending base, and the other end is fixedly connected with the blocking arc plate; two driving square seats are installed on the side of the blocking arc plate away from the T-shaped angle valve and are symmetrically arranged on two sides of the blocking sliding column as the symmetric axis; a blocking square cylinder is installed on the side of the blocking arc plate close to the T-shaped angle valve.

[0013] Preferably, a blocking square column is slidingly connected in the blocking square cylinder; a blocking screw plate is installed on the blocking square column; the threads on the bottom of the vertical through pipe are located in the moving path of the blocking screw plate and are in threaded connection; an auxiliary spring is arranged in the blocking square cylinder; one end of the auxiliary spring is fixedly connected with the inside of the blocking square cylinder, and the other end is fixedly connected with the blocking square column.

[0014] Preferably, the rotating base is provided with a position dynamic pressure applying mechanism; the position dynamic pressure applying mechanism comprises a positioning base; two positioning bases are located on both sides of the rotating base; the two positioning bases correspond to the two U-shaped pipes one by one; the positioning base is provided with a driving gear; the driving gear is in meshing connection with a driving gear ring; and the top of the driving gear is provided with a position dynamic gear.

[0015] Preferably, the U-shaped pipe sidewall is provided with a position dynamic base; two position dynamic guide columns are connected through the position dynamic base; the position dynamic guide column and the position dynamic base are in sliding fit; the position dynamic guide column is provided with a position dynamic rack; two position dynamic racks are located on both sides of the position dynamic gear and are in meshing connection; and two position dynamic racks are provided with a driven square base; the driving square base is located in the movement path of one of the driven square bases.

[0016] Preferably, the U-shaped base is provided with a power source connected with a guide screw; the opposite surfaces of the guide cross plate and the first lock block are provided with signal contact pieces.

[0017] The application also provides a method for automatic angle valve assembly, comprising the following steps:

[0018] S1, placing the T-shaped angle valve required for assembly on the top of the assembly base, the T-shaped angle valve is composed of a horizontal pipe and a vertical pipe; at this time, the vertical pipe is perpendicular to the top of the assembly base, and the horizontal pipe is parallel to the top of the assembly base;

[0019] S2, clamping the T-shaped angle valve placed on the top of the assembly base by operating the locking rotation stopping device, so that the accessory can be assembled on the fixed T-shaped angle valve;

[0020] S3, controlling the torque reversing assembly to drive the T-shaped angle valve clamped on the top of the assembly base to rotate, so as to actively control the orientation of the T-shaped angle valve.

[0021] As can be seen from the above, the automatic angle valve assembly device provided by the application has the effect of effectively fixing the valve body, avoiding the reverse torque of the tightening force of the accessory on the valve body, that is, the vertical pipe, causing the position deviation or rotation of the vertical pipe, so that the preset assembly reference of the T-shaped angle valve during assembly cannot be damaged, thereby affecting the relative position accuracy of the components of the angle valve, such as the coaxiality of the accessory (valve core, valve rod) and the valve body, the installation angle, etc.; ultimately avoiding the situation that the angle valve cannot be normally used after assembly or the sealing performance is significantly reduced, thereby further reducing the limitations of the equipment during the assembly of the angle valve, and improving the assembly accuracy of the angle valve. BRIEF DESCRIPTION OF DRAWINGS

[0022] The accompanying drawings are included to provide a further understanding of the application, and constitute a part of the specification, together with the embodiments of the application, to explain the application, and do not constitute a limitation on the application.

[0023] In the drawings:

[0024] Figure 1 is a schematic diagram of the overall structure of the present application;

[0025] Figure 2 is a schematic diagram of the rotating base structure of the present application;

[0026] Figure 3 is a schematic diagram of the U-shaped base structure of the present application;

[0027] Figure 4 is a cross-sectional view of the U-shaped pipe of the present application;

[0028] Figure 5 is a schematic diagram of the second locking block structure of the present application;

[0029] Figure 6 is a schematic diagram of the overall structure of the present application;

[0030] Figure 7 is an exploded view of the rotating ring groove of the present application;

[0031] Figure 8 is a schematic diagram of the first locking block structure of the present application;

[0032] Figure 9 is a schematic diagram of the guide block structure of the present application;

[0033] Figure 10 is a schematic diagram of the driving gear ring structure of the present application;

[0034] Figure 11 is a schematic diagram of the driven square seat structure of the present application;

[0035] Figure 12 is a schematic diagram of the blocking screw plate structure of the present application;

[0036] In the figure: 1, assembly base; 2, rotating ring groove; 3, rotating base; 4, U-shaped base; 5, guide screw; 6, T-shaped pipe; 7, U-shaped pipe; 8, blocking slide column; 9, auxiliary cavity; 10, driving motor; 11, driving gear ring; 12, guide block; 13, guide slide column; 14, guide square column; 15, guide cross plate; 16, locking cylinder; 17, locking limit plate; 18, locking spring; 19, first locking block; 20, rubber arc pad; 21, retaining base plate; 22, electric telescopic device; 23, second locking block; 24, bent base; 25, blocking arc plate; 26, blocking spring; 27, driving square seat; 28, blocking square cylinder; 29, blocking square column; 30, blocking screw plate; 31, auxiliary spring; 32, positioning base; 33, driving gear; 34, driven gear; 35, driven base; 36, driven slide column; 37, driven rack; 38, driven square seat; 39, power source; 40, signal contact. DETAILED DESCRIPTION

[0037] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0038] Implementation examples, by Figures 1 to 12 The present invention includes an assembly base 1; a T-shaped angle valve, consisting of a horizontal pipe and a vertical pipe, is provided on the top of the assembly base 1; the vertical pipe is perpendicular to the top of the assembly base 1; the horizontal pipe is parallel to the top of the assembly base 1; a torque reversing assembly is provided on the assembly base 1 for actively controlling the rotation direction of the T-shaped angle valve; the torque reversing assembly includes a rotating annular groove 2, disposed on the top of the assembly base 1; a rotating base 3 is fitted into the rotating annular groove 2, and the two are rotatably engaged; a locking anti-rotation device is provided on the rotating base 3 for use during the tightening operation of the accessory and the T-shaped angle valve. To prevent the T-type angle valve from shifting or rotating; T-type pipe 6, installed on the top of the assembly base 1; two T-type pipes 6 are located on both sides of the U-shaped base 4 and are symmetrically arranged with the guide screw 5 as the axis of symmetry; limited resistance energy absorption unit is installed on the T-type pipe 6 to reduce the impact force on the T-type angle valve during assembly; auxiliary cavity 9 is set inside the assembly base 1; drive motor 10 is installed inside the auxiliary cavity 9; the output end of drive motor 10 passes through the top of the assembly base 1 and is connected to the rotating base 3; drive gear ring 11 is connected to the top of the assembly base 1;

[0039] When assembling a T-type angle valve, the locking anti-rotation device is used to fix the T-type angle valve to the top of the assembly base 1. When tightening the fittings onto the valve body, i.e., the horizontal or vertical pipe, according to mechanical principles, the tightening force on the fittings will generate a reverse torque on the valve body. At this time, by starting the drive motor 10, its output end drives the rotating base 3 to rotate, limiting its rotation within the rotating annular groove 2. The locking anti-rotation device is set on the rotating base 3, which can also drive the T-type angle valve to rotate, used to adjust its direction. When the T-type angle valve is subjected to a tightening force in one direction, the above operation causes the T-type angle valve to rotate in the opposite direction, which actively counteracts the above force. The torque generated by the T-type angle valve is actively counteracted to balance the torque, preventing the T-type angle valve from shifting or rotating under this torque and thus damaging the preset assembly reference. This further avoids affecting the relative positional accuracy of the T-type angle valve components, such as the coaxiality and installation angle of the accessories (valve core, valve stem) and valve body. At the same time, it can also actively drive the T-type angle valve to rotate, which is used to control its angle and orientation during assembly. It actively matches the installation angle and position of the accessories, avoiding mismatches that affect the assembly of the angle valve. This reduces the limitations of the equipment when assembling angle valves and improves the assembly effect of the equipment.

[0040] The locking and rotation-stopping device of the embodiment comprises a U-shaped base 4 fixedly connected to the top of the assembling base 1; a guide screw 5 is installed in the opposite surface of the U-shaped base 4; two opposite threaded areas are arranged on the guide screw 5; guide blocks 12 are connected in the threaded areas; guide sliding columns 13 are fixedly installed on the guide blocks 12; the guide sliding columns 13 are connected to the U-shaped base 4 in a penetrating manner and are in sliding fit with each other; two guide square columns 14 are installed on the opposite surfaces of the two guide blocks 12; the two guide square columns 14 on the guide blocks 12 are respectively symmetrically located on the two sides of the guide screw 5; the two guide square columns 14 on the two guide blocks 12 are respectively located in the two ends of two T-shaped pipes 6; the guide square columns 14 and the T-shaped pipes 6 are in sliding fit; a guide horizontal plate 15 is installed on the top of the guide block 12; a locking cylinder 16 is penetratingly connected to the guide horizontal plate 15 close to the side of the T-shaped angle valve; the locking cylinder 16 and the guide horizontal plate 15 are in sliding fit; a locking limiting plate 17 is connected to the end of the locking cylinder 16 far away from the T-shaped angle valve; a locking spring 18 is sleeved on the locking cylinder 16; one end of the locking spring 18 is fixedly connected to the locking limiting plate 17 and the other end is fixedly connected to the guide horizontal plate 15; a first locking block 19 is connected to the end of the locking cylinder 16 close to the T-shaped angle valve; a rubber arc pad 20 is arranged on the inner wall of the first locking block 19; the vertical through pipe side wall is located in the moving path of the rubber arc pad 20; a retaining base plate 21 is installed on the guide horizontal plate 15; an electric telescopic device 22 is connected to the retaining base plate 21; the output end of the electric telescopic device 22 faces the horizontal through pipe and a second locking block 23 is further installed; the horizontal through pipe side wall is located in the moving path of the second locking block 23; a power source 39 is arranged at the U-shaped base 4 and is connected to the guide screw 5; signal contact pieces 40 are arranged on the opposite surfaces of the guide horizontal plate 15 and the first locking block 19;

[0041] When the T-shaped corner valve needs to be assembled, it is placed on the top of the assembly base 1 so that the vertical pipe on the T-shaped corner valve is perpendicular to the top of the assembly base 1; by starting the power source 39, it drives the guide screw 5 to rotate, and then the two guide blocks 12 connected by threads move relatively, so that they are limited to move at the U-shaped base 4 through the guide slide column 13, and then the two guide plates 15 move relatively, which drives the first lock block 19 to move under the action of the locking cylinder 16, so that it moves close to the side wall of the vertical pipe and contacts, so that the two first lock blocks 19 on both sides of the vertical pipe move relatively and contact the side walls of the vertical pipe, so that the vertical pipe is clamped and fixed, that is, the accessory can be assembled on the T-shaped corner valve, avoiding the shaking or dislocation of the T-shaped corner valve during use, which affects the assembly accuracy; at the same time, the rubber arc pad 20 on the first lock block 19 contacts the side wall of the vertical pipe, which is used to increase the friction between the vertical pipe and the first lock block 19, avoiding the dislocation caused by the sliding of the T-shaped corner valve during assembly, which affects the assembly effect and accuracy, so that the assembly effect of the equipment on the T-shaped corner valve is improved; at the same time, the continuous rotation of the guide screw 5 drives the guide blocks 12 to continue to move, so that the guide plates 15 on them are limited to move at the locking cylinder 16, so that the locking spring 18 is in a buffer state, which is used to ensure and strengthen the contact strength of the first lock block 19 and the vertical pipe, avoiding the dislocation of the vertical pipe caused by non-human factors when it is fixed, which affects the assembly effect of the corner valve; after the guide plate 15 moves a certain distance, the signal contact 40 on the opposite side of the guide plate 15 and the first lock block 19 comes into contact, indicating that the two first lock blocks 19 have fixed and clamped the vertical pipe, avoiding the insufficient clamping of the vertical pipe or the insufficient strength affecting the assembly effect of the equipment on the vertical pipe, that is, the T-shaped corner valve; at this time, the horizontal pipe on the T-shaped corner valve is parallel to the top of the assembly base 1, and the contact of the two signal contacts 40 also sends a signal to the controller, which sends a start signal to the electric extender 22 through the controller, so that the second lock block 23 on the output end moves close to the side wall of the horizontal pipe and contacts, which is used to further clamp the horizontal pipe, that is, to fix the horizontal pipe on the basis of clamping the vertical pipe, which is used to fix and limit the T-shaped corner valve in multiple directions, avoiding the torsion caused by tightening the accessory on the T-shaped corner valve, which causes it to deviate or rotate; so that the valve body can be effectively fixed, avoiding the reverse torque of the tightening force of the accessory on the valve body, that is, the vertical pipe, causing it to deviate or rotate, so that the preset assembly reference of the T-shaped corner valve during assembly cannot be destroyed, thereby affecting the relative position accuracy of the components of the corner valve, such as the coaxiality of the accessory (valve core, valve stem) and the valve body, the installation angle, etc.; finally, it avoids the corner valve from not being able to be used normally after assembly, or the sealing performance is significantly reduced, thereby further reducing the limitations of the equipment in assembling the corner valve, while the assembly accuracy of the corner valve is also improved.

[0042] The resistance absorbing unit of the embodiment comprises a U-shaped pipe 7; one end of the U-shaped pipe 7 is connected to the T-shaped pipe 6 away from the one end of the guide screw 5, and the other end is towards the T-shaped angle valve; a resistance sliding column 8 is slidingly connected to the end of the U-shaped pipe 7 towards the T-shaped angle valve; a bending base 24 is installed on the T-shaped pipe 6 and connected to the U-shaped pipe 7; a resistance arc plate 25 is installed on the resistance sliding column 8; a resistance spring 26 is sleeved on the resistance sliding column 8; one end of the resistance spring 26 is fixedly connected to the bending base 24, and the other end is fixedly connected to the resistance arc plate 25; two driving square seats 27 are installed on the side of the resistance arc plate 25 away from the T-shaped angle valve, and the two driving square seats 27 are symmetrically arranged on both sides of the resistance sliding column 8 as the symmetric axis; a resistance square cylinder 28 is installed on the side of the resistance arc plate 25 close to the T-shaped angle valve; a resistance square column 29 is slidingly connected in the resistance square cylinder 28; a resistance screw plate 30 is installed on the resistance square column 29, and the threads at the bottom of the vertical pipe are located in the moving path of the resistance screw plate 30 and are threadedly connected; an auxiliary spring 31 is arranged in the resistance square cylinder 28; one end of the auxiliary spring 31 is fixedly connected to the inside of the resistance square cylinder 28, and the other end is fixedly connected to the resistance square column 29.

[0043] When the locking and rotation stopping device clamps the angle valve, the two guide square blocks 12 are in a relative moving state, the two guide square columns 14 on the two guide square blocks 12 are respectively limited to move in the two ends of the T-shaped pipe 6, so that the gas in the T-shaped pipe 6 is extruded into the U-shaped pipe 7 and acts on the end of the U-shaped pipe 7 towards the T-shaped angle valve, so that the gas in the end acts on the resistance sliding column 8, the resistance sliding column 8 is slidingly connected at the end of the U-shaped pipe 7 towards the T-shaped angle valve, the resistance spring 26 is in a buffering state, so as to drive the resistance arc plate 25 on the resistance sliding column 8 to move close to the vertical pipe, and the two T-shaped pipes 6 are located on both sides of the U-shaped base 4 and are symmetrically arranged with the guide screw 5 as the symmetric axis, so that the two resistance arc plates 25 on both sides of the vertical pipe move relatively and gradually close to the vertical pipe, so that the resistance arc plate 25 drives the resistance screw plate 30 to move close to the side wall of the vertical pipe under the action of the resistance square cylinder 28 and the resistance square column 29, and the threads at the bottom of the vertical pipe are in contact with the threads on the resistance screw plate 30, so as to lock the vertical pipe at this position. If the T-shaped angle valve, that is, the vertical pipe moves up and down due to non-human factors, the threads at the bottom of the vertical pipe cannot move due to the contact with the threads on the resistance screw plate 30, so as to limit the vertical pipe at the current height position and cannot move up and down, avoiding the phenomenon that the valve body moves or dislocates due to ineffective fixation, thereby improving the assembly accuracy of the device for the angle valve and further reducing the limitations of the device when assembling the angle valve. At the same time, the buffering performance brought by the auxiliary spring 31 reduces the impact force suffered by the T-shaped angle valve during assembly, improves the stability of the angle valve during assembly, and improves the assembly accuracy of the device for the angle valve, further improving the use effect of the device.

[0044] The rotary base 3 of the embodiment is provided with a position moving pressure applying mechanism; the position moving pressure applying mechanism comprises a positioning base 32; two positioning bases 32 are located on the two sides of the rotary base 3; the two positioning bases 32 correspond to the two U-shaped pipes 7 one by one; the positioning base 32 is provided with a driving gear 33; the driving gear 33 is in meshing connection with the driving gear ring 11; the top of the driving gear 33 is provided with a position moving gear 34; the side wall of the U-shaped pipe 7 is provided with a position moving base 35; two position moving slide columns 36 are in through connection on the position moving base 35; the position moving slide column 36 is in sliding fit with the position moving base 35; the position moving slide column 36 is provided with a position moving rack 37; the two position moving racks 37 are located on the two sides of the position moving gear 34 and are in meshing connection; the two position moving racks 37 are provided with a driven square base 38; the driving square base 27 is located in the movement path of one of the driven square bases 38;

[0045] When the torque reversing assembly drives the rotary base 3 to rotate, because the driving gear 33 on the rotary base 3 is in meshing connection with the driving gear ring 11, the driving gear 33 rotates when the rotary base 3 rotates, no matter in which direction the rotary base 3 rotates slightly to balance the torque of the components during assembly, so that the driving gear 33 on the rotary base 3 rotates when it rotates and drives the position moving gear 34 to rotate, so that the two position moving racks 37 move by meshing with the position moving gear 34, and the two position moving racks 37 move away from or towards each other by the position moving slide column 36 being limited in movement at the position moving base 35, so that the two position moving racks 37 move away from or towards each other, and each position moving rack 37 is provided with a driven square base 38, no matter whether the two position moving racks 37 move away from or towards each other, so that one of the driven square bases 38 moves towards the driving square base 27 and contacts, for continuously applying pressure to the blocking arc plate 25 on the driving square base 27, limiting the position of the blocking arc plate 25, that is, applying pressure to the blocking arc plate 25 to cause resistance, avoiding the impact force being too large to cause the position of the blocking arc plate 25 to deviate or dislocate during the process of reducing the impact force of the T-shaped angle valve assembly, so that the blocking arc plate 25 can be located at the position for a long time to reduce the impact force during the assembly of the angle valve, and the use effect of the equipment and the stability during the assembly of the angle valve are improved.

[0046] The application also provides a method for automatically assembling an angle valve, comprising the following steps:

[0047] S1, placing the T-shaped angle valve required for assembly on the top of the assembly base 1, the T-shaped angle valve is composed of a horizontal pipe and a vertical pipe; at this time, the vertical pipe is perpendicular to the top of the assembly base 1, and the horizontal pipe is parallel to the top of the assembly base 1;

[0048] S2, clamping the T-shaped angle valve placed on the top of the assembly base 1 by operating the locking and rotation stopping device, so that the accessory can be assembled on the fixed T-shaped angle valve;

[0049] S3, control torque reversing assembly can drive the T-shaped corner valve clamped on the top of the assembly base 1 to rotate, for actively controlling the orientation of the T-shaped corner valve.

[0050] It is to be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0051] While the embodiments of the application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. An automatic angle valve assembly device, comprising an assembly base; a T-shaped angle valve is arranged on the top of the assembly base, which is composed of a horizontal pipe and a vertical pipe; the vertical pipe is perpendicular to the top of the assembly base; the horizontal pipe is parallel to the top of the assembly base; characterized in that: The assembly base is provided with a torque reversing assembly for actively controlling the rotation direction of the T-shaped angle valve; the torque reversing assembly comprises a rotating ring groove arranged on the top of the assembly base; A rotating base is connected to the rotating ring groove in a matching manner and rotates with the rotating ring groove; the rotating base is provided with locking and rotation-stopping devices for avoiding position deviation or rotation of the T-shaped angle valve during tightening operation of the fittings and the T-shaped angle valve; the locking and rotation-stopping devices comprise a U-shaped base fixedly connected to the top of the assembly base; a guide screw is arranged in the opposite surface of the U-shaped base; Two T-shaped pipes are arranged on the top of the assembly base; the two T-shaped pipes are arranged symmetrically with the guide screw as the axis of symmetry; the T-shaped pipes are provided with limited resistance energy absorption units for reducing the impact force on the T-shaped angle valve during assembly; the limited resistance energy absorption units comprise a U-shaped pipe; one end of the U-shaped pipe is connected to the end of the T-shaped pipe away from the guide screw, and the other end faces the T-shaped angle valve; a resistance sliding column is slidably connected to the end of the U-shaped pipe facing the T-shaped angle valve; The guide screw is provided with two thread regions in opposite directions; a guide block is connected in the thread regions; a guide sliding column is fixedly installed on the guide block; the guide sliding column penetrates through the U-shaped base and slides with the U-shaped base; two guide square columns are installed on the opposite surfaces of the guide block; the two guide square columns on the guide block are symmetrically arranged on the two sides of the guide screw; the two guide square columns on the two guide blocks are respectively arranged in the two ends of the two T-shaped pipes; the guide square columns and the T-shaped pipes slide with each other; A guide cross plate is installed on the top of the guide block; a locking cylinder penetrates through the side of the guide cross plate close to the T-shaped angle valve; the locking cylinder and the guide cross plate slide with each other; a locking limiting plate is connected to the end of the locking cylinder away from the T-shaped angle valve; a locking spring is sleeved on the locking cylinder; one end of the locking spring is fixedly connected to the locking limiting plate, and the other end is fixedly connected to the guide cross plate; a first lock block is connected to the end of the locking cylinder close to the T-shaped angle valve; a rubber arc pad is arranged on the inner wall of the first lock block; the side wall of the vertical through pipe is located in the movement path of the rubber arc pad; a retaining base plate is installed on the guide cross plate; an electric telescopic device is connected to the retaining base plate; the output end of the electric telescopic device faces the horizontal through pipe, and a second lock block is further installed; the side wall of the horizontal through pipe is located in the movement path of the second lock block.

2. An apparatus for assembling an automatic angle valve according to claim 1, characterized in that: An auxiliary cavity is arranged in the assembly base; A drive motor is installed in the auxiliary cavity; the output end of the drive motor penetrates through the top of the assembly base and is connected to the rotating base; A drive gear ring is connected to the top of the assembly base.

3. An apparatus for assembling an automatic angle valve according to claim 1, characterized in that: A bending base is installed on the T-shaped pipe and connected to the U-shaped pipe; a resistance arc plate is installed on the resistance sliding column; a resistance spring is sleeved on the resistance sliding column; one end of the resistance spring is fixedly connected to the bending base, and the other end is fixedly connected to the resistance arc plate; two active square seats are installed on the side of the resistance arc plate away from the T-shaped angle valve; the two active square seats are symmetrically arranged on the two sides of the resistance sliding column; a resistance square cylinder is installed on the side of the resistance arc plate close to the T-shaped angle valve.

4. An apparatus for assembling an automatic angle valve according to claim 3, characterized in that: The blocking square cylinder is slidably connected with a blocking square column; a blocking screw plate is installed on the blocking square column, the threaded part at the bottom of the vertical pipe is located in the moving path of the blocking screw plate, and the two are threadedly connected; the blocking square cylinder is provided with an auxiliary spring; one end of the auxiliary spring is fixedly connected with the inside of the blocking square cylinder, and the other end is fixedly connected with the blocking square column.

5. An apparatus for assembling an automatic angle valve according to claim 1, characterized in that: The rotating base is provided with a position moving pressure applying mechanism; the position moving pressure applying mechanism comprises a positioning base; two positioning bases are located on the two sides of the rotating base; the two positioning bases correspond to the two U-shaped pipes one by one; a driving gear is installed on the positioning base; the driving gear and a driving gear ring are meshedly connected; a position moving gear is installed on the top of the driving gear.

6. An apparatus for assembling an automatic angle valve according to claim 5, characterized in that: A position moving base is installed at the side wall of the U-shaped pipe; two position moving slide columns are throughly connected on the position moving base; the position moving slide column and the position moving base are slidingly matched; a position moving rack is installed on the position moving slide column; two position moving racks are located on the two sides of the position moving gear and are meshedly connected; a driven square seat is installed on the two position moving racks; an active square seat is located in the moving path of one of the driven square seats.

7. An apparatus for assembling an automatic angle valve according to claim 1, characterized in that: The U-shaped base is provided with a power source which is connected with a guide screw; the opposite surfaces of the guide cross plate and the first lock block are provided with signal contact pieces.

8. A method for assembling an automatic angle valve using the apparatus for assembling an automatic angle valve according to claim 1, characterized by, The method comprises the steps of: S1, placing the T-shaped corner valve required for assembly on the top of the assembly base, the T-shaped corner valve being composed of a horizontal pipe and a vertical pipe; at this time, the vertical pipe is perpendicular to the top of the assembly base, and the horizontal pipe is parallel to the top of the assembly base; S2, clamping the T-shaped corner valve placed on the top of the assembly base by operating the locking rotation stopping device, so that the accessory can be assembled on the fixed T-shaped corner valve; S3, controlling the torque reversing assembly to drive the T-shaped corner valve clamped on the top of the assembly base to rotate, so as to actively control the orientation of the T-shaped corner valve.

Citation Information

Patent Citations

  • Full automatic angle valve assembly machine

    CN108015536A

  • Automatic angle valve assembling all-in-one machine and working method thereof

    CN120287039A